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  • 8/19/2019 CENTERLINE 2500 MCC Advantages External Presentation

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.Rev !0!"#C$%00&

    The Advantages of Intelligent IEC MotorControl Centers from Rockwell Automation

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.2

     Agenda

    Arc 'hiel Centerline 2!00 'olutions (or Arc Containment

    Intellicenter !.0

    Centerline 2!00 )* +otor Control Centre rouct $verview

    Rockwell Automation +otor Control Centre an )ow *oltage

    'witchgear Capa-ility

    )arge *aria-le 'pee &rive Integration

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.

    Rockwell Automation – MCC’s

    3

    ruste +CC provier (or over (orty years )argest supplier o( /+A )* +CCs

    )argest overall )* +CC +arket 'hare

    lo-ally I' 4une 20135

    roven C/R)I/ -us esign

    Installed base of more than 1,300,000sections

    )eaer in Intelligent +otor Control Centers

    )atest technology in motor control

    evices

    'eamless integration with IntegrateArchitecture

    2100 /+A )* +CC6s

    2!00 IC )* +CC6s

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.

    CENTERLINE !"" #lo$al

    Manufacturing

    7

    'ao aulo, 8ra9il:atowice, olan

    'hanghai, China

    lo-al +anu(acturing, )ocal 'pee an ;le

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.

    %artner in #lo$al &u''ort

    !

    +CC e

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.Rev !0!"#C$%00&

    CENTERLINE !"" MCC%roduct (verview

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.

    T)'ical IEC MCC – *hat do )ou E+'ect

    >

    igh unit ensity

    ;ully withrawa-le line, loa, an

    control connections all plug in5

    est ? maintenance positions

    Rotary operators

    IC components

    ypically custom engineere

    hree or (our -us -ar power system,

    large current carrying capacity Integration o( 'witchgear an +otor

    Control in same lineup

    Integrate *;&6s

    8reaker or ;use -ase

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.

    CENTERLINE MCC ,esign &trateg)

    "

    roven C/R)I/ -us esign Improve heat issipation

    asier installation an maintenance

    Increase current carrying capacity Intelligent +otor Control Components

    &rives, 'o(t 'tarters, lectronic $verloas

    IntelliC/R@Integrate Architecture nhances the intelligence o( your +CC using -uilt#

    in thernetI to capture in(ormation use (or

    preictive maintenance, process monitoring an

    avance iagnostics

    'a(ety rovies you with enhance sa(ety (eatures as a

    stanar o((ering.

    "lobally consistent I# and $#%& % solutions to meet yourlocal manufacturing needs

    C/R)I/ 2100 /+A +CC

    C/R)I/ 2!00 IC +CC

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.

    CENTERLINE !"" Motor Control

    Centers

    %

    +eets glo-al stanars ;ully withrawa-le units

    igh unit ensity

    8uilt#in thernetI with IntelliC/R

    echnology

    +etric esign B imensions an harware

    ;ull range o( IC components

    Intelligent motor starters

    'o(t starters

    &rives hree an ;our wire systems

  • 8/19/2019 CENTERLINE 2500 MCC Advantages External Presentation

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    #lo$all) Consistent ,esign

    10

    ngineere, manu(acture an supporte in your

    region

    so you get a consistently esigne an

    manu(acture +CC (rom an I'$ %001 (acility

    every time

    I# '1(3)*1+ -.ow*/oltage witchgear

    IC 0!2% Ingress rotection Rating5

    I#+!R '1'(1200 -&rc 4lash Protection

    &:RA certi(ie ype#est Assem-lies5

    C con(ormance marke

    $'#R certi(ie Russia5

    $'#: certi(ie :a9akhstan5

    CCC con(ormance marke China5

    A'A certi(ie Australia5 A'373%

    A8' Certi(ication $((#'hore5

    I8C 'eismic Certi(ication

    #nsure design consistency while complying with the 5arying

    standards around the world

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    Wide Range of IEC Power

    Components

    calable olutions

    +ole Case Circuit

    8reakers

    +otor rotection

    Circuit 8reakers

     Air Circuit

    8reakers

    lectronic $verloaRelays

    • Increase access toin(ormation an speetrou-leshooting

    'o(t 'tarters• &ecrease mechanical wear an increasecontrol (unctionality

     *aria-le ;reDuency &rives• Reuce energy

    consumption, improveper(ormance anpreserve eDuipment

     ;use

    &isconnects

     Contactors

    rogramma-leControllers

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    CENTERLINE !"" MCC &tructure

