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CENTROMET AD a member company of MTG

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CENTROMET AD –

a member company of MTG

MTG incorporates Bulgarian companies in the metal processing industry specialized in:

•Counter and low pressure die casting and squeeze casting of AlSi based alloys• Sand and no bake casting of grey and ductile cast iron•Centrifugal casting of alloyed cast iron and Cr-Ni based steel

• In-house tooling and patterns making, machining, painting, assembling • Logistics – we can organize the transport services as per

customers’ specific requirements

ABOUT THE GROUP

MARKET DATA 2016 - 2020 (€ / M)

EMPLOYEES (2020): 500EXPORT SHARE (2020): 83 %TURNOVER (2020): € 15.08 MINVESTMENTS (2020): € 1.53 M 2016

2017

2018

2019

2020

17,7

17,0

14,5

16,5

15,08

LEADING INDUSTRIAL MARKETS 2020 (%)

19,0

15,0

15,0

13,0

11,0

9,0

9,0

5,0

4,0

WATER AND GAS SUPPLY

METAL PROCESSING MACHINERY

ENERGY

CERAMIC & FOOD INDUSTRY

RAILWAY

CHEMICAL INDUSTRY

INDUSTRIAL VEHICLES

MARINE INDUSTRY

AUTOMOTIVE

SALES BY COUNTRIES 2020 (%)

4417

134

333

22

111

11

111

1

GERMANY

BULGARIA

POLAND

FRANCE

BELGIUM

HUNGARY

LATVIA

CHINA

AUSTRIA

SPAIN

MEXICO

ITALY

The NETHERLANDS

SERBIA

RUSSIA

SWEDEN

SLOVENIA

OTHERS

Location

Centromet AD is situated in the North West part of Bulgaria, in the city of Vratsa

110 km from Sofia by road1,5 hours by car

90 km by car from the Danube river

Company history

1977 – The company is establish with main scope of activities – centrifugal casting of high alloyed Cr-Ni based steel and alloyed cast iron

1989 – Due to the political situation in 1989 Centromet was reorganized and started producing unique products mainly for the European market:• Tubes and tube assemblies for the chemical industry• Furnace rolls• Cylindrical liners for 4-stroke diesel engines• Bimetalic roller shells The factory’s production is unique and specific to the client demands. The products are certified by LR, TUV and Intertek.

1999 – The company is privatized by Metal Technology Group Angel Balevski Holding AD. Since then Centromet AD is a member company of MTG

2007-2009 – Two new machines type Mazak are bought and the complete manufacturing of cylindrical bushings WASA 46 is approved

2009-2014 – Two new installations are constructed and approved for vertical centrifugal casting of cylinder liners WASA 46 and large bimetallic rolls with diameter up to 1200 mm.

2014-2017 – a new three year project was started for production of bimetallic rolls with high Cr content

2018-2019 – new induction furnaces are bought (5 in total)

2019 – Poreba CNC turning lathe is put in operation, 3D measuring arm is bought

Facilities

Established: 1977Total area: 22 317 sq.m.Covered area: 9 462 sq.m.Employees (2020): 105Export share (2020): 98 %

Production capabilities:

Material grade share:• Cr-Ni steel: 25% • Cast iron: 75%

Production method: centrifugal casting in metal moulds with• horizontal and • vertical turning axis

Italy3%

The Netherlands

3%

Australia1%

Poland7%

Holland3%

Germany71%

Greece1%

Serbia3%

Tunisia 1%

Bulgaria 3%

Spain 2%

Others2%

CENTROMET AD – Export Share by Countries (2020)

Chemistry36%

Ceramic & Food Industry

50%

Metal Processing Machinery

1%

Marine Industry13%

CENTROMET AD – Industrial Markets (2019)

PRODUCTION PROCESS – Metallurgical department

Based on the engineering knowledge and potential of the company the centrifugal casting installations are designed by the Centromet’s engineering staff themselves.

The casting installations are with • horizontal and • vertical turning axes.

CAD software for design Kompass2D is used in the company.

The moulds are also designed and manufactured in-house.

PRODUCTION PROCESS – Melting Shop

Five (5) induction furnaces middle frequency with capacity:

• 1 X 500 kg.• 1 X 1 000 kg.• 1 X 1 500 kg.• 1 X 2 500 kg.• 1 X 3 000 kg.

Inductotherm furnaces New

PRODUCTION PROCESS – Centrifugal Casting Area

Four (4) installations with horizontal turning axes:

I-st – up to 2,5 tons (mould and casting) External Diameter of the mould max Ø400 mm and Length of the mould 4600 mm

II-nd – up to 2,0 tons (mould and casting)External Diameter of the mould max Ø400 mm and Length of the mould 3800 mm

III-rd – up to 8,0 tons (mould and casting)External Diameter of the mould max Ø800 mm and Length of the mould 5000 mm

IV-th – up to 10,0 tons (mould and casting) External Diameter of the mould max Ø800 mm and Length of the mould 1800 mm

PRODUCTION PROCESS – Centrifugal Casting Area

Three (3) installations with vertical turning axes:

I-st – up to external Diameter оf the mould max Ø780 mm (Ø595 mm of the casting)

II-rd & III-thup to external Diameter оf the mould max Ø1475 mm (for roller shells Ø1200 mm)

PRODUCTION PROCESS – Heat-treatment area

Gas furnace for heat treatmentwith electronic control andmaximum operating temperatureof 1100° C.

