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Page 1: catalogue > 2008-2009 - Schneider Electric · PDF fileGuide de choix • Catalogue didactique 2008-2009 • Schneider Electric Th e future is looking more and more electric, powered

Educational equipmentcatalogue > 2008-2009

Page 2: catalogue > 2008-2009 - Schneider Electric · PDF fileGuide de choix • Catalogue didactique 2008-2009 • Schneider Electric Th e future is looking more and more electric, powered

Guide de choix • Catalogue didactique 2008-2009 • Schneider Electric

The future is looking more and more electric, powered by growing demand, new types of generation, fresh applications and more integrated and networked systems. Today, a new era is dawning, where electricity, automation and communication technologies will converge.Electricity is more than ever the energy of the future.

At Schneider Electric, because we want to build sustainable relationships based on respect with all of our partners, we are working even harder to protect the environment and contribute to the development of our community.We continue to follow through on our commitments by our actions to support and facilitate education and training for young people and professionals.

The Schneider Training Institute has been involved in the development of Educational Equipment for more than 25 years. Our machines are installed in more than 1000 schools, universities and training centres throughout the world. They reproduce industrial situations, to help students and professionals achieve a level of expertise that will be extremely valuable throughout their professional life.

Our Educational Equipment has been designed to meet the highest requirements in terms of durability, reliability and user safety. It is supported by Schneider Electric services teams in more than 135 countries. Every product is delivered with a detailed technical manual and an exercise book proposing several hours of training sessions designed by education specialists.

In the present catalogue you will find our most successfull devices, featuring our latest developments in electrical distribution, electromagnetic compatibility, industrial communication, industrial automation, etc. Should you require more information, please contact your local Schneider Electric representative.

More than ever, here, at Schneider Electric we are committed to “Sharing our Know-How…” in order to bring the best of the New Electric World to everyone, everywhere.

François LECRIQUEGeneral Director

Schneider Electric Training in France

Page 3: catalogue > 2008-2009 - Schneider Electric · PDF fileGuide de choix • Catalogue didactique 2008-2009 • Schneider Electric Th e future is looking more and more electric, powered

Schneider Electric and Education

Energy and

infrastructure

IndustryBuilding Residential

Together, we build up a future for the young people

Our background in the industrial and commercial sectors and our close collaboration with the

educational world (teachers, students, school boards, school inspectors) show our willigness to

share a global vision of techniques and technologies in the rapidly evolving world of electricity with

technical, secondary and higher education.

Our Social Responsability

We have been committed for many years to advancing the successful integration and training of

young people. These actions are undertaken in many of the countries in which the group is present

and then relayed througout the world, principally throught its foundation.

Solutions for the 4 markets

Schneider Electric's ambition is to constantly follow its markets and their evolutions thus enabling it

to develop new technology in the fields of security and safety, comfort, communications, productivity

and energy efficiency.

Page 4: catalogue > 2008-2009 - Schneider Electric · PDF fileGuide de choix • Catalogue didactique 2008-2009 • Schneider Electric Th e future is looking more and more electric, powered

General contents

Educational equipment Pages

1 - Electrical energy

distribution

LV switchboard for professional school 6

LV switchboard for professional university 7

Earhing diagram (ED) benches 8

Protection discrimination bench 9

Valhabilis : elctrical skills awareness kit 10

Securis case 10

Habilis system 11

Building training sets 12

Konnex modular offer 14

Containment cabinet 15

Industrial component wiring bench 15

2 - Power control

Motor starter units 18

Motor starter bench 19

Speed controller and motor for training 20

Altivar speed controller training bench 21

Powder brake speed controller bench 22

3 - Energy and environment

quality

Soleolis : solar panel and wind turbine 26

Didalub : management of public lighting 27

Ventilation system 28

Reactive energy compensation 29

Harmocem : elctrical network interference 30

Harmotris : 3-phase network harmonic interference 31

Min-Harmotris : haromincs interference in a 3-phase 32

5 - Automation : date capture

and processing

Detection workshop 36

Analogue sensor bench 37

TSXBT console 38

Teaching PLC 39

Automation modular offer 40

Pneumatic manipulator with rotary base 41

Zelio case 42

Traffi c control 42

Lift 43

Hanged cage surface treatment equipment 43

Display panel 44

Automatic door 45

Numerical axis 46

Gafcet : training software 47

6 - Automated systems and

communication

Communication case 50

Xylophonis : brushless axis 51

5-axis manipulator 52

Formatris : automatic part sorting system 53

Tapiris : sorting belt 54

Pneumatic revolving transfer machine 55

Surface treatment 56

Vertical warehouse 57

Handling system 58

Percetris : automated machine tool 9

7 - Miscellaneous

Training courses 62

Technical publications 63

Internet websites 64

Index 66

3General contents • Educational equipment catalogue 2008-2009 • Schneider Electric

