cbc - shielded metal arc welding nc ii(1)

7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)

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COMPETENCY-BASED

CURRICULUM

Sector:

METALS AND ENGINEERINGQualification:

Shielded Metal Arc Welding (SMAW) NC II

TECHNICALEDUCATIONANDSKILLSDEVELOPMENTAUTHORITY

East Service Road, South Superhighway, Taguig City, Metro Manila


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TABLE OF CONTENTS

Page

A. Course Design......................................................................................1!

". Modules o# $nstruction........................................................................%&1

"AS$C C'MPETE(C$ES %

o Participating in wor)place co**unication.......................+1

o -or)ing in a tea* environ*ent.....................................111

o Practicing career pro#essionalis*..................................1/1+

o Practicing occupational health and sa#ety.....................1&00

C'MM'( C'MPETE(C$ES 0

o Applying sa#ety practices...............................................0/0

o $nterpreting drawing and s)etches.................................

o Per#or*ing industry calculation....................................../&

o Contri2uting to 3uality syste*......................................../0

o 4sing hand tools............................................................//%

o Preparing weld *aterials.............................................../+!0

o Settingup welding e3uip*ent.......................................!!%

o 5ittingup weld *aterials................................................!+!

o Repairing weld...............................................................%%/

C'RE C'MPETE(C$ES %!

o Per#or*ing groove welding on car2on steel plate........%%+/

o Per#or*ing groove welding on car2on steel pipe..........+!&1


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COURSE DESIGN

C'4RSE T$T6E 7 SIELDED METAL ARC WELDER (SMAW)

('M$(A6 D4RAT$'( 7 !"#h$%r&

84A6$5$CAT$'( 6E9E6 7 NC II

C'4RSE DESCR$PT$'( 7

This course is designed to enhance the )nowledge, desira2le attitudes and s)ills toper#or* shielded *etal arc welding wor) to the standard e:pected in the wor)place.

The course covers, co*petencies such as; utili


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COURSE STRUCTURE'

BASIC COMETENCIES(# h$%r&)

UNIT OFCOMETENC*

MODULE TITLE LEARNING OUTCOMESNOMINAL

DURATION

1. Participate inwor)placeco**unication

1.1 Participating inwor)placeco**unication

1.1.1 '2tain and conveywor)place in#or*ation

1.1.0 Co*plete relevant wor)related docu*ents.

1.1. Participate in wor)place*eeting and discussions

/ hours

0. -or) in a tea*environ*ent

0.1 -or)ing in atea*environ*ent

0.1.1 Descri2e and identi#ytea* role andresponsi2ility in a tea*

0.1.0 Descri2e wor) as a tea*

/ hours

. Practice careerpro#essionalis*

.1 Practicingcareerpro#essionalis*

.1.1 $ntegrate personalo2=ectives withorgani


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COMMON COMETENCIES(+" h$%r&)

UNIT OFCOMETENC*


DURATION

1. Apply sa#ety practices

1.1 Applying sa#etypractices

,, $denti#yha


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UNIT OFCOMETENC*


DURATION

#i:tures

&. 5itup *aterials &.1 5itting up*aterials

&.1.1 Per#or* tac) welding&.1.0 Chec) gap and

align*ent

/ hours

. Repair weld .1 Repairing weld .1.1 Mar)?locate weld de#ects.1.0 Prepare tools and

e3uip*ent.1. Re*ove de#ects.1./ Per#or* rewelding

& hours

CORE COMETENCIES(-. h$%r&)

UNIT OF

COMETENC*


DURATION1. -eld car2on

steel plates andpipes usingSMA-

1.1 Per#or*inggroove weldingon car2on steelplate

1.1.1 -eld car2on steel platesin #lat position 1@B

1.1.0 -eld car2on steel platesin hori7

Modular

De*onstration

6ecture

Discussion

Dual training

Sel#paced learning

/ C"C Shielded Metal Arc -elding SMA-B (C $$


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RES'4RCES7

E3uip*ent

DC welding *achine co*plete with

accessories

-elding 2ooth

-elding ta2le or =ig

Sta2ili


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% C"C Shielded Metal Arc -elding SMA-B (C $$


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MODULES OF INSTRUCTION

BASIC COMETENCIES

SIELDED METAL ARC WELDING (SMAW) NC II


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4($T '5 C'MPETE(C> 7 ARTICIATE IN WOR/LACE COMMUNICATION

4($T C'DE 7 +0010+

M'D46E T$T6E 7 ARTICIATING IN WOR/LACE COMMUNICATIONM'D46E DESCR$PT'R 7 This *odule covers the )nowledge, s)ills and attitudes

re3uired to o2tain, interpret and convey in#or*ation inresponse to wor)place re3uire*ents.

S4@@ESTED D4RAT$'( 7 / hoursPRERE84$S$TE 7 Receive and Respond to wor)place Co**unication. (C $B

S4MMAR> '5 6EAR($(@ '4TC'MES7

4pon co*pletion o# this *odule the students? trainees will 2e a2le to76'1. '2tain and convey wor)place in#or*ation6'0. Co*plete relevant wor) related docu*ents.6'. Participate in wor)place *eeting and discussion.

& C"C Shielded Metal Arc -elding SMA-B (C $$


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LO, OBTAIN AND CON2E* WOR/LACE INFORMATION

ASSESSME(T CR$TER$A7

1. Speci#ic relevant in#or*ation is accessed #ro* appropriate sources.0. E##ective 3uestioning, active listening and spea)ing s)ills are used to gather and

convey in#or*ation.. Appropriate *ediu* is used to trans#er in#or*ation and ideas./. Appropriate nonver2al co**unication is used.!. Appropriate lines o# co**unication with superiors and colleagues are identi#ied

and #ollowed.%. De#ined wor)place procedures #or the location and storage o# in#or*ation are

used.+. Personal interaction is carried out clearly and concisely.

C'(TE(TS7

Parts o# speech

Sentence construction

E##ective co**unication

C'(D$T$'(S7

The students? trainees *ust 2e provided with the #ollowing7

-riting *aterials pen F paperB

Re#erences 2oo)sB

Manuals

MET'D'6'@$ES7

@roup discussion

$nteraction

6ecture

Reportorial

ASSESSME(T MET'DS7

-ritten test

Practical?per#or*ance test

$nterview

C"C Shielded Metal Arc -elding SMA-B (C $$


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L0!, COMLETE RELE2ANT WOR/ RELATED DOCUMENTS

ASSESSME(T CRTER$A7

1. Ranges o# #or*s relating to conditions o# e*ploy*ent are co*pleted accuratelyand legi2ly.

0. -or)place data is recorded on standard wor)place #or*s and docu*ents.. "asic *athe*atical processes are used #or routine calculations./. Errors in recording in#or*ation on #or*s? docu*ents are identi#ied and recti#ied.!. Reporting re3uire*ents to superior are co*pleted according to enterprise

guidelines.

