catalogue of services offered

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Catalogue of Services Offered

Tel: +91-7152-253513 / 12Email- [email protected]

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History and evolution of MGIRI:

Gandhiji started the All India Village Industries Association (AIVIA) on 14-12-1934 in Wardha under the Leadership of Dr Joseph Cornellius Kumarappa, known for his theory of Economy of Permanence and Shri Krishnadas Jaju was its first President. AIVIA had a Board of 18 advisors consisting of distinguished scientists like Dr C V Raman and Dr J C Bose and also many leaders in public life and industry: Rabindranath Tagore, G D Birla, M A Ansari, and Satish Chandra Das Gupta among others. The AIVIA got reorganized in Maganwadi, Wardha, Maharashtra, India in a spacious orchard belonging to Seth Jamanalal Bajaj. Gandhiji stayed here with Kasturba during 1934-36 and supervised the works of AIVIA which became a hub of rural industrial activity and a centre to coordinate industrial experiences and knowledge from all parts of the country with focus on research, production, training, extension, organization, propaganda and publication.

After demise of Gandhiji, Dr Kumarappa became its President and Dr G Ramachandran his Secretary from 1949 up to 1951.

The Khadi and Village Industries Board (KVIB) created the Jamanalal Bajaj Central Research Institute (JBCRI) in 1955 to carry forward the R&D works of AIVIA, From 1st April 1957, the Institute came under the KVIC which itself was established in 1956. The objective of JBCRI was to carry on research and investigations into the problems of village industries and in particular the development of improved tools and techniques

When KVIC adopted a more inclusive definition of rural industries which permittedinfinite number of activities vide M. Ramakrishnayya Review Committee Report 1987, a new pattern of R&D support system became necessary.

Thus revamping of JBCRI into Mahatma Gandhi Institute for Rural Industrialization (MGIRI) based on a ‘hub and spokes model’ was initiated in 2001 to meet the technological challenges arising out of the above paradigm shift.

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Mahatma Gandhi Institute for Rural industrialization (MGIRI) at Wardha was developed during 2001-2008 by the collaborative efforts of KVIC and IIT Delhi.MGIRI was setup as a National Institute under the Ministry of MSME at the historical premises of Maganwadi, Wardha by revamping JBCRI. Its autonomous function started effectively from October 2008.Vision of MGIRI:To Support, Upgrade and accelerate the process of Rural Industrialization in the country so that we may move towards the Gandhian vision of Sustainable village economy self sufficient in employment and amenities and to provide S&T inputs to make the rural products and services globally competitive.

Objective of MGIRIThe main objectives of the institute as enunciated in its Memorandum of Association include:

To upgrade and accelerate the process of rural industrialization for sustainable village economy so that KVI sector co-exists with the main stream

Attract professionals and experts to facilitate rural industries become globally competitive

Empower traditional artisans Promote innovation and foster creativity in products and processes through

pilot study/field trials R&D on alternative technology using local resources for sustainable rural

developmentStrategy:The strategy adopted by MGIRI to realize the above objectives, includes setting up linkages with other reputed institutes of excellence, sponsoring projects in mission mode, providing services to rural entrepreneurs, piloting projects and transferring technologies, conducting specialized HRD programmes, resource survey, etc

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MGIRI, Wardha has six major Sections catering to the generic areas of rural industrialization as given below:

Khadi & Textile Industries Section Bio-processing and Herbal based Industries Section Chemical Industries Section Rural Crafts and Engineering Section Rural Infrastructure and Energy Section Management and Systems Section

Bio-Processing & Herbal (B&H) Section: The Bio-processing & Herbal section serves rural Industrialization with the operational objectives which includes To develop technology for innovative, value added high quality products related to

food products, herbal drugs, herbal cosmetics, Neutraceuticals, feed supplements, bio fertilizer, bio-pesticides, plant growth promoters and panchgavya products etc.

Disseminate technologies to MSMEs to strengthen the range of products and enhance quality for domestic and global market competitiveness.

To work on scientific validation, quality evaluation and standardization. Product standardization based on traditional knowledge

Services Offered by B&H :The Services offered for rural industrialization includes the follows

Testing of Products Incubation including short incubation programme for enterprise development Skill Building & up gradation training for artisans & Trainers Consultancy

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Infrastructure available for testing of Bio processing & Herbal products

High Performance Thin Layer Chromatography

Humidity Oven

Muffle Furnace

Laminar air flow for Microbial analysis in Food & Herbal drugs

Advanced QA & QC Lab for Bio-processing & Herbal Products

Microscopy Unit

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Following services for Standard testing for Food, Panchagavya, Herbal drugs are available:

Area Category Parameters

Food Processed Food & Fruit products

Tests as per Food Safety & Standard Act of India: Physico-chemical Bio-chemical Microbial Total calories

Herbal Herbal Drugs, Cosmetics, Neutraceuticals etc.

Tests as per Ayurvedic Pharmacopoeia of India Physico-chemical Phyto-chemical Assays of Major

compounds HPTLC studies Microbial analysis

Panchagavya Panchagavya drugs, Cosmetics, Neutraceuticals and general Consumer products etc.

Tests as per Ayurvedic Pharmacopoeia of India Physico-chemical Phyto-chemical tests Assays of Major

compounds HPTLC studies Microbial analysis

Agri-inputs Soil, Bio-fertilizers, Bio-pesticides, Bio-manures & Pest-repellents etc.

As per the Act of Min. of Agriculture and Chemical & Fertilizer Physico-chemical Major & Micro- nutrients Microbial analysis

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Training / Incubation including short incubation programme for enterprise development and Upgradation of Skills The section is working for creation of enterprise in the area of Food, Herbal, Panchagavya and Agri inputs. Division is also offering incubation programmes to hand holds incubates in enterprise development.

