c:\documents and settings\jmason\my documents\avtron metals ind. capabilitie agc
TRANSCRIPT
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AVTRON OVERVIEWAVTRON OVERVIEW
FOUNDED IN 1953FOUNDED IN 1953 PRIVATELY OWNEDPRIVATELY OWNED U.S. $ 85M SALES U.S. $ 85M SALES ZERO LONG TERM DEBTZERO LONG TERM DEBT 410 EMPLOYEES410 EMPLOYEES 4 MANUFACTURING PLANTS4 MANUFACTURING PLANTS GLOBAL CUSTOMERSGLOBAL CUSTOMERS ISO 9001 CERTIFIEDISO 9001 CERTIFIED
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INDUSTRIAL AUTOMATION BUSINESSINDUSTRIAL AUTOMATION BUSINESS
AVTRONAVTRON
AC & DC DRIVES AND SYSTEMSAC & DC DRIVES AND SYSTEMS
AUTOMATION SYSTEMSAUTOMATION SYSTEMS
PROCESS DIAGNOSTIC SYSTEMSPROCESS DIAGNOSTIC SYSTEMS
CUSTOM SYSTEMS INTEGRATIONCUSTOM SYSTEMS INTEGRATION
MILL DUTY DIGITAL ENCODERSMILL DUTY DIGITAL ENCODERS
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ReferencesReferences
• Arcelor Mittal-Coatesville, PA 140” Plate MillArcelor Mittal-Coatesville, PA 140” Plate Mill• Arcelor Mittal-Coatesville, PA Continuous CasterArcelor Mittal-Coatesville, PA Continuous Caster• Masic-Beijing, China New 1200mm Hot Strip Mills (5)Masic-Beijing, China New 1200mm Hot Strip Mills (5)• Westinghouse-Blairsville, PA Pilger Mills (3)Westinghouse-Blairsville, PA Pilger Mills (3)• Timken-Canton, OH Seamless Tube Mills (2)Timken-Canton, OH Seamless Tube Mills (2)• Thachin-Bangkok, Thailand New Bar MillThachin-Bangkok, Thailand New Bar Mill• Alcoa-Lancaster, PA Alu. Temper MillAlcoa-Lancaster, PA Alu. Temper Mill• SDI-Columbia City, IN New Ladle/Charge CranesSDI-Columbia City, IN New Ladle/Charge Cranes• UPI – Pittsburgh, Ca. Temper Mill, Pickle Line UPI – Pittsburgh, Ca. Temper Mill, Pickle Line • Wheeling Pitt-Allenport, PA Temper Mill & Pickle LineWheeling Pitt-Allenport, PA Temper Mill & Pickle Line• Wheeling Pitt-Mingo Junction, OH Vessel TiltWheeling Pitt-Mingo Junction, OH Vessel Tilt• Nucor – Memphis, TN. New Ladle AC Cranes Nucor – Memphis, TN. New Ladle AC Cranes • DJ Galvanizing-Windsor, ONT CGL RetrofitsDJ Galvanizing-Windsor, ONT CGL Retrofits• MacSteel-Jackson, MI Bar Mill MacSteel-Jackson, MI Bar Mill • Arcelor Mittal-Cleveland, OH; Pickle LineArcelor Mittal-Cleveland, OH; Pickle Line• Dofasco-Hamilton, ONT-Blast Furnace Skip Hoist Dofasco-Hamilton, ONT-Blast Furnace Skip Hoist • Angang-Anshan, China 3 Blooming Mills Angang-Anshan, China 3 Blooming Mills • DeLong Steel-Xintai, China HSM Revamp F1-7DeLong Steel-Xintai, China HSM Revamp F1-7• Wuhan Steel-Wuhan, China HSM and Down CoilersWuhan Steel-Wuhan, China HSM and Down Coilers• Tata Tinplate-Jamshedpur, India Tandem Cold MillTata Tinplate-Jamshedpur, India Tandem Cold Mill• US Steel-Portage, IN Temper MillUS Steel-Portage, IN Temper Mill• US Steel-Gary IN HSM Crop ShearUS Steel-Gary IN HSM Crop Shear• Danieli - Italy, RTI Plate MillDanieli - Italy, RTI Plate Mill
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AVTRON AC AND DC DRIVES SYSTEMSAVTRON AC AND DC DRIVES SYSTEMS
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ADDVANTAGE-32ADDVANTAGE-32TMTM DC DIGITAL DRIVES DC DIGITAL DRIVES
Chassis Style DrivesChassis Style Drives10 to 550 Amps10 to 550 Amps
Puck Style DrivesPuck Style Drives800 to 3,000 Amps800 to 3,000 Amps
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ROLLING MILL DC BRIDGESROLLING MILL DC BRIDGES
REGENASSEMBLED BRIDGE
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HOT STRIP MILL DC SYSTEMHOT STRIP MILL DC SYSTEM
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12 Pulse DC Bridge12 Pulse DC Bridge