C'(TE(TS7

"asic *athe*atics

Technical writing

Types o# #or*s

C'(D$T$'(S7

The students?trainees *ust 2e provided with the #ollowing7

Paper

Pencils?2all pen

Re#erence 2oo)s

Manuals

MET'D'6'@$ES7

@roup discussion

$nteraction

6ecture

ASSESSME(T MET'DS7

-ritten test


$nterview

1 C"C Shielded Metal Arc -elding SMA-B (C $$


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LO1, ARTICIATE IN WOR/LACE MEETINGS AND DISCUSSIONS


1. Tea* *eetings are attended on ti*e.0. 'wn opinions are clearly e:pressed and those o# others are listened to without

interruption.. Meeting inputs are consistent with the *eeting purpose and esta2lished

protocols./. -or)place interaction are conducted in a courteous *anner appropriate to

cultural 2ac)ground and authority in the enterprise procedures.!. 8uestions a2out si*ple routine wor)place procedures and *atters concerning

conditions o# e*ploy*ent are as)ed and responded.%. Meeting outco*es are interpreted and i*ple*ented.

C'(TE(TS7

Sentence construction

Technical writing

Recording in#or*ation

C'(D$T$'(S7


Paper

Pencils?2all pen

Re#erences 2oo)sB

Manuals

MET'D'6'@$ES7

@roup discussions

$nteraction

6ecture

ASSESSME(T MET'DS7

-ritten test


$nterview

C"C Shielded Metal Arc -elding SMA-B (C $$ 11


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4($T '5 C'MPETE(C> 7 WOR/ IN A TEAM EN2IRONMENT

4($T C'DE 7 +0010"

M'D46E T$T6E 7 WOR/ING IN A TEAM EN2IRONMENTM'D46E DESCR$PT'R 7 This *odule covers the )nowledge, s)ills, and attitudes

re3uired to relate in a wor) 2ased environ*ent.

S4@@ESTED D4RAT$'( 7 / hours84A6$5$CAT$'( 6E9E6 7 (C $$PRERE84$S$TE 7 TEAM-'RG (C $B


4pon co*pletion o# this *odule, the students? trainees will 2e a2le to7

6'1. Descri2e and identi#y tea* role and responsi2ility in a tea*.6'0. Descri2e wor) as a tea*.



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LO, DESCRIBE AND IDENTIF* TEAM ROLE AND RESONSIBILIT* IN A TEAM


1. Role and o2=ective o# the tea* is identi#ied.0. Tea* para*eters, relationships and responsi2ilities are identi#ied.. $ndividual role and responsi2ilities within tea* environ*ent are identi#ied./. Roles and responsi2ilities o# other tea* *e*2ers are identi#ied and recogni


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LO!, DESCRIBE WOR/ AS A TEAM MEMBER


1. Appropriate #or*s o# co**unication and interactions are underta)en.0. Appropriate contri2utions to co*ple*ent tea* activities and o2=ectives were

*ade.. Reporting using standard operating procedures #ollowed./. Develop*ent o# tea* wor) plans 2ased #ro* role tea* were contri2uted.

C'(TE(TS7

Co**unication process

Tea* structure?tea* roles

@roup planning and decision *a)ing

C'(D$T$'(S7


S'P o# wor)place

Ho2 procedures

'rgani


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4($T '5 C'MPETE(C> 7 RACTICE CAREER ROFESSIONALISM

4($T C'DE 7 +00103

M'D46E T$T6E 7 RACTICING CAREER ROFESSIONALISMM'D46E DESCR$PT'R 7 This *odule covers the )nowledge, s)ills and attitudes in

pro*oting career growth and advance*ent, speci#ically tointegrate personal o2=ectives with organi '5 6EAR($(@ '4TC'MES74pon co*pletion o# this *odule, the trainee?student *ust 2e a2le to7

6'1. $ntegrate personal o2=ectives with organi


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LO, INTEGRATE ERSONAL OB4ECTI2ES WIT ORGANI5ATIONAL GOALS


1. Personal growth and wor) plans towards i*proving the 3uali#ications set #orpro#essionalis* are evident.

0. $ntra and interpersonal relationship in the course o# *anaging onesel# 2ased onper#or*ance evaluation is *aintained.

. Co**it*ent to the organi


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LO!, SET AND MEET WOR/ RIORITIES


1. Co*peting de*ands to achieve personal, tea* and organi


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LO1, MAINTAIN ROFESSIONAL GROWT AND DE2ELOMENT


1. Training and career opportunities relevant to the =o2 re3uire*ents are identi#iedand availed.

0. 6icenses and?or certi#ications according to the re3uire*ents o# the 3uali#icationsare ac3uired and *aintained

. 5unda*ental rights at wor) including gender sensitivity are *ani#ested? o2served/. Training and career opportunities 2ased on the re3uire*ents o# industry are

co*pleted and updated.

C'(TE(TS7

8uali#ication standards

@ender and develop*ent @ADB sensitivity

Pro#essionalis* in the wor)place

6ist o# pro#essional licenses

C'(D$T$'(S7

The students?trainees *ust 2e provided with the #ollowing

8uality standards

@AD handouts

CDs, 9S tapes on pro#essionalis* in the wor)place

Pro#essional licenses sa*ples

MET'D'6'@$ES7

$nteractive lecture

5il* viewing

Role play?si*ulation

@roup discussion

ASSESSME(T MET'DS7

De*onstration

$nterview

-ritten e:a*ination

Port#olio assess*ent

1& C"C Shielded Metal Arc -elding SMA-B (C $$


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4($T '5 C'MPETE(C> 7 RACTICE OCCUATIONAL EALT AND SAFET*ROCEDURES

4($T C'DE 7 +0010+#

M'D46E T$T6E 7 RACTICING OCCUATIONAL EALT AND SAFET*ROCEDURES

M'D46E DESCR$PT'R 7 This *odule covers the )nowledge, s)ills and attitudesre3uired to co*ply with the regulatory and organi


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LO, IDENTIF* A5ARDS AND RIS/S


1. -or)place ha


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LO!, E2ALUATE A5ARDS AND RIS/S


1. Ter*s o# *a:i*u* tolera2le li*its are identi#ied 2ased on threshold li*it valuesT69B

0. E##ects o# ha


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LO1, CONTROL A5ARDS AND RIS/S


1. 'S procedures #or controlling ha


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LO., MAINTAIN OCCUATIONAL EALT AND SAFET* AWARENESS


1. Procedures in e*ergency related drill are strictly #ollowed in line with theesta2lished organi


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0/ C"C Shielded Metal Arc -elding SMA-B (C $$


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COMMON COMETENCIES



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4($T '5 C'MPETE(C> 7 AL* SAFET* RACTICES

4($T C'DE 7 MEE3!!0

M'D46E T$T6E 7 AL*ING SAFET* RACTICES

M'D46E DESCR$PT$'( 7 This *odule covers sa#ety practices applied in thewor)place.

