cems fenceline monitoring presentation gratson 2015

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Meeting US EPA Fenceline Monitoring Requirements Combined Passive and Active Approaches Colorado Environmental Management Society Fall Conference - October 13, 2015 David Gratson, CEAC - Environmental Standards, Inc. Patrick Lewis - Defiant Technologies Michael Waltman - Field Data Solutions/Field Env. Instruments

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Page 1: CEMS Fenceline Monitoring Presentation Gratson 2015

Meeting US EPA Fenceline Monitoring

Requirements – Combined Passive

and Active Approaches

Colorado Environmental Management Society

Fall Conference - October 13, 2015

David Gratson, CEAC - Environmental Standards, Inc.

Patrick Lewis - Defiant Technologies

Michael Waltman - Field Data Solutions/Field Env. Instruments

Page 2: CEMS Fenceline Monitoring Presentation Gratson 2015

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Outline

Regulatory Background

Benzene Fenceline Monitoring

Requirements

Limitations of Passive

Approach -> Active (TOCAM™)

Real Time Data

Collection/Management – FDS

Timeline

Page 3: CEMS Fenceline Monitoring Presentation Gratson 2015

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Regulatory Background

May 2014 U.S. EPA proposed changes Refinery MACT 40 CFR Part 63, Subparts Y, CC,

and UUU

NSPS 40 CFR Part 60, Subparts J and Ja

Published in Federal Register June 30, 2014

Key provision of Subpart CC Local Ambient Passive Benzene Monitoring

On-site/Nearby meteorological tower

Revisions expected to be finalized Fall 2015

Page 4: CEMS Fenceline Monitoring Presentation Gratson 2015

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Methods 325A/Rule: VOCs from Fugitive and

Area Sources

2 week sampling period, dynamic operation. Locations: place diffusive passive samplers at 15° to

30 ° intervals along the perimeter of the refinery.

Considerations:

Configuration of facility

Fenceline security

Building downwash

Background sources

Weather…

Field QC

Gloves, tube temperature during transit,

Blanks, Duplicates

Page 5: CEMS Fenceline Monitoring Presentation Gratson 2015

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Methods 325A: VOCs from Fugitive and

Area Sources

Rate of sampling specific to compounds, sorbent,

depends upon diffusion constants/uptake factor.

14-day integrated sample, monitor time, temperature,

pressure

Develop Standardize practices, train samplers.

Monitoring is required; it does not have to be passive

diffusive tube (325a).

Page 6: CEMS Fenceline Monitoring Presentation Gratson 2015

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Methods 325B

Data reported in parts per billion by volume (ppbv) or

µg/m3 adjusted for meteorological data. 2.8 ppbv is

critical level.

Laboratory Blank (empty tube) criterion: <0.2 ppb or

≤3 times LOD whichever is greater

Field blanks must contain no greater than one-third of

the measured target analyte or compliance limit for

field samples

Results uploaded to EPA public website every

quarter.

Page 7: CEMS Fenceline Monitoring Presentation Gratson 2015

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Final Concentration Calculation

𝐶𝑚 = 106 ×

𝑀𝑚𝑒𝑎𝑠𝑢𝑟𝑒𝑑

𝑈×𝑇

M measured = Measured mass of benzene, µg – using daily GC

response factor.

U = Diffusion uptake rate, mL/min

T = Exposure time, minutes (what frequency?)

Cm = Concentration, µg/m3 (or ppmv)

U - must be adjusted for STP (298.2 Kelvin, 760 mmHg) using

meteorological data (daily average?).

Temperature and M measured most sensitive parameters

Temperature range can have ~10% impact on U

ΔC value of 9 ug/m3 = 2.8 ppbv is critical level

Page 8: CEMS Fenceline Monitoring Presentation Gratson 2015

8

Passive Sample Collection/Logistics

Sampling period of 2 weeks Medium-sized refinery: 18-25 monitors x 26

weeks/year…

Field Blanks (2/event) and Upwind Receptors

3 co-located samples per event

4 sets (~100 total): In field

At lab for analysis

At lab for reconditioning

Backup

Cost:

~$80,000 first year (purchase tubes, shelters, cost of analysis and tube conditioning) 26 events, 20 locations.

~$68,000 annual, on-going

- 3+ year life of tubes

Page 9: CEMS Fenceline Monitoring Presentation Gratson 2015

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Data Management and Analysis

- Dashboard

Monitor for 12 months, calculate rolling average per

§63.658 (w T/P), remove background, verify/validate prior

to public reporting!

Page 10: CEMS Fenceline Monitoring Presentation Gratson 2015

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Rule and Method Issues

Dynamic Operation

Limited laboratories with capabilities

Merge metrology and lab data quickly

Verify/validate data

Data uploaded every 14 days to public

If exceed 9 ug/m3 – corrective action plan

Can create site-specific monitoring plan

Page 11: CEMS Fenceline Monitoring Presentation Gratson 2015

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Active Real-Time Monitoring: TOCAM™

Active monitoring provides

real-time assessment,

ability to troubleshoot/track

emissions.

~$30k

Page 12: CEMS Fenceline Monitoring Presentation Gratson 2015

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Active Real-Time Monitoring: TOCAM™

Chemical

Detection Range

Benzene (MW 78.1)

Vapor Pressure

@ 25 °C

100 mmHg

Instrument Specifications

PID Lamp 10.6 eV (two, one for alert)

GC Column 2.5 m or 4.8 m - ~10 minutes

Weight 30 oz (850 grams)

Dimensions 9 ¼” x 5 ½” x 3” (23.5x14x7.6 cm)

Power 9 – 12 VDC , AC wall adapter

Interface Standard RS-232 port

Benzene

Sensitivity (MDL)

~0.1 ppbv with trap adjustment (vs 2.8

ppbv critical concentration)

Page 13: CEMS Fenceline Monitoring Presentation Gratson 2015

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TOCAM™

Collect, inject, separate and detect cycle is fully

automated

No specialty gases required

Simple calibration process

Chromatograms display real-time on computer

Page 14: CEMS Fenceline Monitoring Presentation Gratson 2015

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Remote Real-time Data Collection- FDS

Page 15: CEMS Fenceline Monitoring Presentation Gratson 2015

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Remote Real-time Data Collection- FDS

Wireless

Connectivity

Solar Power/Battery

Mobility: ~75 lbs with

55Ah battery

Real-time alerts and

reports –

web/email/phone

(text/SMS)

Page 16: CEMS Fenceline Monitoring Presentation Gratson 2015

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Real-time Data Management

Page 17: CEMS Fenceline Monitoring Presentation Gratson 2015

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Timeline of 40 CFR Part 63

Subpart CC

2012

Collect

baseline

data

Begin

reporting

2014 2015 2016 2017 2018

Finalize

strategy

and

contracts

Develop data

management

strategy

Implement

Sampling

program

Page 18: CEMS Fenceline Monitoring Presentation Gratson 2015

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Strategic Assessment of the Benzene

Monitoring

Pilot studies combining Method 325A/B with

real-time monitoring Consider conducting under attorney/client

privilege

Acquire sample collection equipment

Develop SOPs, train samplers

Vet, contract and “train” laboratory

Optimize data reduction, validation, reporting

Compare field to laboratory

Establish background, sources

Page 19: CEMS Fenceline Monitoring Presentation Gratson 2015

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Contacts

Environmental Standards, Inc.

David Gratson, CEAC

Senior Chemist

[email protected]

505-660-8521

Defiant Technologies

Patrick Lewis

President

505- 999-5880/ 505-307-3576

Field Data Solutions

Michael Waltman

Manager

800-393-4009/ 412-723-1224