caterpillarg3300 rp

7/21/2019 CaterpillarG3300 RP

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G3300 SERIES-RP-S-DEC12



toll free (800) 331-3662 local (918) 583-571toll free fax in US & Canada (800) 266-1481 • local fax (918) 699-232ArrowEngineCompanyis inno wayassociatedwithCaterpillar®.All manufacturer’s names anddescriptions are usedfor reference only.

Replacement Components

Oil Cooler – G3304 / G3306A7N0110

Crankcase – G3304

Crankcase – G3306

A1N3574

A7N6550

Arrow Engine Company

introduces new complete

replacement components

for the Caterpillar® G3300

Series engines. No core is

required in exchange.

The combination of components and

complete engine kits can dramaticalreduce down time generated in a co

rebuild.

In 1955 Arrow Engine Company opened for business, beginning the tradition

of providing premium service and exceptional products to the oil & gas indus-try, as well as the industrial engine market, throughout the world.

Arrow is a part of the Engineered Components segment formed by TriMasCorporation. Headquartered in Bloomfield Hills, Michigan, TriMas Corporation(NASDAQ-TRS) provides engineered and applied products for growing mar-

kets worldwide. TriMas Corporation is organized into the following reportablesegments:

Packaging, Energy, Aerospace & Defense, Engineered Com-

ponents, Cequent North America, and Cequent Asia Pacific.With almost a billion dollars in sales, TriMas Corporation has

approximately 4,500 employees at over 60 different facilitiesin 15 countries.

With a consistent focus on our customers’ needs, striving to help them grow

their business, and producing the most reliable equipment and parts in theindustry, Arrow has forged a tradition of excellence since 1955.



A101-8956ater Cooled Manifold – G3306

Arrow Engine Company www.ArrowEngine.com2301 East Independence, Tulsa, Oklahoma 74110


ater Cooled Manifold – G3304A7E8368

A9Y3638Exhaust Manifold – Turbo

Complete Water Pump

Complete Head – G3304

Complete Head – G3306

Short Valve A8N1188

Long Valve A8N1188

Short Valve A8N1187

Short Valve Turbo A8N1187

Long Valve A8N1187

A7N5909Complete Oil Pump


Arrow Engine manufacutured components can save you time rebuilding your

Caterpillar® engines. Components shown on this page are complete. For

detailed list of parts included with each head assembly, please see page 12.

A2P17



Cylinder Parts

A8N1984 Connecting Rod

G3306 Camshaft

& Cam Baring Kit

A2W

Breather



Sleeve

Sleeves do not include O-Rings.Order Sleeve O-ring Set separately, order one set per sleeve.O-ring Set includes: 3) 5S6670 & 1) 2W6134.

Sleeve A2P8889

Sleeve O-ring Set HC5P8768

Retainer HC9H4015

Piston

Three ring piston. Includes Tapered Piston, Pin and Retain-ers.

10.5 to 1 Compression HC4P2654

8.1 to 1 Compression HC4P2655

Wrist Pin HC7N9804

Piston Ring Sets

Three ring set, rectangular design. Order one set per

cylinder.

G3304 / G3306 HC2W6091

Connecting Rod

G3304 / G3306 A8N1984

Sleeve Kit – G3304/G3306

Included in this kit:

Sleeve

Sleeve

O-ring Set

Piston, Pin, and Retainer

Pi ston Rings

Complete Sleeve Pack – G3304/G3306

Included in this pack:

Sleeve Kit(see above)

G3300 Series Rod

(A8N1984)

10.5 to 1 HC322734

8.1 to 1 HC321434

Compression

10.5 to 1 3300HCSP8.1 to 1 3300LCSP


Compression

G3304/G3306 Sleeve Kit

G3306 Crankshaft

KitsParts

Spark Plug Carrier Kit


Gasket G3304 / G3306 HC2

O-ring G3304 / G3306 HC7

Camshaft Kit

Included in kit:

Camshaft

Cam Bearing Set

Lifters

A7N174

G3304 HC38

G3306 HC38

Spark Plug Wire

G3304 / G3306 AP7W2479

Thermostats

175° G3304 / G3306 HC1118010

Vibration Dampers

Arrow recommends replacing the vibration damper at everymajor overhaul to avoid crankshaft damage or failure.