Capacity – 12 tons

PRODUCTION PROCESS – Machining of Tubes and tube assemblies

• Cleaning of the fireproof coating with shot-blasting machine

• Cutting of the extra-length of the both ends with multi-purpose cutting machine

• Machining of the bore with deep-hole machines

• Machining of the external surface (upon customer's request)

• Preparation of the ends for welding

• Welding of the assembled tubes

• Cleaning of the welding burrs

• Control of the welding joints

PRODUCTION PROCESS – Machining of Furnace Rolls

• Deburring the tube for the rolls and cutting the edges

• Turning (outside and inside) of the tube (if necessary)

• Turning of cavities for the axle journals

• Making the axle journals

• Assembling the rolls

• Welding the axle journals to the barrel

• Turning of the rolls

• Polishing of the barrel and the axle journals

• Milling of the key beds and drilling of the holes (if there are any)

PRODUCTION PROCESS – Machining of Cylinder liners

• Rough machining with universal lathes

• Internal boring with universal lathes and deep-hole machines

• Precise boring with precise boring machine

• External machining with CNC lathe

• Finishing with CNC lathe Mazak Integrex E-650H-4000U

• Honing with vertical honing machine

• Drilling of holes and milling operations with CNC lathe Mazak Integrex E-650H-4000U

PRODUCTION PROCESS – Machining of Roller shells

• Rough machining of the OD and the faces using universal lathes

• Rough machining of the ID and the faces using universal carousels

• Finishing of the ID and the faces using CNC carousels

• Finishing of the OD and the faces using CNC lathes

• Milling of canals (if necessary) with boring machine

CNC lathe Mazak Integrex E-650H-4000U

CNC lathe Mazak Integrex E-650H-4000U

CNC Turning and Milling Center

• Тurning diameter: 920 mm

• Тurning length: 4064 mm

• Control: MAZATROL Matrix

CNC lathe Mazak - QUICK TURN NEXUS 450IIM (2000U)

• Turning Diameter: 580 mm

• Turning Length: 2000 mm

• Control: MAZATROM MATRIX

POREBA CNC turning lathe TCF 200 – New

Increasing the machining capabilities of the company

Machining of big dimensions parts:

Diameter – up to 1.6 mLength – up to 3.0 m

General characteristics :

Max Diameter of the part – 3 300 mm

Max Height of the part – 2 300 mm

Max Weight of the part – 18 000 kg

Vertical lathe SC 33

PRODUCTION PROCESS – Welding and Assembly area

Manual electric-arc welding with coated electrodes (SMAW & GTAW)

Automatic welding of frontal and corner weld of tubes (GTAWp), two automatic devices for tube welding in argon protective medium using of WIG process

PRODUCTION PROCESS – Quality Control

• Laboratory for express analyze of chemical composition of the melted metal• Laboratory for metallographic analysis

- control of micro and macro-structures of the materials

PRODUCTION PROCESS – Quality Control

3D measurement arm - New

PRODUCTION PROCESS – Quality Control

Laboratory for physical and mechanical tests and control of mechanical properties of the materials

PRODUCTION PROCESS – Quality Control

Non-destructive tests: • Penetration test • X-Ray control• ultra-sonic test

Others: • control of the pneumatic density of the castings; • control of the hydraulic density of tubes and tubes assembly; • dimensional control and control of the roughness of the parts

PRODUCTION GROUPS Centrifugal cast tubes and tube assemblies(chemical industry)

Centrifugal cast tubes and tube assemblies (chemical industry)

Technical data:Minimum inside diameter (finished):

from ø 39 up to ø 200 mmInside surface roughness: < Rt 20

Minimum Sound Wall (MSW): from 5 mm up to 70 mm

Max. length of the tube assembly: 15 000 mm Max. length of the tube segments: 4200 mm

Materials:1.4825; 1.4841; 1.4848; 1.4855; 1.4857; 1.4859; 1.4852; 1.4852 microalloy; 1.4868; 2.4879; GX40CrNiSi 545; GX40NiCrNbW 3525; GX40CrNiSi 3545 microalloyand other as per customer’s specification

PRODUCTION GROUPS Furnace Rolls(metallurgical industry)

BASIC TYPES (mm) Furnace Rolls (metallurgical industry)

