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CD. Capacitor Discharge The Process STUD WELDING PRODUCTS, INC. Los Angeles San Francisco Seattle Phoenix Toll Free: 800.252.1919 www.studweldprod.com

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Page 1: CD Capacitor Discharge The Process3fn8dg4948uz975pf2rupq6k-wpengine.netdna-ssl.com/wp... · 2016. 10. 19. · CD. Stud/Base Metal Combination Welding Capabilities STUD WELDING PRODUCTS,

CD. Capacitor DischargeThe Process

STUD WELDING PRODUCTS, INC.Los Angeles • San Francisco • Seattle • Phoenix

Toll Free: 800.252.1919 • www.studweldprod.com

Page 2: CD Capacitor Discharge The Process3fn8dg4948uz975pf2rupq6k-wpengine.netdna-ssl.com/wp... · 2016. 10. 19. · CD. Stud/Base Metal Combination Welding Capabilities STUD WELDING PRODUCTS,

CD. Capacitor DischargeWhy CD Studs are better

STUD WELDING PRODUCTS, INC.Los Angeles • San Francisco • Seattle • Phoenix

Toll Free: 800.252.1919 • www.studweldprod.com

Page 3: CD Capacitor Discharge The Process3fn8dg4948uz975pf2rupq6k-wpengine.netdna-ssl.com/wp... · 2016. 10. 19. · CD. Stud/Base Metal Combination Welding Capabilities STUD WELDING PRODUCTS,

CD. Capacitor DischargeGeneral Specifications

STUD WELDING PRODUCTS, INC.Los Angeles • San Francisco • Seattle • Phoenix

Toll Free: 800.252.1919 • www.studweldprod.com

Weld Base:

Page 4: CD Capacitor Discharge The Process3fn8dg4948uz975pf2rupq6k-wpengine.netdna-ssl.com/wp... · 2016. 10. 19. · CD. Stud/Base Metal Combination Welding Capabilities STUD WELDING PRODUCTS,

CD. Stud Load/Torque Strengths

STUD WELDING PRODUCTS, INC.Los Angeles • San Francisco • Seattle • Phoenix

Toll Free: 800.252.1919 • www.studweldprod.com

Stud Material Stud Size

Maximum Fastening Torque

(Inch lbs.)*Ultimate Tensile

Load (lbs.)Maximum Shear

Load (lbs.)Low-Carbon, 6-32 6 500 375

Copper-Flashed 8-32 12 765 575

Steel 10-24 14 960 720

1/4-20 43 1750 1300

5/16-18 72 2900 2200

3/8-16 106 4300 3250

Stainless 6-32 10 790 590

Steel 8-32 20 1260 940

10-24 23 1530 1150

1/4-20 75 2880 2160

5/16-18 126 3750 5350

3/8-16 106 4850 7150

Aluminum 6-32 2.5 200 125

Alloy 8-32 5 295 185

1100 10-24 6.5 380 235

1/4-20 21.5 670 415

5/16-18 36 1125 695

3/8-16 53 1660 1000

Aluminum 6-32 6.5 350 160

Alloy 8-32 13 560 229

6061 10-24 19 670 310

1/4-20 40 1240 679

5/16-18 70.5 2025 1210

3/8-16 100 2985 1750

Brass 6-32 8 600 390

70-30 (260) 8-32 16 860 560

65-35 (268) 10-24 18.5 1040 680

1/4-20 61 1950 1275

5/16-18 102 3280 2140

3/8-16 150 4800 3160

*These values should develop fastener tension to slightly less than yield point.

Page 5: CD Capacitor Discharge The Process3fn8dg4948uz975pf2rupq6k-wpengine.netdna-ssl.com/wp... · 2016. 10. 19. · CD. Stud/Base Metal Combination Welding Capabilities STUD WELDING PRODUCTS,

CD. Stud Load/Torque Strengths (Metric Studs)

STUD WELDING PRODUCTS, INC.Los Angeles • San Francisco • Seattle • Phoenix

Toll Free: 800.252.1919 • www.studweldprod.com

Stud Material Stud SizeYield Load

(lbs.)Ultimate Load

(lbs.)Yield Torque

(Inch lbs.)

Ultimate Torque

(Inch lbs.)*Mild Steel M3 269 423 6 10

M4 469 737 15 23

M5 759 1193 30 47

M6 1076 1691 51 80

M8 1960 3080 123 194

M10 3106 4881 245 384

Stainless M3 231 577 5 14

Steel M4 402 1005 13 32

M5 651 1626 26 32

M6 922 2306 44 109

M8 1680 4200 106 265

M10 2662 6656 210 524

Aluminum M3 154 161 4 4

1100 M4 268 281 8 9

M5 434 455 17 18

M6 615 646 29 31

Aluminum M3 223 307 5 7

5356/5154 M4 389 536 12 17

M5 629 867 25 34

M6 892 1230 42 58

M8 1624 2240 102 141

*Torque figures based on the assumption that excessive deformation of the tread has not taken relationship between torque/tension out of its proportional range.

