certified quality model s20 · 2015. 10. 29. · note: see atex explanation of ec-type certificate...

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WWW . SANDPIPERPUMP . COM Model S20 Metallic Design Level 1 Quality System ISO9001 Certified Environmental Management System ISO14001 Certified Certified Quality Warren Rupp, Inc. A Unit of IDEX Corporation 800 N. Main St., Mansfield, Ohio 44902 USA Telephone 419.524.8388 Fax 419.522.7867 www.SAndpiperpUMp.cOM © copyright 2013 warren rupp, inc. All rights reserved SERVICE & OPERATING MANUAL Original Instructions 1: pUMp SpecS 2: inSTAL & Op 3: eXp View 4: Air end 5: weT end 6: OpTiOnAL 7: wArrAnTY

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  • www.sandpiperpump.com

    Model S20 Metallic Design Level 1

    Quality SystemISO9001 Certified

    Environmental Management System ISO14001 Certified

    Certified Quality

    Warren Rupp, Inc.A Unit of IDEX Corporation

    800 N. Main St., Mansfield, Ohio 44902 USA

    Telephone 419.524.8388Fax 419.522.7867

    www.SAndpiperpUMp.cOM

    © copyright 2013 warren rupp, inc.All rights reserved

    2.0050.80

    16.88428.67

    24.90632.56

    26.47672.31

    13.85351.77

    2.1955.63

    6.12155.55

    1" AIR EXHAUST PORT

    11.63295.28 2.24

    56.84

    10.00254

    5.00127

    2.2557.15

    24.90632.56

    2" NPT DISCHARGE PORT

    2" NPT SUCTION PORT

    9.00228.60

    R.256.35

    12.25311.15

    10.00254

    10.06255.59

    3/4" NPT AIR INLET

    BOTTOM VIEW

    16.93430.08

    24.88632.03

    27.88708.23

    2.1955.56

    13.06331.72

    29.82757.50

    2.0050.80

    3.0076.20

    4X .7519.05

    HOLES

    1" NPT EXHAUST PORT

    26.38670.13

    11.63295.28

    4.87123.70

    5.82147.95

    .6717.07

    2.0050.80

    25.04635.97

    16.00406.40

    7.99202.89

    4.00101.60

    2.0050.80

    4.99

    126.69

    10.00254

    2" RF 150# ANSI FLANGE DISCHARGE PORT

    2" RF 150# ANSI FLANGE,SUCTION PORT

    R.256.35

    9.00228.60

    10.06255.52

    8.00203.18

    13.00330.20

    16.00406.40

    4.50114.28

    .5012.70

    MOUNTING HOLES

    BOTTOM VIEW

    AIR INLET3/4" NPT

    SERVICE & OPERATING MANUALOriginal Instructions

    1: p

    UMp

    Spec

    S2:

    inST

    AL &

    Op

    3: e

    Xp V

    iew

    4: A

    ir e

    nd5:

    weT

    end

    6: O

    pTiO

    nAL

    7: w

    ArrA

    nTY

  • s20mdl1sm-rev0713

    www.sandpiperpump.com

    IMPORTANT

    Read the safety warnings and instructions in this manual before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty.

    When used for toxic or aggressive fluids, the pump should always be flushed clean prior to disassembly.

    Airborne particles and loud noise hazards. Wear eye and ear protection.

    Before maintenance or repair, shut off the compressed air line, bleed the pressure, and disconnect the air line from the pump. Be certain that approved eye protection and protective clothing are worn at all times. Failure to follow these recommendations may result in serious injury or death.

    To be fully groundable, the pumps must be ATeX compliant. refer to the nomenclature page for ordering information.

    Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.

    To reduce the risk of static electrical sparking, this pump must be grounded. Check the local electrical code for detailed grounding instruction and the type of equipment required.

    Refer to nomenclature page for ordering information.

    When the pump is used for materials that tend to settle out or solidify, the pump should be flushed after each use to prevent damage. In freezing temperatures the pump should be completely drained between uses.

    Before pump operation, inspect all fasteners for loosening caused by gasket creep. Retighten loose fasteners to prevent leakage. Follow recommended torques stated in this manual.

    CAUTION

    WARNING

    Nonmetallic pumps and plastic components are not UV stabilized. Ultraviolet radiation can damage these parts and negatively affect material properties. Do not expose to UV light for extended periods of time.

    Model S20 Metallic

    In the event of diaphragm rupture, pumped material may enter the air end of the pump, and be discharged into the atmosphere. If pumping a product that is hazardous or toxic, the air exhaust must be piped to an appropriate area for safe containment.

    This pump is pressurized internally with air pressure during operation. Make certain that all fasteners are in good condition and are reinstalled properly during reassembly.

    Take action to prevent static sparking. Fire or explosion can result, especially when handling flammable liquids. The pump, piping, valves, containers and other miscellaneous equipment must be properly grounded.

    Safety Information

    Grounding the Pump

    WARNINGTake action to prevent static sparking. Fire or explosion can result, especially when handling flammable liquids. The pump, piping, valves, containers or other miscellaneous equipment must be grounded.

    UNIVERSAL ALL AODD

  • s20mdl1sm-rev0713

    www.sandpiperpump.com Model S20 Metallic

    Table of Contents

    SECTION 1: PumP SPECIfICaTIONS ................1 •ExplanationofNomenclature •Performance •Materials •DimensionalDrawings

    SECTION 2: INSTallaTION & OPEraTION ......5 •PrincipleofPumpOperation •RecommendedInstallationGuide •TroubleshootingGuide

    SECTION 3: ExPlOdEd VIEw ...........................8 •CompositeRepairPartsDrawing •CompositeRepairPartsList •MaterialCodes

    SECTION 4: aIr ENd .......................................11 •AirDistributionValveAssembly •AirValvewithStrokeIndicatorAssembly •PilotValveAssembly •IntermediateAssembly

    SECTION 5: wET ENd .....................................17 •DiaphragmDrawings •DiaphragmServicing

    SECTION 6: OPTIONal CONfIGuraTIONS ....19 •SolenoidShiftedAirValve

    SECTION 7: warraNTy & CErTIfICaTES ....20 •Warranty •CEDeclarationofConformity-Machinery •ATEXDeclarationofConformity •ATEXSummaryofMarkings

    MODEL SPECIFIC

    1: p

    UMp

    Spec

    S2:

    inST

    AL &

    Op

    3: e

    Xp V

    iew

    4: A

    ir e

    nd5:

    weT

    end

    6: O

    pTiO

    nAL

    7: w

    ArrA

    nTY

  • s20mdl1sm-rev0713

    www.sandpiperpump.com1 • Model S20 Metallic

    Explanation of Pump Nomenclature

    aTEx detail

    Non-wetted material Options A Painted Aluminum I Cast Iron J Painted Aluminum w/PTFE Coated Hardware S Stainless Steel with Stainless Steel Hardware Y Painted Aluminum with Stainless Steel Hardware Z Cast Iron with Stainless Steel Hardware

    Porting Options N NPT Threads B BSP (Tapered) Threads R Raised Face 150# Threaded ANSI Flange W Welded Raised Face #150 ANSI Flanged Manifolds

    Pump Style S Standard

    Pump Options 0 None 1 SoundDampeningMuffler 2 MeshMuffler 3 High temperature Air Valve with IntegralMuffler 4 High temperature Air Valve with SoundDampeningMuffler 5 High temperature Air Valve withMeshMuffler 6 MetalMuffler 7 Metal Mufflerw/GroundingCable

    Pump Brand S SANDPIPER®

    Pump Size 20 2"

    Check Valve Type B Ball

    design level 1 Design Level

    wetted material A Aluminum I Cast Iron S Stainless Steel H Alloy C X Unpainted Aluminumdiaphragm/Check Valve materials 1 Santoprene/Santoprene 2 PTFE-Santoprene/PTFE B Nitrile/Nitrile C FKM/PTFE E EPDM/EPDM I EPDM/Santoprene G PTFE-Neoprene/PTFE M Santoprene/PTFE N Neoprene/Neoprene Z One-Piece Bonded/PTFE Check Valve Seat A Aluminum B Nitrile C CarbonSteel E EPDM N Neoprene S Stainless Steel T PTFE V FKM W UHMW Polyethylene

    A1. Solenoid Kit with 12 VDC ATEX Compliant Coil A2. Solenoid Kit with 24 VDC ATEX Compliant Coil A3. Solenoid Kit with 110/120 VAC 50/60 Hz ATEX Compliant Coil A4. Solenoid Kit with 220/240 VAC 50/60 Hz ATEX Compliant Coil

    Kit Options 00. None P0. 10.30VDC Pulse Output Kit P1. Intrinsically-Safe 5.30VDC, 110/120VAC 220/240 VAC Pulse Output Kit P2. 110/120 or 220/240VAC Pulse Output Kit E0. Solenoid Kit with 24VDC Coil E1. Solenoid Kit with 24VDC Explosion-Proof Coil E2. Solenoid Kit with 24VAC/12VDC Coil E3. Solenoid Kit with 12VDC Explosion-Proof Coil E4. Solenoid Kit with 110VAC Coil E5. Solenoid Kit with 110VAC Explosion-Proof Coil E6. Solenoid Kit with 220VAC Coil E7. Solenoid Kit with 220VAC Explosion-Proof Coil E8. Solenoid Kit with 110VAC, 50 Hz Explosion-Proof Coil E9. Solenoid Kit with 230VAC, 50 Hz Explosion-Proof Coil SP. Stroke Indicator Pins

    Your Serial #: (fill in from pump nameplate) _____________________________________

    pump pump check design wetted diaphragm/ check Valve non-wetted porting pump pump Kit Brand Size Valve Level Material check Valve Seat Material Options Style Options Options

    S XX X X X X X X X X X XXModel #:

    S __ ____ __ __ __ __ __ __ __ __ __ ____(fill in from pump nameplate)

    Your Model #:

    IECEEXmT4

    Note:Pumpmodelsequippedwiththeseexplosion-proofsolenoidkitoptionsE1,E3,E5,E7,E8orE9,arecertifiedandapprovedbytheaboveagencies.They are NOTATEXcompliant.

