centerline 2500 mcc advantages external presentation
TRANSCRIPT
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8/19/2019 CENTERLINE 2500 MCC Advantages External Presentation
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Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.Rev !0!"#C$%00&
The Advantages of Intelligent IEC MotorControl Centers from Rockwell Automation
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Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.2
Agenda
Arc 'hiel Centerline 2!00 'olutions (or Arc Containment
Intellicenter !.0
Centerline 2!00 )* +otor Control Centre rouct $verview
Rockwell Automation +otor Control Centre an )ow *oltage
'witchgear Capa-ility
)arge *aria-le 'pee &rive Integration
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Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.
Rockwell Automation – MCC’s
3
ruste +CC provier (or over (orty years )argest supplier o( /+A )* +CCs
)argest overall )* +CC +arket 'hare
lo-ally I' 4une 20135
roven C/R)I/ -us esign
Installed base of more than 1,300,000sections
)eaer in Intelligent +otor Control Centers
)atest technology in motor control
evices
'eamless integration with IntegrateArchitecture
2100 /+A )* +CC6s
2!00 IC )* +CC6s
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CENTERLINE !"" #lo$al
Manufacturing
7
'ao aulo, 8ra9il:atowice, olan
'hanghai, China
lo-al +anu(acturing, )ocal 'pee an ;le
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%artner in #lo$al &u''ort
!
+CC e
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CENTERLINE !"" MCC%roduct (verview
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T)'ical IEC MCC – *hat do )ou E+'ect
>
igh unit ensity
;ully withrawa-le line, loa, an
control connections all plug in5
est ? maintenance positions
Rotary operators
IC components
ypically custom engineere
hree or (our -us -ar power system,
large current carrying capacity Integration o( 'witchgear an +otor
Control in same lineup
Integrate *;&6s
8reaker or ;use -ase
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CENTERLINE MCC ,esign &trateg)
"
roven C/R)I/ -us esign Improve heat issipation
asier installation an maintenance
Increase current carrying capacity Intelligent +otor Control Components
&rives, 'o(t 'tarters, lectronic $verloas
IntelliC/R@Integrate Architecture nhances the intelligence o( your +CC using -uilt#
in thernetI to capture in(ormation use (or
preictive maintenance, process monitoring an
avance iagnostics
'a(ety rovies you with enhance sa(ety (eatures as a
stanar o((ering.
"lobally consistent I# and $#%& % solutions to meet yourlocal manufacturing needs
C/R)I/ 2100 /+A +CC
C/R)I/ 2!00 IC +CC
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CENTERLINE !"" Motor Control
Centers
%
+eets glo-al stanars ;ully withrawa-le units
igh unit ensity
8uilt#in thernetI with IntelliC/R
echnology
+etric esign B imensions an harware
;ull range o( IC components
Intelligent motor starters
'o(t starters
&rives hree an ;our wire systems
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#lo$all) Consistent ,esign
10
ngineere, manu(acture an supporte in your
region
so you get a consistently esigne an
manu(acture +CC (rom an I'$ %001 (acility
every time
I# '1(3)*1+ -.ow*/oltage witchgear
IC 0!2% Ingress rotection Rating5
I#+!R '1'(1200 -&rc 4lash Protection
&:RA certi(ie ype#est Assem-lies5
C con(ormance marke
$'#R certi(ie Russia5
$'#: certi(ie :a9akhstan5
CCC con(ormance marke China5
A'A certi(ie Australia5 A'373%
A8' Certi(ication $((#'hore5
I8C 'eismic Certi(ication
#nsure design consistency while complying with the 5arying
standards around the world
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Wide Range of IEC Power
Components
calable olutions
+ole Case Circuit
8reakers
+otor rotection
Circuit 8reakers
Air Circuit
8reakers
lectronic $verloaRelays
• Increase access toin(ormation an speetrou-leshooting
'o(t 'tarters• &ecrease mechanical wear an increasecontrol (unctionality
*aria-le ;reDuency &rives• Reuce energy
consumption, improveper(ormance anpreserve eDuipment
;use
&isconnects
Contactors
rogramma-leControllers
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CENTERLINE !"" MCC &tructure
12
igh ensity esign $ne moule E "0 mm high < !00 mm
wie
27 moules per column
&imensions
eight 2300 mm
Fith >00, "00, %00 or 1000 mm
*ertical wireways 200 to !00 mm wie,
availa-le in 100 mm increments
&epth 00 mm 1200 mm ou-le#(ront5
"00 mm 100 mm ou-le#(ront5
Accommoates air circuit -reakers up
to 7000 A00 or "00 mm
2300 mm
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CENTERLINE !"" MCC -us ,esign
13
ori9ontal ower 8us Ratings # "00 A, 1200 A, 100 A, 2000
A, 2!00 A, 3200 A ? 7000 A
;ully rate or hal( rate neutral 'hort circuit current ratings up to
100kA (or 1s
ori9ontal 8us +aterial
Gnplate Copper in plate Copper
'ilver late Copper
Insulate C/R)I/ 2!00 +CC rear view -ack platesremove
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-us &)stem (verview
-us &u''ort &)stem
17
he power -us system is supporte,-race, an isolate -y a -us supportmole o( high#strength, non#trackingglass#(ille polyester material
he hori9ontal power -us is mounteon#ege in a vertical plane proviingma
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Reduce Electrical E+'osure
1!