Technologies are suitable for micro, small / medium scale industries (including SHGs).

Section is offering following incubation / Training programmes:

Area of Training Course Duration CriteriaName of the Short incubation Programme for Enterprise development

Specialty Equipment & other needsPanchagavya Products 5 days 10th Std & min. 10 Candidates

- Panchagavya Phenyl /Floor-cleanerFrom Natural resources eco-friendly disinfectant with high germicidal and with antimicrobial properties

Over-head stirrer

- Panchagavya Mosquito Repellent Coil

An effective eco friendly, low cost mosquito repellent coil from value addition of natural resources like cow dung, herbs and herbal oils

Coil stamping Machine

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- Panchgavya Dhoop StickAn effective eco-friendly, low cost dhoop batti based on natural resource

Dhoop Stick making Machine

- Panchgavya Hair OilFormulation is based on oils, herbs to improve hair quality, reduce hair loss and prevents dandruff growth strengthens hair roots.

FDA license necessary

- Panchgavya Face-Pack

Face-pack removes excess oil from face, retain moisture and help in enhance skin glow.


- Panchgavya Red Tooth Powder (Dant manjan)

Panchgavya red dantmanjan contains herbs, antimicrobial volatile plant extracts along with Suvarn gairic as base fortified with Cow ghee.


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Specialty Equipment & other needs- Panchgavya Black Tooth Powder (Dantmanjan):

Panchgavya black dantmanjan contains antimicrobial volatile plant extracts along with salt, Alum ash and charcoal of cow dung cake as base

PulverizerFDA license necessary

Herbal Drug, Cosmetic 3 days each 12th Science& 10 Candidates and Neutraceuticals Products

Hair oils, face packs and scrubs, anti-crack cream & Henna paste Cosmetic products viz. Hair oil, natural hair conditioner, face packs and scrub for various skin types, cream for general purpose (for face and body), anti crack cream for foot and henna paste technology for filling in tubes / cones for tattoos on palms and other body parts. These products are made with herbal / natural ingredients and safe for use.

Drug and Cosmetic license necessary

Eco-friendly Herbal Holy coloursSafe eco-friendly Herbal Holy colours Pink, Green, Yellow and blue (Gulals)- purely made with 100 % natural ingredients provides glow to the skin, aroma, mood lifting, anti-depressant, anti stress, sensual pleasure, creative thought inducing, reducing anxiety, refreshing, stimulant, soothing & fragrant. The herbs used in the preparation of the gulals are well mentioned in ayurvedic ancient text books.

PulvarizerLicenses required

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Herbal syrups made with natural ingredientsThese products are comes under propriety Ayurvedic medicine and are made with herbal medicines.These formulations are made as per the instructions of ayurveda preparation. These syrup are made for various therapeutic categories with 3 year shelf life and no added colours or preservatives.

Syrup UnitFDA license is mandatory


Specialty Equipment & other needsDet-palm Neutraceuticals

Products made with combination of medicinal plants with high energy providing detpalm based on knowledge of oral traditions as well as ayurvedic litterature; made without any preservative and have natural aroma. These products are based on concept of food aalong with pharma supplemnts and are made for sveral ailments.

FDA / FPO license is mandatoryGranulator

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Value added food products 3 days 12th Science& 2-5 Candidates Soybean based Products

1. Flavored Soya Milk 2. Calcium rich Tofu 3. Shrikhand 4. Yogurt 5. Biscuits etc. Soy milk and its derivatives are the rich in protein and low in fat and contain no cholesterol excellent food for children, elderly people and pregnant and lactating women.

Amla based productsAmla Barfi , Ladoo , Canday , Sarbat , Pickles , Chocolate , Mint , Mava , Digestive Powder , Powder etc. Potent natural source of Vitamin C is rich in chromium, which makes it very beneficial for diabetics also helpful as an antioxidant, on low-density lipoprotein (LDL) oxidation cholesterol, for memory and stimulate the isolated group of cells that secrete the hormone insulin to control blood sugar levels

Tamarind based productsTamarind Pulp, Toffee, Ketchup, Digestive Powder etc Tamarind pulp is considered a promising source of tartaric acid, alcohol (12% yield) and pectin (2 1/2% yield). The red pulp of some types contains the pigment, chrysanthemin. The pulp to be rich in calcium, phosphorus, iron, thiamine and riboflavin and a good source of niacin.

FSSAI license is mandatory

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Specialty Equipment & other needsValue added bakery products

Ragi/ Soy Biscuits, Chyawanprash Biscuits & Neutraceutical based biscuits etc Investigations up to biscuit formulations using whole-wheat flour, millet flour, defatted soy flour, soy fiber along with chyawanprash and Trikatu is herbal ingredients


Value added honey based productsYellow/Green Honey, Dry fruits based honey, Mint Honey , Spices honey etc.miraculous medicinal property, inducing the immune system as well as beauty Honey based dry fruits product


Agri-input Products 5 days 12th Science & 10 Candidates Amino acids from waste human hairs

Amino acid produced through controlled hydrolysis of waste human hairs. The product is very good to increases yield and overall quality of crops and improves the micro flora of the soil thereby facilitating the assimilation of nutrients. The requirement of amino acids per acre 1.5 to 2.0 lts. For foliar spray in 200-250 lts. of water.