    (4)

    II 2GD T5(1) II1GcT5II3/1GcT5II 1D c T100°CI M1 cI M2 c

    II2GcT5II3/2GcT5II 2D c T100°C

    ModelsequippedwithWettedOptionsI,SorH,Non-WettedOptionsI,SorZ,PumpOptions6or7,and Kit Option 0. Note:SeeATEXExplanationof EC-TypeCertificate

    ModelsequippedwithWettedOptionsA,I,S,orH,Non-WettedOptionsA,I,Y,orZ,PumpOptions6or7,and Kit Option 0.Note:SeeATEXExplanationofType ExaminationCertificate

    Note:Pumpsorderedwiththeoptionslistedin(1)totheleftareATEXcompliantwhenorderedwithkitoptionP1.

    II 2G Ex ia c IIC T5II 2D c iaD 20 IP67 T100˚C

    (2) II2GExiacIICT5II3/2GExiacIICT5II 2D Ex c ia 20 IP67 T100°C

    *Note:Seepage18forSpecial Conditions For Safe Use.

    Note:Pumpsorderedwiththeoptionslistedin(1)totheleftareATEXcompliantwhenorderedwithkitoptionA1,A2,A3,orA4.CompressedAirTemperatureRange:MaximumAmbientTemperaturetoplus50°C.

    II 2G EEx m c T5II 2D c IP65 T100°C

    (3) II2GEExmcIIT5II3/22GEExmcIIT5II 2D c IP65 T100°C

    MODEL SPECIFIC

    1: P

    UMP

    SPEC

    S

  • s20mdl1sm-rev0713

    www.sandpiperpump.com Model S20 Metallic • 2

    PerformanceS20 mETallIC

    SUcTiOn/diSchArge pOrT Size•2"NPT(internal)•2"BSPTapered(internal)•2"ANSI150#RaisedFaceFlanged

    cApAciTY•0to150gallonsperminute(0to567litersperminute)

    Air diSTriBUTiOn VALVe•No-lube,no-stalldesign

    SOLidS-hAndLing•Upto.25in.(6mm)

    heAdS Up TO•125psior289ft.ofwater (8.6Kg/cm2or86meters)

    diSpLAceMenT/STrOKe•.42Gallon/.1.59liter

    MAXiMUM OperATing preSSUre•125psi(8.6bar)

    Shipping weighT•Aluminum69lbs.(31kg)•CastIron129lbs.(59kg)•StainlessSteel114lbs.(52kg)

    0 20 40 60 80 100 120 140 160

    20 (34)

    40 (68)

    60 (102)

    80 (136)

    100 (170)

    600500400300200100

    100

    90

    80

    70

    60

    50

    40

    30

    20

    10

    0

    1

    2

    3

    4

    5

    6

    7

    0

    30

    2025

    1015

    5

    9.1

    67.6

    34.5

    1.5

    CAPACITY

    U.S. Gallons per minute

    Liters per minute

    BAR

    PSI

    HEA

    D

    NPS

    HR

    MET

    ERS

    FEET

    40 PSI (2.72 Bar)

    20 PSI (1.36 Bar)Air Inlet Pressure

    60 PSI (4.08 Bar)

    80 PSI (5.44 Bar)

    100 PSI (6.8 Bar)

    MODEL S20 Metallic Performance CurvePerformance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.

    The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.

    MaterialsMaterial profile: Operating

    Temperatures:Max. Min.

    conductive Acetal: Tough, impact resistant, ductile. Good abrasionresistanceandlowfrictionsurface.Generallyinert,withgoodchemicalresistanceexceptforstrongacidsandoxidizingagents.

    190°F88°C

    -20°F-29°C

    epdM:Showsverygoodwaterandchemicalresistance.Haspoor resistance to oils and solvents, but is fair in ketones and alcohols.

    280°F138°C

    -40°F-40°C

    FKM:(Fluorocarbon)Showsgoodresistancetoawiderange of oils and solvents; especially all aliphatic, aromatic and halogenated hydrocarbons, acids, animal and vegetable oils. Hotwaterorhotaqueoussolutions(over70°F(21°C))will attackFKM.

    350°F177°C

    -40°F-40°C

    hytrel®: Good on acids, bases, amines and glycols at room temperatures only.

    220°F104°C

    -20°F-29°C

    neoprene:Allpurpose.Resistancetovegetableoils.Generallynot affected by moderate chemicals, fats, greases and many oilsandsolvents.Generallyattackedbystrongoxidizingacids,ketones, esters and nitro hydrocarbons and chlorinated aromatic hydrocarbons.

    200°F93°C

    -10°F-23°C

    nitrile: Generalpurpose,oil-resistant.Showsgoodsolvent,oil,waterandhydraulicfluidresistance.ShouldnotbeusedwithhighlypolarsolventslikeacetoneandMEK,ozone,chlorinatedhydrocarbons and nitro hydrocarbons.

    190°F88°C

    -10°F-23°C

    nylon: 6/6Highstrengthandtoughnessoverawide temperaturerange.Moderatetogoodresistancetofuels,oilsand chemicals.

    180°F82°C

    32°F0°C

    polypropylene:Athermoplasticpolymer.Moderatetensileandflexstrength.Resistsstongacidsandalkali.Attackedbychlorine,fumingnitricacidandotherstrongoxidizingagents.

    180°F82°C

    32°F0°C

    pVdF:(PolyvinylideneFluoride)Adurablefluoroplasticwithexcellentchemicalresistance.ExcellentforUVapplications.Hightensilestrengthandimpactresistance.

    250°F121°C

    0°F-18°C

    Santoprene®:Injectionmoldedthermoplasticelastomerwithnofabriclayer.Longmechanicalflexlife.Excellentabrasionresistance.

    275°F135°C

    -40°F-40°C

    UhMw pe:Athermoplasticthatishighlyresistanttoabroadrangeofchemicals.Exhibitsoutstandingabrasionandimpactresistance,alongwithenvironmentalstress-crackingresistance.

    180°F82°C

    -35°F-37°C

    Urethane:Showsgoodresistancetoabrasives.Haspoorresistance to most solvents and oils.

    150°F66°C

    32°F0°C

    Virgin pTFe:(PFA/TFE)Chemicallyinert,virtuallyimpervious.VeryfewchemicalsareknowntochemicallyreactwithPTFE;moltenalkalimetals,turbulentliquidorgaseousfluorineandafewfluoro-chemicalssuchaschlorinetrifluorideoroxygendifluoridewhichreadilyliberatefreefluorineatelevated temperatures.

    220°F104°C

    -35°F-37°C

    Maximum and Minimum Temperatures are the limits for which these materials can be operated. Temperatures coupled with pressure affect the longevity of diaphragm pump components. Maximum life should not be expected at the extreme limits of the temperature ranges.

    Metals:Alloy c:EqualtoASTM494CW-12M-1specificationfornickelandnickelalloy.Stainless Steel: EqualtoorexceedingASTMspecificationA743CF-8Mforcorrosionresistant iron chromium, iron chromium nickel and nickel based alloy castings for generalapplications.Commonlyreferredtoas316StainlessSteelinthepumpindustry.

    Forspecificapplications,alwaysconsulttheChemicalResistanceChart.

    CAUTION! Operating temperature limitations are as follows:

    Ambient temperature range: -20°Cto+40°Cprocess temperature range: -20°Cto+80°Cformodelsratedascategory1equipment -20°Cto+100°Cformodelsratedascategory2equipmentInaddition,theambienttemperaturerangeandtheprocesstemperaturerangedonotexceedtheoperatingtemperaturerangeoftheappliednon-metallicpartsaslistedinthemanualsofthepumps.

    MODEL SPECIFIC UNIVERSAL ALL AODD

    1: P

    UMP

    SPEC

    S

  • s20mdl1sm-rev0713

    www.sandpiperpump.com3 • Model S20 Metallic

    S20 Metallic Dimensionsininches(mmdimensionsinbrackets).DimensionalTolerance:±1/8"(±3mm) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.

    dimensional drawings

    2.0050.80

    16.88428.67

    24.90632.56

    26.47672.31

    13.85351.77

    2.1955.63

    6.12155.55

    1" AIR EXHAUST PORT

    11.63295.28 2.24

    56.84

    10.00254

    5.00127

    2.2557.15

    24.90632.56

    2" NPT DISCHARGE PORT

    2" NPT SUCTION PORT

    9.00228.60

    R.256.35

    12.25311.15

    10.00254

    10.06255.59

    3/4" NPT AIR INLET

    BOTTOM VIEW

    MODEL SPECIFIC

    1: P

    UMP

    SPEC

    S

  • s20mdl1sm-rev0713

    www.sandpiperpump.com Model S20 Metallic • 4

    S20 Metallic Dimensionsininches(mmdimensionsinbrackets).DimensionalTolerance:±1/8"(±3mm) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.

