cd changer retrofit Е60 Е61
TRANSCRIPT
8/10/2019 CD Changer Retrofit Е60 Е61
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Parts and Accessories.Installation Instructions.
1
Retrofit CD ChangerBMW 5 Series (E
60/E
61)
Retrofit kit No. 65 12 0 301 305 CD Changer Retrofit Kit65 12 0 302 342 CD Changer Retrofit Kit65 12 0 390 522 CD Changer Retrofit Kit65 12 0 390 523 CD Changer Retrofit Kit
Installation timeThe installation time is approx 1.75 hours for cars without SA 694 and approx. 1.0 hour for cars withSA 694, but this may vary depending on the condition of the car and the equipment in it.
In general the car must be upgraded to the latest I stage status by flashing before starting the work.Depending on the production age of the car and the work already carried out on the car, theprogramming times will vary, which means that we cannot quote a specific time at this point.
The installation time does not include any time for programming/encoding, as this depends on the ageof the car and the equipment in it.
Important informationThese installation instructions are primarily designed for use within the BMW dealership organisationand by authorised BMW service companies.
In any event the target group for these installation instructions is specialist personnel trained on BMWcars with the appropriate specialist knowledge.
All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manualsand work instructions in a rational order using the prescribed tools (special tools) and observing currenthealth and safety regulations.
To avoid unnecessary extra work and/or costs, if any installation or function problems occur,after a brief troubleshooting session (approx. 0.5 hours), contact the following:1. Either your national sales company or your regional office or2. The Support team via the Aftersales Assistance Portal (ASAP) using the optional technical
parts support application.Quote the VIN and the part number of the retrofit kit and provide a detailed description of the
problem.
Do not archive the hard copy of these installation instructions since daily updates are made by ASAP.
See ASAP for details of the pictograms.
All the figures show LHD cars, proceed in exactly the same way on RHD cars.
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Pictograms
Denotes instructions that draw your attention to dangers.
Denotes instructions that draw your attention to special features.
Denotes the end of the instruction or other text.
Subject to technical modifications.
Ensure that the cables/lines are not kinked or damaged as you install them in the car. The costs incurredas a result of this will not be reimbursed by BMW AG.
Additional cables/lines that you install must be secured with cable ties.
If the specified PIN chambers are already used, bridges, double crimps or twin-lead terminals must beused.
Before you install the retrofit system, test the control module status with the CIP (coding, customising,programming) test program. If the test detects incorrect statuses in one or more control modules, thesemust be updated first using the “Load software” function.
Installation informationWhen routing fibre optic cables, make sure the bending radius is no less than 25 mm.
After the installation work the retrofit kit must be programmed / coded using DISPlus or GT-1 via theRetrofit path.
List of special equipmentThe following special equipment must be taken into consideration when installing the retrofit kit:
SA 694 CD changer preparation
Special tools requiredFolding leg (00 9 321)Wedge (00 9 319)
!
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Contents
Section Page
1. Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. Preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. CD changer wiring harness connection diagram (cars without SA 694 only) . . . . . . . . . . . . . . 6
4. Installation and routing diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5. To install and connect the wiring harness (cars without SA 694 only). . . . . . . . . . . . . . . . . . . . . 8
6. To install and connect the CD changer (cars without SA 694 only) . . . . . . . . . . . . . . . . . . . . . . . 10
7. To install and connect the CD changer (cars with SA 694 only) . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8. Concluding work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
9. Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
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1. Parts list
Legend
A CD changer wiring harness (cars without SA 694 only)
B CD changer holder
C CD changer
D CD magazine
E Self-tapping screws, 5 x 12 mm (2x)
F Cable tie (10x) (cars without SA 694 only)
G Fusible link 10 A (cars without SA 694 only)
H Miniature connector (cars without SA 694 only)
I Casing (cars with SA 694 only)
J Short circuit casing
060 0009 Z
2
1
A
D
C
E F G H I
B
J
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2. Preparations
TIS No.
Conduct a brief test ---
Disconnect negative pole of battery 12 00 ...
The following components must be removed first of all
Glove compartment, complete 51 00 ...
Release the fuse holder behind the glove compartment ---
The following components must also be removed from cars without SA 694
Trim for instrument panel at bottom right 51 45 181
Release the joint connector box above the glove compartment ---
Décor trim on right of instrument panel 51 45 380
Central instrument panel cover 51 45 310Multi-audio system controller (M-ASK) / Car Communication Computer (CCC) 65 12 200
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3. CD changer wiring harness connection diagram (cars without SA 694 only)
Item Designation Signal Cable colour /
Cross-section
Connection location in the car Abbreviation / Slot
A CD changer wiring harness --- --- --- ---
A1 Blade terminal contact Terminal 30 RT/VI
0,75 mm2
To fuse holder A41,
Fuse F38
X11006
PIN 5
A2 Fibre optic cable MOST GN1,0mm2
To MOST-OUT connection on the M-ASK X13815PIN 2
A3 Fibre optic cable MOST GN
1,0mm2
Connect to M-ASK/CCC using the
disconnected fibre optic cable---
A4 SW socket casing --- --- On CD changer X18180
A5 Joint connector contact Terminal 31 BR
0,75 mm2
To joint connector above the glove
compartment
X18740
A2 A3
A4
A5
A1
A
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4. Installation and routing diagram
Legend
A CD changer wiring harness
C CD changer
1 Joint connector X187402 Fuse holder A41,
3 Multi-audio system controller (M-ASK) / Car Communication Computer (CCC) N38
4 Joint connector X13782 (cars after 09/03 only)
1 4A C 2
3
060 0011 Z
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5. To install and connect the wiring harness (cars without SA 694 only)
Disconnect the 8-pin VI plug X11006 from thefuse holder (1).