Page 6: CD Capacitor Discharge The Process3fn8dg4948uz975pf2rupq6k-wpengine.netdna-ssl.com/wp... · 2016. 10. 19. · CD. Stud/Base Metal Combination Welding Capabilities STUD WELDING PRODUCTS,

CD. Stud/Base Metal Combination Welding Capabilities

STUD WELDING PRODUCTS, INC.Los Angeles • San Francisco • Seattle • Phoenix

Toll Free: 800.252.1919 • www.studweldprod.com

Stud MaterialBase Weld Surface Material

Mild Steel1008, 1010

Stainless304, 305

Aluminum1100, 6061

Brass70-30, 65-35

Mild Steel1006 through 1030

Excellent Excellent — Excellent

Medium Carbon Steel1030 through 1050

Good* Good* — Good*

Galvanized Sheet DuctOr Decking Excellent Excellent — —

Stainless Steel405, 410, 430, and 330 Series,except 303

Excellent Excellent — Excellent

Lead Free Brass,Electrolytic Copper,Lead-Free Rolled Copper

Excellent Excellent — Excellent

Most Aluminum Alloys of the1100, 3000, 5000, and 6000 Series**

— — Excellent —

Die-Cast Zinc Alloys Good* Good* Excellent Good*

*Good: Generally full strength results, depending upon the combination of stud sized and base metal.

**Other materials, such as 7000 Series aluminum, titanium allys, Inconel, etc. can be welded under specified conditions.

Page 7: CD Capacitor Discharge The Process3fn8dg4948uz975pf2rupq6k-wpengine.netdna-ssl.com/wp... · 2016. 10. 19. · CD. Stud/Base Metal Combination Welding Capabilities STUD WELDING PRODUCTS,

CD. How to find the optimum combination of stud sized and

base metal thickness in order to prevent reverse-side marking.

STUD WELDING PRODUCTS, INC.Los Angeles • San Francisco • Seattle • Phoenix

Toll Free: 800.252.1919 • www.studweldprod.com

Page 8: CD Capacitor Discharge The Process3fn8dg4948uz975pf2rupq6k-wpengine.netdna-ssl.com/wp... · 2016. 10. 19. · CD. Stud/Base Metal Combination Welding Capabilities STUD WELDING PRODUCTS,

CD. Studs Weight Charts

STUD WELDING PRODUCTS, INC.Los Angeles • San Francisco • Seattle • Phoenix

Toll Free: 800.252.1919 • www.studweldprod.com

Page 9: CD Capacitor Discharge The Process3fn8dg4948uz975pf2rupq6k-wpengine.netdna-ssl.com/wp... · 2016. 10. 19. · CD. Stud/Base Metal Combination Welding Capabilities STUD WELDING PRODUCTS,

FL. FLANGED

STUD WELDING PRODUCTS, INC.Los Angeles • San Francisco • Seattle • Phoenix

Toll Free: 800.252.1919 • www.studweldprod.com

Material: Mild Steel (MS), Stainless Steel (SS), Aluminum (AL), and Brass (BR)

Plating: All mild steel studs are copper plating (nickle plating upon request)

Annealing: all studs are annealed where required.

TYPE CD STUDFULLY THREADED CAPACITOR DISCHARGE STUD - FLANGED

NO FERRULE NEEDED

LLength

#4 40 #6 32 #8 32 #10 24 1/4 20 5/16 18 3/8 16

1/4 FL-- 440 14 FL-- 632 14 FL-- 832 14 FL-- 1024 14 FL-- 1420 14 FL-- 51618

14FL-- 3816 14

3/8 FL-- 440 38 FL-- 632 38 FL-- 832 38 FL-- 1024 38 FL-- 1420 38FL-- 51618

38FL-- 3816 38

1/2 FL-- 440 12 FL-- 632 12 FL-- 832 12 FL-- 1024 12 FL-- 1420 12FL-- 51618

12FL-- 3816 12

5/8 FL-- 440 58 FL-- 632 58 FL-- 832 58 FL-- 1024 58 FL-- 1420 58FL-- 51618

58FL-- 3816 58

3/4 FL-- 440 34 FL-- 632 34 FL-- 832 34 FL-- 1024 34 FL-- 1420 34FL-- 51618

34FL--3816 34

7/8 FL-- 440 78 FL-- 632 78 FL-- 832 78 FL-- 1024 78 FL-- 1420 78FL-- 51618

78FL-- 3816 78

1 FL-- 440 1 FL-- 632 1 FL-- 832 1 FL-- 1024 1 FL-- 1420 1 FL-- 51618 1 FL-- 3816 1

1 1/4 FL-- 440 114 FL-- 632 114 FL-- 832 114FL-- 1024

114FL-- 1420

114FL-- 51618

114FL-- 3816

114

1 1/2 FL-- 440 112 FL-- 632 112 FL-- 832 112FL-- 1024

112FL-- 1420

112FL-- 51618

112FL-- 3816

112

1 3/4 FL-- 440 134 FL-- 632 134 FL-- 832 134FL-- 1024

134FL-- 1420

134FL-- 51618

134FL-- 3816

134

*-- (insert material type)

CD Flanged UN-2A Stud

TD FDE

(MS & SS)E

(aluminum)Length

Tolerance

4 40 .197/.177 .040/.030 .050/.040 0.015/-0.005

6 32 .228/.208 .040/.030 .050/.040 0.015/-0.005

8 32 .260/.240 .040/.030 .050/.040 0.015/-0.005

10 24 .260/.240 .045/.035 .050/.040 0.015/-0.005

10 32 .260/.240 .045/.035 .050/.040 0.015/-0.005

14 20 .322/.302 .050/.040 .050/.040 0.015/-0.005

516 18 0.380 .050/.040 ////////// 0.015/-0.005

38 16 0.437 0.065 ////////// 0.015/-0.005 E = flanged thickness, FD = flanged dia., TD = thread dia., ND = nominal dia.