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- Bio-fertilizers, Bio-pesticides & phosphate SolubelizerBio fertilizers are live microbial preparations meant for use in agriculture for growth promotion and nutrient mobilization.Nitrogen fixers

Rhizobium – for legumes Azotobacter – for non-legumes Azospirillum – for non-legumes Acetobacter – for sugarcanePhosphate -solubilizers and mobilizers Phosphatika - For all crops

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Specialty Equipment & other needsVermi-composting & Vermi wash technologies

The excreta or “casting” of earthworms are rich in nutrients (N, P, K and Mg) and also in bacterial and actinomycetes population. The collection of vermicast along with microbially degraded organic compost is called vermicompost. Vermi compost is now a used to promote green farming called organic farming. The compost is good to increases yield and overall quality of crops and improves the micro flora of the soil thereby facilitating the assimilation of nutrientsVermi wash is another useful product obtainable from earthworms and use to increase yield and quality of food grains and other agri products. It is a very good liquid fertilizer, growth promoter and helps in inducing flowering and fruiting.

Quality Testing Kits 12th Science 3 days & 2 CandidatesBio-manure Testing Kit

User-friendly, portable, low cost Bio-manure portable kit capable of providing results in 2 hours, containing reagents for testing of available nitrate Nitrogen, available Phosphorous, available potassium and total Carbon percentage and pH in the bio-manure samples for 50 samples (200 tests)

Microbial Diagnostic KitUser-friendly, portable, low cost Microbial Diagnostic kit which facilitates the testing of total fungus, Total bacteria and Azotobacter in biomanure. 10 samples (30 tests) can be tested with the reagents provided with the kit.

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Soil Testing KitThe portable, user-friendly low cost Soil Testing Kit facilitates testing of available Nitrate , Nitrogen, Phosphorous, Potassium, Calcium, Magnesium , total Carbon percentage, and pH in the soil samples in 2 hours

Operation of Sophisticated Analytical Instruments & ProcessingName of Instruments & training duration: 1. HPTLC (3 days), 2. Spray Drier (3 days), 3. Fermenter (3days), 4.Rota Evaporator (2 days),

Minimum Qualification: Science graduateMinimum Candidates: 02-03

Consultancy Services: B&H Section also provides consultancy in the areas of Food, Herbal cosmetics and drugs, Panchagavya and Agri inputs. For further details you could approach in writing a request to the Director, MGIRI, Maganwadi, Wardha. The Cost of any as per the requirement after assessing project cost and duration. The communication would be in writing after considering process raw materials, Consumables, Equipment usage and relevant overhead with a margin of 20% including escalation of costs etc along with the terms & conditions and delivery Schedule.

Prescribed rates, Terms and Conditions for Incubation, Trainings, Testing and Consultancy services are available on demand, please contact to:

Contact name Designation Contact No. emailDr Karm RajYadav,

Deputy Director (B&H).

0992153096207152 253512

[email protected]@yahoo.com

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Rural Craft & Engineering (RCE) SectionThe Rural Craft & Engineering section serves rural Industrialization with the operational objectives which includes Upgrade the skill, creativity & productivity of artisans by developing tools and

machineries suitable for optimization of different craft work methodology. To provide science and technology support for value addition & quality

improvement and to find remedies to major technical problems that affect global competitiveness

To foster creativity, innovation, quality consciousness to enhance ready marketability of products through new styles of production structures and competitive designs

To develop entrepreneurs among the educated rural youth in special craft zones of the country (like the NE zone)

Services offered by RCE Section: The Services offered for rural industrialization includes the follows Skill Building & up gradation and Training of Artisans & creating possibilities

for Enterprise Development Consultancy Management of Community Radio System (CRS)

Upgradation of Skills of Artisans and Incubation including short incubation programme for enterprise development

The section also enterprise development in the areas of Wood and Bamboo craft, Metal Craft, Terracotta Craft, Textile Fashion bags to hand holds incubates in enterprise development. Technologies are suitable for micro, small / medium scale industries (including SHGs).

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Prescribed rates, Terms and Conditions of Incubation and Trainings are available and you could contact for particulars with

Contact name Designation Contact No. emailMr. Venkat Rao Deputy Director

(RCE)0966504112307152 253512

[email protected]


Specialty Equipment & other needs

Wood & Bamboo Craft 2 months Interest in Craft work- Bamboo Furniture Craft

Design & finishing Techniques suited to market needs

- Wood craftDesign & finishing Techniques suited to market needs

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- Lacquer turn-wood craftDesign & finishing Techniques suited to market needs

Terracotta craft 2 months Interest in Craft work- Jewellery Products

Design & finishing Techniques suited to market needs

- Interior ProductsDesign & finishing Techniques suited to market needs

Metal craft 2 months Interest in Craft workDesign & finishing Techniques suited to market needs

Area of Training Course Duration CriteriaName of the Short incubation Programme for Enterprise developmentSpecialty Equipment & other

needsTextile Fashion products 2 months Interest in Craft work

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- Fashion Bag ProductsDesign & finishing Techniques suited to market needs

Candle Craft 15 days Interest in Craft work- Aroma and non aroma candle craft

Design & Aroma fixing Preparation, finishing Techniques suited to market needs

CNC/Advance Machine 6 Weeks SSC/ITI/Diploma & above with interest

- CNC Programming & Operation (Turning)CNC Programming on Turning on HMT Stallion 100 Machines. Tool Setting and Machining Operation.

- CNC Programming & Operation (Milling)CNC Programming on Milling on VMC 600M Machine. Tool Setting and Machining Operation.