S4@@ESTED D4RAT$'( 7 / hours


At the co*pletion o# the *odule the trainees?students *ust 2e a2le to7

6'1. $denti#yha


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LO, IDENTIF* A5ARDOUS AREA


1. a


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LO!, USE ERSONAL ROTECTI2E CLOTING AND DE2ICES


1. Personal protective clothing?e3uip*ent PPEB identi#ied as per =o2re3uire*ents

0. Proper wearing o# PPE are properly o2served in accordance with wor)placesa#ety policies.

. PPE con#or*ed with the approved occupational sa#ety standards.

C'(TE(TS7

Personal protective e3uip*ent PPEB #or di##erent welding operations

Proper uses o# di##erent types o# personal protective e3uip*ent PPEB

'ccupational sa#ety standards and enterprise sa#ety policies.

C'(D$T$'(7

The students? trainee should 2e provided with7

Personal protective e3uip*ent PPEB

ard hat Sa#ety shoes @loves @oggles -elder apron

$nstructional *aterials #or7

Re#erence 2oo) 6earning *odules?*anuals Sa#ety standards Enterprise sa#ety policies?guidelines

MET'D'6'@$ES7

6ecture?de*onstrations

Sel# pace learning

@roup discussion

ASSESSME(T MET'DS7

-ritten?oral

Direct o2servation

$nterview

0& C"C Shielded Metal Arc -elding SMA-B (C $$


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LO1, ERFORM SAFE ANDLING OF TOOLS6 E7UIMENT AND MATERIALS


1. Preuse chec)ing and inspection o# tools and e3uip*ent are conducted inaccordance with industry? co*pany policies.

0. Sa#e handling o# tools, e3uip*ent and *aterials are properly o2served inaccordance with 'S re3uire*ents and industry? co*pany policies.

. Sa#ety la2el and tag o# tools and e3uip*ent are strictly #ollowed in accordancewith industry? co*pany policies.

C'(TE(TS7

Preuse inspection and chec)ing procedure

Sa#e handling o# tools, e3uip*ent and *aterials

E3uip*ent and power tools orientation and #a*iliari


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LO., ERFORM FIRST AID


1. 5irst aid treat*ent o# in=uries are carried out according to reco**endedprocedures

0. E*ergency hotline and proper authority are accessed and contacted inaccordance with wor)place procedure.

C'(TE(TS7

Di##erent types o# in=uries

5irst aid treat*ent procedure

E*ergency hotline nu*2er and o##ices

Proper handling o# in=ured individual

C'(D$T$'(7


E3uip*ent

5irst aid )it di##erent typesB ':ygen Stretcher Medicine

6earning *aterials

9ideo tape, CDs, transparencies

Directory hotline nu*2er and o##ices

MET'D'6'@$ES7


Sel# pace learning

@roup discussion

ASSESSME(T MET'DS7

-ritten?oral

Direct o2servation

$nterview

De*onstration



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LO+, USE FIRE E8TINGUISER


1. 5ire #ighting e3uip*ent identi#ied according to types?source o# #ires.0. 4se o# #ire #ighting e3uip*ent de*onstrated in accordance with *anu#acturers

instructions.. 4sed #ire #ighting e3uip*ent and accessories are recorded?reported #or

replace*ent?re#ill in accordance with enterprise approved sa#ety regulations.

C'(TE(TS7

Types o# #ire #ighting e3uip*ent

Types o# #ire e:tinguishers

5ire hoses

5ire hydrants

Sources?causes o# #ires

Proper use o# #ire #ighting e3uip*ent

C'(D$T$'(7


E3uip*ent

5ire e:tinguishers di##erent typesB 5ire hydrants 9ideo players?*onitors

6earning *aterials

Types o# #ires?sources Types o# #ire #ighting e3uip*ent and its operations Manuals on #ire protection regulations 9ideo tape, CDs, transparencies Report cards?chec)list

MET'D'6'@$ES7


Sel# pace learning

@roup discussion

ASSESSME(T MET'DS7

-ritten?oral

Direct o2servation

$nterview

De*onstration

C"C Shielded Metal Arc -elding SMA-B (C $$ 1


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4($T '5 C'MPETE(C> 7 INTERRET DRAWINGS AND S/ETCES

4($T C'DE 7 MEE3!!0!

M'D46E T$T6E 7 INTERRETING DRAWING AND S/ETCES

M'D46E DESCR$PT$'( 7 This *odule covers )nowledge, s)ills and attitudes re3uiredto interpret drawing and s)etches in accordance with wor)plan speci#ications.

S4@@ESTED D4RAT$'( 7 & hours



6'1. $denti#y standard alpha2et o# lines

6'0. $denti#y orthographic? iso*etric views

6'. $nterpret standard drawing sy*2ols, di*ensional tolerances and notations



35/87

LO, IDENTIF* STANDARD ALABET OF LINES


1. Alpha2et o# lines identi#ied according to $S'.0. Alpha2et o# lines are clearly e:plained according to their use.

C'(TE(TS7

Alpha2et o# lines and applications

Drawing speci#ications

Di*ensions

Scaling

C'(D$T$'(7


E3uip*ent?accessories

'P?transparencies co*puter 9ideo?*ulti*edia *aterials

Training *aterials

re#erence 2oo), learning *odules 2lueprint sa*pleB

writing instru*ent drawing instru*ent

MET'D'6'@$ES7


Sel#paced instruction

Presentation

ASSESSME(T MET'DS7

-ritten

Direct o2servation

$nterview?oral



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LO!, IDENTIF* ORTOGRAIC9 ISOMETRIC 2IEWS


1. 'rthographic and iso*etric views are clearly e:plained0. 'rthographic and iso*etric drawing are identi#ied 2ased on plan