E

Page 10: CD Capacitor Discharge The Process3fn8dg4948uz975pf2rupq6k-wpengine.netdna-ssl.com/wp... · 2016. 10. 19. · CD. Stud/Base Metal Combination Welding Capabilities STUD WELDING PRODUCTS,

NFL. NON-FLANGED

STUD WELDING PRODUCTS, INC.Los Angeles • San Francisco • Seattle • Phoenix

Toll Free: 800.252.1919 • www.studweldprod.com

Material: Mild Steel (MS), Stainless Steel (SS), Aluminum (AL), and Brass (BR)

Plating: All mild steel studs are copper plating (nickle plating upon request)

Annealing: all studs are annealed where required.

LLength

#4 40 #6 32 #8 32 #10 24 1/4 20 5/16 18 3/8 16

1/4 NFL-- 440 14

NFL-- 632 14

NFL-- 832 14

NFL-- 1024 14

NFL-- 1420 14

NFL-- 51618 14

NFL-- 3816 14

3/8 NFL-- 440 38

NFL-- 632 38

NFL-- 832 38

NFL-- 1024 38

NFL-- 1420 38

NFL-- 51618 38

NFL-- 3816 38

1/2 NFL-- 440 12

NFL-- 632 12

NFL-- 832 12

NFL-- 1024 12

NFL-- 1420 12

NFL-- 51618 12

NFL-- 3816 12

5/8 NFL-- 440 58

NFL-- 632 58

NFL-- 832 58

NFL-- 1024 58

NFL-- 1420 58

NFL-- 51618 58

NFL-- 3816 58

3/4 NFL-- 440 34

NFL-- 632 34

NFL-- 832 34

NFL-- 1024 34

NFL-- 1420 34

NFL-- 51618 34

NFL-- 3816 34

7/8 NFL-- 440 78

NFL-- 632 78

NFL-- 832 78

NFL-- 1024 78

NFL-- 1420 78

NFL-- 51618 78

NFL-- 3816 78

1 NFL-- 440 1 NFL-- 632 1 NFL-- 832 1NFL-- 1024

1NFL-- 1420

1NFL--

51618 1NFL-- 3816

1

1 1/4 NFL-- 440 114

NFL-- 632 114

NFL-- 832 114

NFL-- 1024 114

NFL-- 1420 114

NFL-- 51618 114

NFL-- 3816 114

1 1/2 NFL-- 440 112

NFL-- 632 112

NFL-- 832 112

NFL-- 1024 112

NFL-- 1420 112

NFL-- 51618 112

NFL-- 3816 112

1 3/4 NFL-- 440 134

NFL-- 632 134

NFL-- 832 134

NFL-- 1024 134

NFL-- 1420 134

NFL-- 51618 134

NFL-- 3816 134

*-- (insert material type)

E

ND

TYPE NFL STUDFULLY THREADED CAPACITOR

DISCHARGE STUD - NON FLANGEDNO FERRULE NEEDED

CD Non-Flanged UN-2A Stud

TD ND E E

(aluminum)Length

Tolerance

4 40 0.111 0.035 .050/.040 0.015/-0.005

6 32 0.137 0.035 .050/.040 0.015/-0.005

8 32 0.163 0.350 .050/.040 0.015/-0.005

10 24 0.189 0.040 .050/.040 0.015/-0.005

10 32 0.189 0.040 .050/.040 0.015/-0.005

14 20 0.249 0.045 .050/.040 0.015/-0.005

516 18 0.311 0.050 ////////// 0.015/-0.005

38 16 0.374 0.065 ////////// 0.015/-0.005 E = flanged thickness, FD = flanged dia., TD = thread dia., ND = nominal dia.

Page 11: CD Capacitor Discharge The Process3fn8dg4948uz975pf2rupq6k-wpengine.netdna-ssl.com/wp... · 2016. 10. 19. · CD. Stud/Base Metal Combination Welding Capabilities STUD WELDING PRODUCTS,

NFL. CD METRIC NON-FLANGED

STUD WELDING PRODUCTS, INC.Los Angeles • San Francisco • Seattle • Phoenix

Toll Free: 800.252.1919 • www.studweldprod.com

Material: Mild Steel (MS), Stainless Steel (SS) and Aluminum (AL)

Plating: All mild steel studs are copper plating (nickle plating upon request)

Annealing: all studs are annealed where required.