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Mechanical CAD Training 6 Weeks ITI/Diploma/Degree in Engg. Student & above with interest

- Pro-E Wildfire 5Sketching, Modeling, Surfacing, Assembly, drafting, Mechanism and Intro pro Ansys., Importing of models and Migration to PDF formatsArea of Training Course Duration Criteria

Name of the Short incubation Programme for Enterprise developmentSpecialty Equipment & other

needsIntegrated Course 3 months SSC/ITI/Diploma & above with interest

- CNC Programming & Operation (Turning, Milling)CNC Programming on Turning on HMT Stallion 100 Machines. Tool Setting and Machining Operation.CNC Programming on Milling on VMC 600M Machine. Tool Setting and Machining Operation.

- CNC Programming & Operation (Turning) and Pro-E WF 5CNC Programming on Turning on HMT Stallion 100 Machines. Tool Setting and Machining Operation.Sketching, Modeling, Surfacing, Assembly, drafting, Mechanism and Intro pro Ansys., Importing of models and Migration to PDF formats

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- CNC Programming & Operation (Milling) and Pro-E WF 5CNC Programming on Milling on VMC 600M Machine. Tool Setting and Machining Operation.Sketching, Modeling, Surfacing, Assembly, drafting, Mechanism and Intro pro Ansys., Importing of models and Migration to PDF formats-CNC Programming & Operation (Turning, Milling) and Pro-E WF 5CNC Programming on Turning on HMT Stallion 100 Machines. Tool Setting and Machining Operation.CNC Programming on Milling on VMC 600M Machine. Tool Setting and Machining Operation. Sketching, Modeling, Surfacing, Assembly, drafting, Mechanism and Intro pro Ansys., Importing of models and Migration to PDF formats

Consultancy Services: RCE Section also provides consultancy in the areas of Wood and Bamboo Craft, Teracotta Craft, Interior Craft, Metal Craft, Textile and fashion Products especially in the areas of market trendy designs, improvements of process. For further details you could approach in writing a request to the Director, MGIRI, Maganwadi, Wardha. The Cost if any as per the requirement after assessing. The communication would be in writing after considering process raw materials, Consumables, Equipment usage and relevant overhead with a margin of 20% including escalation of costs etc along with the terms & conditions and delivery Schedule.

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Services through Community Radio System (CRS):

MGIRI 90.4 FM Community Radio System (CRS) has been commissioned and

transmission with coverage of 20 KM radius in and around Wardha.

Programmes broadcasted by MGIRI 90.4 FM focuses on Patriotic, Entertainment,

film, bhakti, Traditional Hindustani, Carnatic Music/ Songs in Hindi and Marathi

languages. Plans to broadcast programmes on Rural Development, Rojgar Sandhi,

Agricultural practices, success stories of development projects, Interviews of experts

from various fields, Live on air radio Programmes, Cultural Programmes, Mahila

Programs, programmes on Communities and SHGs of Gram panchayats, Health

programmes and children programmes with a focus on various age groups.

Facility to advertise through Radio MGIRI 90.4 FM is available at Rs 4/- per second

& interested could reach @ 9561558899 email: [email protected].

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Khadi & Textile (K&T) Section:

The Khadi & Textile section serves rural Industrialization with the operational objectives that includes

Acting as a hub to network the Khadi related Institutions Developing machineries/ technology suitable for decentralized khadi

clusters Providing leadership in ‘Product design and development’ and S&T

interventions. Creating quality norms, quality testing network and quality guidance

systems for khadi sector Dissemination of technologies through modern method of training including

incubation and thus creating sustainable model of technology transfer. Entrepreneur/Enterprise development

Services offered by K&T Section:The Services offered for rural industrialization includes the follows

Skill Augmentation of Khadi Artisans &Incubation including short incubation programme for enterprise development

Testing of Products Consultancy on QA & QC Strategy, Technical Support in Enterprise setup

or re-modernization, Address technical problems faced by Institutions etc

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Infrastructure for Testing Facility:The equipments available for testing at the institute are as follows:

Physical Testing Chemical Testing

Pre-spinning

Dyeing Fadometer

Crockmeter Pilling Tester Hot Air Oven

Shrinkage Tester

Projection microscope

PH Meter Spectrometer HVI-Statex compact

Wool fibre fineness tester

Cotton fibre sorter

Stelometer Fibre fineness tester

board winder

Beeslay balance Tester

Tearing strength tester

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Pick glass Crease recovery tester

fibre testing

Standard testing of various stages of raw materials and finished products including fabrics at standard prescribed rates are done. The tests done are as follows:Parameters to be checked Name of instrument

2.5% span length,uniformity ratio,strength,Elongation,micronaire,maturity Ratio

HVI-Statex compact

Colour grade of cotton(Rd,+b),trash HVI-Statex compact

Cotton Trash Analysis Trash analyserCotton Moisture content Humidity cabinet Fibre fineness Fibre Fineness testerFibre length Fiber Baer shorterFibre bundle strength StelometerSliver hank Wrap block Roving hank Wrap blockYarn count Wrap reelYarn csp Lea strength testerT.P.I. of yarn Twist testerFabric tearing strength Tearing strength tester

Fabric GSM Round cutterFabric Tensile strength with elongation Digi strength testerWarp & weft yarn count Beesley balanceParameters to be checked Name of instrumentEnds/inch, Pick/inch Pick glassT.P.I. of yarn from fabric Twist tester

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Crease recovery of fabric Crease recovery testerStrength of Yarn received from fabric Digi strength testerFlexural rigidity of fabric Stiffness testerFibre maturity Projection microscopy Pilling resistance of fabric Pilling Tester

Shrinkage checking of fabric Shrinkage templateColour fastness of fabric (up to test 5) Laundrometer (digiwash)Light fastness of fabric (up to test 5) FadometerRubbing fastness of fabric CrockmeterPH determination PH meterFibre identification by chemical testing Chemical methodWool Fibre length Baer ShorterWool fibre strength Wool Strength testerWool fibre fineness Wool fibre fineness testerCover factor Pick glass Thickness of Fibre Thickness testerWeave analysis Pick glassColour measurement(L, a, b value) or Reflectance/Whiteness

Spectrophotometer

Colour Difference (K/S,Delta E) Sample vs. standard

Spectrophotometer

Following Conversion & Processing are also done at standard prescribed rates.