Page 5: catalogue > 2008-2009 - Schneider Electric · PDF fileGuide de choix • Catalogue didactique 2008-2009 • Schneider Electric Th e future is looking more and more electric, powered

Electrical energy distribution • Educational equipment catalogue 2008-2009 • Schneider Electric

Electrical energy distribution

4

Page 6: catalogue > 2008-2009 - Schneider Electric · PDF fileGuide de choix • Catalogue didactique 2008-2009 • Schneider Electric Th e future is looking more and more electric, powered

Electrical energy distribution • Educational equipment catalogue 2008-2009 • Schneider Electric

Contents

LV switchboard for professional school teaching 6

LV switchboard for professional university school teaching 7

Earthing diagram (ED) benches 8

Protection discrimination bench 9

Valhabilis: electrical skills awareness kit 10

Securis case 10

Habilis system 11

Building training sets 12

Konnex modular offer 14

Containment cabinet 15

Industrial component wiring bench 15

Products comply with European Directives

Compliance report provided on request

All our products include:

@ hard copy of the technical manual and practical exercise book,

@ CD with the same documents in a PDF format and the PLC applications.

55

Electrical energy distribution

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6 6 Electrical energy distribution • Educational equipment catalogue 2008-2009 • Schneider Electric

Electrical energy distribution

Electrical and

mechanical data

@ Power supply: 400 V 3-Ph + ground

@ Dimensions (H x W x D) - weight: 2310 x 1000 x 530 mm - 214 kg

Main industry

@ Electrotechnical professional school

Other industries

@ Other professional school or high school

sections or electrotechnical professional

university school

Package description

This cabinet is used to:@ perform cabling and accreditation tasks with intervention on busbars,

@ take measurements (current, phase-to-ground and phase-to-phase voltage,

active, reactive and apparent power, power factor, phase order, active,

apparent and reactive energies…),

@ take measurements using an oscilloscope and hook-on ammeter,

@ distribute electrical energy on 6 separate feeders.

It can be supplied in a mounted, non-cabled version delivered with an

“Accessories” kit to carry out cabling operations.

“Accessories” kits (containing wires, lugs, connectors and ducts) and “tool” kits

(containing screwdriver, clamps, hex head keys) are proposed as options.

In the workshop, the cabinet will be used to supply:@ systems separately,

@ the spatial production area (3D cells),

@ the panel-builder’s workstations,

@ a lighting area,

@ the cabinet cabling stations,

@ the “study” zone with the microcomputers.

Teaching objectives

@ Technical training and equipment

study

@ Supervision and monitoring of distribution

@ Energy management

To order MD1AA720: cabled LV switchboard

MD1AA720NC: non-cabled LV switchboard

MD1AA728: Accessories kit

MD1AA728P4: Accessories kit (Q = 4)

MD1AA729: Tool kit

LV switchboard for professional school teaching

This cabinet contains:@ a main power supply,

@ a residual current device at the head and a

switch-disconnector with visible breaking,

@ a busbar,

@ a measurement unit equipped with a configurable

alarm device,

@ an emergency stop device on the cabinet and the

possibility of remote installation of at least one

other emergency stop point,

@ feeder control using ON/OFF pushbutton +

indication,

@ connection of power supplies and feeders at the

back of the cabinet,

@ cabinet access from the front and back (for

exercises and accreditation),

@ a light beacon at the top to indicate power on,

@ safety devices conform to current standards

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7 Electrical energy distribution • Educational equipment catalogue 2008-2009 • Schneider Electric

Electrical energy distribution

Electrical and

mechanical data

@ Power supply: 400 V 3-Ph + neutral + ground

@ Dimensions (H x W x D) - weight: 2450 x 1100 x 530 mm - 240 kg

Main industry

@ Electrical engineering professional university

school

Other industries

@ Other electrical engineering sections for

professional schools and professional high

schools

Package description

This cabinet is used to:@ perform accreditation tasks with intervention on busbars,

@ take measurements (current, phase-to-ground and phase-to-phase voltage,

active, reactive and apparent power, power factor, phase order, active,

apparent and reactive energies…),

@ organise and manage a worksite,

@ modify an installation (add one or more feeders),

@ compensate reactive energy.