Vibration Dampers (G3306 ONLY) HC4W0337

Lifters

Lifters G3304 / G3306 HC7S3161

Camshaft

G3304 HC7C3862G3306 HC7C3864

Cam Bearing Set

G3304 (2) 7M4046 & (1) 9M5477 HC277134

G3306 (4) 7M4046 & (1) 9M5477 HC274835

Crankshaft

G3304 G3304 CRANKSHAFT

G3306 G3306 CRANKSHAFT

Ring Gear

G3304 / G3306 A7N9146

Breather Assembly

G3304 / G3306 A2W9162

A7N1743

Spark Plug Adapter

AP7W2479

Spark Plug Wire

A7N9146 Ring G



ENGINE KITS



SleevesArrow Sleeves are centrifugally cast, 100% induction hard-ened, and precisely honed to assure proper ring seating

and oil distribution.

PistonsArrow pistons utilize a ni-resist insert to prolong the life of

the piston and ring, and are carefully cam ground to assureoptimal piston-to-sleeve clearance under the full range of

operational conditions.

RingsArrow three ring piston ring sets utilize heavy-duty chromeplating on the top ring to reduce wear; a high strength

ductile iron torsional twist compression ring to not onlyseal the ring face in the cylinder, but also the ring groove

in the piston; and a slotted cast iron oil control ring with

spiral expander to properly lubricate the cylinder bore.

When ordering engine kits, please specify engine configura-tion. Ordering by engine serial number and arrangement

number is seldom as accurate due to modifications to the

engine after original manufacture. Please specify:

Piston compression ratio

Valve configuration (Long or Short)

Naturally Aspirated (NA)

or Turbocharged (TA)

Spacer plated or not (G3306 only)