Stage/ Machinery used Process

Pre spinning Seed cotton to roving (sarki retained with us)Pre spinning Seed cotton to roving (without sarki)solar charkha Roving to yarn with solar charkhaPre weaving Weaving pre weavingWeaving Loom Weaving plainWeaving at Dobby/Jacquard Weaving pattern

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Draw Frame, Speed Frame Card sliver to rovingGinning machine Raw cotton to ginning

-- Selling of sarkiCabinet Hank dying machine Yarn dyeing per kgCabinet Hank dying machine Yarn bleachingJigger Machine Fabric bleaching per meterJigger Machine Fabric dyeing per meterCalendering machine Calendaring of fabric

Upgradation of Skills of Artisans and Incubation including short incubation programme for enterprise development

The section provides support in building capacity, upgrade skills and also provides short incubation programmes for enterprise development in the whole or any part of life cycle from Cotton to Garment making and also hand holds incubates in enterprise development or artisans in implementation.Technologies are suitable for micro, small / medium scale industries (including SHGs). Area of Training Course Duration Criteria

Name of the Short incubation Programme for Enterprise developmentSpecialty Equipment & other

needsFinishing Techniques 2 weeks Not Applicable

Application of Soft & Stiff Finish on Khadi TexturesValue addition of khadi fabrics and garments using Semi durable Soft/Stiff finish to cut down on maintenance cost for 12-15 washes

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Natural Dyeing 3 Weeks Not ApplicableDyeing technology applicable to Khadi including preparatory processes

Dyeing of cotton, wool and silk khadi in variety of shades with Natural dyes and acceptable fastness properties would help Khadi Institutions gain from eco friendly natural dyed Khadi garments through export market.

Blocks and screen Printing 2 Weeks each Not ApplicablePrinting of Khadi with Natural dyes using blocks and screens

Enhanced eco friendly Khadi garments printed with natural dyes using blocks or screens to gain from export market.



Computer Aided Textile Design 2 Weeks each Not ApplicableAdvance Garment manufacturing technology (on REACH CAD Software) with

or without embroideryManufacture of khadi fabrics is a heritage based production activity and to bring in quality improved in innovative design inthe Khadi sector there is a need to use Computer aided design technique.

REACH CAD Software’s REACH Fashion studio REACH Style Manager REACH Merchandising

Manager REACH Cut Planner Computer systems.

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Computer Aided Fashion DesigningComputer aided design (CAD) programs reduce the demand for manual sketches and software’s support in determining textile weaves to sizing designs and their by reducing design cycle time.

Computer systems and Fashion software

Computer Aided Textile Designing for dobby & Jacquard .Computer Aided Design (CAD) is the use of computer technology for the design of objects, real or virtual and the output of CAD often convey’s symbolic information such as materials, processes, dimensions, and tolerances, according to application-specific conventions.

Computer Systems and CATD software.

Solar Charkha Two weeks Not ApplicableAdvanced charkha spinning &Maintenance

Khadi /Solar yarns (Course count yarn/mélange yarn/grindle yarn/blended yarn/slub yarn/fur yarn etc)

New model Charkha(NMC) being used in khadi sector for spinning of various types of yarn ie.course yarn,fine yarn,mélange yarn,jaspe yarn,blended yarn etc & & the modified NMC Charkha and changed roving processes by intoduction of Solar technology that has increased productivity, improved quality of yarn, reduced drudgeryand thereby increased wages of Spinners.

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Ginning and Pre-spinning technology based on decentralized Two weeks Not Applicablesliver plant (DSP) concept. Ginning and Pre-spinning technology based on Decentralized sliver plant (DSP)DSP setup under PMEGP scheme where a pre-spinning plant from Ginning to Loom with production capacity of this unit will be upto 30 kgs of roving and finally 230 mts of fabric with the quality & cost of roving compatible with the roving delivered by existing Central sliver plants (CSP)

Silk Reeling Technology One week Not ApplicableSilk Reeling Technology

Process of setting up Silk reeling process of cocoon under Directorate of Sericulture Multi end silk reeling scheme

Physical or chemical testing of Products Two weeks (each) Not ApplicableTesting procedure of Khadi and Textile

Objective of this is to create awareness among khadi institutions to improve the quality of their products and testing of fibre length, fineness, strength, yarn count, TPI, Lea strength, fabric tearing Strength, GSM, EPI, PPI ,Crease recovery warp and weft count of fabric etc along with on High Volume Instrument, fasteness of colors to washing, light and rubbing, chemical identification of fibres, maturity and pilling etc.

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Advanced Weaving and Other fabric technology Four weeks Not Applicable

Improved handlooms using Fabric manufacturing technology The Objective is to create Weavers skilled in value added fabric manufacturing technology to suit the taste of consumers so as to bridge the gap of dwindling strength of weavers in market.