Composition of the Prisma Plus cabinet:@ main and emergency power supplies,

@ 2 switch-disconnectors with visible breaking, rating 100 A,

@ 2 circuit-breakers - source changeover switches, rating 100A, motorised,

equipped with an adjustable residual current relay, with electrical and

mechanical locking, withdrawable controlled remotely,

@ 2 Powerclip busbars,

@ RCP phase and RCU voltage control relays,

@ 4 feeders: 4P 63A, 3P 32A, 1-Ph 16 A and 10A,

@ TSX57 PLC Web coupler for html supervision.

Teaching objectives

@ Technical training and equipment

study

@ Supervision and monitoring of distribution

@ Energy management

To order MD1AA730P: LV switchboard for teaching

MD1AA738: UPS option

MD1AA739: compensation enclosure

LV switchboard for professional university school teaching

compensation enclosure

front view

Can be associated optionally:@ a reactive energy compensation enclosure

(18 capacitors 24.6 micro Farad 600 volts)

delivered with step control contactors,

@ a 1 kVA communicating UPS kit for a feeder

with backed-up power supply.

open rear view

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8 8 Electrical energy distribution • Educational equipment catalogue 2008-2009 • Schneider Electric

Electrical energy distribution

Earthing diagram (ED) benches

Electrical and

mechanical data

@ Power supply: 400V (3-phase +N+ ground) / <4kVA

@ Dimensions (H x W x D) - weight: 1950 x 700 x 600mm - 152kg

Main industry

@ Electrical engineering

Other industries

@ Civil engineering

@ Mechanical engineering

Package description

This bench shows the reasons for European Community regulations and

standards in force regarding personal safety for TN and TT ratings (on one side)

and IT ratings (on the other).

The bench includes:

@ a distribution architecture diagram on each side,

@ three single- or 3-phase receivers (represented diagrammatically and

simulated by charges installed in the bottom of the bench,

@ protection by thermal magnetic or differential circuit breakers,

@ differential switches and contactors,

@ power resistors in the base of the bench connected to safety sockets,

@ a set of flexes with safety plugs,

@ a permanent insulation monitor for IT status (TR22 or XM200).

The permanent insulation monitor is used to measure overall mains resistance

and earth capacity.

In version XM200, XD301 sensors built into the structure are used to detect

faults automatically.

Version TR22 has an optional kit with clips-on ammeter, an XGR leakage current

generator and an XRM receiver to complete fault study and detection.

Teaching objectives

@ Study the theory of neutral

point connection

@ Highlight the basic rules for protection of

low voltage distribution in each earthing

diagram (neutral point connection)

@ Enable automatic detection of a faulty

starter unit (version XM200)

To order MDG99603: Version XM200

MDG99605: Version TR22

MDG99609: Fault detection kit for TR22

face TT/TN

face IT

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9 Electrical energy distribution • Educational equipment catalogue 2008-2009 • Schneider Electric

Electrical energy distribution

Protection discrimination bench Package description

The protection discrimination in low voltage distribution bench is wheeled and

includes:

@ 2 separate working surfaces, one to study the current discrimination and the

other to study the chronometric discrimination,

@ circuit breakers with different tripping curves (B, C and D),

@ a set of safety wires,

@ 220V/48V isolation transformers in the base to power the bench and limit the

energy during the faults caused deliberately for study purposes,

@ a set of coils with an impedance calculated for current discrimination,

@ a rheostat to circulate a fault current for chronometric discrimination,

@ a safety device to open the protection panels.

To order MDG99610: Discrimination bench

Teaching objectives

@ Understand the operating

principles of thermal magnetic circuit

breakers (trip curves and break capacity)

@ Implement discrimination between

upstream and downstream protection

@ Understand the causes and effects

of short-circuit currents

Electrical and

mechanical data

@ Power supply: 230V single phase + ground / <3.2kVA

@ Dimensions (H x W x D) - weight: 1950 x 700 x 700mm - 150kg

Main industry

@ Electrical engineering

Other industries

@ Civil engineering

@ Mechanical engineering

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10 10 Electrical energy distribution • Educational equipment catalogue 2008-2009 • Schneider Electric

Electrical energy distribution

Valhabilis: electrical skills awareness kit

To order MD1AA630: Valhabilis

MD1AA639: NV and PPE Set

MD1AG630: Valhabilis with NV and PPE Set

Electrical and

mechanical data:

@ Power supply: 230V single phase + ground / <50VA

@ Dimensions (H x W x D) - weight: - distribution kit:

450 x 390 x 310mm - 10kg

- motor kit:

450 x 390 x 310mm - 13kg

Main industry

@ Mechanical engineering

Other industries

@ Civil engineering

@ Electrical engineering

@ Industrial technology

Teaching objectives

@ Identify electrical hazards

@ Study the electrical energy chain

Package description

Valhabilis consists of two complementary kits representing an electrical

installation in an equipment room. They are designed to familiarise

non-electrotechnical students “ courses” against electrical hazards.