LLength

M3 M4 M5 M6 M8 M10

6 NFL-- 3 6 NFL-- 4 6 NFL-- 5 6 NFL-- 6 6 NFL-- 8 6 NFL-- 10 6

8 NFL-- 3 8 NFL-- 4 8 NFL-- 5 8 NFL-- 6 8 NFL-- 8 8 NFL-- 10 8

10 NFL-- 3 10 NFL-- 4 10 NFL-- 5 10 NFL-- 6 10 NFL-- 8 10 NFL-- 10 10

12 NFL-- 3 12 NFL-- 4 12 NFL-- 5 12 NFL-- 6 12 NFL-- 8 12 NFL-- 10 12

15 NFL-- 3 15 NFL-- 4 15 NFL-- 5 15 NFL-- 6 15 NFL-- 8 15 NFL-- 10 15

16 NFL-- 3 16 NFL-- 4 16 NFL-- 5 16 NFL-- 6 16 NFL-- 8 16 NFL-- 10 16

20 NFL-- 3 20 NFL-- 4 20 NFL-- 5 20 NFL-- 6 20 NFL-- 8 20 NFL-- 10 20

25 NFL-- 3 25 NFL-- 4 25 NFL-- 5 25 NFL-- 6 25 NFL-- 8 25 NFL-- 10 25

30 NFL-- 3 30 NFL-- 4 30 NFL-- 5 30 NFL-- 6 30 NFL-- 8 30 NFL-- 10 30

35 NFL-- 3 35 NFL-- 4 35 NFL-- 5 35 NFL-- 6 35 NFL-- 8 35 NFL-- 10 35

40 NFL-- 3 40 NFL-- 4 40 NFL-- 5 40 NFL-- 6 40 NFL-- 8 40 NFL-- 10 40

45 NFL-- 3 45 NFL-- 4 45 NFL-- 5 45 NFL-- 6 45 NFL-- 8 45 NFL-- 10 45

50 NFL-- 3 50 NFL-- 4 50 NFL-- 5 50 NFL-- 6 50 NFL-- 8 50 NFL-- 10 50

55 NFL-- 3 55 NFL-- 4 55 NFL-- 5 55 NFL-- 6 55 NFL-- 8 55 NFL-- 10 55

60 NFL-- 3 60 NFL-- 4 60 NFL-- 5 60 NFL-- 6 60 NFL-- 8 60 NFL-- 10 60

*-- (insert material type)

TYPE CD STUDFULLY THREADED CAPACITOR DISCHARGE STUD - FLANGED

NO FERRULE NEEDED

E

CD Flanged UN-2A Stud

TD ND (+/- .13 MM)

E E

(aluminum)Length

Tolerance

m3 2.980 1.0/.8 1.2/1.0 *+.4/-.1

m4 3.980 1.0/.8 1.2/1.0 *+.4/-.1

m5 4.980 1.1/.9 1.3/1.0 *+.4/-.1

m6 5.970 1.3/1.1 1.3/1.0 *+.4/-.1

m8 7.970 1.4/1.2 1.4/1.1 *+.4/-.1

m10 9.960 1.8/1.5 ////////// *+.4/-.1 E = flanged thickness, FD = flanged dia., TD = thread dia., ND = nominal dia.

Page 12: CD Capacitor Discharge The Process3fn8dg4948uz975pf2rupq6k-wpengine.netdna-ssl.com/wp... · 2016. 10. 19. · CD. Stud/Base Metal Combination Welding Capabilities STUD WELDING PRODUCTS,

FL. CD MINI FLANGED

STUD WELDING PRODUCTS, INC.Los Angeles • San Francisco • Seattle • Phoenix

Toll Free: 800.252.1919 • www.studweldprod.com

Material: Mild Steel (MS), Stainless Steel (SS) and Aluminum (AL)

Plating: All mild steel studs are copper plating (nickle plating upon request)

Annealing: all studs are annealed where required.