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AMPSAMPS VOLTSVOLTS O/L AMPSO/L AMPS O/L TIME
3000 ADC3000 ADC 850 VDC850 VDC 250%250% 60 Sec.60 Sec.
2500 ADC2500 ADC 900 VDC900 VDC 200%200% 60 Sec.60 Sec.
2100 ADC2100 ADC 900 VDC900 VDC 200%200% 60 Sec.60 Sec.
1400 ADC1400 ADC 660 VDC660 VDC 275%/400%275%/400% 60 Sec./10 Sec.60 Sec./10 Sec.
1250 ADC1250 ADC 660 VDC660 VDC 250%250% 60 Sec.60 Sec.
ROLLING MILL DC BRIDGESROLLING MILL DC BRIDGES
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CUSTOM DC BRIDGECUSTOM DC BRIDGE
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Plate Mill 12 Pulse DC DrivePlate Mill 12 Pulse DC Drive
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ROLLING MILL DC DRIVEROLLING MILL DC DRIVE
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BLAST FURNACE SKIP HOIST SYSTEMBLAST FURNACE SKIP HOIST SYSTEM
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B.O.F. VESSEL TILT REDUNDANT SYSTEMB.O.F. VESSEL TILT REDUNDANT SYSTEM
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CONTINUOUS CASTER SYSTEMCONTINUOUS CASTER SYSTEM
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H.S.M. CROP SHEAR DRIVEH.S.M. CROP SHEAR DRIVE
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PLATE MILL DRIVE SYSTEMPLATE MILL DRIVE SYSTEM
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PICKLE LINE DRIVE SYSTEMPICKLE LINE DRIVE SYSTEM
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COLD MILL DRIVE SYSTEMCOLD MILL DRIVE SYSTEM
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ROD MILL STAND DRIVEROD MILL STAND DRIVE
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ADDVANTAGE-32ADDVANTAGE-32TMTM DC DIGITAL SCR RETROFITS DC DIGITAL SCR RETROFITS
DistributedDistributedSCRSCR
InterfaceInterface
CentralizedCentralizedSCRSCR
InterfaceInterface
ParallelParallelSCRSCR
InterfaceInterface
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Experience Experience
G.E. SilcomaticG.E. Silcomatic G.E. SiltrolG.E. Siltrol G.E. Siltrol PlusG.E. Siltrol Plus Westinghouse M4Westinghouse M4 Westinghouse M5Westinghouse M5 Westinghouse C56Westinghouse C56 Westinghouse T100Westinghouse T100 Reliance S6 MaxlineReliance S6 Maxline Reliance MaxPakReliance MaxPak Reliance AutomaxReliance Automax ElectroflyteElectroflyte SiemensSiemens ToshibaToshiba AseaAsea AEGAEG GECGEC ABAB
BeforeBefore AfterAfter
GE Siltrol Plus RetrofitGE Siltrol Plus Retrofit
RETROFITS RETROFITS
ADDVANTAGE-32ADDVANTAGE-32TMTM DC DIGITAL Drive DC DIGITAL Drive
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HSM ROUGHING STAND RETROFITHSM ROUGHING STAND RETROFIT
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ADD-32ADD-32TMTM DC DIGITAL MG SET RETROFITS DC DIGITAL MG SET RETROFITS
Digital FieldDigital FieldRegulatorRegulator
10 to 800 Amps10 to 800 Amps
Regulator withRegulator withAuxiliaryAuxiliaryHardwareHardware
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HSM FINISHING STAND MG SET RETROFITHSM FINISHING STAND MG SET RETROFIT
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AC DIGITAL DRIVESAC DIGITAL DRIVES
Integrated Flux Vector DriveIntegrated Flux Vector Drive Common Bus Flux Vector DriveCommon Bus Flux Vector Drive
1 - 2000 HP1 - 2000 HP690 VAC Max.690 VAC Max.