C'(TE(TS7

Types o# welding =oints and sy*2ols

-elding positions, codes and plan speci#ications

Contour sy*2ols

Drawing techni3ue

o Perspective

o E:ploded view

o idden view techni3ue

Pro=ections

o 5irst angle pro=ections

o Third angle pro=ections

C'(D$T$'(7



'P?transparencies Co*puter

9ideo?*ulti*edia *aterials

Training *aterials

Re#erence 2oo), 6earning *odules "lueprint sa*pleB -riting instru*ent Drawing instru*ent

MET'D'6'@$ES7



Presentation

ASSESSME(T MET'DS7

-ritten

Direct o2servation

$nterview?oral



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LO1, INTERRET STANDARD DRAWING S*MBOLS6 DIMENSIONAL TOLERANCESAND NOTATIONS


1. Drawing sy*2ols are interpreted according to drawing standards0. Di*ensional tolerances, notations are interpreted according to speci#ications

C'(TE(TS7

Types o# welding =oints and sy*2ols

-elding positions, codes and plan speci#ications

Contour sy*2ols

-elding process a22reviationB

C'(D$T$'(7



'P?transparencies Co*puter 9ideo?*ulti*edia *aterials

Training *aterials

Re#erence 2oo), 6earning *odules

"lueprint sa*pleB -riting instru*ent Drawing instru*ent

MET'D'6'@$ES7



Presentation

ASSESSME(T MET'DS7

-ritten

Direct o2servation

$nterview?oral

C"C Shielded Metal Arc -elding SMA-B (C $$ !


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4($T '5 C'MPETE(C> 7 ERFORM INDUSTR* CALCULATION

4($T C'DE 7 MEE3!!01

M'D46E T$T6E 7 ERFORMING INDUSTR* CALCULATION

M'D46E DESCR$PT$'( 7 This *odule covers )nowledge, s)ill and attitude re3uired toco*pute?calculate 3uantity ?si


39/87

LO, ERFORM FOUR FUNDAMENTAL OERATION


1. Si*ple calculations involving whole nu*2ers, *i:ed nu*2ers, #raction anddeci*al are per#or*ed using #our #unda*ental operations

C'(TE(TS7

Mathe*atical operations

o su2traction

o addition

o *ultiplication

o division

$ndustrial *athe*atics

Co*putation #or*ulas #inding areas o#7

o plane

o circles

o triangles

o other geo*etrical #igures

C'(D$T$'(7


E3uip*ent? accessories

Calculators

Supplies?*aterials

Pencil?paper Re#erence 2oo)s 6earning *aterials?*odule 'P?transparencies 9ideo?*ulti*edia *aterials

MET'D'6'@$ES7


Sel# pace learning

@roup discussion

ASSESSME(T MET'DS7

-ritten?oral

Direct o2servation

$nterview

De*onstration

C"C Shielded Metal Arc -elding SMA-B (C $$ +


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LO!, ERFORM CON2ERSION UNIT


1. 4nits are converted to the re3uired #igure using the given #or*ulae0. English *easure*ents are converted to *etric *easure*ents according toprocedure.

C'(TE(TS7

4nits

5ractions Mi:ed nu*2ers Deci*al

Conversion o# English to *etric vise versaB

C'(D$T$'(7



Calculators

Supplies?*aterials


MET'D'6'@$ES7


Sel# pace learning

@roup discussion

ASSESSME(T MET'DS7

-ritten?oral Direct o2servation

$nterview

De*onstration

& C"C Shielded Metal Arc -elding SMA-B (C $$


41/87

LO1, ERFORM CALCULATIONS ON ALGEBRAIC E8RESSIONS


1. Si*ple calculations are per#or*ed on alge2raic e:pressions using the #our#unda*ental operations

0. Si*ple transposition o# #or*ulae are carried out to isolate the varia2le re3uired,involving the #our #unda*ental operations.

. Appropriate #or*ula applied and results o2tained in accordance with =o2speci#ications.

C'(TE(TS7

English and *etric syste* o# *easure*ents

5our #unda*ental operations

Method o# transposing #or*ulae

E3uation #or*ulation

C'(D$T$'(7



Calculators

Supplies?*aterials

Pencil?paper

Re#erence 2oo)s 6earning *aterials?*odule 'P?transparencies 9ideo?*ulti*edia *aterials

MET'D'6'@$ES7


Sel# pace learning

@roup discussion

ASSESSME(T MET'DS7

-ritten?oral

Direct o2servation

$nterview

De*onstration



42/87

LO., COMUTE ERCENTAGE AND RATIO


1. Percentages are co*puted using appropriate #or*ula.0. Ratio and proportion are co*puted using appropriate #or*ula.

C'(TE(TS7

Ratio and proportion

Calculation

Percentage and ratio

C'(D$T$'(7


E3uip*ent ?accessories Calculators

Supplies?*aterials


MET'D'6'@$ES7


Sel# pace learning

@roup discussion

ASSESSME(T MET'DS7

-ritten?oral

Direct o2servation

$nterview

De*onstration



43/87

4($T '5 C'MPETE(C> 7 CONTRIBUTE TO 7UALIT* S*STEM

4($T C'DE 7 MEE3!!0.

M'D46E T$T6E 7 CONTRIBUTING TO 7UALIT* S*STEM

M'D46E DESCR$PT$'( 7 This *odules covers )nowledge, s)ill and attitude re3uired toinspect wor) against speci#ication and standards and apply3uality standards to wor).




6'1. $nspect wor) done.

6'0. Apply 3uality standards to wor)

6'. Protect co*pany property and custo*er interests

C"C Shielded Metal Arc -elding SMA-B (C $$ /1


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LO, INSECT WOR/ DONE


1. Appropriate inspections are conducted to ensure co*pany 3uality syste*s andprocedures are *aintained? #ollowed.

0. Ho2 speci#ications?wor) order and 3uality standards are identi#ied.. 5aults?de#ects are identi#ied and recti#ied according to co*pany procedures.

C'(TE(TS7

8uality syste* and procedures

-or) instructions Sa#e wor) procedures Product speci#ications E3uip*ent *aintenance schedules Technical procedures adopted or speci#ically prepared standards

Co*pany?industry rules 5aults and de#ects

Co**unication?#eed2ac) *ethodswritten and ver2al

C'(D$T$'(7


$nspection record *anual

Ho2 speci#ication

-or)place?co*pany procedure *anual

Supplies?*aterials


MET'D'6'@$ES7


Sel# pace learning

@roup discussion

ASSESSME(T MET'DS7

-ritten?oral

Direct o2servation

$nterview

De*onstration

/0 C"C Shielded Metal Arc -elding SMA-B (C $$


45/87

LO!, AL* 7UALIT* STANDARDS TO WOR/


1. $nspections are conducted throughout the *anu#acturing processes to ensure3uality standards are *aintained.