Center placement o( -us
ori9ontal -us is not accessi-le (or acciental
contact
ori9ontal -us is separate (rom where ca-le
entry is locate
Automatic shutters
rovie immeiate isolation (rom the
vertical -us when unit is remove (rom column
;orm 7- isolation an separation
:eep live loa terminals in wireway isolate,
while per(orming perioic maintenance on other
units
$ptions also availa-le (or ;orm 2- an ;orm 3-
Reuce personnel e
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CENTERLINE !"" MCC &tructure
Connections
1
ustomer .oad
onnection
.oad
.ineontrol
$etwork
Isolated ontrol and
$etwork 6ireway
Protecti5e #arth
onductor -P#
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CENTERLINE !"" MCC .nit ,esign
1>
)ever operate mechanism
/o tools reDuire (or unit withrawal or
insertion
Allows (or (ast replacement, minimi9ing
maintenance an owntime
Color coe position inication la-els withpositive stop at each position
)ow (riction alignment slies
8ottom *iew, )ever $perate +echanism
$ne an $peration)ocking +echanismFithraw )ever Color Coe )a-els
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CENTERLINE !"" MCC .nit /eatures
1"
Fithrawa-le units )ocking provisions provie
aitional sa(ety in all (ourunit positions
onnected
Line0 load0 control0network and groundconnected
!est
Control0 networkand ground connected
Allows the controlcircuit to $e tested withoutenergi1ing the load
7isconnected
No connections
6ithdrawn
.nit withdrawn from column
Connecte
est
&isconnecte
Fithrawn
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IntelliCENTER2
Technolog)in CENTERLINE Motor Control Centers
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IntelliCENTER Technolog) (verview
20
IntelliC/RB Integrate, precon(igure network
in(rastructure
B $rer speci(ic, customi9e support
materials
B recon(igure user inter(ace so(tware (or
monitoring an con(iguration
)everage IntelliC/R to ena-le an strengthen enterprise solutions
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)owest otal Cost o( $wnership
3alue of IntelliCENTER2 Technolog)
21
;aster Integration /etwork is precon(igure noe num-er, I aress, -au rates,
(unctionality veri(ie5
'impli(ie integration into enterprise systems with Integration
Assistant 'tuio !000 an ;actoryalk@nergy+etri
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A single network (or all Automation an rocess control eDuipment
'eamlessly linke to the (ront o((ice (or increase access to in(ormation
IntelliCENTER Technolog)Em$edded &)stems – Integration via EtherNet4I%
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&esign consistent with &evice/et IntelliC/R
Ca-les are -ehin the vertical wireway
&oes not take up any aitional space
27* power supply reDuire
asy to install in the (iel
All noes precon(igure with the IntelliC/R ata-ase pre#-uilt at the (actory
Ro-ust, noise immune network solution
ower;le00H Inustrial 'witch
#ther$et+IP tructure
IntelliCENTER Technolog)Em$edded &)stems – EtherNet4I% ,esign
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# 2:*, 70A surge repeatelyapplie to the network ca-le
IC 1000#7#!
.ightning trike
# 1:* high voltage -urst applieto the network ca-le
IC 1000#7#7
Industrial $oise
# ":* '& event at 12 locationson the +CC an network ca-le
IC 1000#7#2
tatic 7ischarge
1!0k9 J "0+9 inter(erenceapplie to the network ca-le
IC 1000#7#
Radio 4re9uency Interference
$o ommunication 4ailures:$o 7ropped Packets:
.ess 7own !ime:
he ther/etI network in C/R)I/ +CCs has -een teste to the mostrigorous stanars (or electrical noise immunity.