Diameter

Ø 60

Ø 118

Ø 121

Ø 122

Ø 135

Ø 150

Ø 200

Ø 219

Length

1000

2670

2430

1830

1460

2306

2795

2100

Thickness

8

15

10

18

8

10

12

12

Total Length

2082

3470

3195

2545

2016

2928

3295

4290

PRODUCTION GROUPS Cylinder liners(diesel engines and diesel generators)

Cylinder liners (diesel engines & diesel generators)

Technical data:

Rough machined and heat treated• Bore diameter: from Ø160 up to Ø 460 mm• Length: up to 1400 mm

Finished - ready to be built in new or repaired engines• Inside diameter: from Ø160 up to Ø 460 mm

Single weight: from 15 kg up to 1250 kg

Material:

Grey alloyed cast iron with chemical composition, mechanical properties and metallographic structure as per customer’s requirements

PRODUCTION GROUPS Bimetallic Rolls (ceramic, food and dying industry)

BASIC TYPES / SIZES Ø x L (mm) Bimetallic Rolls (clay milling machines)

Ø 450 x 450

Ø 500 x 500

Ø 600 x 310

Ø 600 x 500

Ø 600 x 600

Ø 600 x 700

Ø 630 x 600

Ø 630 x 1000

Ø 750 x 600

Ø 750 x 630

Ø 750 x 800

Ø 800 x 400

Ø 800 x 420

Ø 800 x 500

Ø 800 x 600

Ø 800 x 630

Ø 800 x 650

Ø 800 x 800

Ø 800 x 1000

Ø 800 x 1200

Ø 810 x 300

Ø 820 x 800

Ø 900 x 600

Ø 900 x 650

Ø 1000 x 500

Ø 1000 x 540

Ø 1000 x 600

Ø 1000 x 630

Ø 1000 x 650

Ø 1000 x 700

Ø 1000 x 750

Ø 1000 x 800

Ø 1000 x 1000

Ø 1000 x 1200

Ø 1000 x 1500

Ø 1020 x 600

Ø 1020 x 800

Ø 1020 x 1000

Ø 1100 x 1000

Ø 1100 x 1100

Ø 1200 x 750

Ø 1200 x 800

Ø 1200 x 900

Ø 1200 x 1000

BASIC TYPES / SIZES Ø x L (mm) Bimetallic Rolls (food & dying industry)

Ø 200 x 600

Ø 200 x 640

Ø 200 x 700

Ø 200 x 800

Ø 200 x 1000

Ø 200 x 1200

Ø 220 x 500

Ø 220 x 700

Ø 220 x 800

Ø 220 x 1000

Ø 220 x 1200

Ø 220 x 1250

Ø 250 x 600

Ø 250 x 800

Ø 250 x 1000

Ø 250 x 1200

Ø 250 x 1250

Ø 250 x 1500

Ø 300 x 1250

Ø 304.80 x 1828.80 (12" x 72")

Ø 350 x 1200

Ø 355.60 x 1828.80 (14" x 72“)

Ø 400 x 1161

Ø 400 x 1200

Ø 400 x 1371

Ø 400 x 1875

Ø 400 x 1896

Ø 406 x 914 (16" x 36")

Ø 406.78 x 1016.762 (16" x 40")

Ø 422 x 601

Ø 457 x 914 (18" x 36")

Ø 508 x 725

Ø 508 x 1016 (20" x 40")

Ø 601 x 1302

CERTIFICATES

ISO 9001:2015 ISO 14001:2015 ISO 45001:2018

CERTIFICATES

BDS EN ISO 50001:2011 TÜV certificate - Manufacturer of Materials acc. to Directive 2014/68/EU

CERTIFICATES

Lloyd's certificates for• Producer of spheroidal- Graphite and Grey Cast Iron

• Producer of Carbon, Stainless and Austenite Steels

OUR ADVANTAGES

• Long-time experience in production of centrifugal products, both steel and cast iron

• Closed production cycle

• Flexibility and customer orientation

• Experienced and skilled staff

• Contemporary Quality Management System

• Investments in new equipment

• Advanced technologies

• Competitive prices

• Favorable geographical position

FINANCIAL FIGURES 2019

CENTROMET AD:

Turnover : Euro 3 535 778Investments: Euro 114 483 Export share: 98%

MTG AD:

Turnover: Euro 15 081 790Export share: 83 %

MARKETS AND CUSTOMERS

Arvos GroupBorsig GroupHAENDLECaloric AnlagenbauMahler AGSMahle PolskaRieter MorandoWienerberger GroupPetersen ServiceQuantiParts BV

GermanyItalyIndiaFranceNorth MacedoniaPolandRussiaSerbiaThe NetherlandsUkraineAustralia

CENTROMET AD

BULGARIA, 3000 Vratsa, 9, N. Vaptsarov Str. Tel: + 359 92 661 425Fax: +359 92 661 397E-mail: [email protected] Web: http://centromet.mtgbg.com

CONTACTS

Metal Technology Group AD

Bulgaria, 1404 Sofia, 18, Bokar

Tel +359 2 818 5959 Fax: +359 2 818 5949 E-mail [email protected]