The “skills training” approach should enable those in the e.g. energy and fluids,

industrial maintenance or electronics fields to perform non-electrical operation

in the vicinity of live voltage:

@ connection work in the vicinity of live voltage,

@ adjustment and measuring work,

@ replacement operation,

@ intervention following a fault in a control and power circuit,

@ equipment commissioning.

The “electrical distribution” kit includes a small electrical panel powering standard

sockets for measuring and connection work.

The “motor” kit, designed to be connected to the first kit, is used to work on a

motor starter unit (e.g., its fan) to check and maintain the electrical circuit in

compliance with relevant standards.

There is an optional pack with a no-voltage (NV) multimeter, padlocking device

and personal protection equipment (PPE) (gloves, face guard) to work in

compliance with safety standards.

Securis case

Electrical and

mechanical data

@ Power supply: 230V single-phase + ground / 40VA

@ Dimensions (H x W x D) - weight: 520 x 380 x 150mm - 7kg

Main industry

@ Electrical engineering

@ Industrial technology

Teaching objectives

@ Safety awareness

@ Learn how safety devices (differential circuit

breaker) work to counter electrical and

mechanical hazards.

To order MD1VSE1F: 1 Case

MD1VSE5F Set of 5 cases

Package description

Securis is a kit built in a case showing all the included industrial components,

comming with all the leads required to operate them.

Securis simulates a machine with a safety door to study protection functions in

the following situations:

@ power failure and restoration,

@ cover opening during operation,

@ insulation fault and contact with live part.

A built-in transformer is used for all 24V operations.

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11 Electrical energy distribution • Educational equipment catalogue 2008-2009 • Schneider Electric

Electrical energy distribution

Habilis system

Electrical and

mechanical data:

@ Power supply: 400VDC 3-phase + N + ground / 1kVA

@ Dimensions (H x W x D) - weight: - main cabinet:

2250 x 800 x 750mm - 165kg

- operating section:

600 x 600 x 600mm - 43kg

- PLC panel:

1150 x 340 x 430mm - 15kg

Main industry

@ Electrical engineering

Other industry

@ Mechanical engineering

To order MD1AA513: Cabinet and control box

MD1AA514: Kneader operating section

MD1AA516: PLC Panel

MD1AA518: NV and PPE kit

Teaching objectives

@ Undertake practical exercises

relating to tasks requiring electrical skills and

complying with UTE C 18-510 regulations

@ Understand the problems of padlocking in

industrial systems

@ Carry out maintenance and repair operations

in the electrical cabinet

@ Study an industrial system.

Package description

This industrial equipment is designed for applying the regulations, procedures and

work methods to qualify for a certificate in electrical hazards skills in compliance with

European Community regulations.

Based on an industrial kneader model, the equipment is used to study a typical

technical system in the food industry implementing a process which may require

uninterrupted operation.

Main cabinet with control boxMounted on an aluminium rail structure with wheels and stabiliser feet, it includes:

@ externally controlled padlocking isolator, padlocking circuit breaker,

@ power distribution by busbars protected by a removable screen,

@ 24VAC control and signal circuits,

@ three padlocking starter units:

_ blade motor starter (Altivar speed controller backed up by a single-phase UPS),

_ cover motor starter (reversing contactor),

_ heating starter unit,

@ freestanding for mounting and wiring an extra circuit.

Kneader operating sectionThis small-scale industrial kneader is designed for maintenance operations (sensor

adjustment, motor terminal verification) and develops a torque of 3.64Nm at full load.

The kneader includes:

@ a device to open and close the tub lid,

@ a kneading blade,

@ heating by electrical elements,

@ sensors and detectors required for operation,

@ two 90W motors, (blade rotation and lid opening).

PLC panelThis is equipped with:

@ Magelis operator dialogue panel,

@ TSX Micro automated control (discrete 16 I/12 O and Analogue 8 I/1 O) for

kneader speed and ingredient heating cycle control.