1 - 2000 HP1 - 2000 HP690 VAC Max.690 VAC Max.
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H.S.M. RUNOUT TABLE AC DRIVE SYSTEMH.S.M. RUNOUT TABLE AC DRIVE SYSTEM
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OVERHEAD CRANE SYSTEMSOVERHEAD CRANE SYSTEMS
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Avtron Industrial Crane Capabilities include:Avtron Industrial Crane Capabilities include:• CMAA and AIST capabilitiesCMAA and AIST capabilities• Complete AC and DC drive packagesComplete AC and DC drive packages• Smart drives with complete crane control firmwareSmart drives with complete crane control firmware• Complete engineering, service and manufacturingComplete engineering, service and manufacturing• System flexibility System flexibility • Automated systems with most major brands of PLCAutomated systems with most major brands of PLC
OVERHEAD CRANE SYSTEMSOVERHEAD CRANE SYSTEMS
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CRANE SOFTWARE FEATURESCRANE SOFTWARE FEATURES
Hoist Controls:Hoist Controls:
• Torque Proving• Brake release• Load Float• Load Weigh• Extended speed range• Multiple motion control• Discrete/analog reference• Reference shaping tables• Multiple current limits• Reference S-curve• Brake inhibit control
SWAY CONTROL SWAY CONTROL
Increase crane speed and shorten acceleration Increase crane speed and shorten acceleration ramps without increased load swayramps without increased load sway
Add restricted area, speed limitations and Add restricted area, speed limitations and automated positioningautomated positioning
Prevent damages due to swinging loadPrevent damages due to swinging load
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SYSTEM CommunicationsSYSTEM Communications
Ethernet SwitchEthernet Switch Ethernet Communications ModuleEthernet Communications Module
Protocols Supported:• GE Ethernet Global Data (EGD)• Modbus TCP and TCP/IP• Allen-Bradley IP
100 mBaudFiber-Optic
GE FanucRX7i PLC
GE FanucQuickpanel
HMI
GE FanucGenius
I/O
GE FanucVersaMax
I/O
Genius Bus
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PLC AND AUTOMATION SYSTEM INTERFACEPLC AND AUTOMATION SYSTEM INTERFACE
Modicon Quantum w/Modbus Modicon Quantum w/Modbus TCPTCP
EthernetEthernet
VME to Ethernet Interface ModuleVME to Ethernet Interface Module
NetMax Ethernet Module NetMax Ethernet Module for Automax Systemfor Automax System
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ADDapt PROGRAMMING TOOLSADDapt PROGRAMMING TOOLS
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ADDAPT ADVANCEDADDAPT ADVANCEDSYSTEM MAINTENANCE DIAGNOSTICSSYSTEM MAINTENANCE DIAGNOSTICS
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An easy to use, on-An easy to use, on-machine process machine process diagnostic system, diagnostic system, consisting of real-consisting of real-time and historical time and historical datadata
Performance View ™Performance View ™
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ETHERNETETHERNETSWITCHSWITCH
AVTRONAVTRON
ADD-32ADD-32
PLC/LEVEL 1 CONTROLPLC/LEVEL 1 CONTROL HMIHMIPERFORMANCE VIEWPERFORMANCE VIEW
COLLECTS DRIVE ANALOG AND DIGITAL DATACOLLECTS DRIVE ANALOG AND DIGITAL DATAUP TO 24 ANALOG POINTS PER DEVICEUP TO 24 ANALOG POINTS PER DEVICE304 DIGITAL POINTS PER DEVICE304 DIGITAL POINTS PER DEVICE
COLLECTSCOLLECTS AT UP TO 10 ms SCAN RATE AT UP TO 10 ms SCAN RATE
CANCAN COLLECT DATA FROM PLC’S AS WELL COLLECT DATA FROM PLC’S AS WELL
ALLALL DATA STORED EVERY SCAN DATA STORED EVERY SCAN
PROCESS DIAGNOSTIC SYSTEMPROCESS DIAGNOSTIC SYSTEM
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SIGNAL TRENDING DISPLAYSIGNAL TRENDING DISPLAY
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EVENT HISTORY DISPLAYEVENT HISTORY DISPLAY