IntelliCENTER Technolog)Em$edded &)stems – EtherNet4I% ,esign
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Power Supply
SMC Flex
PowerFlex 7552113*(E300)
193-ETN
(E1 Plus)
EterNet!"P Co##e$t%o#s2&' C Co##e$t%o#s
CENTERLINE !"" MCC
IntelliCENTER EtherNet4I% La)out
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Cell!re +o#e ,3Ele$tr%$l %str%ut%o# Syste.
Cell!re +o#e ,2"#/ustr%l uto.t%o# Co#trol Syste.
%h)sical or 3irtuali1ed &ervers5 /actor)Talk A''lication &ervers 6 &ervices %latform5 Network &ervices – e7g7 ,N&0 A,0 ,8C%0 AAA5 Remote Access &erver 9RA&:5 Call Manager 5 &torage Arra)
Cell !re +o#e , 1M$%#e
#nterprise*wide
;usiness ystemseels & 5 t Ce#ter
E#terpr%se +o#e
eel 3 - S%te 4pert%o#s"#/ustr%l +o#e
eels 0-2Cell!re +o#es
eel 35 - "M+
Se$t%o# 1 Se$t%o# 2
Motor Co#trolCe#ter
Se$t%o# N
Power Co#trol 6oo. MCC Se$t%o#s
Se$ur%typpl%#$e
IEC ;
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Cell!re +o#e ,3Ele$tr%$l %str%ut%o# Syste.
Power Co#trol 6oo. MCC Se$t%o#s
Se$t%o# 1 Se$t%o# 2
Motor Co#trolCe#ter
Se$t%o# N
%h)sical or 3irtuali1ed &ervers5 /actor)Talk A''lication &ervers 6 &ervices %latform5 Network &ervices – e7g7 ,N&0 A,0 ,8C%0 AAA5 Remote Access &erver 9RA&:5 Call Manager 5 &torage Arra)
Cell !re +o#e , 1M$%#e
#nterprise*wide
;usiness ystemseels & 5 t Ce#ter
E#terpr%se +o#e
eel 3 - S%te 4pert%o#s"#/ustr%l +o#e
eels 0-2Cell!re +o#es
eel 35 - "M+
Cell!re +o#e ,2"#/ustr%l uto.t%o# Co#trol Syste.
Se$ur%typpl%#$e
IEC ;
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% o t o r
o n t r o l
/isuali=ationontrol P l a n t P & x
I P
Information
#ther$et+IP
imultaneous real*time control, configuration and data ac9uisition
IntelliCENTER Technolog)Intelligent Motor Control – (verview
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Power4lex >?3 + >?? 7ri5es
eneral purpose *aria-le ;reDuency &rive
3#! option slots (or communications, sa(ety, (ee-ack an aitional I$
;eatures preictive iagnostics, an 'a(e orDue#$(( an 'a(e 'pee +onitor options
Power4lex ?? 7ri5e
;ull (eature component class rive
Close loop control (or either spee or position (ee-ack
;eatures an innovative moular esign an 'a(e orDue#$((
% 4lex oft tarter
+oular an compact so(t starter
Inclues I$, electronic overloa, integral -ypass
IntelliCENTER Technolog)Intelligent Motor Control – Com'onents
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#300
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@%I support
ystem .e5el 7ashboard omponent onfiguration
&sset %anagement
/irtual 5iew of the %
imple dashboard presentation
ustomer configurable
#xclusi5e functionality for%s
Parameter #ditor
7e5ice monitoring andconfiguration
Remote diagnostic support
upport for all I% de5icesin the %
!rending and e5ent logging
Aey customer documentation
8ser %anuals
ustomi=ed wirediagrams
pare Parts lists
&cti5eB and I% faceplates pro5ided
#nables simple integration with
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Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.
IntelliC/R nergy is a premier so(tware package with all the (eatures o(IntelliC/R PLUS aitional nergy +anagement -ene(its powere -y
;actoryalk@ nergy+etri
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Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.33
IntelliCENTER Technolog)IntelliCENTER &oftware – Energ)
&irect access (rom IntelliC/R 'o(tware to calenar trens o(
key energy values
I t lliCENTER T h l
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Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.37
IntelliCENTER Technolog)IntelliCENTER &oftware – Energ)
Collect ata (or any time perio hourly, aily, weekly, monthly, etc.5
ren key parameters simultaneously
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Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.3!