LLength

4.40 6 32 8 32 10 32 10 241/4 20

5/16 18

3/8 16

1/4 FL--M440 14

FL--M632 14

FL--M832 14

FL--M1032 14

FL--M1024 14

FL--M1420 14

FL--M51618 14

FL--M3816 14

3/8 FL--M440 38

FL--M632 38

FL--M832 38

FL--M1032 38

FL--M1024 38

FL--M1420 38

FL--M51618 38

FL--M3816 38

1/2 FL--M440 12

FL--M632 12

FL--M832 12

FL--M1032 12

FL--M1024 12

FL--M1420 12

FL--M51618 12

FL--M3816 12

5/8 FL--M440 58

FL--M632 58

FL--M832 58

FL--M1032 58

FL--M1024 58

FL--M1420 58

FL--M51618 58

FL--M3816 58

3/4 FL--M440 34

FL--M632 34

FL--M832 34

FL--M1032 34

FL--M1024 34

FL--M1420 34

FL--M51618 34

FL--M3816 34

7/8 FL--M440 78

FL--M632 78

FL--M832 78

FL--M1032 78

FL--M1024 78

FL--M1420 78

FL--M51618 78

FL--M3816 78

1 FL--M440 1

FL--M632 1

FL--M832 1

FL--M1032 1

FL--M1024 1

FL--M1420 1

FL--M51618 1

FL--M3816 1

1 1/4 FL--M440 114

FL--M632 114

FL--M832 114

FL--M1032 114

FL--M1024 114

FL--M1420 114

FL--M51618 114

FL--M3816 114

1 1/2 FL--M440 112

FL--M632 112

FL--M832 112

FL--M1032 112

FL--M1024 112

FL--M1420 112

FL--M51618 112

FL--M3816 112

1 3/4 FL--M440 134

FL--M632 134

FL--M832 134

FL--M1032 134

FL--M1024 134

FL--M1420 134

FL--M51618 134

FL--M3816 134

2 FL--M440 2

FL--M632 2

FL--M832 2

FL--M1032 2

FL--M1024 2

FL--M1420 2

FL--M51618 2

FL--M3816 2

2 1/4 FL--M440 214

FL--M632 214

FL--M832 214

FL--M1032 214

FL--M1024 214

FL--M1420 214

FL--M51618 214

FL--M3816 214

2 1/2 FL--M440 212

FL--M632 212

FL--M832 212

FL--M1032 212

FL--M1024 212

FL--M1420 212

FL--M51618 212

FL--M3816 212

3 FL--M440 3

FL--M632 3

FL--M832 3

FL--M1032 3

FL--M1024 3

FL--M1420 3

FL--M51618 3

FL--M3816 3

*-- (insert material type)

TYPE CD STUDFULLY THREADED CAPACITOR DISCHARGE STUD - FLANGED

NO FERRULE NEEDED

CD Mini Flanged Mild UN-2A Stud

TD FD E Length

Tolerance

4 40 0.142 0.035 0.015/-0.005

6 32 0.168 0.035 0.015/-0.005

8 32 0.194 0.04 0.015/-0.005

10 24 0.22 0.04 0.015/-0.005

10 32 0.22 0.04 0.015/-0.005

14 20 0.28 0.045 0.015/-0.005

516 18 0.355 0.05 0.015/-0.005

38 16 0.418 0.065 0.015/-0.005 E = flanged thickness, FD = flanged dia., TD = thread dia., ND = nominal dia.

E

Page 13: CD Capacitor Discharge The Process3fn8dg4948uz975pf2rupq6k-wpengine.netdna-ssl.com/wp... · 2016. 10. 19. · CD. Stud/Base Metal Combination Welding Capabilities STUD WELDING PRODUCTS,

FL. CD FLANGED WELD PIN (no thread)

STUD WELDING PRODUCTS, INC.Los Angeles • San Francisco • Seattle • Phoenix

Toll Free: 800.252.1919 • www.studweldprod.com

HOW TO ORDERSpecify base diameter, before weld (BW) length, type of material.Example3/8 x 1-1/2” (BW) No Thread (NT), stainless steel

Material: Mild Steel (MS), Stainless Steel (SS) and Aluminum (AL)

Plating: All mild steel studs are copper plating (nickle plating upon request)

Annealing: all studs are annealed where required.

D

FD

E

DFD

+/- .010

E (MS & SS)

+/- 005

E (aluminum)

LengthTolerance

1/8 0.218 0.035 0.045 0.015/-0.005

3/16 0.250 0.04 0.045 0.015/-0.005

1/4 0.325 0.045 0.055 0.015/-0.005

5/16 N/A 0.06 N/A 0.015/-0.005

3/8 N/A 0.065 N/A 0.015/-0.005 E = flanged thickness, FD = flanged dia., TD = thread dia., ND = nominal dia.

LLength

1/8 3/16 1/4 5/16 3/8

1/4 FL-- 18 14 FL-- 316 14 FL-- 14 14 FL-- 516 14 FL-- 38 14

3/8 FL-- 18 38 FL-- 316 38 FL-- 14 38 FL-- 516 38 FL-- 38 38

1/2 FL-- 18 12 FL-- 316 12 FL-- 14 12 FL-- 516 12 FL-- 38 12

5/8 FL-- 18 58 FL-- 316 58 FL-- 14 58 FL-- 516 58 FL-- 38 58

3/4 FL-- 18 34 FL-- 316 34 FL-- 14 34 FL-- 516 34 FL-- 38 34

7/8 FL-- 18 78 FL-- 316 78 FL-- 14 78 FL-- 516 78 FL-- 38 78

1 FL-- 18 1 FL-- 316 1 FL-- 14 1 FL-- 516 1 FL-- 38 1

1 1/4 FL-- 18 114 FL-- 316 114 FL-- 14 114 FL-- 516 114 FL-- 38 114

1 1/2 FL-- 18 112 FL-- 316 112 FL-- 14 112 FL-- 516 112 FL-- 38 112

1 3/4 FL-- 18 134 FL-- 316 134 FL-- 14 134 FL-- 516 134 FL-- 38 134

2 FL-- 28 2 FL-- 316 2 FL-- 14 2 FL-- 516 2 FL-- 38 2

2 1/4 FL-- 18 214 FL-- 316 214 FL-- 14 214 FL-- 516 214 FL-- 38 214

2 1/2 FL-- 18 212 FL-- 316 212 FL-- 14 212 FL-- 516 212 FL-- 38 212

3 FL-- 38 3 FL-- 316 3 FL-- 14 3 FL-- 516 3 FL-- 38 3 *-- (insert material type)

Page 14: CD Capacitor Discharge The Process3fn8dg4948uz975pf2rupq6k-wpengine.netdna-ssl.com/wp... · 2016. 10. 19. · CD. Stud/Base Metal Combination Welding Capabilities STUD WELDING PRODUCTS,