Ordering Information

Basic Engine Kit


Sleeve Kits

Rod Bearings

Main Bearings

Thrust Washers

Complete Gasket Set

Basic Engine Kit w/Head Parts


Basic

Engine Kit

Head Rebuild Kit

Complete Engine Kit


Basic

Engine Kit

Ca mshaft Kit

Water Pump Kit

Complete Engine Kit w/Head Parts


Complete

Engine Kit

Head Rebuild Kit

G3304 HC70

G3306 HC70

G3304 HC70

G3306 HC70

G3304 HC70

G3306 HC70

G3304 HC70

G3306 HC70

Engine Kits, Head Kits, and Cam Kits

G3304 Engine Complete Overhaul Kit with Head Parts





0

Engine Rebuild Kits

Basic Overhaul Kit HC702034

Sleeve Kit 10.5:1 Compression 4 A322734

OR

Sleeve Kit 8.1:1 Compression 4 HC321434

Rod Bearing Pair 4 HC4W5739

Main Bearing Pair 5 HC4W5738

Thrust Washers 2 HC1003652

Complete Gasket Set 1 HC002134

Basic Overhaul Kit HC703034with Head Parts


OR






Head Kit, Short Valve 1 HC361034

OR

Head Kit, Long Valve 1 HC362034

Complete Overhaul Kit HC704034


OR






Camshaft Kit 1 HC381034

Water Pump Kit 1 HC601134

Wrist Pin Bushings 4 HC8N1985

Thermostat, 175° F 1 HC1118010

Balance Shaft Bearings 4 HC9Y2991


Complete Overhaul Kit HC705034with Head Parts


OR







Water Pump Kit 1 HC601134Wrist Pin Bushings 4 HC8N1985





OR


Complete Overhaul Kit HC705037with Head & Water Pump


OR











Complete Head, Short Valve 1 A8N1188S

OR

Complete Head, Long Valve 1 A8N1188L

Complete Water Pump 1 A7N5909

G3304 G3306



OR





Complete Gasket Set, Naturally Aspirated 1 HC002735

OR

Complete Gasket Set, Turbocharged 1 HC003035


with Head Parts


OR






OR



OR


Complete Overhaul Kit HC704035


OR






OR

Complete Gasket Set, Turbocharged 1 HC003035Camshaft Kit 1 HC380035

Water Pump Kit 1 HC601134



Vibration Damper 1 HC4W0337

Complete Overhaul Kit HC70with Head Parts


OR


Rod Bearing Pair 6 HC4

Main Bearing Pair 7 HC4



OR


Camshaft Kit 1 HC3Water Pump Kit 1 HC6

Wrist Pin Bushings 6 HC8


Vibration Damper 1 HC4


OR


Complete Overhaul Kit HC70with Head & Water Pump


OR


Rod Bearing Pair 6 HC4

Main Bearing Pair 7 HC4



OR


Camshaft Kit 1 HC3

Wrist Pin Bushings 6 HC8


Vibration Damper 1 HC4

Complete Head, Short Valve 1 A8N

OR

Complete Head, Long Valve 1 A8N

Complete Water Pump 1 A7N





2

Individual

Main Bearings

Order Thrust Washers separately

G3304 Std., (5) HC4W5738

.010", (5) HC8N8225

.020", (5) HC8N8226

G3306 Std., (7) HC4W5738

.010", (7) HC8N8225

.020", (7) HC8N8226

Rod Bearing Pair

Order one per rod.

Std.

HC4W5739

.010"

HC8N8221

.020"

HC8N8222

Pin Bushing

Order one per rod.

Tapered

HC8N1985

G3306 Pin Bushing

HC8N1849

Thrust Washer

Order two per engine.

New style with tab, .215" thick HC1003652

.591" thrust width, .186" thick HC6N8940

Cam Bearing Set

G3304 (2) 7M4046 & (1) 9M5477 HC277134

G3306 (4) 7M4046 & (1) 9M5477 HC274835

Balance Shaft Bearings

G3304 (4)9Y2991

(2) 9Y2992

Engine Bearings

All Arrow Connecting Rod and Main Bearings utilize a

superior design which incorporates the strength of aprecision steel backing, a layer of copper-lead alloy,

and a white metal babbitt surface layer. This configu-

ration produces excellent conformity, embedability,

and fatigue resistance.

* Spacer plated engines only. For non-spacer plated

engines, please contact Arrow Customer Service.

Top Gasket Set

Includes everything required to remove and reinstall thecylinder head or heads.

G3304 HC790034

G3306 HC799235NA

G3306TA HC799236TA

Field Overhaul Gasket Set

Sometimes referred to as an In-frame Gasket Set. Includeseverything required to perform a field overhaul on an engine.

G3304 HC001134

G3306 HC001735 *

Complete Gasket Set (NA)

Includes everything required to completely reassemble anaturally aspirated engine.

G3304 HC002134

G3306 HC002735 *

Complete Gasket Set (TA)

Includes everything required to completely reassemble aturbocharged engine.

G3306 HC003035 *

Valve Cover Gasket

G3304 HC8S1606

G3306 Cork HC8S1605

G3306 Rubber A1331247

Individual Gaskets

G3304 Head Gasket (Non-Spacer Plated) HC

G3306 Head Gasket (Non-Spacer Plated) HC

G3306 Head Gasket (Spacer Plated) HC

G3304/G3306 Thermostat Gasket HC

G3306 Oil Pan Gasket HC

G3306 Plate Gasket HC

G3304/G3306 Front Seal & Wear Sleeve Group HC

G3304/G3306 Rear Seal and Wear Sleeve Group HC

G3304/G3306 Oil Cooler Gasket Set HC

G3306 Top Gasket Set (Non-Spacer Plated) HC

G3304/G3306 Exhaust Manifold Gaskets (Steel) HC

G3304/G3306 Ex. Manifold Gaskets (Drop-in Grafoil) A9Y

Individual Gaskets – Turbo Gasket Group

G3304/G3306 Gasket HC



G3304/G3306 Turbo Mounting Gasket Set HC

G3304/G3306 Turbo Mounting Gasket Set HC

G3304/G3306 Pre Chamber Gasket HC

G3304/G3306 Pre Chamber O-Ring HC

G3304/G3306 Ferrule HC

Head Components

Complete Cylinder Heads

G3304

G3306

Head Rebuild Kit

G3304

G3306

Included In This Set:

Short Valves A8N1188S

Long Valves A8N1188L

Short Valves A8N1187S

Long Valves A8N1187L

Short Valves HC361034

Long Valves HC362034

Short Valves HC361035

Long Valves HC362035

Valves

Guides

Exhaust Seats

Int. Stem Seals

O Ring Seal

Pre Chamber Gasket

Valves

Intake 5 ½" length HC2W2621

6 ½" length HC7W7490

Exhaust 5 ½" length HC2W2877

6 ½" length HC7W7491

Guides

Both 2 ¾" length HC4W9176

Both 3 ¾" length HC9Y7895

Seats

Intake 2.0485" OD HC7N4448

Intake (Oversize) 2.1290" OD HC5S7218

Exhaust HC7N1649

Springs

Both HC7S7144

Keepers (Locks)

Both HC2A4429

Rotators

Both A313501

Stem Seals

Intake 208712

Valves

Arrow valves are an upset-and-forge, high

chromium, two piece design with welded stelliteon the valve face to resist heat, erosion, abrasion

and impact forces.

Engine Bearings

Sets

G3306 Valves

G3304/G3306 Main Bearings

GaskeArrow Gasket Sets are manufactured to fit all engines within the same

serial number series. No need to determine arrangement numbers

when ordering because the Sets fit all arrangement numbers.

G3306 A1331247 Rubber Valve Cover Gasket

G3306 HC8S1605 Cork Valve Cover Gasket



AN75909 Complete Water Pump



4

Arrow Water Pump Kits are manufactured to fit all engineswithin the same serial number series. No need to determine

arrangement numbers when ordering because the kits fit allarrangement numbers.

11

Water Pump Components

Water Pump

Kit

Kit Mechanical Seals

ToolsComplete Water Pump

G3304 & G3306

A7N5909

HC601234

Water Pump Kit – Straight ShaftG3304 & G3306


Straight Shaft

Impeller

Bearings

Seals

Mechanical Seals

Gaskets

O-Rings

Bolts

Complete Water Pump Kit HC601235

Kit less Impeller HC601235L

Kit less Impeller & Shaft HC601235LS

G3304 & G3306

Standard Mechanical Seal (1 pc) A1691

Metric Mechanical Seal (1 pc) HC8HHC601235

Water Pump Kit – Tapered ShaftG3304 & G3306


Tapered Shaft

Impeller

Bearings

Seals

Mechanical Seals

Gaskets

O-Rings

Bolts

Complete Water Pump Kit HC601234

Kit less Impeller HC601134

Kit less Impeller & Shaft HC602134

Impeller HC7N5910

Shaft HC1567088Mechanical Seal (2 pc) HC4W3864

G3304 & G3306Mechanical Seal Installation Tool (Standard) A172S

Mechanical Seal Installation Tool (Metric) A172S

Water Pump Kit HC601234



Item DescriptionItem Description Item DescriptionItem Description

Comprehensive Parts List



8

HC2P8697 Gasket

HC2S2251 Seal

HC2S4750 Gasket, water line

HC2W2621 Valve, intake 5.5”

HC2W2877 Valve, exhaust 5.5”

HC2W6091 Piston ring set, G3304/G3306

HC2W7621 Gasket, dipstick tube

HC321434 Sleeve kit, 8.1:1

HC361034 Head rebuild kit short valve

HC361035 Head rebuild kit short valve

HC362034 Head rebuild kit long valve

HC3620344 Head rebuild kit complete

HC362035 Head rebuild kit long valve

HC3620355 Head rebuild kit completeHC380035 Camshaft kit G3306

HC381034 Camshaft kit G3304

HC3H3451 Lock

HC3N8654 Gasket

HC3P1155 Seal, tube governor

HC3P1156 Seal, tube governor

HC3P658 O-Ring

HC3S5849 Gasket, turbocharger regul

HC3S9643 Seal, thermostat

HC4H2494 Sleeve-fitting

HC4H5952 Gasket

HC4L3422 Gasket

HC4L3437 Gasket

HC4L5832 Gasket, elbow

HC4L6216 Gasket, water flange

HC4L6706 Gasket, water pump

HC4L7890 Gasket

HC4L7923 Gasket

HC4L8097 Gasket, manifold

HC4L8128 Gasket

HC4L8149 Gasket

HC4L8175 Gasket

HC4L8191 Gasket, front cam cover

HC4L8651 GasketHC4L8766 Gasket

HC4P2654 Piston 10.5:1 G3304/G3306 w/pin & clips

HC4P2655 Piston, 8:1 G3304/G3306 w/pin & clips

HC4W0337 Damper, vibration

HC4W0452 Seal & sleeve group, rear

HC4W3864 Seal assembly

HC4W5738 Main bearing pr., std

HC4W5739 Rod bearing pair, std

HC4W9176 Guide, valve intake & exhaust 2-3/4”