    12

    igh ensity esign $ne moule E "0 mm high < !00 mm

     wie

    27 moules per column

    &imensions

    eight 2300 mm

    Fith >00, "00, %00 or 1000 mm

    *ertical wireways 200 to !00 mm wie,

    availa-le in 100 mm increments

    &epth 00 mm 1200 mm ou-le#(ront5

    "00 mm 100 mm ou-le#(ront5

    Accommoates air circuit -reakers up

    to 7000 A00 or "00 mm

    2300 mm

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    CENTERLINE !"" MCC -us ,esign

    13

    ori9ontal ower 8us Ratings # "00 A, 1200 A, 100 A, 2000

    A, 2!00 A, 3200 A ? 7000 A

    ;ully rate or hal( rate neutral 'hort circuit current ratings up to

    100kA (or 1s

    ori9ontal 8us +aterial

    Gnplate Copper in plate Copper

    'ilver late Copper

    Insulate C/R)I/ 2!00 +CC rear view -ack platesremove

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    -us &)stem (verview

    -us &u''ort &)stem

    17

    he power -us system is supporte,-race, an isolate -y a -us supportmole o( high#strength, non#trackingglass#(ille polyester material

    he hori9ontal power -us is mounteon#ege in a vertical plane proviingma

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    Reduce Electrical E+'osure

    1!

    Center placement o( -us

    ori9ontal -us is not accessi-le (or acciental

    contact

    ori9ontal -us is separate (rom where ca-le

    entry is locate

    Automatic shutters

    rovie immeiate isolation (rom the

    vertical -us when unit is remove (rom column

    ;orm 7- isolation an separation

    :eep live loa terminals in wireway isolate,

     while per(orming perioic maintenance on other

    units

    $ptions also availa-le (or ;orm 2- an ;orm 3-

    Reuce personnel e

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    CENTERLINE !"" MCC &tructure

    Connections

    1

    ustomer .oad

    onnection

    .oad

    .ineontrol

    $etwork

    Isolated ontrol and

    $etwork 6ireway

    Protecti5e #arth

    onductor -P#

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    CENTERLINE !"" MCC .nit ,esign

    1>

    )ever operate mechanism

    /o tools reDuire (or unit withrawal or

    insertion

    Allows (or (ast replacement, minimi9ing

    maintenance an owntime

    Color coe position inication la-els withpositive stop at each position

    )ow (riction alignment slies

    8ottom *iew, )ever $perate +echanism

    $ne an $peration)ocking +echanismFithraw )ever Color Coe )a-els

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    CENTERLINE !"" MCC .nit /eatures

    1"

    Fithrawa-le units )ocking provisions provie

    aitional sa(ety in all (ourunit positions

    onnected 

    Line0 load0 control0network and groundconnected

    !est

    Control0 networkand ground connected

     Allows the controlcircuit to $e tested withoutenergi1ing the load

    7isconnected

    No connections

    6ithdrawn

    .nit withdrawn from column

    Connecte

    est

    &isconnecte

    Fithrawn

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    IntelliCENTER2

    Technolog)in CENTERLINE Motor Control Centers

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    IntelliCENTER Technolog) (verview

    20

    IntelliC/RB Integrate, precon(igure network

    in(rastructure

    B $rer speci(ic, customi9e support

    materials

    B recon(igure user inter(ace so(tware (or

    monitoring an con(iguration

    )everage IntelliC/R to ena-le an strengthen enterprise solutions

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    )owest otal Cost o( $wnership