VAT and PPE kitOptional kit with a multimeter (VAT), padlocking device, beacon, tools and personal

protection equipment (PPE) (gloves, face guard) to work in compliance with safety

standards.

cabinet

kneader cabinet with PLC panel

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12 12 Electrical energy distribution • Educational equipment catalogue 2008-2009 • Schneider Electric

Electrical energy distribution

MDG99122 set components

Building training sets

Electrical and

mechanical data

@ Power supply: 230V 50Hz / < 15A

@ Dimensions of storage boxes (L x W x D): - weight: 470 x 430 x 250mm - 20kg

Main industry

@ Civil engineering

Other industry

@ Electrical engineering

Teaching objectives

@ Study and implement the

components of an electrical installation in

residential and small tertiary sector premises.

To order MDG99120: Set for 3D cubicle

MDG99121: 1-2 room housing set

MDG99122: 1-2 to 3-4 room upgrade set

MDG99123: Small tertiary upgrade set

MDG99126: Package of sets 121 to 123

Package description

Coffret îlot-ITThese sets designed for studying and implementing the components they

contain can be used in two different ways for:

@ Study and operational implementation of the products with three crosscutting sets of increasing complexity: _ Set MDG99121 for functions in 1-2 room housing,

_ Set MDG99122 upgrading the first for functions in 3-4 room housing,

_ Set MDG99123 used with the first two for studying the main functions in

small tertiary sector premises.

The sets comprise components built into IP2X training boxes

They are supplied with a set of flexes for connection to safety sockets.

They can be implemented on a table, plate or slide panel.

@ Integration into 3D cubicleTrainees who have learned the theory of the functions can use the MDG99120

set to build a typical installation with proprietary products in a 3D cubicle.

MDG99120 set components

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13 Electrical energy distribution • Educational equipment catalogue 2008-2009 • Schneider Electric

Electrical energy distribution

Building training sets

Designation 1-2 room 3-4 room Small tertiary

3Delement

MDG99121 MDG99122 MDG99123 MDG99120 Counter 1 1 “Opale” panelwith circuit breaker

1 1

“Opale” panel3 rows of 13 modules

1

Circuit breaker (10 and 16A) 4 2 5 11 30mA differential 1 2 circuit breaker (16A)Remote switch

2 2

Master control add-on 1 1 Programmable 1 1 timerModular contactor

1 4 5

Timer 2 2 Switch-off warning 1 1 Light-sensitive switch 1 1 Load shedding device 1 1 2-way switch 5 2 7 Push button 6 6 Illuminated button 3 3 Double button 1 1 10/16A 2P + ground socket 4 2 6 20A socket 1 Illuminated points box 4 5 Sockets 10 20A wire output box 2 Blue recessing box 50

Functions and products comprised in sets

MDG99121 set components

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14 14 Electrical energy distribution • Educational equipment catalogue 2008-2009 • Schneider Electric

Electrical energy distribution

Konnex modular offer

Electrical and

mechanical data

@ Power supply: 230 V 1Ph + ground / 200 VA

@ Dimensions (H x W x D) - weight: 780 x 650 x 1200 mm - 50 kg

Main industry

@ Electrotechnical, energy, home automation

Other industries

@ Electronic

Package description

This product is used to discover the advantages offered by an installation

designed to monitor and manage the utilities of a tertiary or residential building.

The bench is used to simulate a home automation installation. It is made up of

an aluminium rack on which the teaching components are fitted connected on

safety sockets.

The products provided are used to perform functions such as:

@ controlling roller blinds,

@ controlling and dimming lighting,

@ controlling 230V 16A actuators,

using standard pushbuttons, with flush action, multi-function, an infra-red remote

control and a presence detector.

These components are connected to one another via the Konnex bus conforming

to international standard ISO/IEC 14 543-3.

The functions are configured from a PC using the ETS 3 software (marketed by

the KNX association on its web site: www.knx.org).

Teaching objectives

@ Analyse the functions and

principles of a home automation

installation on Konnex bus

@ Perform component cabling

@ Configure the system according

to various scenarios

To order MD1AAKNXBA: Konnex bench

MD1AAKNXST: Kit with station

MD1AAKNXET: Kit with screen

To discover the Konnex system, we also propose

2 teaching kits.

@ MD1AAKNXST containing a power supply, a

light dimmer, a pushbutton control, a detector and

a control station.

@ MD1AAKNXET containing a power supply, a

light dimmer, a pushbutton control, a detector and

a touch-sensitive control screen.