NFL. CD NON-FLANGED WELD PIN (NO THREAD)

STUD WELDING PRODUCTS, INC.Los Angeles • San Francisco • Seattle • Phoenix

Toll Free: 800.252.1919 • www.studweldprod.com

LLength

1/8 3/16 1/4 5/16 3/8

1/4 NFL-- 18 14 NFL-- 316 14 NFL-- 14 14 NFL-- 516 14 NFL-- 38 14

3/8 NFL-- 18 38 NFL-- 316 38 NFL-- 14 38 NFL-- 516 38 NFL-- 38 38

1/2 NFL-- 18 12 NFL-- 316 12 NFL-- 14 12 NFL-- 516 12 NFL-- 38 12

5/8 NFL-- 18 58 NFL-- 316 58 NFL-- 14 58 NFL-- 516 58 NFL-- 38 58

3/4 NFL-- 18 34 NFL-- 316 34 NFL-- 14 34 NFL-- 516 34 NFL-- 38 34

7/8 NFL-- 18 78 NFL-- 316 78 NFL-- 14 78 NFL-- 516 78 NFL-- 38 78

1 NFL-- 18 1 NFL-- 316 1 NFL-- 14 1 NFL-- 516 1 NFL-- 38 1

1 1/4 NFL-- 18 114 NFL-- 316 114 NFL-- 14 114 NFL-- 516 114 NFL-- 38 114

1 1/2 NFL-- 18 112 NFL-- 316 112 NFL-- 14 112 NFL-- 516 112 NFL-- 38 112

1 3/4 NFL-- 18 134 NFL-- 316 134 NFL-- 14 134 NFL-- 516 134 NFL-- 38 134

2 NFL-- 18 2 NFL-- 316 2 NFL-- 14 2 NFL-- 516 2 NFL-- 38 2

2 1/4 NFL-- 18 214 NFL-- 316 214 NFL-- 14 214 NFL-- 516 214 NFL-- 38 214

2 1/2 NFL-- 18 212 NFL-- 316 212 NFL-- 14 212 NFL-- 516 212 NFL-- 38 212

3 NFL-- 18 3 NFL-- 316 3 NFL-- 14 3 NFL-- 516 3 NFL-- 38 3 *-- (insert material type)

HOW TO ORDERSpecify base diameter, before weld (BW) length, type of material.Example3/8 x 1-1/2” (BW) No Thread (NT), stainless steel

Material: Mild Steel (MS), Stainless Steel (SS) and Aluminum (AL)

Plating: All mild steel studs are copper plating (nickle plating upon request)

Annealing: all studs are annealed where required.

DLength

Tolerance

1/8 0.015/-0.005

3/16 0.015/-0.005

1/4 0.015/-0.005

5/16 0.015/-0.005

3/8 0.015/-0.005

Page 15: CD Capacitor Discharge The Process3fn8dg4948uz975pf2rupq6k-wpengine.netdna-ssl.com/wp... · 2016. 10. 19. · CD. Stud/Base Metal Combination Welding Capabilities STUD WELDING PRODUCTS,

FL. CD METRIC FLANGED

STUD WELDING PRODUCTS, INC.Los Angeles • San Francisco • Seattle • Phoenix

Toll Free: 800.252.1919 • www.studweldprod.com

Material: Mild Steel (MS), Stainless Steel (SS) and Aluminum (AL)

Plating: All mild steel studs are copper plating (nickle plating upon request)

Annealing: all studs are annealed where required.