Solar Garment Manufacturing and Marketing Four weeks Not applicable

Solar Fab Mart (SFM) SFM is a decentralized cluster approach applicable to Khadi and Textile Industries on Kapas se Kapada Tak (cotton to garment) which consists of six stages or sub

activities to cover the entire Khadi/textile manufacturing and selling process. This is to create sustainable employment generation in Village/ Taluka level by creating various clusters involving SHGsKnitting of Solar Khadi yarn Two weeks Not Applicable

Solar Knitted ProductsManufacturing process of hosiery products on Hand flat knitting machine using the yarn made out of Solar Charkha.

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Consultancy Services: K&T Section also provides consultancy in the areas of Ginning, pre-spinning, yarn production, fabric production including support in Designs, dyeing, Block printing, Screen printing, Garment making, Garment designs, New technology introduction, Fab mart and marketing supports for Cotton, Silk, Wool and blended fabrics especially for Small and medium scale. The also support in project preparation. For further details you could approach in writing a request to the Director, MGIRI, Maganwadi, Wardha. The Cost if any as per the requirement after assessing. The communication would be in writing after considering process raw materials, Consumables, Equipment usage and relevant overhead with a margin of 20% including escalation of costs etc along with the terms & conditions and delivery Schedule.

For details of Prescribed rates for all the above as well as for testing and for training you could contact

Contact name Designation Contact No. emailMr. Tapas Ranjan Kar

Deputy Director (K&T)

997043135607152253512

[email protected]

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Rural Chemical Industries Section

The Chemical based Industries section serves rural Industrialization with the operational objectives that includes

Development of Cost effective non- chemical preservation and packaging methods

Identification, extraction, separation and purification of agrochemicals of potential use

Enterprises related to waste recycling through clean technologies ie. Clean development mechanism (CDM) Projects

Development of schemes for micro and small enterprise in the chemical area (with focus on industries dependent on rural resources/ market)

Carrying out environment impact assessment related to rural Chemical industries

Services offered by Ch.I Section:The Services offered for rural industrialization are as follows

Testing Skill augmentation of Chemical Industries owners/ workers & Incubation

including short incubation programme for enterprise development Consultancy

Available Testing equipments as Infrastructure:The equipments and machineries Chemical industries section holds, as a part of Infrastructure to serve for the testing activity are

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Gas Chromatography (GC) High Performance liquid chromatography (HPLC)

Atomic absorption Spectrometer (AAS)

UV Visible spectrophotometer

Tintometer Polarimeter

The infrastructure is available for the purpose of testing chemical products / Items are done and facility for the testing parameters are available. The customers are to request for specific parameters and charges for each of the Parameters are separatelychargeable as per standard rates which are with the above referred contact person.

Thermo Gravimetric Analyser (TGA)

Fourior Transformer Infrared Spectrophotometer (FTIR)

Differential Scanning Calorimeter (DSC)

Digestion, Distillation & Titration system

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Products / Items Testing ParametersORGANIC PRODUCT

Moisture by OvenTotal AshAcid insoluble AshTitrable AciditypH/ CobducinityProtein/ Kjeldhal,Carbohydrates, Nitrogen Solubility Index, Nonvolatile Ether ExtractsFat by SoxletCrude FibreSugar\StarchVolatile oilsBrixAmmonical Nitrogen

SHAMPOO Non Volatile alcohol insoluble matter (% by mass)Active Detergent MatterpH at 270C Foam Height

Products / Items Testing ParametersFATS & OIL Refractive Index

Acid ValueIodine valueSaponification valuePeroxide valueUnsaponification matterFree fatty acidsRancidityAlcoholic acidity

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Fatty Acid ProfileWATER Conductivity

Total solidsTSSTDSAcidityAlkalinityChlorideResidual chlorineTotal HardnessNitrogen(Total)Nitrogen(Ammonia)Nitrogen(Nitrate)Nitrogen(Nitrite)

SulphideOil and GreaseDissolve oxygenBODCODSulphatePhosphatePhosphorous

METALS/HEAVY METALS

Mercury, Lead, Cadmium, ArsenicCopper, Zinc, Magnesium, Calcium , Iron, Manganese,Nickel, Chromium,

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SilicaBoron

Products / Items Testing ParametersTOILET SOAP Moisture Content

Total Fatty Matter (TFM)Rosin AcidsFree Caustic AlkaliChlorides (as NaCl)Lather/Foam Height

HONEY Specific GravityMoisture (% by Mass)Total reducing sugarSucrose (% by Mass)Fructose Glucose ratioAsh (% by Mass)Acidity (as formic acid) % by MassFiehe’s test

SOIL Bulk DensityPorosityWater Holding CapacityParticle size/Soil Texture (coarse, fine, silts, clay)pHConductivityOrganic carbonOrganic matterAvailable NitrogenTotal NitrogenAvailable PhosphorousAvailable Potassium

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Incubation including short incubation programme for enterprise development and Upgradation of Skills The section also enterprise development in the areas of Soap & Detergents, Shampoo, Chalks, Wood working Adhesives, Creams inputs to hand holds incubates in enterprise development. Technologies are suitable for micro, small / medium scale industries (including SHGs).


Specialty Equipment & other needsSoap 5 Days 10th Std Pass with 10 participants1. Toilet Soap 2. Transparent Soap 3. Cream

SoapSoaps for cleansing are obtained by treating vegetable oils/fats with a strongly alkaline solution

Stamping Machine with die

Saponification Reactor

Detergent 3 Days 10th Std Pass with 10 participants1. Grade-I detergent 2. Grade –II detergent Small 50 KG capacity

Plastic Tub Wooden Spoon for mixing Plastic paper for drying

purpose

Shampoo 3 Days 10th Std Pass with 10 participants Pearlescent Shampoo 2. Transparent Shampoo . Shampoo is formulated by using primary surfactants, secondary surfactants, conditioner etc

Reactor Packaging machine.