    dimensional drawings

    16.93430.08

    24.88632.03

    27.88708.23

    2.1955.56

    13.06331.72

    29.82757.50

    2.0050.80

    3.0076.20

    4X .7519.05

    HOLES

    1" NPT EXHAUST PORT

    26.38670.13

    11.63295.28

    4.87123.70

    5.82147.95

    .6717.07

    2.0050.80

    25.04635.97

    16.00406.40

    7.99202.89

    4.00101.60

    2.0050.80

    4.99

    126.69

    10.00254

    2" RF 150# ANSI FLANGE DISCHARGE PORT

    2" RF 150# ANSI FLANGE,SUCTION PORT

    R.256.35

    9.00228.60

    10.06255.52

    8.00203.18

    13.00330.20

    16.00406.40

    4.50114.28

    .5012.70

    MOUNTING HOLES

    BOTTOM VIEW

    AIR INLET3/4" NPT

    16.93430.08

    24.88632.03

    27.88708.23

    2.1955.56

    13.06331.72

    29.82757.50

    2.0050.80

    3.0076.20

    4X .7519.05

    HOLES

    1" NPT EXHAUST PORT

    26.38670.13

    11.63295.28

    4.87123.70

    5.82147.95

    .6717.07

    2.0050.80

    25.04635.97

    16.00406.40

    7.99202.89

    4.00101.60

    2.0050.80

    4.99

    126.69

    10.00254

    2" RF 150# ANSI FLANGE DISCHARGE PORT

    2" RF 150# ANSI FLANGE,SUCTION PORT

    R.256.35

    9.00228.60

    10.06255.52

    8.00203.18

    13.00330.20

    16.00406.40

    4.50114.28

    .5012.70

    MOUNTING HOLES

    BOTTOM VIEW

    AIR INLET3/4" NPT

    16.93430.08

    24.88632.03

    27.88708.23

    2.1955.56

    13.06331.72

    29.82757.50

    2.0050.80

    3.0076.20

    4X .7519.05

    HOLES

    1" NPT EXHAUST PORT

    26.38670.13

    11.63295.28

    4.87123.70

    5.82147.95

    .6717.07

    2.0050.80

    25.04635.97

    16.00406.40

    7.99202.89

    4.00101.60

    2.0050.80

    4.99

    126.69

    10.00254

    2" RF 150# ANSI FLANGE DISCHARGE PORT

    2" RF 150# ANSI FLANGE,SUCTION PORT

    R.256.35

    9.00228.60

    10.06255.52

    8.00203.18

    13.00330.20

    16.00406.40

    4.50114.28

    .5012.70

    MOUNTING HOLES

    BOTTOM VIEW

    AIR INLET3/4" NPT

    1: P

    UMP

    SPEC

    S

  • s20mdl1sm-rev0713

    www.sandpiperpump.com5 • Model S20 Metallic

    Air-OperatedDoubleDiaphragm(AODD)pumpsarepoweredby compressed air, nitrogen or natural gas.

    The main directional (air) control valve ① distributes compressedairtoanairchamber,exertinguniformpressureover the inner surface of the diaphragm ②.Atthesametime,theexhaustingair③ from behind the opposite diaphragm isdirectedthroughtheairvalveassembly(s)toanexhaust port ④.

    Asinnerchamberpressure(p1)exceedsliquidchamberpressure (p2), the rod ⑤ connected diaphragms shift together creating discharge on one side and suction on the opposite side. The discharged and primed liquid’s directions arecontrolledbythecheckvalves(ballorflap)⑥ orientation.

    The pump primes as a result of the suction stroke. The suctionstrokelowersthechamberpressure(p3) increasing the chamber volume. This results in a pressure differential necessary for atmospheric pressure (p4)topushthefluidthrough the suction piping and across the suction side check valveandintotheouterfluidchamber⑦.

    Suction (side) stroking also initiates the reciprocating (shifting, stroking or cycling) action of the pump. The suction diaphragm’s movement is mechanically pulled through its stroke.Thediaphragm’sinnerplatemakescontactwithanactuator plunger aligned to shift the pilot signaling valve. Once actuated, the pilot valve sends a pressure signal to the opposite end of the main directional air valve, redirecting the compressed air to the opposite inner chamber.

    Principle of Pump Operation

    Air Line

    discharged Fluid

    dischargeStroke SuctionStroke

    primedFluid

    SAFE AIREXHAUSTDISPOSALAREA

    PUMP INSTALLATION AREA

    1" DIAMETER AIREXHAUST PIPING

    1" DIAMETER AIREXHAUST PIPING

    1" DIAMETER AIREXHAUST PIPING

    MUFFLER

    LIQUIDLEVEL

    SUCTIONLINE

    LIQUIDLEVEL

    SUCTIONLINE

    MUFFLER

    MUFFLER

    SUBMERGED ILLUSTRATION

    Pumpcanbesubmergedifthepumpmaterialsofconstructionarecompatiblewiththeliquidbeingpumped.Theairexhaustmustbepipedabovetheliquidlevel.Whenthepumpedproductsourceisatahigherlevelthanthepump(floodedsuctioncondition),pipetheexhausthigherthantheproductsourcetoprevent siphoning spills.

    UNIVERSAL ALL AODD

    2: IN

    STAL

    & O

    P

  • s20mdl1sm-rev0713

    www.sandpiperpump.com Model S20 Metallic • 6

    Principle of Pump Operation

    SUBMERGED ILLUSTRATION

    installation And Start-Up Locatethepumpasclosetotheproductbeingpumpedaspossible.Keepthesuctionlinelengthandnumberoffittingstoaminimum.Donotreducethesuctionlinediameter.

    Air Supply Connectthepumpairinlettoanairsupplywithsufficientcapacityandpressuretoachievedesiredperformance.Apressureregulatingvalveshouldbeinstalledtoinsureairsupplypressuredoesnotexceedrecommendedlimits.

    Air Valve Lubrication TheairdistributionsystemisdesignedtooperateWITHOUTlubrication.Thisisthestandardmodeofoperation.Iflubricationisdesired,installanairlinelubricatorsettodeliveronedropofSAE10non-detergentoilforevery20SCFM(9.4liters/sec.)ofairthepumpconsumes.ConsultthePerformanceCurvetodetermineairconsumption.

    Air Line Moisture Waterinthecompressedairsupplymaycauseicingorfreezingoftheexhaustair,causingthepumptocycleerraticallyorstopoperating.Waterintheairsupplycanbereducedbyusingapoint-of-useairdryer.

    Air inlet And priming Tostartthepump,slightlyopentheairshut-offvalve.Afterthepumpprimes,theairvalvecanbeopenedtoincreaseairflowasdesired.Ifopeningthevalveincreasescyclingrate,butdoesnotincreasetherateofflow,cavitationhasoccurred.Thevalveshouldbeclosedslightlytoobtainthemostefficientairflowtopumpflowratio.

    Surge Suppressor

    Shut-Off Valve

    Pressure Gauge

    Drain PortShut-OffValve

    CheckValve

    Air Inlet

    Discharge

    Unregulated AirSupply to Surge

    Suppressor

    Pipe Connection(Style Optional)

    Flexible Connector

    Flexible Connector

    VacuumGauge

    Suction

    Shut-Off Valve

    Drain Port

    Air Dryer

    Filter RegulatorP/N: 020.V107.000

    Muffler(Optional Piped Exhaust)

    recommended Installation Guide

    Available Accessories: 1. Surge Suppressor 2. Filter/Regulator 3. Air Dryer

    1

    2

    3

    note: Surge Suppressor and Pipingmustbesupportedaftertheflexibleconnection

    CAUTIONThe air exhaust should be piped to an area for safe disposition of the product being pumped, in the event of a diaphragm failure.

    UNIVERSAL ALL AODD, EXCEPT FLAP

    2: IN

    STAL

    & O

    P

  • s20mdl1sm-rev0713

    www.sandpiperpump.com7 • Model S20 Metallic

    Troubleshooting Guide

    For additional troubleshooting tips contact After Sales Support at [email protected] or 419-524-8388

    Symptom: Potential Cause(s): Recommendation(s):pump cycles Once Deadhead(systempressuremeetsorexceedsair

    supply pressure).Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratioatzeroflow. (Doesnotapplytohighpressure2:1units).

    Airvalveorintermediategasketsinstalledincorrectly. Installgasketswithholesproperlyaligned.Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.

    pump will not Operate / cycle

    Pumpisoverlubricated. Setlubricatoronlowestpossiblesettingorremove.Unitsaredesignedforlubefreeoperation.Lackofair(linesize,PSI,CFM). Checktheairlinesizeandlength,compressorcapacity(HPvs.CFMrequired).Check air distribution system. Disassembleandinspectmainairdistributionvalve,pilotvalveandpilotvalveactuators.Dischargelineisblockedorcloggedmanifolds. Checkforinadvertentlycloseddischargelinevalves.Cleandischargemanifolds/piping.Deadhead(systempressuremeetsorexceedsairsupply pressure).

    Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratioatzeroflow. (Doesnotapplytohighpressure2:1units).

    Blockedairexhaustmuffler. Removemufflerscreen,cleanorde-ice,andre-install.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.Pumpchamberisblocked. Disassembleandinspectwettedchambers.Removeorflushanyobstructions.

    pump cycles and will not prime or no Flow

    Cavitation on suction side. Check suction condition (move pump closer to product).Checkvalveobstructed.Valveball(s)notseatingproperly or sticking.

    Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthecheckvalvepocket. Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged. Use heavier valve ball material.

    Valveball(s)missing(pushedintochamberormanifold).

    Wornvalveballorvalveseat.Wornfingersinvalveballcage(replacepart).CheckChemical Resistance Guide for compatibility.

    Valveball(s)/seat(s)damagedorattackedbyproduct. Check Chemical Resistance Guide for compatibility.Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.Suction line is blocked. Removeorflushobstruction.Checkandclearallsuctionscreensorstrainers.Excessivesuctionlift. Forliftsexceeding20’ofliquid,fillingthechamberswithliquidwillprimethepumpinmostcases.Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.

    pump cycles running Sluggish / Stalling, Flow Unsatisfactory

    Over lubrication. Setlubricatoronlowestpossiblesettingorremove.Unitsaredesignedforlubefreeoperation.Icing. Removemufflerscreen,de-ice,andre-install.Installapointofuseairdrier.Clogged manifolds. Cleanmanifoldstoallowproperairflow.Deadhead(systempressuremeetsorexceedsairsupply pressure).

    Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratioatzeroflow. (Doesnotapplytohighpressure2:1units).

    Cavitation on suction side. Check suction (move pump closer to product).Lackofair(linesize,PSI,CFM). Checktheairlinesize,length,compressorcapacity.Excessivesuctionlift. Forliftsexceeding20’ofliquid,fillingthechamberswithliquidwillprimethepumpinmostcases.Airsupplypressureorvolumeexceedssystemhd. Decreaseinletair(press.andvol.)tothepump.Pumpiscavitatingthefluidbyfastcycling.Undersizedsuctionline. Meetorexceedpumpconnections.Restrictiveorundersizedairline. Installalargerairlineandconnection.Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.Suction line is blocked. Removeorflushobstruction.Checkandclearallsuctionscreensorstrainers.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.Check valve obstructed. Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthecheckvalvepocket.Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.Entrainedairorvaporlockinchamber(s). Purgechambersthroughtappedchamberventplugs.Purgingthechambersofaircanbedangerous.

    product Leaking Through exhaust

    Diaphragmfailure,ordiaphragmplatesloose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.Diaphragmstretchedaroundcenterholeorboltholes. Checkforexcessiveinletpressureorairpressure.ConsultChemicalResistanceChartforcompatibility

    withproducts,cleaners,temperaturelimitationsandlubrication.premature diaphragm Failure

    Cavitation. Enlargepipediameteronsuctionsideofpump.Excessivefloodedsuctionpressure. Movepumpclosertoproduct.Raisepump/placepumpontopoftanktoreduceinletpressure.

    InstallBackpressuredevice(Techbulletin41r).Addaccumulationtankorpulsationdampener.Misapplication(chemical/physicalincompatibility). ConsultChemicalResistanceChartforcompatibilitywithproducts,cleaners,temperaturelimitations

    and lubrication.Incorrectdiaphragmplatesorplatesonbackwards,installedincorrectlyorworn.

    CheckOperatingManualtocheckforcorrectpartandinstallation.Ensureouterplateshavenotbeenworntoasharpedge.

    Unbalanced cycling Excessivesuctionlift. Forliftsexceeding20’ofliquid,fillingthechamberswithliquidwillprimethepumpinmostcases.Undersizedsuctionline. Meetorexceedpumpconnections.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.Check valve obstructed. Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthecheckvalvepocket.Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.Entrainedairorvaporlockinchamber(s). Purgechambersthroughtappedchamberventplugs.

    UNIVERSAL ALL SANDPIPER, EXCEPT FLAP

    2: IN

    STAL

    & O

    P

  • s20mdl1sm-rev0713

    www.sandpiperpump.com Model S20 Metallic • 8

    Troubleshooting GuideSymptom: Potential Cause(s): Recommendation(s):pump cycles Once Deadhead(systempressuremeetsorexceedsair

    supply pressure).Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratioatzeroflow. (Doesnotapplytohighpressure2:1units).

    Airvalveorintermediategasketsinstalledincorrectly. Installgasketswithholesproperlyaligned.Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.

    pump will not Operate / cycle

    Pumpisoverlubricated. Setlubricatoronlowestpossiblesettingorremove.Unitsaredesignedforlubefreeoperation.Lackofair(linesize,PSI,CFM). Checktheairlinesizeandlength,compressorcapacity(HPvs.CFMrequired).Check air distribution system. Disassembleandinspectmainairdistributionvalve,pilotvalveandpilotvalveactuators.Dischargelineisblockedorcloggedmanifolds. Checkforinadvertentlycloseddischargelinevalves.Cleandischargemanifolds/piping.Deadhead(systempressuremeetsorexceedsairsupply pressure).

    Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratioatzeroflow. (Doesnotapplytohighpressure2:1units).

    Blockedairexhaustmuffler. Removemufflerscreen,cleanorde-ice,andre-install.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.Pumpchamberisblocked. Disassembleandinspectwettedchambers.Removeorflushanyobstructions.

    pump cycles and will not prime or no Flow

    Cavitation on suction side. Check suction condition (move pump closer to product).Checkvalveobstructed.Valveball(s)notseatingproperly or sticking.

    Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthecheckvalvepocket. Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged. Use heavier valve ball material.

    Valveball(s)missing(pushedintochamberormanifold).

    Wornvalveballorvalveseat.Wornfingersinvalveballcage(replacepart).CheckChemical Resistance Guide for compatibility.

    Valveball(s)/seat(s)damagedorattackedbyproduct. Check Chemical Resistance Guide for compatibility.Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.Suction line is blocked. Removeorflushobstruction.Checkandclearallsuctionscreensorstrainers.Excessivesuctionlift. Forliftsexceeding20’ofliquid,fillingthechamberswithliquidwillprimethepumpinmostcases.Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.

    pump cycles running Sluggish / Stalling, Flow Unsatisfactory

    Over lubrication. Setlubricatoronlowestpossiblesettingorremove.Unitsaredesignedforlubefreeoperation.Icing. Removemufflerscreen,de-ice,andre-install.Installapointofuseairdrier.Clogged manifolds. Cleanmanifoldstoallowproperairflow.Deadhead(systempressuremeetsorexceedsairsupply pressure).

    Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratioatzeroflow. (Doesnotapplytohighpressure2:1units).

    Cavitation on suction side. Check suction (move pump closer to product).Lackofair(linesize,PSI,CFM). Checktheairlinesize,length,compressorcapacity.Excessivesuctionlift. Forliftsexceeding20’ofliquid,fillingthechamberswithliquidwillprimethepumpinmostcases.Airsupplypressureorvolumeexceedssystemhd. Decreaseinletair(press.andvol.)tothepump.Pumpiscavitatingthefluidbyfastcycling.Undersizedsuctionline. Meetorexceedpumpconnections.Restrictiveorundersizedairline. Installalargerairlineandconnection.Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.Suction line is blocked. Removeorflushobstruction.Checkandclearallsuctionscreensorstrainers.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.Check valve obstructed. Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthecheckvalvepocket.Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.Entrainedairorvaporlockinchamber(s). Purgechambersthroughtappedchamberventplugs.Purgingthechambersofaircanbedangerous.

    product Leaking Through exhaust

    Diaphragmfailure,ordiaphragmplatesloose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.Diaphragmstretchedaroundcenterholeorboltholes. Checkforexcessiveinletpressureorairpressure.ConsultChemicalResistanceChartforcompatibility

    withproducts,cleaners,temperaturelimitationsandlubrication.premature diaphragm Failure

    Cavitation. Enlargepipediameteronsuctionsideofpump.Excessivefloodedsuctionpressure. Movepumpclosertoproduct.Raisepump/placepumpontopoftanktoreduceinletpressure.

    InstallBackpressuredevice(Techbulletin41r).Addaccumulationtankorpulsationdampener.Misapplication(chemical/physicalincompatibility). ConsultChemicalResistanceChartforcompatibilitywithproducts,cleaners,temperaturelimitations

    and lubrication.Incorrectdiaphragmplatesorplatesonbackwards,installedincorrectlyorworn.

    CheckOperatingManualtocheckforcorrectpartandinstallation.Ensureouterplateshavenotbeenworntoasharpedge.

    Unbalanced cycling Excessivesuctionlift. Forliftsexceeding20’ofliquid,fillingthechamberswithliquidwillprimethepumpinmostcases.Undersizedsuctionline. Meetorexceedpumpconnections.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.Check valve obstructed. Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthecheckvalvepocket.Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.Entrainedairorvaporlockinchamber(s). Purgechambersthroughtappedchamberventplugs.

    476-227-000 Air End Kit (AluminumCenter) Seals,O-Ring,Gaskets,RetainingRings,Air ValveSleeveandSpoolSetandPilotValve Assembly.476-227-010 Air End Kit (UseWithCastIronCenters)476-227-110 Air End Kit (UseWithStainlessSteelCenters)476-170-558 Air End Kit (AirValvewithStrokeIndicator Pin,AluminumCenter) Seals,O-Ring,Gaskets,RetainingRings,Air ValveSleeveandSpoolSet,andPilotValve Assembly.476-042-360 Wet End Kit NitrileDiaphragms,Balls,andSeats.476-042-354 Wet End Kit SantopreneDiaphragms,SantopreneBallsand EPDMSeats.476-042-365 Wet End Kit NeopreneDiaphragms,BallsandSeats.476-042-633 Wet End Kit FKMDiaphragms,PTFEBallsandFKMSeats.476-042-635 Wet End Kit NeopreneDiaphragms,PTFEOverlay,PTFEBalls andPTFESeats.

    **Note: Pumps equipped with these components are not ATEX compliant

    Torque:90 in. lbs.

    Torque:90 in. lbs.

    Torque:Plate to Rod 360 in. lbs.

    Torque:Plate to Plate 480 in. lbs.600 in. lbs. Santoprene

    Torque:360 in. lbs. Aluminum and Stainless Steel,500 in. lbs. Cast Iron

    Overlay Diaphragm Option

    One-Piece Bonded Diaphragm Option

    476-042-644 Wet End Kit SantopreneDiaphragms,PTFEBalls,PTFESeals.476-042-364 Wet End Kit EPDMDiaphragms,BallsandSeats.476-042-654 Wet End Kit SantopreneDiaphragm,PTFEOverlays,PTFEBalls,PTFE Seats.476-042-659 Wet End Kit

    One-PIeceBondedPTFE/NitrileDiaphragm, PTFEBalls,PTFESeats.