0. Appropriate 3uality standards are applied throughout the production?#a2ricationprocess.

. All activities are coordinated throughout the wor)place to ensure e##icient 3ualitywor) outco*es.

/. Records o# wor) 3uality are *aintained according to the co*pany re3uire*ents

C'(TE(TS7

8uality standard?$S'

-or) inspection techni3ues?procedures

Record *aintenance

Co**unication process

C'(D$T$'(7



8uality standard

Ho2 speci#ication


Supplies?*aterials Pencil?paper Re#erence 2oo)s 6earning *aterials?*odule 'P?transparencies 9ideo?*ulti*edia *aterials

MET'D'6'@$ES7


Sel# pace learning

@roup discussion

ASSESSME(T MET'DS7

-ritten?oral

Direct o2servation

$nterview

De*onstration

C"C Shielded Metal Arc -elding SMA-B (C $$ /


46/87

LO1, ROTECT COMAN* ROERT* AND CUSTOMER INTERESTS


1. Possi2le da*age to co*pany property is avoided 2y adherence to co*pany3uality procedures.

0. 8uality o# wor) is reviewed to ensure custo*er re3uire*ents and co*panystandards are *et.

C'(TE(TS7

Co*pany syste*s, processes and wor) 3uality re3uire*ents

8uality assurance principles

Sa#ety precautionary *easures

andling *aterials, tools and e3uip*ent

C'(D$T$'(7



8uality standard

Ho2 speci#ication


Supplies?*aterials

Pencil?paper Re#erence 2oo)s

6earning *aterials?*odule 'P?transparencies 9ideo?*ulti*edia *aterials

MET'D'6'@$ES7


Sel# pace learning

@roup discussion

ASSESSME(T MET'DS7

-ritten?oral

Direct o2servation

$nterview

De*onstration

// C"C Shielded Metal Arc -elding SMA-B (C $$


47/87

4($T '5 C'MPETE(C> 7 USE AND TOOLS

4($T C'DE 7 MEE3!!0+

M'D46E T$T6E 7 USING AND TOOLS

M'D46E DESCR$PT$'( 7 This *odules covers )nowledge s)ills and attitude re3uiredto use hand tools




6'1. Select hand tools

6'0. 4se hand tools

6'. Maintain hand tools

C"C Shielded Metal Arc -elding SMA-B (C $$ /!


48/87

LO, SELECT AND TOOLS


1. and tools selected are appropriate to the re3uire*ents o# the tas).0. 4nsa#e or de#ective tools are identi#ied and *ar)ed #or repair according to

procedure

C'(TE(TS7

Types and uses o# hand tools

and tool de#ects

C'(D$T$'(7


and toolso ac)saws

o a**ers 2all peen, chippingB

o Punches

o Screwdrivers

o -renches

o Scrapers

o Chisels

o @ouges

o 5iles

o Cla*ps

Supplies?*aterials


MET'D'6'@$ES7


Sel# pace learning

@roup discussion

ASSESSME(T MET'DS7

-ritten?oral

Direct o2servation

$nterview

De*onstration

/% C"C Shielded Metal Arc -elding SMA-B (C $$


49/87

LO!, USE AND TOOLS


1. and tools are used to produce the desired outco*es to =o2 speci#ications.0. Tas) per#or*ed in accordance with co*pany or industry sa#ety procedure

C'(TE(TS7

Types and uses o# hand tools

Tas)s7

o Ad=usting

o Dis*antling

o Asse*2ling

o 5inishing o# ite* or co*ponents

C'(D$T$'(7


and tools

o ac)saws


o Punches

o Screwdrivers

o -renches

o Scrapers

o Chiselso @ouges

o 5iles

o Cla*ps

Supplies?*aterials

Pencil?paper Re#erence 2oo)s 6earning *aterials?*odule

MET'D'6'@$ES7


Sel# pace learning

@roup discussion

ASSESSME(T MET'DS7

-ritten?oral

Direct o2servation

$nterview

De*onstration

C"C Shielded Metal Arc -elding SMA-B (C $$ /+


50/87

LO1, MAINTAIN AND TOOLS


1. Routine *aintenance o# hand tools is underta)en according to standard operatingprocedures, principles and techni3ues.

0. and tools are stored in designated location in accordance with *anu#acturersinstruction?standard operating procedure.

C'(TE(TS7

Routine *aintenance

o 6u2ricating

o Tightening

o Si*ple tool repair

o and sharpening

o Cleaning

Proper storage o# hand tools

C'(D$T$'(7


and tools

o ac)saws


o Punches

o Screwdriverso -renches

o Scrapers

o Chisels

o @ouges

o 5iles

o Cla*ps

Supplies?*aterials

Pencil?paper

Re#erence 2oo)s 6earning *aterials?*odule

MET'D'6'@$ES7


Sel# pace learning

@roup discussion

ASSESSME(T MET'DS7

-ritten?oral

Direct o2servation

De*onstration

/& C"C Shielded Metal Arc -elding SMA-B (C $$


51/87

C"C Shielded Metal Arc -elding SMA-B (C $$ /


52/87

4($T '5 C'MPETE(C> 7 REARE WELD MATERIALS

4($T C'DE 7 MEE3!!0"

M'D46E T$T6E 7 REARING WELD MATERIALS

M'D46E DESCR$PT$'( 7 This *odules covers )nowledge, s)ills and attitude re3uiredin preparing weld *aterials.




6'1. Set up cutting e3uip*ent

6'0. Cut and prepare edge o# *aterials

6'. Clean sur#aces and edges

6'/. Prepare welding consu*a2les

6'!. Prepare welding sa#ety and protective e3uip*ent

! C"C Shielded Metal Arc -elding SMA-B (C $$


53/87

LO, SET U CUTTING E7UIMENT


1. Cutting e3uip*ent should 2e operational and should con#or* to accepta2le'FS standards

0. Cutting e3uip*ent #ittings, connection and power source are chec)ed inaccordance with wor)place procedure

C'(TE(TS7

Parts and #unction o# cutting e3uip*ent

Procedures in settingIup o# cutting e3uip*ent

Procedurein checking cutting equipment functionality.