Connect branch A1 to plug X11006 in PIN 5.
Connect plug X11006 to the fuse holder (1).
Insert fusible link G into slot 38 of the fuse holder(1).
Connect branch A5 to joint connector X18740,BR cable.
Insert the joint connector box in the mounting.
Release the control module holder (1).Thread branch A4 through the opening at the topleft into the control module holder (1).
Secure the control module holder.
Do not bend the fibre optic cable beyond itsbending radius limit of 25 mm.
Route branches A2 and A3 to the radio shaft.
Unclip plug X13815 from plug X13812.
X11006
A1
1
X18740A5
A4
1
X13812
X13815
A2
A3
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5. To install and connect the wiring harness (cars without SA 694 only)
Disconnect the outgoing fibre optic cable fromplug X13815 PIN 2 and connect branch A2.
Clip plug X13815 into plug X13812.
Connect plug X13812 to the M-ASK/CCC.
Unlock the fibre optic cable connector (1) onbranch A3 and connect the disconnected fibreoptic cable (2).
1
2
X13815A2
060 0004 Z
2
1
A3
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6. To install and connect the CD changer (cars without SA 694 only)
Side securing point (1) may not be used,risk of warping.
Secure the CD changer holder B to the metalframe of the fuse box.
Do not bend the fibre optic cable beyond itsbending radius limit of 25 mm.
Push the CD changer C halfway into the holder B and connect branch A4 to the CD changer C.
Carefully push the CD changer C into theholder B ensuring that you do not kink the fibreoptic cable.
Note the tightening torque value: 0.7 Nm.
Secure the CD changer C to the edge of the trimin its installation position using the two Allenbolts (1).
Replace the flash adapter casing on the fibreoptic cable casing X13836 with the short circuitcasing J.
060 1193 Z
E
B 1
B
C
A4
1
C!
J
X13836
060 0502 Z
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7. To install and connect the CD changer (cars with SA 694 only)
Unfasten tied back black plug X18180 of the CDchanger preparation from the standard wiringharness.
Disconnect the fibre optic cable (1) from the
connector (2).
To detect which is the fibre optic cableinput, an optical light signal can be seenwhen the ignition is ON.
Connect the fibre optic cable input (1) to PIN 1 ofcasing I.
Connect the fibre optic cable output (2) to PIN 2of casing I.
Fit the casing I to plug X18180.
Side securing point (1) may not be used,risk of warping.
Secure the CD changer holder B to the metalframe of the fuse box at the top right using self-tapping screws E.
Do not bend the fibre optic cable beyond itsbending radius limit of 25 mm.
Push CD changer C halfway into holder B andconnect plug X18180 to CD changer C.
Carefully push the CD changer C into theholder B ensuring that you do not kink the fibreoptic cable.
X18180
1
2
2
1
I X18180
060 1193 Z
E
B 1
X18180
B
C
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7. To install and connect the CD changer (cars with SA 694 only)
Note the tightening torque value: 0.7 Nm.
Secure the CD changer C to the edge of the trimin its installation position using the two Allen
bolts (1).
1
C!
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8. Concluding work
- Connect the battery
- Program/encode the CD changer using DISPlus or GT-1 via the Retrofit path.
- Conduct a brief test
- Conduct a function test
- Re-assemble the car
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9. Circuit diagram
Cars without SA 694 only
G
N 1 , 0
G
N 1 , 0
M O S T - O U T
M O S T - I N
M O S T - I N
M O S T - O U T
Y2*
Y1*
G N 1 , 0
X13815
2 1
1
VB 31
2
5
X10639
X18180
X11005
X18740
N22
N38
A41
2 1
3 1
3 0 < 3 8 R T V I 0 , 7
5
BL 0,75 3 0 < 3 8
1 0 A
F 3 8
060 0012 Z
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9. Circuit diagram
Legend
All the designations marked with an asterisk (*) apply only to these installation instructions or this circuit diagram.
Cable colours
Cars with SA 694 only
The latest circuit diagram is shown in the DIS.
A41 Fuse holder, fuse F38, 10 A
N22 CD changer
N38 Multi-audio system controller (M-ASK) / Car Communication Computer (CCC)
X10639 2-pin SW plug, fibre optic cable to CD changer, connected to plug X18180
X11006 8-pin VI plug, to fuse holder
X13815 2-pin SW plug, fibre optic cable to M-ASK/CCC, connected to plug X13812
X18180 Black plug, CD changer
X18740 Terminal 31 joint connector
Y1* Fibre optic cable connector
Y2* To standard wiring harness
BR Brown
GE Yellow
GN Green
RT Red
SW Black
VI Violet