    475-216-000 Midsection Conversion Kit (ReplacesAluminumMidsectionWithCastIron Components)AirInletCap,IntermediateBracket,Inner ChamberandInnerDiaphragmPlates.Hardware Kits 475-200-330 ZincPlatedCapscrews,Washers,andHexNuts. 475-200-115 StainlessSteelCapscrews,Washers,andHexNuts.

    **Electronic Leak Detector Kits 032-037-000 100-120/220-290VAC 032-045-000 12-32VDC

    Composite repair Parts drawing

    Service & Repair Kits

    MODEL SPECIFIC

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  • s20mdl1sm-rev0713

    www.sandpiperpump.com9 • Model S20 Metallic

    Item Part Number Description Qty 24 518.146.156 Manifold, Discharge 1 518.146.156E Manifold, Discharge 2" BSP Tapered 1 518.146.156W Welded Raised Face 150# 2" ANSI Flanged Manifold 1 518.146.010 Manifold, Discharge 1 518.146.010E Manifold, Discharge 2" BSP Tapered 1 518.146.110 Manifold, Discharge 1 518.146.110E Manifold, Discharge 2" BSP Tapered 1 518.146.110W Welded Raised Face 150# 2" ANSI Flanged Manifold 1 25 545.005.115 Nut, Hex 3/8-16 16 545.005.330 Nut, Hex 3/8-16 16 26 545.007.115 Nut, Hex 7/16-14 16 545.007.330 Nut, Hex 7/16-14 16 27 560.001.360 O.Ring 2 28 612.192.157 Plate, Inner Diaphragm 2 612.192.010 Plate, Inner Diaphragm 2 612.214.150 Plate, Inner Diaphragm (usewithone.piecebondeddiaphragm286.118.000) 2 29 612.194.157 Plate,OuterDiaphragmAssembly 2 612.194.010 Plate,OuterDiaphragmAssembly 2 612.194.110 Plate,OuterDiaphragmAssembly 2 30 612.195.157 Plate, Inner Diaphragm (used with 286.020.604) 2 612.195.010 Plate, Inner Diaphragm (used with 286.020.604) 2 31 612.039.010 Plate,OuterDiaphragmAssembly (used with 286.020.604) 2 612.097.110 Plate,OuterDiaphragmAssembly (used with 286.020.604) 2 612.039.157 Plate,OuterDiaphragmAssembly (used with 286.020.604) 2 32 620.020.115 Plunger, Actuator 2 33 675.042.115 Ring, Retaining 2 34 685.058.120 Rod, Diaphragm 1 35 720.004.360 Seal, Diaphragm Rod 2 36 722.040.550 Seat, Check Ball 4 722.040.360 Seat, Check Ball 4 722.040.363 Seat, Check Ball 4 722.040.364 Seat, Check Ball 4 722.040.365 Seat, Check Ball 4 722.040.080 Seat, Check Ball (seals required see item 40) 4 722.040.110 Seat, Check Ball (seals required see item 40) 4 722.040.150 Seat, Check Ball (seals required see item 40) 4 722.040.600 Seat, Check Ball 4 37 900.005.115 Washer, Lock 16 900.005.330 Washer, Lock 16 38 901.038.115 Washer, Flat 5/16 4 901.038.330 Washer, Flat 5/16 4 39 901.048.115 Washer, Flat 3/8 (Stroke Indicator Only) 4 901.048.330 Washer, Flat 3/8 (Stroke Indicator Only) 4 40 560.106.360 Seal (O-Ring) (See item 36) 8 560.106.363 Seal (O-Ring) (See item 36) 8 560.106.364 Seal (O-Ring) (See item 36) 8 560.106.365 Seal (O-Ring) (See item 36) 8 720.060.608 Seal (O-Ring) (See item 36) 8 46 530.033.000 MetalMuffler(forothermuffleroptionsseepg.24) 1

    Parts not shown used with Raised Face ANSI Flange Options R and W: 170.035.330 Hex Cap Screw 4 326.052.080 Mounting Foot 2 545.007.330 Hex Nut 4 900.006.330 Lock Washer 4 901.022.330 Flat Washer 8

    Parts not shown used with Raised Face ANSI Flange Option R ONLY: 334.115.110 2" ANSI 150# Raised Face Flange and Threaded Pipe Connection 2 538.024.110 2" NPT Pipe Nipple x 2-1/2" Long 2

    Item Part Number Description Qty 1 031.140.000 AirValveAssemblyw/Integralmuffler (Cast Iron Centers Only) 1 031.141.000 AirValveAssembly(CastIronCentersOnly) 1 031.146.000 AirValveAssemblyw/Integralmuffler (Stroke Indicator Only) 1 031.147.000 AirValveAssembly(StrokeIndicatorOnly) 1 031.173.000 AirValveAssemblyw/Integralmuffler 1 031.173.001 AirValveAssembly(withStainlessSteelHardware) 1 031.183.000 AirValveAssembly 1 031.179.000 AirValveAssembly (Cast Iron or Stainless Steel Centers Only) 1 2 050.017.354 Ball, Check 4 050.017.360 Ball, Check 4 050.017.364 Ball, Check 4 050.017.365 Ball, Check 4 050.018.600 Ball, Check 4 3 070.006.170 Bushing 2 4 095.110.000 PilotValveAssembly 1 095.095.110 PilotValveAssembly(StainlessSteelCentersOnly) 1 095.110.558 PilotValveAssembly(CastIronCentersOnly) 1 5 114.024.157 Intermediate Bracket 1 114.024.010 Intermediate Bracket 1 114.024.110 Intermediate Bracket (Stainless Steel Centers Only) 1 6 132.035.360 Bumper, Diaphragm 2 7 135.034.506 Bushing, Plunger 2 8 165.116.157 Cap,AirInletAssembly 1 165.116.010 Cap,AirInletAssembly 1 165.116.110 Cap,AirInletAssembly(StainlessSteelCentersOnly) 1 9 170.052.115 Capscrew, Hex Hd 3/8-16 X 2.25 16 170.052.330 Capscrew, Hex Hd 3/8-16 X 2.25 16 10 170.060.115 Capscrew, Hex Hd 7/16-14 X 2.00 16 170.060.330 Capscrew, Hex Hd 7/16-14 X 2.00 16 11 170.069.115 Capscrew, Hex Hd 5/16-18 X 1.75 4 170.069.330 Capscrew, Hex Hd 5/16-18 X 1.75 4 12 171.053.115 Capscrew, Soc Hd 3/8-16 X 2.50 4 (Stroke Indicator Only) 171.053.330 Capscrew, Soc Hd 3/8-16 X 2.50 4 (Stroke Indicator Only) 170.006.115 Capscrew, Hex HD 3/8-16 X 1.00 4 170.006.330 Capscrew, Hex HD 3/8-16 X 1.00 4 13 171.059.115 Capscrew, Soc Hd 7/16-14 X 1.25 8 171.059.330 Capscrew, Soc Hd 7/16-14 X 1.25 8 171.011.115 Capscrew, Soc Hd 1/2-13 x 1.00 (Stainless Steel Centers Only) 8 14 196.167.156/157 Chamber,Outer 2 196.167.010 Chamber,Outer 2 196.167.110 Chamber,Outer 2 15 196.168.157 Chamber,Inner 2 196.168.010 Chamber,Inner 2 196.168.110 Chamber,Inner(StainlessSteelCentersOnly) 2 16 286.020.604 Diaphragm, Overlay 2 17 286.118.000 Diaphragm, One.Piece Bonded 2 18 286.007.354 Diaphragm 2 286.007.360 Diaphragm 2 286.007.363 Diaphragm 2 286.007.364 Diaphragm 2 286.007.365 Diaphragm 2 19 360.093.360 Gasket,AirValve 1 20 360.114.360 Gasket,PilotValve 1 21 360.104.379 Gasket,AirInlet 1 22 360.105.360 Gasket,InnerChamber 2 23 518.145.156 Manifold, Suction 1 518.145.156E Manifold, Suction 2" BSP Tapered 1 518.145.156W Welded Raised Face 150# 2" ANSI Flanged Manifold 1 518.145.010 Manifold, Suction 1 518.145.010E Manifold, Suction 2" BSP Tapered 1 518.145.110 Manifold, Suction 1 518.145.110E Manifold, Suction 2" BSP Tapered 1 518.145.110W Welded Raised Face 150# 2" ANSI Flanged Manifold 1

    Composite repair Parts list

    ATEX Compliant

    lEGENd:=ItemscontainedwithinAirEndKits=ItemscontianedwithinWetEndKitsNote: Kits contain components specific to the material codes.