HC5F3106 O-Ring

HC5L3378 Gasket

HC5L3418 Gasket

HC5L5032 O-Ring, air cleaner

HC5L5986 Gasket, oil pump flange

HC5L6154 Seal

HC5L8444 Lock

HC5L8991 Gasket

HC5N4687 Gasket, oil tube

HC5P76 Bolt, 12 point

HC5P8768 Sleeve O-Ring set G3304/G3306

HC5P9116 Oil cooler gasket set

HC5P9415 Cylinder block & pan gasketHC5P9568 Front gasket set

HC5S7218 Seat, valve intake 2.1290” OD

HC601134 Water pump kit less impeller

HC601234 Water pump kit, complete

HC601235 Kit, w/p repair G3300 cat

HC601235L Kit, w/p repair G3300 cat less impeller

HC602134 W/p kit less impeller & shaft

HC6F7557 Gasket

HC6H3957 Bearing, ball

HC6L1540 Gasket

HC6L1651 Seal

HC6L2829 Gasket

HC6L3352 Gasket

HC6L4497 Gasket

HC6L5298 Gasket

HC6L5366 Gasket

HC6L5889 Gasket

HC6L6580 Gasket

HC6L7817 O-Ring

HC6L8966 Gasket, governor drive

HC6L9606 Gasket

HC6N8190 Gasket

HC6N9339 Gasket

HC6V1277 Cylinder block & pan gasketHC6V1278 Turbo mount gasket set

HC6V1279 Aftercooler & line gasket

HC6V2502 Spacer plated gasket set

HC6V2503 Gasket kit

HC6V2983 Rear cover gasket set

HC6V5417 Gasket set, top

HC6V5418 Gasket set, manifold

HC6V5420 Gasket set, aftercooler &

HC6V5424 Gasket set, front cover

HC6V5428 Gasket set, e/t/TC oil cooler

HC6V5429 Gasket set, waterline

HC6V5465 Base gasket set

HC6V6371 Gasket set, top




HC6V6387 Gasket set, water line


HC6V9253 Base Gasket set

HC702034 Basic engine kit, G3304

HC702035 Basic engine kit G3306

HC703034 Basic engine kit, head partsHC703035 Basic engine kit, head parts

HC704034 Complete engine kit

HC704035 Complete engine kit

HC705034 Engine Kit with Head Parts

HC705034U Complete engine kit w/head parts G3304

HC705035 Engine Kit with Head Parts

HC705035U Complete engine kit w/head parts G3306

HC705037 Complete engine kit G3304

HC705038 Complete engine kit G3306

HC790034 Top gasket set G3304

HC799235 Top gasket set G3306

HC799236 Gasket, set, top, G3306 TA

HC7B2420 Ferrule

HC7C3862 Camshaft, G3304

HC7C3864 Camshaft, G3306

HC7D1979 O-Ring

HC7E6167 Gasket, head f/G3306 spacer

HC7H9832 Lock

HC7L2031 O-Ring

HC7L3111 Gasket

HC7L4487 Gasket

HC7L4518 Lock nut

HC7L8682 Gasket, gov.