These kits are delivered with the ETS

implementation software.

study bench

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15 Electrical energy distribution • Educational equipment catalogue 2008-2009 • Schneider Electric

Electrical energy distribution

Electrical and

mechanical data

@ Power supply: 400V 3-phase + N + ground

@ Dimensions (H x W x D) - weight: 1470 x 700 x 350mm - 70kg

Main industry

@ Electrical engineering

Industrial component wiring bench

Electrical and

mechanical data

@ Power supply: 400V 3-phase + N + ground / < 2.2kVA

@ Dimensions (H x W x D) - weight: 1900 x 1050 x 750mm - 140kg

@ Test cabinet: dimensions (H x W x D): 1000 x 800 x 300mm

Main industry

@ Electrical engineering

Teaching objectives

@ Implement an electromagnetic

plate in a safe environment

@ Link the plate to an operating part

@ Run tests with all safety measures.

To order MD1AA200: IC wiring bench

MD1AA209: Plate set

for wiring

Package description

The bench includes:

@ a test cabinet for the plates wired by trainees,

@ an operating unit (compressor, fan, resistors),

@ a wiring plate at the back of the structure for the pneumatic components.

The test cabinet has a transparent door and is equipped with buttons, lamps and

switches for trainees to control their work.

Operation of the enclosed equipment will be done according to the relevant

requirements relative to live apparatus.

The bench includes an option with a set of hardware for building a control plate.

This option includes: switch, circuit breaker, power contactor, auxiliary contactor,

thermal relay.

Teaching objectives

@ Run electrical tests without coming

into contact with live parts

@ Implement an electromagnetic equipment in

a safe environment.

To order MD1AA685: Containment

cabinet with 4 sets of telequick

plates and plug-in connectors

Package description

An indispensable feature in “equipment prototypes and production” electrical

engineering workshops, this cabinet is used for trainees to power equipments

with all the requisite protection devices as per the recommendations in

documents on “tests and work in live voltage areas”.

The equipment offers the following functions:@ electrical assembly test voltages only live if the cabinet door is closed

(400V and 24V),

@ lock switch for maintenance operations by authorised staff allowing for live

voltage when the door is open,

@ removable protection and control unit,

@ trainee plate powering by safety terminals,

@ trainee quick panel connections,

@ exterior connections by safety

terminals (2 motor outputs).

Containment cabinet

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Power control • Educational equipment catalogue 2008-2009 • Schneider Electric

Power control

16

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Power control • Educational equipment catalogue 2008-2009 • Schneider Electric

Contents

Motor starter units 18

Motor starter bench 19

Speed controller and motor for training 20

Altivar speed controller training bench 21

Powder brake speed controller bench 22

Products comply with European Directives

Compliance report provided on request

All our products include:

@ a hard copy of the technical manual and practical exercise book

@ a CD with the same documents in a PDF format and the PLC applications.

Power control

17

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18 18 Power control • Educational equipment catalogue 2008-2009 • Schneider Electric

Power control

Motor starter units

Electrical and

mechanical data

@ Power supply: - rated power of motor

(not included): 1,5 kW

- remote-control circuit voltage:

24VAC, 50 Hz

- rated voltage of power circuits:

400V 3-phase + N + ground 50Hz

@ Dimensions (H x W x D) - weight: 400 x 600 x 800mm - 15kg

Main industry

@ Electrical engineering

Other industries

@ Mechanical engineering

@ Industrial technology

Teaching objectives

@ Study and work out motor starter

unit diagrams

@ Understand the gear and differences in

implementation

@ Build power control equipment.

To order MD1AA740: Basic set

MD1AA740T: Additional TeSys U set

MD1AA740V: Additional speed controller set

MD1AA529LT: Motor for teaching 0,75kW, 400/690 V

Package description

Electromechanical trainees use this package to design, mount, wire

and repair power control equipment.

The electromechanical and electronic parts are used to study the functions

relative to:

@ isolation and disconnection,

@ control and switching,

@ short circuit protection,

@ overload protection.

The basic set includes:

@ a kit with plate and wiring parts,

@ a 24VAC power supply kit,

@ a set of protections and contactors for:

_ direct on line starter, reversing starter,

_ 1 or 2-way star delta starter.

The additional TeSys U set includes:

@ a kit to build an integrated, modular light-implementation direct on line

starter and reversing starter.