C'(D$T$'(7


and tools

Cutting e3uip*ent and accessories

@ases o:ygen, acetylene, 6P@B

Supplies?*aterials

Pencil?paper Re#erence 2oo)s 6earning *aterials?*odule 'P?transparencies

9ideo?*ulti*edia *aterials

MET'D'6'@$ES7


Sel# pace learning

@roupdiscussion

ASSESSME(T MET'DS7

-ritten?oral

Direct o2servation

$nterview

De*onstration

C"C Shielded Metal Arc -elding SMA-B (C $$ !1


54/87

LO!, CUT AND REARE EDGE OF MATERIALS


1. Materials are cut to speci#ied di*ension?speci#ications.0. Tas) are per#or*ed in accordance with co*pany?industry re3uire*ent and sa#ety

procedure

C'(TE(TS7

Cutting operation procedure

Cutting *aterial with di##erent process

':yacetylene gas cutting e3uip*ent *anual and auto*aticB Plas*a cutting e3uip*ent Shearing *achine Disc cutter Cutting electrode

C'(D$T$'(7


and tools



Air co*pressor

Shearing *achine

Disc cutter Supplies?*aterials


MET'D'6'@$ES7


Sel# pace learning

@roup discussion

ASSESSME(T MET'DS7

-ritten?oral

Direct o2servation

De*onstration

!0 C"C Shielded Metal Arc -elding SMA-B (C $$


55/87

LO1, REARE WELDING CONSUMABLES


1. Consu*a2les, *aterials, speci#ied and 3uantity deter*ined in accordance with=o2 re3uire*ents.

0. Correct *aterials selected in accordance with =o2 re3uire*ents.

C'(TE(TS7

Consu*a2le *aterials speci#ications

E3uip*ent and tools #or preparing plates and pipes edges

Sa#e wor)ing practices in preparing consu*a2les

C'(D$T$'(7


and tools



Air co*pressor

Shearing *achine

Disc cutter

Supplies?*aterials

Pencil?paper Re#erence 2oo)s

6earning *aterials?*odule 'P?transparencies 9ideo?*ulti*edia *aterials

MET'D'6'@$ES7


Sel# pace learning

@roup discussion

ASSESSME(T MET'DS7

-ritten?oral

Direct o2servation

De*onstration



56/87

LO., CLEAN SURFACES AND EDGES


1. Sur#aces are cleaned to re3uired speci#ications.0. Tas) per#or*ed in accordance with co*pany or industry re3uire*ents and sa#ety

procedure

C'(TE(TS7

Procedures and techni3ues o# preparing plates and pipe edges #or welding

E3uip*ent and tools #or preparing plates and pipes edges

Sa#e wor)ing practices

C'(D$T$'(7


and tools Cutting e3uip*ent and accessories

Mild steel

Car2on steel

Alloy steel

Cutting gases

@ouging electrodes

@rinding?cutting discs

Run on?run o##, 2ac)ing plates?ring

Shearing *achine Disc cutter

Supplies?*aterials


MET'D'6'@$ES7

6ecture?de*onstrations Sel# pace learning

@roup discussion

ASSESSME(T MET'DS7

-ritten?oral

Direct o2servation

De*onstration

!/ C"C Shielded Metal Arc -elding SMA-B (C $$


57/87

LO+, REARE WELDING SAFET* AND ROTECTI2E E7UIMENT


1. PPE should con#or* to accepta2le 'FS re3uire*ent and standards.0. -elding sa#ety and protective e3uip*ent are chec)ed in accordance with sa#ety

procedure

C'(TE(TS7

Procedures and techni3ues in chec)ing protective e3uip*ent

Sa#e wor)ing practices and handling o# protective e3uip*ent

C'(D$T$'(7


Personal protective e3uip*ent Supplies?*aterials


MET'D'6'@$ES7


Sel# pace learning

@roup discussion

ASSESSME(T MET'DS7

-ritten?oral

Direct o2servation

De*onstration

C"C Shielded Metal Arc -elding SMA-B (C $$ !!


58/87

4($T '5 C'MPETE(C> 7 SET:U WELDING E7UIMENT

4($T C'DE 7 MEE3!!03

M'D46E T$T6E 7 SETTING:U WELDING E7UIMENT

M'D46E DESCR$PT$'( 7 This *odules covers )nowledge, s)ills and attitude re3uiredin setting up welding e3uip*ent.




6'1. Set up welding *achine

6'0. Set up welding accessories6'. Set up welding positioners, =igs and #i:tures

!% C"C Shielded Metal Arc -elding SMA-B (C $$


59/87

LO, SET U WELDING MACINE


1. Pri*ary ca2le attached to welding *achine pri*ary ca2le ter*inal0. Pri*ary ca2le attached to power source.. -elding *achine chec)ed #or #unctionality./. Polarity switch, i# any, set to DC reverse.!. Ca2le ter*inals chec)ed #or tightness.

C'(TE(TS7

Parts and #unction o# welding *achine SMA-B

Procedures in setting Iup o# welding *achines

Procedure in chec)ing welding *achine #unctionality.

C'(D$T$'(7


E3uip*ent and accessories

AC?DC -elding *achine -elding ca2les- @round cla*p Pri*ary ca2le- Power source connectors and outlets

Tools

Set o# screw driver Set o# wrenches

Supplies?*aterials

Electrical tape Ru22er tape

$nstructional *aterials

Re#erence 2oo) ?*odules? learning guides? video CDs E3uip*ent *anual

MET'D'6'@$ES7

6ecture?de*onstrations Sel# pace learning

@roup discussion

ASSESSME(T MET'DS7

-ritten?oral

Direct o2servation

$nterview

De*onstration

C"C Shielded Metal Arc -elding SMA-B (C $$ !+


60/87

LO!, SET U WELDING ACCESSORIES


1. Electrode ca2le connected to positive o# welding *achine.0. @round ca2le connected to negative ter*inal o# welding *achine.. @round cla*p attached to wor)piece?*aterial./. -elding ca2le chec)ed #or crac), 2urns and cuts.!. Pri*ary ca2le attached to welding *achine pri*ary ca2le ter*inal

C'(TE(TS7

Parts and #unction o# welding *achine accessories and consu*a2les

Procedures in settingup o# welding accessories

Procedure in chec)ing welding *achine #unctionality.

C'(D$T$'(7



AC?DC -elding *achine -elding ca2les- @round cla*p Pri*ary ca2le- Power source connectors and outlets

Tools

Set o# screw driver Set o# wrenches

Supplies?Materials

electrical tape Ru22er tape


Re#erence 2oo) ?*odules? learning guides? video CDs, E3uip*ent *anual

MET'D'6'@$ES7


Sel# pace learning

@roup discussion

ASSESSME(T MET'DS7

-ritten?oral

Direct o2servation $nterview

De*onstration

!& C"C Shielded Metal Arc -elding SMA-B (C $$


61/87

LO1, SET U WELDING OSITIONER6 4IGS AND FI8TURES


1. "races, sti##eners, rails and other =igs are provided and incon#or*ity with =o2 re3uire*ents.