HC7M4046 Cam bearingHC7M7273 Gasket

HC7N0200 Gasket

HC7N0944 Gasket, thermostat

HC7N1649 Seat, valve exhaust

HC7N2995 Gasket

HC7N4448 Seat, valve intake 2.0485” OD

HC7N5910 Impeller; G3304, G3306

HC7N7628 Gasket, water line turbo

HC7N9804 Wrist pin

HC7S3161 Lifter G3304/G3306

HC7S3206 Seal, O-Ring

HC7S6323 Valve spring

HC7S7144 Valve spring, intake & exhaust

HC7W7490 Valve, intake 6.5”

HC7W7491 Valve, exhaust 6.5”

HC7W7544 Gasket, steel

HC7W7546 Gasket, steel

HC8B3410 Washer

HC8F4994 O-Ring

HC8H9520 Seal, water pump

HC8L9757 Gasket, air cleaner elbow

HC8M4432 O-Ring, oil cooler to oil filter adapte

HC8M4437 SealHC8M4445 O-Ring

HC8M4988 O-Ring

HC8M4989 Seal

HC8M4991 Seal

HC8M5253 O-Ring, turbo

HC8M7587 Lock

HC8N1849 Wrist pin bushing

HC8N1985 Wrist pin bushing

HC8N5928 Gasket

HC8N6985 Gasket, oil pressure relief

HC8N8221 Rod bearing pr, .010

HC8N8222 Rod bearing pr., .020

HC8N8225 Main bearing upper & lower pair, .0

HC8N8226 Main bearing upper & lower pair, .0

HC8S1605 Gasket, valve cover G3306

HC8S1606 Gasket, valve cover G3304

HC8S1965 Gasket, oil pan f/G3306

HC8S6410 Gasket, manifold exhaust

HC8S8821 Oil seal, water pump repair

HC9H4015 Snap ring, pairs

HC9H6067 Seal

HC9M2092 O-Ring

HC9M4217 O-Ring, water line

HC9M4849 O-RingHC9M5477 Cam bearing

HC9M9647 Seal

HC9S8412 Lock

HC9Y2991 Bearing, balance shaft

HC9Y2992 Bearing, balance shaft

HC9Y7895 Valve guide, intake & exhaust 3-3/4

HC9Y9895 Front seal group

XX6V1276 Gasket set, top

XX6V2981 Gasket set, top bare



2301 East Independence • Tulsa, Oklahoma 74110toll free fax (US/Canada) (800) 266-1481 • fax (918) 699-2202

local (918) 583-5711

toll free (800) 331-3662 www.ArrowEngine.com

A R R O W O R I G I N A L E Q U I P M E N T* Products currently manufactured by Arrow Engine Company & owned as OEM.

A R R OW MA N U FA CT U R E D R E P L A CE ME N T P A R T SWaukesha®, VHP®, and VGF® are registered trademarks of Dresser Industries, Inc., Caterpillar®, is a registered trademark of Caterpillar, Inc., Fair-

banks Morse® is a registered trademark of Coltec Industries, Inc., and Ajax® is a registered t rademark of Cameron International Corporation.

Copyright © 2012 Arrow Engine Company

A-SERIES *A-32 *A-42 *A-54 *A-62 *A-90

(VR-SERIES)

VR-155 VR-220 VR-232 *VR-260 VR-265 VR-283

C-SERIES *C-46 *C-66 *C-96 *C-101 *C-106 *C-255

K-SERIES *K6

L-SERIES L-333 *L-795 L-1770 L-2165

WITTE ENGINES 98 B12 E15 E20 F32 F42

ARROW *10 Series *12&13 Series *430 Series *500&510 Series *Solar

CHEMICAL PUMPS (beam operated) (pneumatic) (electric) (pneumatic)

GAS COMPRESSORS *VRU-1 *VRU-2 *VRC-2 *VRC-CNG *VRS-2

GAS PRODUCTS Volume Suction Vert/Hor Meter Coalescers Skids Tanks Scrubbers Separators Runs

CATERPILLAR® ENGINES G379 G398 G399 G3304 G3306

WAUKESHA® ENGINES F2895 F3521 F5108 L5790 L7042

P9390 145G/F817 140G/F554 WAK/1197

F18 H24

FAIRBANKS® ENGINES ZC-118 ZC-208 ZC-503 ZC-739 ZC-346

AJAX® ENGINES 5X6½ EA-22, 6½ × 8 CMA EA-30, 7¼ × 8 CMA

EA30, 7½ × 10 CMA E-42, 8½ × 10 CMA

DP-60, 9½ × 10 CMA DP-70/80/160, 11 × 14 CMA

DP-115/230, 13½ × 16

caterpillarg3300 rp

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