The additional speed controller set includes:

@ an Altivar speed controller,

@ a soft starter,

@ Power Suite software.

speed controller set

TeSys U set

basic set motor for teaching including a powder brake load

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19 Power control • Educational equipment catalogue 2008-2009 • Schneider Electric

Power control

Motor starter bench

To order MD1AA540: Motor starter bench

Teaching objectives

@ Study typical diagrams of electro-

mechanical and electronic motor

starter units

@ Combine power control elements

@ Measure circuit voltages and currents

@ Calculate torque, power and energy

@ Study protection.

Electrical and

mechanical data

@ Power supply: 400V 3-phase + N + ground / 2kVA

@ Dimensions (H x W x D) - weight: 1950 x 700 x 700mm - 190kg

Main industry

@ Electrical engineering

Other industries

@ Mechanical engineering

@ Industrial technology

Package description

The motor starter bench includes:

@ two separate and independent pannels with industrial components linked to

safety sockets,

@ one to analyse and connect the power circuit,

@ the other to analyse and connect the power and control circuits,

@ a base with 2 units (230V AC motor - 185 W / 190V DC generator - 280 W),

@ two adjustable load rheostats,

@ a voltmeter to measure the voltage at each point of the circuit,

@ set of ampere meters for each motor phase and load,

@ set of wiring parts compliant with safety standards.

The motor starter units are built and implemented with:

@ basic function parts such as “Vario switch”, “LS1D isolator”,

“LC1/LC2 contactors”, “class 10 LRD thermal relay”,

@ multiple or built-in function parts such as “GV2 circuit breaker”,

“Integral 18”, “TeSys U motor starter” or “ATS01 starter”.

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20 20 Power control • Educational equipment catalogue 2008-2009 • Schneider Electric

Power control

Speed controller and motor for training

Electrical and mechanical

data

@ Altivar training enclosure: - power supply: 400V 3-phase + N + ground

- box dimensions (H x W x D) - weight:

550 x 550 x 300mm - 25kg

@ Altivar training set: - power supply: 230 V

- dimensions (H x W x D) - weight:

560 x 250 x 450 mm - 15 kg

Main industry

@ Electrical engineering

Other industries

@ Mechanical engineering

@ Industrial technology

Teaching objectives

@ Study the basics

@ Implement a speed controller

and control asynchronous motors

@ Study the role and purpose of settings

and configurations.

To orderMD1AA303M2: ATV31H037M2 training unit

MD1AA315N4: ATV31HU15N4 training unit

MD1AA707M3: ATV71H075M3 training unit

MD1AA715N4: ATV71HU15N4 training unit

MD1AA585: Altivar enclosure

MD1AA531: Altivar 31 training set

MD1AA529 : 0.75 kW, 230/400 V motor for teaching

MD1AA529LT : 0.75 kW, 400/690 V motor for teaching

Sets descriptions

The enclosure has handles to carry it and includes:

@ an Altivar speed controller (ATV31HU15 or equivalent),

@ circuit breaker type protection devices,

@ a controller operating diagram with testing sockets (voltage, current),

@ safety sockets connected to the I/O power circuit,

@ safety sockets connected to the I/O control circuit,

@ an Altivar adjustment panel mounted on the door,

@ a set of flexes.

Altivar training unitThe enclosure includes:

@ an ATV 31 or 71

@ a circuit breaker type protection device

@ safety sockets connected to I/O power

@ a panel board connected to I/O control

@ RJ45 connectic

Altivar training setWe propose a range of training sets for teaching:

@ a standard 180 W motor or motor with encoder,

@ a control desk (digital input and potentiometer),

@ a single-phase Altivar to discover the main

speed controller functions.

0.75 kW asynchronous motor for teaching MD1AA529This motor, delivered in a mobile protective box, is associated with a powder brake

coupler to define various load levels by a control potentiometer.

It is connected to a speed controller by means of double-shaft safety sockets.

See the photo of the motor MD1AA529LT on page 18.motor MD1AA529

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21

Power control

Power control • Educational equipment catalogue 2008-2009 • Schneider Electric

Altivar speed controllertraining bench

To orderMD1AA580: Altivar training bench

Teaching objectives

@ Control asynchronous motors

@ Learn the speed controller operating

principle

@ Learn the main speed controller settings.

Electrical and

mechanical data

@ Power supply: 230V single phase + ground / 0.4kVA

@ Dimensions (H x W x D) - weight: 480 x 790 x 450mm - 42kg

Main industry

@ Electrical engineering

Other industries

@ Mechanical engineering

@ Industrial technology

Package description

The aluminium bench is designed to study and learn safely the basics of an

electronic speed controller.