LLength

M3 M4 M5 M6 M8 M10

6 FL-- 3 6 FL-- 4 6 FL-- 5 6 FL-- 6 6 FL-- 8 6 FL-- 10 6

8 FL-- 3 8 FL-- 4 8 FL-- 5 8 FL-- 6 8 FL-- 8 8 FL-- 10 8

10 FL-- 3 10 FL-- 4 10 FL-- 5 10 FL-- 6 10 FL-- 8 10 FL-- 10 10

12 FL-- 3 12 FL-- 4 12 FL-- 5 12 FL-- 6 12 FL-- 8 12 FL-- 10 12

15 FL-- 3 15 FL-- 4 15 FL-- 5 15 FL-- 6 15 FL-- 8 15 FL-- 10 15

16 FL-- 3 16 FL-- 4 16 FL-- 5 16 FL-- 6 16 FL-- 8 16 FL-- 10 16

20 FL-- 3 20 FL-- 4 20 FL-- 5 20 FL-- 6 20 FL-- 8 20 FL-- 10 20

25 FL-- 3 25 FL-- 4 25 FL-- 5 25 FL-- 6 25 FL-- 8 25 FL-- 10 25

30 FL-- 3 30 FL-- 4 30 FL-- 5 30 FL-- 6 30 FL-- 8 30 FL-- 10 30

35 FL-- 3 35 FL-- 4 35 FL-- 5 35 FL-- 6 35 FL-- 8 35 FL-- 10 35

40 FL-- 3 40 FL-- 4 40 FL-- 5 40 FL-- 6 40 FL-- 8 40 FL-- 10 40

45 FL-- 3 45 FL-- 4 45 FL-- 5 45 FL-- 6 45 FL-- 8 45 FL-- 10 45

50 FL-- 3 50 FL-- 4 50 FL-- 5 50 FL-- 6 50 FL-- 8 50 FL-- 10 50

55 FL-- 3 55 FL-- 4 55 FL-- 5 55 FL-- 6 55 FL-- 8 55 FL-- 10 55

60 FL-- 3 60 FL-- 4 60 FL-- 5 60 FL-- 6 60 FL-- 8 60 FL-- 10 60 *-- (insert material type)

CD Flanged UN-2A Stud

TD FD EE

(aluminum)Length

Tolerance

M3 5.3/4.7 1.0/.8 1.2/1.0 *+.4/-.1

M4 6.3/5.7 1.0/.8 1.2/1.0 *+.4/-.1

M5 7.3/6.7 1.1/.9 1.3/1.0 *+.4/-.1

M6 8.3/7.7 1.3/1.1 1.3/1.0 *+.4/-.1

M8 10.8/10.2 1.4/1.2 1.4/1.1 *+.4/-.1

M10 11.9/11.7 1.8/1.5 ////////// *+.4/-.1 E = flanged thickness, FD = flanged dia., TD = thread dia., ND = nominal dia.

E

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NFL. CD GROUND STUDS

STUD WELDING PRODUCTS, INC.Los Angeles • San Francisco • Seattle • Phoenix

Toll Free: 800.252.1919 • www.studweldprod.com

Material: Mild Steel (MS), Stainless Steel (SS) and Aluminum (AL)

Plating: All mild steel studs are copper plating (nickle plating upon request)

Annealing: all studs are annealed where required.

Style MATERIALPART

NUMBERA B C D E

SS Mild Steel(cooper plate)

30-10-0630.032”

(0.8mm)0.250”

(6.35mm)0.40”

(11.8mm)0.375”

(9.5mm)0.320”

(8.2mm)

SS Stainless Steel

30-20-0630.032”

(0.8mm)0.250”

(6.35mm)0.40”

(11.8mm)0.375”

(9.5mm)0.320”

(8.2mm)

SS Aluminum Alloy

30-40-0630.032”

(0.8mm)0.250”

(6.35mm)0.40”

(11.8mm)0.375”

(9.5mm)0.320”

(8.2mm)

DS Mild Steel(cooper plate)

30-12-0630.032”

(0.8mm)0.250”

(6.35mm)0.40”

(11.8mm)0.438”

(11.1mm)0.320”

(8.2mm)

DS Stainless Steel

30-22-0630.032”

(0.8mm)0.250”

(6.35mm)0.40”

(11.8mm)0.438”

(11.1mm)0.320”

(8.2mm)

DS Aluminum Alloy

30-42-0630.032”

(0.8mm)0.250”

(6.35mm)0.40”

(11.8mm)0.438”

(11.1mm)0.320”

(8.2mm)

Page 17: CD Capacitor Discharge The Process3fn8dg4948uz975pf2rupq6k-wpengine.netdna-ssl.com/wp... · 2016. 10. 19. · CD. Stud/Base Metal Combination Welding Capabilities STUD WELDING PRODUCTS,

CS CD COLLAR STUDS

STUD WELDING PRODUCTS, INC.Los Angeles • San Francisco • Seattle • Phoenix

Toll Free: 800.252.1919 • www.studweldprod.com

A (Thread) C E F

1/4-20UNC

0.215 1/2” 1/8”

5/16-18UNC

0.275 5/8” 1/8”

3/8-16UNC

0.330 5/8” 1/8”

NFL. CD TAPPED PADS

A B C D

3/163/8” min.

1-1/2” max.6-32 UNC

max.1/4” min.3/8” max.

1/43/8” min.

1-1/2” max.8-32 UNC

max.1/4” min.3/8” max.

5/163/8” min.

1-1/2” max.10-32 UNC

max.1/4” min.1/2” max.

3/83/8” min.

1-1/2” max.v1/4-20 UNC

max.1/4” min.3/4” max.

*Tap depth reaches its full strength at 1.5 times thread diameter.

HOW TO ORDERSpecify base diameter, before weld (BW) length to the top of the collar, thread size and length, type of material.Example.330 x 1-1/2”(BW) with a 3/8-16 x 3/4” thread extension, collar stud (CK), mild steel

Material: Mild Steel (MS), Stainless Steel (SS) and Aluminum (AL)

Plating: All mild steel studs are copper plating (nickle plating upon request)

Annealing: all studs are annealed where required.

HOW TO ORDERSpecify base diameter, finished length before weld (BW) length, tap size, tap depth and type of material.Example5/8 x 1-1/4” (BW) Tapped Stud (TS) with a 3/8-16 x 7/16 tap, mild steel

Material: Mild Steel (MS), Stainless Steel (SS) and Aluminum (AL)

Plating: All mild steel studs are copper plating (nickle plating upon request)

Annealing: all studs are annealed where required.