    MODEL SPECIFIC

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  • s20mdl1sm-rev0713

    www.sandpiperpump.com Model S20 Metallic • 10

    material Codes - The last 3 digits of Part Number000.....Assembly,sub-assembly;

    and some purchased items010.....CastIron015.....DuctileIron020.....FerriticMalleableIron080.....CarbonSteel,AISIB-1112110 .....AlloyType316StainlessSteel111 .....AlloyType316StainlessSteel

    (ElectroPolished)112 .....AlloyC113 .....AlloyType316StainlessSteel

    (HandPolished)114 .....303StainlessSteel115 .....302/304StainlessSteel117 .....440-CStainlessSteel(Martensitic)120.....416StainlessSteel

    (WroughtMartensitic)148.....HardcoatAnodizedAluminum150.....6061-T6Aluminum152.....2024-T4Aluminum(2023-T351)155.....356-T6Aluminum156.....356-T6Aluminum157.....DieCastAluminumAlloy#380158.....AluminumAlloySR-319162.....Brass,Yellow,ScrewMachineStock165.....CastBronze,85-5-5-5166.....Bronze,SAE660170.....Bronze,BearingType,

    OilImpregnated180.....CopperAlloy305.....CarbonSteel,BlackEpoxyCoated306.....CarbonSteel,BlackPTFECoated307.....Aluminum,BlackEpoxyCoated308.....StainlessSteel,BlackPTFECoated309.....Aluminum,BlackPTFECoated313.....Aluminum,WhiteEpoxyCoated330.....ZincPlatedSteel332.....Aluminum,ElectrolessNickelPlated333.....CarbonSteel,Electroless

    NickelPlated335.....GalvanizedSteel337.....SilverPlatedSteel351.....Food Grade Santoprene®353.....Geolast; Color: Black354.....InjectionMolded#203-40

    Santoprene®Duro40D+/-5; Color:RED

    356.....Hytrel®357.....InjectionMoldedPolyurethane358.....Urethane Rubber

    (SomeApplications) (CompressionMold)

    359.....Urethane Rubber360.....NitrileRubberColorcoded:RED363.....FKM(Fluorocarbon)

    Colorcoded:YELLOW

    364.....EPDMRubber Colorcoded:BLUE

    365.....NeopreneRubber Colorcoded:GREEN

    366.....FoodGradeNitrile368.....FoodGradeEPDM371.....Philthane(Tuftane)374.....CarboxylatedNitrile375.....FluorinatedNitrile378.....HighDensityPolypropylene379.....ConductiveNitrile408.....CorkandNeoprene425.....Compressed Fibre426.....Blue Gard440.....VegetableFibre500.....Delrin®500502.....ConductiveAcetal,ESD-800503.....ConductiveAcetal,Glass-Filled506.....Delrin®150520.....InjectionMoldedPVDF

    Naturalcolor540.....Nylon542.....Nylon544.....NylonInjectionMolded550.....Polyethylene551.....GlassFilledPolypropylene552.....UnfilledPolypropylene555.....PolyvinylChloride556.....BlackVinyl558.....ConductiveHDPE570.....RulonII®580.....Ryton®600.....PTFE(virginmaterial)

    Tetrafluorocarbon(TFE)603.....Blue Gylon®604.....PTFE606.....PTFE607.....Envelon608.....ConductivePTFE610.....PTFEEncapsulatedSilicon611 .....PTFEEncapsulatedFKM632.....Neoprene/Hytrel®633.....FKM/PTFE634.....EPDM/PTFE635.....Neoprene/PTFE637.....PTFE,FKM/PTFE638.....PTFE,Hytrel®/PTFE639.....Nitrile/TFE643.....Santoprene®/EPDM644.....Santoprene®/PTFE656 .....Santoprene®Diaphragmand

    CheckBalls/EPDMSeats661.....EPDM/Santoprene®666.....FDANitrileDiaphragm,

    PTFEOverlay,Balls,andSeals668.....PTFE,FDASantoprene®/PTFE

    •DelrinandHytrelareregistered tradenamesofE.I.DuPont.

    •Nylatronisaregisteredtradename ofPolymerCorp.

    •Gylon is a registered tradename ofGarlock,Inc.

    •Santoprene is a registered tradename ofExxonMobilCorp.

    •RulonIIisaregisteredtradename ofDixionIndustriesCorp.

    •Ryton is a registered tradename ofPhillipsChemicalCo.

    •Valoxisaregisteredtradename ofGeneralElectricCo.

    rECyClINGMany components of SANDPIPER®

    AODD pumps are made of recyclablematerials.We encourage pump users torecyclewornoutpartsandpumpswheneverpossible,afteranyhazardouspumpedfluidsarethoroughlyflushed.

    UNIVERSAL ALL SP

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  • s20mdl1sm-rev0713

    www.sandpiperpump.com11 • Model S20 Metallic

    air distribution Valve assembly (Use with Aluminum Centers ONLY)

    **Note: Pumpsequippedwiththisvalveassemblyarenot ATEX compliant

    Air Valve Assembly Parts List Item Part Number Description Qty1 031.173.000 Air Valve Assembly 11-A 095.109.157 Body, Air Valve 11-B 031.139.000 Sleeve and Spool Set 11-C 132.029.357 Bumper 21-D 560.020.360 O-Ring 101-E 165.127.157 Cap, End 21-F 170.032.330 Hex Head Capscrew 1/4-20 x .75 81-G 530.028.550 Muffler 11-H 165.096.551 MufflerCap 11-J 706.026.330 Machine Screw 4

    **Air Valve Assembly Parts List 1 031.173.001 AirValveAssembly 1Consistsofallcomponentsaboveexcept:1-F 170.032.115 Hex Head Capscrew 1/4-20 x .75 81-J 706.026.115 Machine Screw 4IMPORTANT

    Read these instructions completely, before installation and start-up. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty.

    Air Distribution Valve ServicingSeerepairpartsdrawing,removescrews.Step 1:RemoveHexHeadCapScrews(1-F).Step 2: Removeendcap(1-E).Step 3: Removespoolpartof(1-B)(caution:donotscratch).Step 4: Presssleeve(1-B)frombody(1-A).Step 5:InspectO-Ring(1-D)andreplaceifnecessary.Step 6:LightlylubricateO-Rings(1-D)onsleeve(1-B).Step 7: Presssleeve(1-B)intobody(1-A).Step 8: Reassembleinreverseorder,startingwithstep3.

    note: Sleeveandspool(1-B)setismatchgroundtoaspecifiedclearancesleeveandspools(1-B)cannotbeinterchanged.

    MODEL SPECIFIC

    4: A

    IR E

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  • s20mdl1sm-rev0713

    www.sandpiperpump.com Model S20 Metallic • 12

    air distribution Valve assembly

    ATEX Compliant

    Air Valve Assembly Parts List (Use w/Aluminum centers only) Item Part Number Description Qty1 031.183.000 Air Valve Assembly 11-A 095.109.157 Body, Air Valve 11-B 031.139.000 Sleeve and Spool Set 11-C 132.029.357 Bumper 21-D 560.020.360 O-Ring 101-E 165.127.157 Cap, End 21-F 170.032.330 Hex Head Capscrew 1/4-20 x .75 8

    Air Valve Assembly Parts List 1 031.183.001 AirValveAssembly 1Consistsofallcomponentsaboveexcept:1-F 170.032.115 Hex Head Capscrew 1/4-20 x .75 8

    Air Valve Assembly Parts List (Use w/Cast Iron and Stainless Steel centers) Item Part Number Description Qty1 031.179.000 Air Valve Assembly 11-A 095.109.110 Body, Air Valve 11-B 031.139.000 Sleeve and Spool Set 11-C 132.029.357 Bumper 21-D 560.020.360 O-Ring 101-E 165.127.110 Cap, End 21-F 170.032.115 Hex Head Capscrew 1/4-20 x .75 8

    *

    *

    1-A*Note:Cannotbeused with Integral Muffleroption0.

    IMPORTANTRead these instructions completely, before installation and start-up. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty.

    Air Distribution Valve ServicingSeerepairpartsdrawing,removescrews.Step 1:RemoveHexHeadCapScrews(1-F).Step 2: Removeendcap(1-E).Step 3: Removespoolpartof(1-B)(caution:donotscratch).Step 4: Presssleeve(1-B)frombody(1-A).Step 5:InspectO-Ring(1-D)andreplaceifnecessary.Step 6:LightlylubricateO-Rings(1-D)onsleeve(1-B).Step 7: Presssleeve(1-B)intobody(1-A).Step 8: Reassembleinreverseorder,startingwithstep3.

    note: Sleeveandspool(1-B)setismatchgroundtoaspecifiedclearancesleeveandspools(1-B)cannotbeinterchanged.

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    air distribution Valve assembly (For NON-ATEX Cast Iron Centers)

    1-J

    1-D

    1-F

    1-G

    1-H

    1-G

    1-E

    1-C

    1-A

    1-A

    1-B

    1-C1-E

    1-G1-H

    Air Valve Assembly Parts List item part number description Qty1 031.140.000 AirValveAssembly 11-A 031.139.000 SleeveandSpoolSet 11-B 095.094.551 Body,AirValve 11-C 132.029.552 Bumper 21-D 165.096.551 Cap,Muffler 11-E 165.115.558 Cap,End 21-F 530.028.550 Muffler 11-G 560.020.360 O-Ring 81-H 675.044.115 Ring,Retaining 21-J 710.015.115 Screw,Self-tapping 4

    For pumps with Alternate Mesh, Sound dampening Mufflers or piped exhaust: 1 031.141.000 AirValveAssembly 1 (includes all items used on 031.140.000 minus items 1-d, 1-F & 1-J)

    Air Distribution Valve ServicingSeerepairpartsdrawing,removescrews.Step 1:Removeendcapretainer(1-H).Step 2: Removeendcap(1-E).Step 3: Removespoolpartof(1-A)(caution:donotscratch).Step 4: Presssleeve(1-A)frombody(1-B).Step 5:InspectO-Ring(1-H)andreplaceifnecessary.Step 6:LightlylubricateO-Rings(1-H)onsleeve(1-A).Step 7: Presssleeve(1-A)intobody(1-B).Step 8: Reassembleinreverseorder,startingwithstep3.

    note: Sleeveandspool(1-A)setismatchgroundtoaspecifiedclearancesleeveandspools(1-A)cannotbeinterchanged.

    IMPORTANTRead these instructions completely, before installation and start-up. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty.