    3alue of IntelliCENTER2 Technolog)

    21

    ;aster Integration /etwork is precon(igure noe num-er, I aress, -au rates,

    (unctionality veri(ie5

    'impli(ie integration into enterprise systems with Integration

    Assistant 'tuio !000 an ;actoryalk@nergy+etri

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    A single network (or all Automation an rocess control eDuipment

    'eamlessly linke to the (ront o((ice (or increase access to in(ormation

    IntelliCENTER Technolog)Em$edded &)stems – Integration via EtherNet4I%

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    &esign consistent with &evice/et IntelliC/R

    Ca-les are -ehin the vertical wireway

    &oes not take up any aitional space

    27* power supply reDuire

    asy to install in the (iel

    All noes precon(igure with the IntelliC/R ata-ase pre#-uilt at the (actory

    Ro-ust, noise immune network solution

    ower;le00H Inustrial 'witch

    #ther$et+IP tructure

    IntelliCENTER Technolog)Em$edded &)stems – EtherNet4I% ,esign

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    # 2:*, 70A surge repeatelyapplie to the network ca-le

    IC 1000#7#!

    .ightning trike

    # 1:* high voltage -urst applieto the network ca-le

    IC 1000#7#7

    Industrial $oise

    # ":* '& event at 12 locationson the +CC an network ca-le

    IC 1000#7#2

    tatic 7ischarge

    1!0k9 J "0+9 inter(erenceapplie to the network ca-le

    IC 1000#7#

    Radio 4re9uency Interference

    $o ommunication 4ailures:$o 7ropped Packets:

    .ess 7own !ime:

    he ther/etI network in C/R)I/ +CCs has -een teste to the mostrigorous stanars (or electrical noise immunity.

    IntelliCENTER Technolog)Em$edded &)stems – EtherNet4I% ,esign

  • 8/19/2019 CENTERLINE 2500 MCC Advantages External Presentation

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    Power Supply

    SMC Flex

    PowerFlex 7552113*(E300)

    193-ETN

    (E1 Plus)

    EterNet!"P Co##e$t%o#s2&' C Co##e$t%o#s

    CENTERLINE !"" MCC

    IntelliCENTER EtherNet4I% La)out

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    Cell!re +o#e ,3Ele$tr%$l %str%ut%o# Syste.

    Cell!re +o#e ,2"#/ustr%l uto.t%o# Co#trol Syste.

    %h)sical or 3irtuali1ed &ervers5 /actor)Talk A''lication &ervers 6 &ervices %latform5 Network &ervices – e7g7 ,N&0 A,0 ,8C%0 AAA5 Remote Access &erver 9RA&:5 Call Manager 5 &torage Arra)

    Cell !re +o#e , 1M$%#e

    #nterprise*wide

    ;usiness ystemseels & 5 t Ce#ter 

    E#terpr%se +o#e

    eel 3 - S%te 4pert%o#s"#/ustr%l +o#e

    eels 0-2Cell!re +o#es

    eel 35 - "M+

    Se$t%o# 1 Se$t%o# 2

    Motor Co#trolCe#ter 

    Se$t%o# N

    Power Co#trol 6oo. MCC Se$t%o#s

    Se$ur%typpl%#$e

    IEC ;

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    Cell!re +o#e ,3Ele$tr%$l %str%ut%o# Syste.

    Power Co#trol 6oo. MCC Se$t%o#s

    Se$t%o# 1 Se$t%o# 2

    Motor Co#trolCe#ter 

    Se$t%o# N

    %h)sical or 3irtuali1ed &ervers5 /actor)Talk A''lication &ervers 6 &ervices %latform5 Network &ervices – e7g7 ,N&0 A,0 ,8C%0 AAA5 Remote Access &erver 9RA&:5 Call Manager 5 &torage Arra)

    Cell !re +o#e , 1M$%#e

    #nterprise*wide

    ;usiness ystemseels & 5 t Ce#ter 

    E#terpr%se +o#e

    eel 3 - S%te 4pert%o#s"#/ustr%l +o#e

    eels 0-2Cell!re +o#es

    eel 35 - "M+

    Cell!re +o#e ,2"#/ustr%l uto.t%o# Co#trol Syste.