Page 18: CD Capacitor Discharge The Process3fn8dg4948uz975pf2rupq6k-wpengine.netdna-ssl.com/wp... · 2016. 10. 19. · CD. Stud/Base Metal Combination Welding Capabilities STUD WELDING PRODUCTS,

WT WIRE TIE DOWN STUD

STUD WELDING PRODUCTS, INC.Los Angeles • San Francisco • Seattle • Phoenix

Toll Free: 800.252.1919 • www.studweldprod.com

Nylon Wire Tie Mechanical Dimensions

Inch mm

Height 0.390 9.90

Length 0.875 22.22

Width 0.625 15.87

Slot Height 0.090 2.29

Slot Width 0.325 8.26

Nylon 6/6 Properties

PropertyASTM

MethodTest Condition Units Nylon 6/6

Tensile Strength D638 +73º F; 50% RH kpsi 11.2

Elongation at Break D638 +73º F; 50% RH % >= 300

Yield Strength D638 +73º F; 50% RH kpsi 8.5

Shear Strength D732 Dry as Molded (DAM) kpsi 9.6

Deformation under load D621 2,000 psi; +122ºF; DAM % 1.4

IZOD Impact D256 +73º F; 50% RH ft lb/in 2.1

Tensile Impact Strength D1822 +73º F; Long Specimen; DAM ft lb/in 240

Melting Point D789 Fisher-Johns ºF 491

Thermal Linear Expansion D696 DAM in/in/ºF TBD

Thermal Conductivity -- DAM Conche-Fitch BTU-in/h•ft•ºF 1.7

Brittleness Temperature D746 50% RH ºF -85

Oxygen Index D2863 DAM %0 28

Oxygen Index D2864 50% RH %0 31

UL Flammability UL 94 DAM -- V-2

UL Flammability UL 95 50% RH -- V-2

Nylon 6/6 Temperature Index

Temperature Index

MinimumThickness

Electrical (ºC)Mechanical

w/o Impact (ºC)Hot Wire

Ignition (sec)

0.028 125 65 11.8

0.058 125 85 15.0

Nylon 6/6 NBS Smoke Generation

Specific Optical Density

Sample Thickness

ULFammability

Energy Sourceat Maximum Smoke

Accumulationat 2

Minutes

1/16” 94 V-2 Radiant(2.5 watts/sq cm)

13 0

1/16” 94 V-2 Radiant Plus Flaming Gas Jets

26 1

Page 19: CD Capacitor Discharge The Process3fn8dg4948uz975pf2rupq6k-wpengine.netdna-ssl.com/wp... · 2016. 10. 19. · CD. Stud/Base Metal Combination Welding Capabilities STUD WELDING PRODUCTS,

AR Annular Ring (Navy)

STUD WELDING PRODUCTS, INC.Los Angeles • San Francisco • Seattle • Phoenix

Toll Free: 800.252.1919 • www.studweldprod.com

LLength

D Wgt/M Part No.

7/8 .175/ .180 6.4 NS-0875

1-2/8 .175/ .180 12.9 NS-1875

2-7/8 .175/ .180 20.0 NS-2875

*Special lengths are available upon request. All steel studs are copper plated

LLength

D Wgt/M Part No.

7/8 .175/ .180 2.2 ALNS-0875

1-7/8 .175/ .180 4.7 ALNS-1875

2-7/8 .175/ .180 7.5 ALNS-2875

*Special lengths are available upon request. All steel studs are copper plated

Mild Steel

Aluminum

Insul-hangersAnnular Ring Insul-hangers are manufactured in aluminum and steel.Standard lengths: 7/8” and 1 7/8”Available in longer lengths and stainless steel upon request.

Mushroom capsAnnular Ring Drive on Caps are available in aluminum.

Page 20: CD Capacitor Discharge The Process3fn8dg4948uz975pf2rupq6k-wpengine.netdna-ssl.com/wp... · 2016. 10. 19. · CD. Stud/Base Metal Combination Welding Capabilities STUD WELDING PRODUCTS,

KH. Keyhole Studs

STUD WELDING PRODUCTS, INC.Los Angeles • San Francisco • Seattle • Phoenix

Toll Free: 800.252.1919 • www.studweldprod.com

Material Part#

Stainless Steel Keyhole Stud7/16 x 1/8 x 1/4 x 1/8 SS T-Slot

KHSS 716181418

Other sizes available, call for part numbers

DC Dome Cap Nuts

Material Part#

Zinc Plated KD102410N0E0QZZ

Nickel Plated KD102410B0EQ

Nickel Plate w/ Rubber Seal KD102410W0ESW

9/16”

5/8”

10-24 x 12Weld Stud

7/16”

1/8”

1/8”

1/4”

DC Open Dome Cap Nuts

Material Part#

Zinc Plated DO102410Z

Other sizes available, call for part numbers

SN Speed Nuts

Material Part#

Zinc Plated P N Z

Page 21: CD Capacitor Discharge The Process3fn8dg4948uz975pf2rupq6k-wpengine.netdna-ssl.com/wp... · 2016. 10. 19. · CD. Stud/Base Metal Combination Welding Capabilities STUD WELDING PRODUCTS,

CD. Miscellaneous Studs

STUD WELDING PRODUCTS, INC.Los Angeles • San Francisco • Seattle • Phoenix

Toll Free: 800.252.1919 • www.studweldprod.com

Break-off Pin Shoulder Pin Pierced Pin Name-Plate Pin

Hex Nut Flat Washer Lock Washer Acorn Nut

Call for more possibilities.