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Chalk 3 Days 10th Std Pass with 10 participants1. White Chalk 2. Coloured ChalkThe manufacturing technique is simply mixing of raw materials in specified proportion

Blender/container for mixing Chalk Mould

Wood Working Adhesive 5 Days Science Graduate and minimum 5 candidates

Wood Working Adhesive Cream 5 Days 10th Std Pass with 5 candidates 1. Vanishing Cream2. Moisturizing cream3. Cleansing Cream4. After shaving cream5. After shaving lotion

Reactor Packaging machine


Specialty Equipment & other needsAnalytical Equipments 15 Days UG / PG Science stream (Skill up gradation training)

1. Atomic Absorption Spectrophotometer2. High Performance Liquid Chromatography3. Gas Chromatography4. UV Visible Spectrophotometer

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Dissemination workshop

Incubation programme 3 Months 12th Pass with Scienceon usage of Autoclave Pilot plant Agro Chemicals like Epoxydized Soybean Oil, Ethoxylation of Castor Oil (Ethoxylated Castor Oil) and Ethoxylation of Chemicals Products and etc using Pilot Plant

Consultancy Services:Ch.I Section also provides consultancy in the areas of Soap, Shampoo, Detergents, wood adhesive, Musquito liquid,Liquid hand wash, Chalk, Lime, Synthetic wood adhesive especially for Small and medium scale. For further details you could approach in writing a request to the Director, MGIRI, Maganwadi, Wardha. The Cost if any as per the requirement after assessing. The communication would be in writing after considering process raw materials, Consumables, Equipment usage and relevant overhead with a margin of 20% including escalation of costs etc along with the terms & conditions and delivery Schedule.


Contact name

Designation Contact No. email

Dr M Patnaik

Deputy Director (Ch.I)

0940322771807152 253512

manoranjan patnaik <[email protected]>

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Rural Energy & Infrastructure (REI) Section

The Rural Energy & Infrastructure section serves rural Industrialization with the operational objectives that includes

To consider the demand sector in terms of segments needing the smallest level of energy and upwards and workout strengths to fulfill the energy needs through innovative use of local resources

To redesign products / processes with the view to optimize energy needs and arrive at devices / systems / energy mixes to best fit product / scale / context

To demonstrate the community scaling of technologies through designs of appropriate ‘Man-machine systems’ to ensure employment without sacrificing quality and productivity needed for global competence

To expedite innovations in the mass consumption sectors of food, clothing and shelter and help bringing sustainable lifestyles and cost reductions through focus on ‘building elements’, ‘ passive structures’, substitution/minimization of transportation/ packaging while at the same time encouraging waste recycling.

To enhance equity / human dignity through innovative energy support in terms of working tools / systems to artisans , women , weaker section, handicapped etc

To help develop the ‘software’ energy audit/ energy conservation / decentralized energy strategies considering viable clusters of Panchayats asunits of Micro level planning.

Services offered by REI Section:The Services offered for rural industrialization includes the follows

Testing Service Skill augmentation for Entrepreneurs/ workers & Incubation including

short incubation programme for enterprise development Consultancy & Solution development

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Available Testing equipments as Infrastructure:The following equipments exists at REI section for providing the testing services:

Testing facilities Name of Equipments

Function

Solar based testing

Clamp on meter For the DC applicationSoldering work stations

For product assembling and training

Multi meters & Clamp on meter

Measuring the Volt, Amp and etc

Cell tester Battery Cell efficiency testingDC power supplies Backup & Charging for batteriesTraining Kits (Solar, wind)

Training kit used for during training

Solar power meter Solar insolation and related tests Pyranometer Measuring the total radiation of sun

light (inclined & vertical)Universal testing machine

Stress – Strain analysis of blocks, PCB’s, Springs etc.

Weather station For measuring various weather parameters

Biogas and Biomass testing

Gas calorimeter It is used for measurement of calorific value of gaseous fuel

Gas flow meter Measurement of gases in liters

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Oven Use for thermal capacity measurement

Infrared thermometer

Measuring the temperature

Digital balance Weighing the substanceMoisture meter Measurement of moisture of

particular materialCO2 analyzer Measurement of CO2

Digital Bombcalorimeter

It is used for measurement of calorific value of solid & liquid fuel

Flue gas analyzer Measuring the exhaust (flue) gas after combustion of fuel

Combustible gas analyzer

Measurement of combustible gases of gaseous fuel i.e. biogas, producer gas, LPG etc

Engine efficiency testing

Engine Test Rig Testing the engine efficiency & power

TachometerA. contactB. non contact

Measuring the RPM of AC/DC application

The infrastructure is available for the purpose of testing products are available to rural enterprises at nominal charges as prescribed by the institute

Skill augmentation for Entrepreneurs/ Workers & Incubation including short incubation programme for enterprise developmentThe section does enterprise development in the areas of Solar LED Lighting System, charcoal Biomass Briquetting, and Energy Efficient potter’s kiln to hand hold incubates. Technologies are suitable for micro, small / medium scale industries (including SHGs).