0. -or) ite*s?*aterials are protected #ro* strong winds, dra#ts andrain#all

C'(TE(TS7

Types o# welding positioner, =igs and #i:ture

Di##erent )ind o# =igs and #i:ture

4ses and #unction o# welding positioner, =igs and #i:ture

C'(D$T$'(7


-elding positioner

Higs and #i:ture

Tools

Supplies?*aterials



MET'D'6'@$ES7


Sel# pace learning

@roup discussion

ASSESSME(T MET'DS7

-ritten?oral

Direct o2servation

$nterview De*onstration



62/87

4($T '5 C'MPETE(C> 7 FIT U WELD MATERIALS

4($T C'DE 7 MEE3!!0#

M'D46E T$T6E 7 FITTING U WELD MATERIALS

M'D46E DESCR$PT$'( 7 This *odules covers )nowledge, s)ills and attitude re3uiredin #itting up weld *aterials.




6'1. Per#or* tac) welding

6'0. Chec) gap and align*ent

% C"C Shielded Metal Arc -elding SMA-B (C $$


63/87

LO, ERFORM TAC/ WELDING


1. Tac) welding is per#or*ed in accordance with the weldingprocedure re3uire*ents

0. Hoints are #ree #ro* rust, paints, grease and other #oreign *aterialsprior to #it up or tac)ing.

C'(TE(TS7

Gind o# tac)ing

-elding procedure standard re3uire*ent

Codes and speci#ication

C'(D$T$'(7


-elding *achine e3uip*ent and accessories

Tools

Supplies?*aterials

Personal protective e3uip*ent

Drawing plan and speci#ication


Re#erence 2oo)? *odules? learning guides? video CDs E3uip*ent *anual

MET'D'6'@$ES7


Sel# pace learning

@roup discussion

ASSESSME(T MET'DS7

-ritten?oral

Direct o2servation $nterview

De*onstration

C"C Shielded Metal Arc -elding SMA-B (C $$ %1


64/87

LO!, CEC/ GA AND ALIGNMENT


1. Root gap is prepared?chec)ed in accordance with -PS re3uire*ents0. Align*ent o# wor) piece are chec)ed in accordance with welding standard. $ncluded angle are chec)ed in accordance with -PS

C'(TE(TS7

5it up tolerances

-or)piece align*ent procedure

5it up

C'(D$T$'(7


Measuring tools

-or) piece

Personal protective e3uip*ent

Drawing plan and speci#ication



MET'D'6'@$ES7


Sel# pace learning

@roup discussion

ASSESSME(T MET'DS7

-ritten?oral

Direct o2servation

$nterview

De*onstration

%0 C"C Shielded Metal Arc -elding SMA-B (C $$


65/87

4($T '5 C'MPETE(C> 7 REAIR WELD

4($T C'DE 7 MEE3!!0-

M'D46E T$T6E 7 REAIRING WELD

M'D46E DESCR$PT$'( 7 This *odules covers )nowledge, s)ills and attitude re3uiredin repairing weld.




6'1. Mar)?locate weld de#ects

6'0. Prepare tools and e3uip*ent

6'. Re*ove de#ects

6'/. Per#or* rewelding

C"C Shielded Metal Arc -elding SMA-B (C $$ %


66/87

LO, MAR/9LOCATE WELD DEFECTS


1. 6ocation o# weld de#ects identi#ied?deter*ined in accordance with industrystandard.

0. -eld de#ects *ar)ed #or repair in accordance with industry standard.. Procedures in locating weld de#ects per#or*ed as per approved procedures.

C'(TE(TS7

Types o# welding de#ects

Procedures in locating weld de#ects

Proper uses o# (DT e3uip*ent or tools

C'(D$T$'(7

The students?trainees *ust 2e provided with7


Tools

Chipping ha**er Steel 2rush

Supplies?*aterials

Car2on steel plates Pipe ;alloy pipe


Re#erence 2oo)? *odules? learning guides? video CDs, -elding charts, -or) plans Drawing and speci#ications relevant to the tas)

MET'D'6'@$ES7

6ecture? de*onstrations

Sel#paced learning

@roup discussion

ASSESSME(T MET'DS7

-ritten?oral

Direct o2servation

Return de*onstration

%/ C"C Shielded Metal Arc -elding SMA-B (C $$


67/87

LO!, REARE TOOLS AND E7UIMENT


1. Tools and e3uip*ent are prepared appropriate to the =o2 re3uire*ents0. Tools and e3uip*ent are properly chec)ed to the =o2 re3uire*ents

C'(TE(TS7

Tools and e3uip*ent and their uses

Procedures in chec)ing tools and e3uip*ent

C'(D$T$'(7



Tools Chipping ha**er Steel 2rush Electric grinders

Supplies?Materials

- Car2on steel plates- Cutting? grinding dis)- Car2on steel plates- Pipe


Re#erence 2oo)? *odules? learning guides? video CDs, -elding charts, -or) plans Drawing and speci#ications relevant to the tas)

MET'D'6'@$ES7


Sel#paced learning

@roup discussion

ASSESSME(T MET'DS7

-ritten?oral

Direct o2servation


C"C Shielded Metal Arc -elding SMA-B (C $$ %!


68/87

LO1, REMO2E DEFECTS


1. -eld de#ects re*oved?e:cavated in accordance with welding procedures.0. Re*oval o# nonde#ective welds is *ini*i


69/87

LO., ERFORM RE:WELDING


1. Rewelding per#or*ed in accordance with approved repair procedure.0. (o new weld de#ects or da*ages occurred during rewelding.. -eld visually chec)ed a#ter rewelding #or accepta2ility

C'(TE(TS7

Recti#ying weld de#ects

Rewelding procedures

9isual inspection o# weld

C'(D$T$'(7



-elding *achine with co*plete accessories

Tools

Chipping ha**ers Steel 2rush Electric grinders

-elding supplies?*aterials

Car2on steel plates Cutting? grinding dis) -elding consu*a2les

MET'D'6'@$ES7


Sel#paced learning

@roup discussion

ASSESSME(T MET'DS7

-ritten?oral

Direct o2servation


C"C Shielded Metal Arc -elding SMA-B (C $$ %+


70/87


CORE COMETENCIES


%& C"C Shielded Metal Arc -elding SMA-B (C $$


71/87

4($T '5 C'MPETE(C> 7 WELD CARBON STEELLATES

4($T C'DE 7 MEE3!10"