    NOTE: CHECK GAP AFTER ASSEMBLY TO INSURE COMPLETE INSTALLATION OF RETAINING RING

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    NOTE: CHECK GAP AFTER ASSEMBLY TO INSURE COMPLETE INSTALLATION OF RETAINING RING

    Air Valve Assembly Parts List Item Part Number Description Qty1 031.146.000 Air Valve Assembly 11-A 031.143.000 Sleeve and Spool Set 11-B 095.094.559 Body, Air Valve 11-C 132.029.552 Bumper 21-D 165.096.559 Cap,Muffler 11-E 165.098.147 Cap, End 21-F 530.028.550 Muffler 11-G 560.020.360 O-Ring 81-H 675.044.115 Ring, Retaining 21-J 710.015.115 Screw, Self Tapping 41-K 210.008.330 Clip, Safety 11-M 560.029.360 O-Ring 2

    For Pumps with Alternate Mesh, Sound Dampening Mufflers or Piped Exhaust:1 031.147.000 AirValveAssembly 1 (includes all items on 031.146.000 minus 1-D, 1-F, & 1-J).

    air Valve with Stroke Indicator assembly

    ATEX Compliant

    Air Distribution Valve ServicingSeerepairpartsdrawing,removescrews.Step 1:Removeendcapretainer(1-F).Step 2: Removeendcap(1-E),bumper(1-C).Step 3: Removespoolpartof(1-A)(caution,donotscratch).Step 4: Presssleeve(1-A)frombody(1-B).Step 5:InspectO-Ring(1-G)andreplaceifnecessary.Step 6:LightlylubricateO-Rings(1-G)onspool(1-A).Step 7: Presssleeve(1-A)intobody(1-B). Step 8: Reassemble in reverse order.

    note: Sleeveandspool(1-A)setismatchgroundtoaspecifiedclearancesleeveandspools(1-A)cannotbeinterchanged.

    NOTE: CHECK GAP AFTER ASSEMBLY TO INSURE COMPLETE INSTALLATION OF RETAINING RING

    MODEL SPECIFIC

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  • s20mdl1sm-rev0713

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    Pilot Valve assembly

    Pilot Valve Assembly Parts List

    Item Part Number Description Qty4 095.110.000 PilotValveAssembly 14-A 095.095.157 Valve Body 14-B 755.052.000 Sleeve (With O-Rings) 14-C 560.033.360 O-Ring (Sleeve) 64-D 775.055.000 Spool (With O-Rings) 14-E 560.023.360 O-Ring (Spool) 34-F 675.037.080 Retaining Ring 1

    For Pumps with Cast Iron Center Section

    Item Part Number Description Qty4 095.110.558 PilotValveAssembly 14-A 095.095.558 Valve Body 1(includes all other items used on 095.110.000)

    For Pumps with Stainless Steel Center Section

    Item Part Number Description Qty4 095.110.110 PilotValveAssembly 14-A 095.095.110 Valve Body 1(includes all other items used on 095.110.000)

    Pilot Valve ServicingWithPilotValveremovedfrompump.Step 1:Removesnapring(4-F).Step 2:Removesleeve(4-B),inspectO-Rings(4-C), replace if required.Step 3: Removespool(4-D)fromsleeve(4-B), inspectO-Rings(4E),replaceifrequired.Step 4: LightlylubricateO-Rings(4-C)and(4-E). Reassemble in reverse order.

    MODEL SPECIFIC

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    Pilot Valve assembly Intermediate assembly drawing

    Intermediate Repair Parts List

    item part number description Qty5 114.024.157 Bracket,Intermediate 1 114.024.010 Bracket,Intermediate 1 114.024.110 Bracket,Intermediate 17 135.034.506 Bushing,Plunger 227 560.001.360 O-Ring 232 620.020.115 Plunger,Actuator 233 675.042.115 Ring,Retaining* 235 720.004.360 Seal,DiaphragmRod 2

    *note: Itisrecommendedthatwhenplungercomponents areserviced,newretainingringsbeinstalled.

    Intermediate Assembly DrawingStep 1: Removeplunger,actuator(32)fromcenterof intermediate pilot valve cavity.Step 2: RemoveRing,Retaining(33),discard.Step 3: Removebushing,plunger(7),inspectforwear andreplaceifnecessarywithgenuineparts.Step 4: RemoveO-Ring(26),inspectforwearand replaceifnecessarywithgenuineparts.Step 5: LightlylubricateO-Ring(26)andinsertinto intermediate.Step 6: Reassemble in reverse order.Step 7: RemoveSeal,DiaphragmRod(35).Step 8: Cleansealarea,lightlylubricateandinstallnewSeal, DiaphragmRod(35).

    IMPORTANTWhen the pumped product source is at a higher level than the pump (flooded suction condition), pipe the exhaust higher than the product source to prevent siphoning spills. In the event of a diaphragm failure a complete rebuild of the center section is recommended.

    35

    32

    5

    33

    726

    MODEL SPECIFIC

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    www.sandpiperpump.com17 • Model S20 Metallic

    diaphragm Service drawing, Non-Overlay

    diaphragm Service drawing, with Overlay

    *AVAILABLE FOR FIELD CONVERSION FROM OVERLAY TO ONE-PIECE BONDED DIAPHRAGM KITS:

    Kit: 475-253-0002 286-118-000 One-Piece Diaphragm 2 612-214-150 Inner Plates

    One-Piece Bonded *diaphragm Service drawing17

    34

    26

    26 13

    15

    630

    18

    16

    31

    14

    10 37

    25

    25

    37 10

    14

    37

    25

    25

    37

    29

    1325

    34

    26

    15

    628

    18

    Torque: Plate to Plate480 in. lbs.600 in. lbs. Santoprene

    Torque: Plate to Plate480 in. lbs.600 in. lbs. Santoprene

    34

    26

    26 13

    15

    630

    18

    16

    31

    14

    10 37

    25

    25

    37 10

    14

    37

    25

    25

    37

    29

    1325

    34

    26

    15

    628

    18

    Torque: Plate to Plate480 in. lbs.600 in. lbs. Santoprene

    Torque: Plate to Plate480 in. lbs.600 in. lbs. Santoprene

    MODEL SPECIFIC

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    Step 1: With manifolds and outer chambersremoved, remove diaphragm assemblies from diaphragm rod. dO nOTuseapipewrenchorsimilartooltoremoveassemblyfromrod.Flawsintherodsurfacemaydamagebearingsandseal.Soft jawsin a vise are recommended to prevent diaphragm rod damage.

    Step 1.A: nOTe: Notall innerdiaphragmplatesarethreaded.Somemodelsutilizeathoughholeinthe inner diaphragmplate. If required to separatediaphragm assembly, place assembly in a vice, gripping on theexterior cast diameter of the innerplate.Turntheouterplateclockwisetoseparatetheassembly.

    Always inspect diaphragms for wear cracks orchemicalattack. Inspect innerandouterplates fordeformities,rustscaleandwear.Inspectintermediatebearingsforelongationandwear.Inspectdiaphragmrodforwearormarks.Clean or repair if appropriate. Replace as required.

    Step 2: Reassembly:TherearetwodifferenttypesofdiaphragmplateassembliesutilizedthroughouttheSandpiperproductline:Outerplatewithathreadedstud, diaphragm, and a threaded inner plate.

    Outer platewith a threaded stud, diaphragm, andan inner platewith throughhole.Secure threadedinnerplateinavice.Ensurethattheplatesarebeinginstalledwiththeouterradiusagainstthediaphragm.

    Step 3:Lightlylubricate,withacompatiblematerial,the inner faces of both outer and inner diaphragm plates whenusingonnonOverlaydiaphragms(ForEPDMwater isrecommended).No lubrication isrequired.

    Step 4: Push the threaded outer diaphragmplate through the center hole of the diaphragm. note: Most diaphragms are installed with thenatural bulge out towards the fluid side. S05,S07, and S10 non–metallic units are installedwith the natural bulge in towards the air side.

    Step 5: Thread or place, outer plate stud into the inner plate. For threaded inner plates use a torquewrench to tighten the assembly together.Torquevaluesarecalledoutontheexplodedview.

    Repeatprocedureforsecondsideassembly.Allowaminimumof15minutestoelapseaftertorquingthenre-torque the assembly to compensate for stressrelaxationintheclampedassembly. Step 6: Thread one assembly onto the diaphragm rodwithsealingwasher (whenused)andbumper.

    Step 7: Instal l diaphragm rod assemblyinto pump and secure by installing the outer chamber in place and tightening the capscrews.

    Step 8: On opposite side of pump thread the remaining assembly onto the diaphragm rod. Using a torquewrenchtightentheassemblytothediaphragmrod.Aligndiaphragmthroughboltholesalwaysgoingforwardpasttherecommendedtorque.Torquevaluesarecalledoutontheexplodedview.neVer reverse to align holes, if alignment cannot be achieved without damage to diaphragm, loosen completeassemblies rotate diaphragm and reassemble as described above.

    Step 9: Complete assembly of entire unit.One PieceDiaphragmServicing (Bonded PTFEwith integral plate)TheOnePiecediaphragmhasa threaded stud installed in the integral plate at the factory. The inner diaphragm plate has a through hole instead of a threaded hole. Place the innerplateover thediaphragmstudand thread the firstdiaphragm/innerplateontothediaphragmrodonlyuntiltheinnerplatecontactstherod.Donottighten.Asmallamountofgreasemaybeappliedbetweentheinner plate and the diaphragm to facilitate assembly. Insertthediaphragm/rodassemblyintothepumpand install the outer chamber. Turn the pump over andthreadtheseconddiaphragm/innerplateontothe diaphragm rod. Turn the diaphragm until the inner plate contacts the rod and hand tighten the assembly. Continue tightening until the bolt holes alignwiththeinnerchamberholes.dO nOT LeAVe The ASSeMBLY LOOSe.

    dIaPhraGm SErVICING

    IMPORTANTRead these instructions completely, before installation and start-up. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty.