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Contact name

Designation Contact No. Email

Mr. K A Ravikumar

Deputy Director (REI)

0942388581007152 253512

[email protected]



Solar based system 2 Weeks Work exp. & a group of 10

LED lighting system manufacturing- Renewable and Solar Training using kits - Application of electronic testing instruments- Circuits, LED’s, light fixtures and soldering

station for assembling of LED lights- Universal testing machine to test circuit

boards strengths

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Biomass Briquette 3 days Women SHG’s & farmers group 10 to 15

Charcoal Biomass Briquette - The briquette production technique .- Paralyzing Drum for carrying out charcoal

making process from Biomass- Charcoal compacting briquetting machine and

dies for making briquettes- Chula for Briquette burning- Bomb calorimeter to find the Calorific value of

briquettes- Universal testing machine for briquettes

compaction testArea of Training Course Duration Criteria

Name of the Short incubation Programme for Enterprise developmentSpecialty Equipment & other needs

Energy Efficient potter’s kiln 15 days Artisans group 10 to 15Energy Efficient potter’s kiln

Energy Efficient Potter’s Kiln - Digital thermometers and laser beam

temperature measuring instruments to measure the temperatures of the Kiln.

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Consultancy Services: REI Section also provides consultancy in the areas of Energy

reduction, decentralized Solar based applications, Biomass briquette manufacturing,

renewable energy based Agriculture equipments and tools, Supports SME’s in

conversion of machineries & equipment with renewable energy source. For further

details you could approach in writing a request to the Director, MGIRI, Maganwadi,

Wardha.

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Management & Systems (M&S) Section:The Management & Systems section serves rural Industrialization with the operational objectives that includes

Includes Information Communication Technologies (ICT) based innovative solutions for problems faced by MSME with focus on KVI Sector / micro-enterprises and devise appropriate delivery system for the above.

Create effective networking among the micro-enterprises and their stake holders. In particular help MGIRI function as a reliable hub among S&T and management institutions so that problems and solutions are sharedo Generate a database that would help achieve the above with focus on o Appropriate Technology usageo Create effective sharing mechanism for Innovative products / organizations

In disseminating of quality standards of processes and products Help disseminate the technologies developed by MGIRI and its interface

partners through e-learning, computer based training kits etc Create e-based expert system in collaboration with interface institutions of

MGIRI that would guide MSME’sServices offered by M&S Section:The Services offered for rural industrialization includes the follows

Dissemination Support trainings for usage of Portals for Nano, Small and Medium Entrepreneurs & their staff

o www.ruralhaat.como www.greenkhadidesigns.como www.udyamisahayak.com

Consultancy Support for Solution deployment, Maintenance & Support for Nano, Small and Medium Enterprises

Training support for use of the below portals provided on need basis at the contact Numbers provided in respective web portals

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www.ruralhaat.comLooking for rural produce or products? Visit

www.ruralhaat.com

Reach the producer for direct supply thru www.ruralhaat.com an SMS Integrated Portal

Advertise Freely for both Buy & SellFor Support contact

Mrs Pragati Gokhale - 09822719618 email: [email protected]

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www.greenkhadidesigns.comKhadi wears is eco-friendly & Healthy

Attention to Khadi InstitutionsLike to expand your market with Vibrant Woven designs to cover every section visit www.greenkhadidesigns.com

Are you into garment manufacturingvisit www.greenkhadidesigns.com

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For access to the portal More Information Contact:Mr H D Sinnur - 09096749449Mrs Pragati Gokhale - 09822719618

www.udyamisahayak.comAspiring to be on your own and looking for

Support on Technical front.visit www.udyamisahayak.com

Technology Applications

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For Info on machines and equipments

For Info on Training Institutions

For Info on Consultants

Post your Technical issues for Solution

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For More Information visit the portal www.udyamisahayak.com also could contact Mr Milind Khanadkhedkar – 09881941766 or 09423885811

Consultancy Services: M&S Section also provides consultancy in the areas of using

Information communication technology for e marketing, e-learning,. For further

details you could approach in writing a request to the Director, MGIRI, Maganwadi,

Wardha. The Cost if any as per the requirement after assessments. The

communication would be in writing after considering process raw materials,

Consumables, Equipment usage and relevant overhead with a margin of 20%

including escalation of costs etc along with the terms & conditions and delivery

Schedule

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MGIRI InfrastructureThe following infrastructure facilities exists for the Guest speakers, Master Trainers/ Craftsmen, trainees / incubates and for use by other institutional training purpose at nominal charges at the premises of MGIRI

MGIRI Infra

10 Room Twin Bed Women Hostel10 Room

Twin Bed Men Hostel

20 Seat Conference Room

5 Room twin bed

guestHouse

90 Seat Auditorium

Gandhi Smirthi Guest

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Prescribed rates for availing these facility for use and charges are available withthe following

Contact name Designation Contact No. emailMr. Tapas Ranjan Kar

Deputy Director (K&T) 07152253512

[email protected]

Location Map of MGIRI, Wardha

Nearest Airport: NAGPUR Dr. Babasaheb Ambedkar International Airport 70 KM from AirportNearest Railway Station: 1.5 KM from Wardha Jn

7 KM from Sevagram Jn Nearest Bus stand: 2 KM from Wardha Bus stand

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DIRECTOR

महा मागांधी ामीण औ ोगीकरण सं थानMahatma Gandhi Institute for Rural Industrialization(A National Institute under Ministry of MSME, Govt. of India)MGIRI Campus, Maganwadi, Wardha - 442001, Maharashtra, IndiaPhone:+91-7152-253512 Fax: +91-7152-240328Website:www.mgiri.org email:[email protected]

Dr P B Kale,DIRECTOR

महा मागांधी ामीण औ ोगीकरण सं थानMahatma Gandhi Institute for Rural Industrialization

(A National Institute under Ministry of MSME, Govt. of India)MGIRI Campus, Maganwadi, Wardha - 442001, Maharashtra, India

Phone:+91-7152-253512 Fax: +91-7152-240328 Mob:09822360612Website:www.mgiri.org email:[email protected],

Personal email: [email protected]

catalogue of services offered

Documents