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MACHINE PERMISSIVE SCREENMACHINE PERMISSIVE SCREEN
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REAL-TIME SCREENREAL-TIME SCREEN
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ETHERNETETHERNETSWITCHSWITCH
DRIVE SYSTEMDRIVE SYSTEM
PLCPLC HMIHMIPERFORMANCE VIEWPERFORMANCE VIEW ADDAPT 2000ADDAPT 2000
100 mBaud Fiber-Optic Ethernet100 mBaud Fiber-Optic Ethernet
SYSTEM ARCHITECTURESYSTEM ARCHITECTURE
ADD-32 DCADD-32 DC AMGAMG AFSAFS AFMAFM ACCEL 500 ACACCEL 500 AC
LOGIC AND AUTOMATION SYSTEMSLOGIC AND AUTOMATION SYSTEMS
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LeftWinderDrive
Process Automation SystemProcess Automation System
Plant Network
Mill NetworkTCP/IP
Moti
on C
trl
HMIMotorRoom
PC
Modem Server
-0003
Gauge
-0003
Gauge
GE or AB PLC
ServiceLaptops
Remote Service
PC
Remote I/O Network
Real-Time Drive Communication Link
MillDrive
I/O I/O I/OI/O
Servo I/O
Analog In
Operator Stations and Motor Control Center
RightWinderDrive
Correction Feed Forward
-0003
Gauge
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AGC System HardwareAGC System Hardware
Container for the AGC Motion ControllerContainer for the AGC Motion Controller Provide General Device Control LogicProvide General Device Control Logic Communication Conduit Between the AGC Communication Conduit Between the AGC
System and the Drive SystemSystem and the Drive SystemM
oti
on C
trl
GE or AB PLC
Remote I/O Network
Real-Time Drive Communication Link
MillDrive
RightWinderDriveI/O I/O I/OI/O
LeftWinderDrive
TCP/IPMill Network
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Servo I/O
AGC Motion ControllerAGC Motion Controller
Cylinder I/O and Servo ControlCylinder I/O and Servo Control Length/Speed and Gauge I/OLength/Speed and Gauge I/O Register interface to PLCRegister interface to PLC Machine Independent DesignMachine Independent Design ......
Moti
on C
ontr
olle
r
-0003
Gauge
-0003
Gauge
Analog In
Cylinders
SpeedLaser
orEncoder
SpeedLaser
orEncoder
Pressure Feedback
Servo Valves
PositionFeedback
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Exit Only AGC ModeExit Only AGC Mode
Position
Force
FeedbackExit GaugeFeedback
Exit Speed
Feed Forwardto Entry Winder
ManualControl
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Feed-Forward AGC ModeFeed-Forward AGC Mode
Position
Feedback
FIFO
Entry Gauge Feed Forward
Exit GaugeFeedback
Exit Speed
Feed Forwardto Entry Winder
ManualControl
Force
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Entry/Exit AGC ModesEntry/Exit AGC Modes
Position
Mass Flow
FIFO
Elongation
Entry Gauge Feed ForwardExit Gauge
Feedback
Exit Speed Entry Speed
Feed Forwardto Entry Winder
ManualControl
Force
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High Speed for SmoothnessHigh Speed for Smoothness
Prevents introducing high frequency deviations Prevents introducing high frequency deviations into the stripinto the strip
Gentle to hydraulics and mechanicsGentle to hydraulics and mechanics
------------ Deviation------------ Low speed corrections
------------ High speed smoothed corrections
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AGC System SoftwareAGC System Software
All AGC Platforms Programmed from a Common All AGC Platforms Programmed from a Common AGC Code BaseAGC Code Base
Status and Control for the Entire SystemStatus and Control for the Entire System Fault/Status Display and LoggingFault/Status Display and Logging FFT Thickness AnalysisFFT Thickness Analysis SPC/QC ReportsSPC/QC Reports Pass Schedule Storage/RetrievalPass Schedule Storage/Retrieval Data LoggingData Logging Automatic Slowdown/StopAutomatic Slowdown/Stop
......