    Se$ur%typpl%#$e

    IEC ;

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        %   o   t   o   r    

       o   n   t   r   o    l

    /isuali=ationontrol    P    l   a   n   t    P    &   x

            I    P

    Information

    #ther$et+IP

    imultaneous real*time control, configuration and data ac9uisition

    IntelliCENTER Technolog)Intelligent Motor Control – (verview

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.

    Power4lex >?3 + >?? 7ri5es

    eneral purpose *aria-le ;reDuency &rive

    3#! option slots (or communications, sa(ety, (ee-ack an aitional I$

    ;eatures preictive iagnostics, an 'a(e orDue#$(( an 'a(e 'pee +onitor options

    Power4lex ?? 7ri5e

    ;ull (eature component class rive

    Close loop control (or either spee or position (ee-ack

    ;eatures an innovative moular esign an 'a(e orDue#$((

    % 4lex oft tarter

     +oular an compact so(t starter

     Inclues I$, electronic overloa, integral -ypass

    IntelliCENTER Technolog)Intelligent Motor Control – Com'onents

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.

    #300

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.

    @%I support

    ystem .e5el 7ashboard omponent onfiguration

    &sset %anagement

    /irtual 5iew of the %

    imple dashboard presentation

    ustomer configurable

    #xclusi5e functionality for%s

    Parameter #ditor

    7e5ice monitoring andconfiguration

    Remote diagnostic support

    upport for all I% de5icesin the %

    !rending and e5ent logging

    Aey customer documentation

    8ser %anuals

    ustomi=ed wirediagrams

    pare Parts lists

    &cti5eB and I% faceplates pro5ided

    #nables simple integration with

  • 8/19/2019 CENTERLINE 2500 MCC Advantages External Presentation

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.

    IntelliC/R nergy is a premier so(tware package with all the (eatures o(IntelliC/R PLUS aitional nergy +anagement -ene(its powere -y

    ;actoryalk@ nergy+etri

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.33

    IntelliCENTER Technolog)IntelliCENTER &oftware – Energ)

    &irect access (rom IntelliC/R 'o(tware to calenar trens o(

    key energy values

    I t lliCENTER T h l

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.37

    IntelliCENTER Technolog)IntelliCENTER &oftware – Energ)

    Collect ata (or any time perio hourly, aily, weekly, monthly, etc.5

    ren key parameters simultaneously

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.3!

    IntelliCENTER Technolog)IntelliCENTER &oftware – Energ)

    *iew all key energy values (or a

    particular evice on a single screen

    I t lliCENTER T h l

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.

    rovies valua-le integration (eatures1. Automatically -uil the I$ tree (or all Intelligent +otor Control evices in the +CC

    2. Auto#generate the evice tags using &evice A$s

    ;ull integration -etween power an control (or Rockwell Automation proucts

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.

    'imple integration o( evices into 'tuio !000

    IntelliCENTER Technolog)IntelliCENTER &oftware – Integration Assistant

    I t lliCENTER T h l

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.

    remier Integration via&evice A#$n ro(iles

    A$s5

    &evice parameters

    automatically mappe tocontroller tags in 'tuio !000

    Con(igure an program all

    intelligent motor control

    evices in 'tuio !000

    Con(iguration store in the

    controller to simpli(y evice

    replacement in AC& (ile5

    IntelliCENTER Technolog)&tudio !""" %remier Integration

    I t lliCENTER T h l

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.3%

    EtherNet4I%

    3200 &%

    'trati< 000 "000 !>00

     "   P   )  /  /  r  e  s  s    F l  *  s      C   o  #  : %  8  u  r  *  t %   o  #

    'aves the n#Gser time money -y reucing own#time

    IntelliCENTER Technolog)&tudio !""" Automatic ,evice Configuration 9A,C:

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.Rev !0!"#C$%00&

    rotection against the angers o( Arc ;lash vents

    CENTERLINE !"" MCC

     Arc &hield

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.