M'D46E T$T6E 7 ERFORMING GROO2E WELDING ON CARBON STEELLATES

M'D46E DESCR$PT'R 7 This *odule covers the )nowledge, s)ills and attitude inper#or*ing groove welding on car2on steel plates in di##erentpositions such as 1@, 0@, @, F /@

('M$(A6 D4RAT$'( 7 10 hours


4pon co*pletion o# this *odule the trainee?student *ust 2e a2le to7

6'1. -eld car2on steel plates in #lat position 1@B

6'0. -eld car2on steel plates in hori


72/87

LO, WELD CARBON STEEL LATES IN FLAT OSITION (G)


1. Root penetration not e:ceeding allowa2le tolerances speci#ied 2y welding codes?standards on

concavity

conve:ity

undercut

e:cess penetration

lac) o# #usion

2urnthrough

crac)s

0. -eld capping? #inal pass not e:ceeding allowa2le tolerances speci#ied 2y weldingcodes? standards on

height o# rein#orce*ent

under#ill

porosities

undercut

crac)s

cold laps

. 4ni#or*ity o# 2ead ripples *ust 2e in accordance with welding standards/. Stringer or layered 2eads deposited in accordance with welding standards!. 5inish weld*ent visually accepta2le in accordance with welding standards #or7

spatters

arc stri)es

slag uni#or*ity o# 2eads

C'(TE(TS7

Essentials o# welding

$nternational welding codes and standards

Accepta2le weld pro#iles

-eld de#ects, causes and re*edies

-elding Procedure Speci#ications -PSB

-elding techni3ues and procedures Sa#e welding practices

C'(D$T$'(S7

The student?trainee *ust 2e provided with the #ollowing7

1. E3uip*ent -elding *achine AC or AC?DCB -elding ta2le or =ig

Porta2le grinder -elding 2ooth Porta2le oven

+ C"C Shielded Metal Arc -elding SMA-B (C $$


73/87

0. Tools?Accessories -elding *as) Steel 2rush Clear glass Chipping ha**er Dar) glass

. Supplies? Materials Electrodes Car2on steel plates Cutting grinding dis)

/. Personal protective e3uip*ent Sa#ety shoes Apron 6eggings Sa#ety goggles @loves

!. Training Materials

Arc welding *anuals -elding procedures speci#ications -PSB -elding standards

MET'D'6'@$ES7

6ecture?de*onstration

Duali


74/87

LO!, WELD CARBON STEEL LATES IN ORI5ONTAL OSITION (!G)



concavity

conve:ity

undercut

e:cess penetration

lac) o# #usion

2urnthrough

crac)s



under#ill

porosities

undercut

crac)s

cold laps


spatters

arc stri)es


C'(TE(TS7







C'(D$T$'(S7




+0 C"C Shielded Metal Arc -elding SMA-B (C $$


75/87






MET'D'6'@$ES7


Duali


76/87

LO1, WELD CARBON STEEL LATES IN 2ERTICAL OSITION (1G)



concavity

conve:ity

undercut

e:cess penetration

lac) o# #usion

2urnthrough

crac)s



under#ill

porosities

undercut

crac)s

cold laps


spatters

arc stri)es


C'(TE(TS7







C'(D$T$'(S7




+/ C"C Shielded Metal Arc -elding SMA-B (C $$


77/87






MET'D'6'@$ES7


Duali


78/87

LO., WELD CARBON STEEL LATES IN O2EREAD OSITION (.G)



concavity

conve:ity

undercut

e:cess penetration

lac) o# #usion

2urnthrough

crac)s



under#ill

porosities

undercut

crac)s

cold laps


spatters

arc stri)es


C'(TE(TS7







C'(D$T$'(S7




+% C"C Shielded Metal Arc -elding SMA-B (C $$


79/87






MET'D'6'@$ES7


Duali


80/87

4($T '5 C'MPETE(C> 7 WELD CARBON STEEL IE

4($T C'DE 7 MEE3!10"

M'D46E T$T6E 7 ERFORMING GROO2E WELDING ON CARBON STEELIES

M'D46E DESCR$PT'R 7 This *odule covers groove welding on car2on steel pipe indi##erent positions such as 0@, !@ F %@.

('M$(A6 D4RAT$'( 7 & hours


4pon co*pletion o# this *odule the trainee?student *ust 2e a2le to7

6'1. -eld car2on steel pipes in hori


81/87

LO, WELD CARBON STEEL IE IN ORI5ONTAL OSITION (!G)



concavity

conve:ity

undercut

e:cess penetration

lac) o# #usion

2urnthrough

crac)s



under#ill

porosities

undercut

crac)s

cold laps

uni#or*ity o# 2ead ripples *ust 2e in accordance with welding standards

stringer or layered 2eads deposited in accordance with welding standards

. 5inish weld*ent visually accepta2le in accordance with welding standards #or7

spatters

arc stri)es


C'(TE(TS7






-elding techni3ues and procedures

Sa#e welding practices

C'(D$T$'(S7




C"C Shielded Metal Arc -elding SMA-B (C $$ +


82/87






MET'D'6'@$ES7


Duali


83/87

LO!, WELD CARBON STEEL IE IN FI8ED IE ORI5ONTAL OSITION (+G)



concavity

conve:ity

undercut

e:cess penetration

lac) o# #usion

2urnthrough

crac)s



under#ill

porosities

undercut

crac)s

cold laps


spatters

arc stri)es


C'(TE(TS7







C'(D$T$'(S7




C"C Shielded Metal Arc -elding SMA-B (C $$ &1


84/87






MET'D'6'@$ES7


Duali


85/87

LO1, WELD CARBON STEEL IE IN FI8ED6 IE INCLINED AT .+ OSITION ("G)


1. Root penetration not e:ceeding allowa2le tolerances speci#ied 2y welding codes? standards on

concavity conve:ity undercut e:cess penetration lac) o# #usion 2urnthrough crac)s

0. -eld capping? #inal pass not e:ceeding allowa2le tolerances speci#ied 2y weldingcodes? standards on height o# rein#orce*ent under#ill

porosities undercut crac)s cold laps


spatters arc stri)es slag uni#or*ity o# 2eads

C'(TE(TS7






-elding techni3ues and procedures

Sa#e welding practices

C'(D$T$'(S7


1. E3uip*ent -elding *achine AC or AC?DCB -elding ta2le or =ig Porta2le grinder -elding 2ooth Porta2le oven

C"C Shielded Metal Arc -elding SMA-B (C $$ &


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/. Personal protective e3uip*ent sa#ety shoes apron leggings sa#ety goggles gloves



MET'D'6'@$ES7


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cbc - shielded metal arc welding nc ii(1)

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