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Permissive Status DisplayPermissive Status Display
Hierarchy Groups Related ItemsHierarchy Groups Related Items• Quickly find missing permissivesQuickly find missing permissives
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Fault Display and LoggingFault Display and Logging
Pop-up Message Box Also Logs to DiskPop-up Message Box Also Logs to Disk
Hierarchy Groups Related ItemsHierarchy Groups Related Items
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FFT Thickness AnalysisFFT Thickness Analysis Graphs Entry and Exit Deviations by Wavelength, Roll Graphs Entry and Exit Deviations by Wavelength, Roll
Diameter or FrequencyDiameter or Frequency Quickly Identifies Mechanical ProblemsQuickly Identifies Mechanical Problems
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SPC/QC ReportsSPC/QC Reports
Real-Time DisplayReal-Time Display User Customized User Customized
Report TemplatesReport Templates Local or Networked Local or Networked
StorageStorage
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Data and Information Management
MySQLDATABASE
OVERALLCONTROL REPORTS
ODBCSQL SERVER
ORACLE
JOBSDATA
RUNDATA
OPERATORACTIONS
Microsoft Windows and .Net - + X
File Edit View Insert Format Tools
OKCancel
TENSILE
LENGTH
THICK
JOB #
DATE
METAL
DIP
ANGLE
HEIGHT
SERIES
DEVIAT
SPEED
Windows VB .Net
MACHINESETUP
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Data LoggingData Logging
Export Process Data to Excel, HTML, SQLExport Process Data to Excel, HTML, SQL• Production TrackingProduction Tracking• Engineering and MaintenanceEngineering and Maintenance
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Pass SchedulePass Schedule Storage/RetrievalStorage/Retrieval
Automatically Calculates Pass Reduction Automatically Calculates Pass Reduction
SchedulesSchedules
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Automatic Slowdown/StopAutomatic Slowdown/Stop
Automatic Stop at End of CoilAutomatic Stop at End of Coil
Speed
Length
Hold
Directspeed rampto stop
Slow/Hold approach has deceleration
discontinuities,takes longer
Continuous Speed Ramp - No StepsContinuous Speed Ramp - No Steps
Flagged Area
AutoSlowdown
AutoResume
Automatic Slowdown to Flagged “Trouble Automatic Slowdown to Flagged “Trouble
Spots”Spots”
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Avtron Industrial AutomationAvtron Industrial Automation
METALS INDUSTRYMETALS INDUSTRY
www.avtronmetals.comwww.avtronmetals.com
Jeff MasonJeff Mason Industry ManagerIndustry Manager
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AIRCRAFT TEST EQUIPMENTAIRCRAFT TEST EQUIPMENT
AVTRON’SAVTRON’S Other Business UnitsOther Business Units
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LOAD BANKSLOAD BANKS
AVTRON’SAVTRON’S
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AVTRON DIGITAL ENCODERSAVTRON DIGITAL ENCODERS
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AVTRONAVTRON SEVERE- Mill DUTYSEVERE- Mill DUTY
SMARTachsSMARTachsTMTM
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Checking a tach is now easier than ever.Checking a tach is now easier than ever.
AVTRON SMARTachAVTRON SMARTachTM TM DIAGNOSTICSDIAGNOSTICS
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AVTRON MANUFACTURINGAVTRON MANUFACTURING
Global Recognition in Metals Industry Automation Global Recognition in Metals Industry Automation
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