IntelliCENTER Technolog)IntelliCENTER &oftware – Energ)
*iew all key energy values (or a
particular evice on a single screen
I t lliCENTER T h l
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rovies valua-le integration (eatures1. Automatically -uil the I$ tree (or all Intelligent +otor Control evices in the +CC
2. Auto#generate the evice tags using &evice A$s
;ull integration -etween power an control (or Rockwell Automation proucts
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'imple integration o( evices into 'tuio !000
IntelliCENTER Technolog)IntelliCENTER &oftware – Integration Assistant
I t lliCENTER T h l
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remier Integration via&evice A#$n ro(iles
A$s5
&evice parameters
automatically mappe tocontroller tags in 'tuio !000
Con(igure an program all
intelligent motor control
evices in 'tuio !000
Con(iguration store in the
controller to simpli(y evice
replacement in AC& (ile5
IntelliCENTER Technolog)&tudio !""" %remier Integration
I t lliCENTER T h l
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Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.3%
EtherNet4I%
3200 &%
'trati< 000 "000 !>00
" P ) / / r e s s F l * s C o # : % 8 u r * t % o #
'aves the n#Gser time money -y reucing own#time
IntelliCENTER Technolog)&tudio !""" Automatic ,evice Configuration 9A,C:
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Copyright © 2013 Rockwell Automation, Inc. All Rights Reserve.Rev !0!"#C$%00&
rotection against the angers o( Arc ;lash vents
CENTERLINE !"" MCC
Arc &hield
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Minimi1e ,amage from Arc /lashes
71
;unamental esign o( the
C/R)I/ 2!00 minimi9es the
likelihoo o( an
arc (lash occurring Continually#-race -us
Automatic shutters
Arc (ree 9ones
rotective arth in all columns'tanar5
;irst to connect upon unit insertion
)ast to isconnect upon unit
removal
Reuce the potential e
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CENTERLINE !"" MCCs with
Arc&hield ('tion
72
rovies enhance protectionagainst harm(ul arc (lash ha9ars
elps protect your personnel i( an
arc (lash were to occur within an
+CC
rovies personnel an assem-ly
protection per ICR 171K200"
(or arcing urations up to 300 ms
300ms rating is available for
systems at 480V ma!"# $ith
%'( ma!" available )*rrent
• C/R)I/ 2!00 with Arc'hiel
•complies with arc resistant stanars
CENTERLINE !"" MCC with Arc&hield
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CENTERLINE !"" MCC with Arc&hield
?""ms Arc Resistant Rating
73
%ressure Relief &)stem
Automatic &hutters
Insulating Covers on
8ori1ontal -us Closing
%lates
• Non@vented enclosure• Co''er vertical ground $us
on withdrawa$le structures• 8eav) dut) ground sta$ on
withdrawa$le units
Arc@resistant Latches
Testing .nder Conditions of Arcing ,ue
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Testing .nder Conditions of Arcing ,ue
to Internal /ault
77
esting was conucte an evaluate to -e in compliance with I#+!R'1'(1 #dition C0 00*01 nclose low#voltage switchgear an controlgearassem-lies B uie (or testing uner conitions o( arcing ue to internal (ault5
his guie applies only to enclose low#voltage switchgear an controlgear assem-lies when
oors an covers are close an correctly secure
It provies criteria (or assessing the mechanical an thermal e((ects o( an internal arcing (ault,-ut oes not cover all e((ects which may constitute a risk
Aitional arc (ault containing reDuirements were aresse +otor ControlCenter, Rate 1000 *olts an less5, e
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Test Assessment Criteria
7!
ICR
1 Correctly secure oors, covers, etc., o not open.
2 arts o( the A''+8)M5, which may cause a ha9ar, o not (ly o((. his inclues largeparts or those with sharp eges, (or e
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CENTERLINE !"" MCC with Arc&hield
8el's Reduce Arc /lash 8a1ards
7
Arc#containment latches on all oors
/on#vente enclosure B
&oor mounte control stations, e
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CENTERLINE !"" MCC
Large 3aria$le &'eed ,rive Integration
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%ackaging ('tions – Large 3/,s
• ?00 tructure 8tili=ed for
implified Inclusion into %
.ine*ups
• Ingress Protection up to IP?(
• 4rame , ) and 10 upto1?00A6 -IP0 Power4lex >?0
4amily
-shown
• omplete Power ontrol
olution Packages
-shown right
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Customer -enefits
Reuce (oot print -y 30 or more
;it more in your e house Reuce (loor space reDuirements
)ess heat generation
Reuce installation time
liminate nee to pull e
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Traditional 'ackaging of large 8% drives
Con(iential B ;or Internal Gse $nly5
7ri5e Panel
1
7ri5e Panel
7ri5e Panel
3
7ri5e Panel
(
!otal panel width of ?C meters
!otal panel width of >C( meters plus spacing between panels
Reduction in footprint of approximately 30 DC #liminate expensi5e and time consuming power wiring between panels
Power
abling
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The Advantages of Intelligent IEC Motor
Control Centers from Rockwell Automation