    Minimi1e ,amage from Arc /lashes

    71

    ;unamental esign o( the

    C/R)I/ 2!00 minimi9es the

    likelihoo o( an

    arc (lash occurring Continually#-race -us

    Automatic shutters

    Arc (ree 9ones

    rotective arth in all columns'tanar5

    ;irst to connect upon unit insertion

    )ast to isconnect upon unit

    removal

    Reuce the potential e

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.

    CENTERLINE !"" MCCs with

     Arc&hield ('tion

    72

    rovies enhance protectionagainst harm(ul arc (lash ha9ars

    elps protect your personnel i( an

    arc (lash were to occur within an

    +CC

    rovies personnel an assem-ly

    protection per ICR 171K200"

    (or arcing urations up to 300 ms

     300ms rating is available for

    systems at 480V ma!"# $ith

    %'( ma!" available )*rrent 

    • C/R)I/ 2!00 with Arc'hiel

    •complies with arc resistant stanars

    CENTERLINE !"" MCC with Arc&hield

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.

    CENTERLINE !"" MCC with Arc&hield

    ?""ms Arc Resistant Rating

    73

    %ressure Relief &)stem

     Automatic &hutters

    Insulating Covers on

    8ori1ontal -us Closing

    %lates

    • Non@vented enclosure• Co''er vertical ground $us

    on withdrawa$le structures• 8eav) dut) ground sta$ on

    withdrawa$le units

     Arc@resistant Latches

    Testing .nder Conditions of Arcing ,ue

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.

    Testing .nder Conditions of Arcing ,ue

    to Internal /ault

    77

    esting was conucte an evaluate to -e in compliance with I#+!R'1'(1 #dition C0 00*01 nclose low#voltage switchgear an controlgearassem-lies B uie (or testing uner conitions o( arcing ue to internal (ault5

    his guie applies only to enclose low#voltage switchgear an controlgear assem-lies when

    oors an covers are close an correctly secure

    It provies criteria (or assessing the mechanical an thermal e((ects o( an internal arcing (ault,-ut oes not cover all e((ects which may constitute a risk

    Aitional arc (ault containing reDuirements were aresse +otor ControlCenter, Rate 1000 *olts an less5, e

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.

    Test Assessment Criteria

    7!

    ICR

    1 Correctly secure oors, covers, etc., o not open.

    2 arts o( the A''+8)M5, which may cause a ha9ar, o not (ly o((. his inclues largeparts or those with sharp eges, (or e

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.

    CENTERLINE !"" MCC with Arc&hield

    8el's Reduce Arc /lash 8a1ards

    7

    Arc#containment latches on all oors

    /on#vente enclosure B

    &oor mounte control stations, e

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.Rev !0!"#C$%00&

    CENTERLINE !"" MCC

    Large 3aria$le &'eed ,rive Integration

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.7"

    %ackaging ('tions – Large 3/,s

    • ?00 tructure 8tili=ed for

    implified Inclusion into %

    .ine*ups

    • Ingress Protection up to IP?(

    • 4rame , ) and 10 upto1?00A6 -IP0 Power4lex >?0

    4amily

    -shown

    •  omplete Power ontrol

    olution Packages

    -shown right

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    Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.

    Customer -enefits

    Reuce (oot print -y 30 or more

    ;it more in your e house Reuce (loor space reDuirements

    )ess heat generation

    Reuce installation time

    liminate nee to pull e

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    Traditional 'ackaging of large 8% drives

    Con(iential B ;or Internal Gse $nly5

    7ri5e Panel

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    7ri5e Panel

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    !otal panel width of ?C meters

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    Reduction in footprint of approximately 30 DC #liminate expensi5e and time consuming power wiring between panels

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    The Advantages of Intelligent IEC Motor

    Control Centers from Rockwell Automation