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  • s20mdl1sm-rev0713

    www.sandpiperpump.com19 • Model S20 Metallic

    Solenoid Shifted Air Valve Parts List(Includes all items used on Composite Repair Parts List except as shown)Item Part Number Description Qty41 893-097-000 Solenoid Valve, NEMA4 1 42 219-001-000 Solenoid Coil, 24VDC 1 219-004-000 Solenoid Coil, 24VAC/12VDC 1 219-002-000 Solenoid Coil, 120VAC 1 219-003-000 Solenoid Coil, 240VAC 143 241-001-000 Connector, conduit 1 241-003-000 Conduit Connector with 1 Suppression Diode (DC Only)44 170-029-330 Capscrew, Hex HD 5/16-18 x 1.25 445 618-051-150 Plug 2

    *Special Conditions For Safe UseA fuse corresponding to its rated current (max. 3*Irat according IEC 60127-2-1) or a motorprotectingswitchwithshort-circuitandthermalinstantaneoustripping(settoratedcurrent) shall be connected in series to each solenoid as short circuit protection. For very low ratedcurrentsof thesolenoid the fuseof lowestcurrentvalueaccording tothe indicated IECstandardwillbesufficient.The fusemaybeaccommodated in the associated supply unit or shall be separately arranged. The rated voltage to the fuse shall be equal to or greater than the stated rated voltage of the magnet coil. The breakage capacity of the fuse-link shall be as high as or higher than themaximumexpected short circuit current at the location of the installation (usually 1500A). A maximumpermissiblerippleof20%isvalidforallmagnetsofdirect-currentdesign.

    IECEEXmT4

    For Explosion Proof Solenoid Coils used in North America and outside the European Union.42 219-009-001 Solenoid Coil, 120VAC 60 Hz 1 219-009-002 Solenoid Coil, 240VAC 60 Hz 1 219-009-003 Solenoid Coil, 12VDC 1 219-009-004 Solenoid Coil, 24VDC 1 219-009-005 Solenoid Coil, 110VAC 50 Hz 1 219-009-006 Solenoid Coil, 230VAC 50 Hz 1 Note: Item 43 (Conduit Connector) is not required

    II 2G EEx m c T5II 2D c IP65 T100°C

    For ATEX Compliant Solenoid Coils used in the European Union 219-011-001 Solenoid Coil, Single mounting 12 VDC, 3.3W / 267mA 1 219-011-002 Solenoid Coil, Single mounting 24 VDC, 3.3W / 136mA 1 219-011-003 Solenoid Coil, Single mounting 110/120 VAC, 3.4W / 29mA 1 219-011-004 Solenoid Coil, Single mounting 220/240 VAC, 3.4W / 15mA 1 Note: Item 35 (Conduit Connector) is not required

    *II 2G EEx m c II T5II 3/2 G Ex m c II T5II 2D c IP65 T100°c

    Compressed Air Temperature Range: MaximumAmbientTemperature to plus 50°C

    Solenoid Shifted air Valve

    43

    41

    42

    41

    45

    44

    #2TerminalNeutral(Negative)

    #1TerminalPower(Positive)

    3rdTerminalfor ground

    Wiring Diagram

    Solenoid Shifted OperationTheSolenoidShiftedSANDPIPERhasasolenoidoperated,airdistributionvalve inplaceof thestandardSANDPIPER’spilotoperated,airdistributionvalve.Whereapilotvalveisnormallyutilizedtocyclethepump’sairdistributionvalve,anelectricsolenoidisutilized.Asthesolenoidispowered,oneofthepump’sairchambersispressurizedwhiletheotherchamberisexhausted.Whenelectricpoweristurnedoff,thesolenoidshiftsandthepressurizedchamberisexhaustedwhiletheotherchamberispressurized.Byalternatelyapplyingandremovingpowertothesolenoid,thepumpcyclesmuchlikeastandardSANDPIPERpump,withoneexception.Thisoptionprovidesawaytopreciselycontrol and monitor pump speed.

    Before InstallationBeforewiring the solenoid,make certain it is compatiblewith your systemvoltage.

    MODEL SPECIFIC

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  • Declaration of Conformity

    Signature of authorized person Date of issue

    Printed name of authorized person

    Revision Level: F

    TitleDavid Roseberry Engineering Manager

    October 20, 2005

    Date of revisionAugust 23, 2012

    Manufacturer: Warren Rupp, Inc.®, 800 N. Main Street, P.O. Box 1568,Mansfield, Ohio, 44901-1568 USA

    Certifies that Air-Operated Double Diaphragm Pump Series: HDB, HDF, M Non-Metallic, S Non-Metallic, M Metallic, S Metallic, T Series, G Series, U Series, EH and SH High Pressure,

    RS Series, W Series, SMA and SPA Submersibles, and Tranquilizer Surge Suppressors comply with the European Community Directive 2006/42/EC on Machinery, according to Annex VIII.

    This product has used Harmonized Standard EN809:1998+A1:2009, Pumps and Pump Units for Liquids - Common Safety Requirements, to verify conformance.

    written warranty5 - yEar limited Product warranty

    Quality System ISO9001 Certified • Environmental Management Systems ISO14001 Certified

    Warren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold byWarren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material

    or workmanship within five years from the date of shipment from Warren Rupp’s factory. Warren Rupp brandsinclude SANDPIPER®, MARATHON®, PortaPump®, SludgeMaster™ and Tranquilizer®.

    ~ See complete warranty at www. sandpiperpump.com/About/guaranteesandwarranties.html ~

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  • EC Declaration of ConformityIn accordance with ATEX Directive 94/9/EC,

    Equipment intended for use in potentially explosive environments.

    Applicable Standard:EN13463-1: 2001,EN13463-5: 2003

    David Roseberry, Engineering ManagerDATE/APPROVAL/TITLE:27 MAY 2010

    EN 60079-25: 2004For pumps equipped with Pulse Output ATEX OptionKEMA Quality B.V. (0344)

    AODD Pumps and Surge SuppressorsFor Type Examination Designations

    AODD (Air-Operated Double Diaphragm) PumpsEC Type Examination Certificate No. Pumps: KEMA 09ATEX0071 XKEMA Quality B.V.Utrechtseweg 3106812 AR Arnhem, The Netherlands

    Manufacturer: Warren Rupp, Inc.®, A Unit of IDEX Corportion800 North Main Street, P.O. Box 1568, Mansfield, OH 44901-1568 USA

    EC Declaration of ConformityATEX Summary of Markings

    Type Marking Listed In Non-Conductive Fluids

    EC Type Certificate No. Pumps: KEMA 09ATEX0071 X Type Certificate No. Pumps: KEMA 09ATEX0072 X Type Certificate No. Suppressors: KEMA 09ATEX0073

    Pump types, S1F, S15, S20, and S30 provided with the pulse output option

    II 2 G Ex ia c IIC T5II 3/2 G Ex ia c IIC T5II 2 D Ex c iaD 20 IP67 T100oC

    KEMA 09ATEX0071 XKEMA 09ATEX0071 XKEMA 09ATEX0071 X

    NoYesYes

    KEMA 09ATEX0071 XCE 0344

    Surge Suppressors all types II 2 G T5II 3/2 G T5II 2 D T100oC

    KEMA 09ATEX0073KEMA 09ATEX0073KEMA 09ATEX0073

    NoYesYes

    KEMA 09ATEX0073CE

    Pump types, S1F, S15, S20, and S30 provided with the integral solenoid option

    II 2 G EEx m c II T5II 3/2 G EEx m c II T5II 2 D c IP65 T100oC

    KEMA 09ATEX0071 XKEMA 09ATEX0071 XKEMA 09ATEX0071 X

    NoYesYes

    KEMA 09ATEX0071 XCE 0344

    Pump types, HDB1½, HDB40, HDB2, HDB50, HDB3, HDF1, HDF25, HDF2, HDF3M, PB¼, S05, S1F, S15, S20, S30, SB1, SB25, ST1½, ST40, G15, G20, and G30, without the above listed options, no aluminum parts

    II 1 G c T5II 3/1 G c T5II 1 D c T100oCI M1 cI M2 c

    KEMA 09ATEX0071 XKEMA 09ATEX0071 XKEMA 09ATEX0071 XKEMA 09ATEX0071 XKEMA 09ATEX0072 X

    NoYesYesNoYes

    KEMA 09ATEX0071 XKEMA 09ATEX0072 XCE 0344

    Pump types, DMF2, DMF3, HDB1½, HDB40, HDB2, HDB50, HDB3, HDF1, HDF25, HDF2, HDF3M, PB¼, S05, S1F, S15, S20, S30, SB1, SB25, SE½, ST1, ST25, ST1½, ST40, U1F, G05, G1F, G15, G20, and G30

    II 2 G c T5II 3/2 G c T5II 2 D c T100oC

    KEMA 09ATEX0072 XKEMA 09ATEX0072 XKEMA 09ATEX0072 X

    NoYesYes

    KEMA 09ATEX0072 XCE

    EC Declaration of Conformity In accordance with ATEX Directive 94/9/EC, Equipment intended for use in potentially explosive environments.

    Applicable Standard:EN13463-1: 2001,EN13463-5: 2003

    David Roseberry, Engineering ManagerDATE/APPROVAL/TITLE:27 MAY 2010

    EN 60079-25: 2004For pumps equipped with Pulse Output ATEX OptionKEMA Quality B.V. (0344)

    AODD Pumps and Surge SuppressorsFor Type Examination Designations, see page 2 (back)

    AODD (Air-Operated Double Diaphragm) PumpsEC Type Examination Certificate No. Pumps: KEMA 09ATEX0071 XKEMA Quality B.V.Utrechtseweg 3106812 AR Arnhem, The Netherlands

    Manufacturer: Warren Rupp, Inc.®, A Unit of IDEX Corportion800 North Main Street, P.O. Box 1568, Mansfield, OH 44901-1568 USA

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