It includes:

@ an Altivar AC speed controller (ATV31H037N4 or equivalent),

@ a diagram with test and testing sockets (supply voltage, internal voltage,

motor voltage, current, speed),

@ a 0.37kW asynchronous motor with an inertia wheel,

@ a manually-adjustable mechanical braking system,

@ a set of flexes.

The working diagram shows how to connect to the safety sockets:

@ the control and signalling sequence,

@ the speed controller inputs/outputs,

@ the motor terminals.

The general control and protection sequences are pre-wired.

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22 22 Power control • Educational equipment catalogue 2008-2009 • Schneider Electric

Power control

Powder brake speed controller bench

Electrical and

mechanical data

@ Power supply: 400V 3-phase + N + ground / 2kVA

@ Dimensions (H x W x D) - weight: 1500 x 630 x 680mm - 143kg

Main industry

@ Electrical engineering

Teaching objectives

@ Drive an asynchronous motor

with a frequency converter

@ Commition speed controller

@ Study thermal protection

@ Study torque/speed laws by simulating

different loads

@ Behaviour in the braking phase.

To orderMD1AA570: Altivar bench with powder brake

Package description

The bench is designed to study an asynchronous motor drive solution by

simulating constant-, proportional- and quadratic-torque loads.

It includes:@ a 1.5 kW asynchronous motor with an inertia wheel,

@ an Altivar (ATV71U15N4 or equivalent) with braking resistance,

@ a fan cooled FRAT650 powder brake load system,

@ a TSX Micro PLC to simulate different types of loads,

@ a speed controller control sequence (selection switches and signalling lamps),

@ testing safety sockets to take data readings:

_ mains voltage and current,

_ motor voltage and current,

_ motor temperature (PT100 probe),

_ speed feedback voltage,

_ powder brake torque.

There is also a switch to simulate simple breakdowns to use the Altivar diagnostic

data (mains phase failure, motor phase short circuit).

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Power control

Power control • Educational equipment catalogue 2008-2009 • Schneider Electric

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Energy and environment quality • Educational equipment catalogue 2008-2009 • Schneider Electric

Energy and environmentquality

24

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Energy and environment quality • Educational equipment catalogue 2008-2009 • Schneider Electric

Contents

Soleolis: solar panel and wind turbine 26

Didalub: management of public lighting 27

Ventilation system 28

Reactive energy compensation 29

Harmocem: electrical network interference bench 30

Harmotris: 3-phase network harmonic interference bench 31

Min-Harmotris: harmonics interference in a 3-phase installation 32

Products comply with European Directives

Compliance report provided on request

All our products include:

@ hard copy of the technical manual and practical exercise book

@ CD with the same documents in a PDF format and the PLC applications

Energy and environment quality

25

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26 26 Energy and environment quality • Educational equipment catalogue 2008-2009 • Schneider Electric

Energy and environment quality

Soleolis: solar panel and wind turbine

Electrical and

mechanical data

@ Power supply: 230 V 1Ph + ground / 200 VA

@ Dimensions (H x W x D) - weight: 1320 x 770 x 1700 mm - 130 kg

Main industry

@ Technical high school

Other industry

@ Electrotechnical, energy

Teaching objectives

@ Analyse the energy management

principles from electrical production of

a solar panel or wind turbine

@ Storage principle and use of electrical energy.

To order:MDG99215: Complete system

Package description

This product, mainly intended for technological high school sections, is used to

discover energy production by solar panel or wind turbine.

A solar panel with voltaic technology and a surface of 1 m2, retrieves an energy

equivalent to 100 Watts that is stored in a battery to supply a simple lighting type.

This system is completed by a wind turbine body driven by an asynchronous

motor to simulate wind energy production.

A speed controller simulates various wind strengths for a maximum production of

350 Watts. However, the wind turbine can be used with these blades outside.

A small Twido PLC can be used to combine production either in islands

(autonomy) or via the utility network.

The proposed teaching relies on:@ identification of the equipment,

@ sizing of the solar installation,

@ calculation of dampening,

@ utility connection,

@ management of battery safety,

@ measurement of autonomy.

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27 Energy and environment quality • Educational equipment catalogue 2008-2009 • Schneider Electric

Energy and environment quality

Didalub: management of public lighting

Electrical and

mechanical data

@ Power supply: 230 V 1Ph + ground, 3.2 kVA

@ Dimensions (H x W x D) - weight: - cabinet

1950 x 900 x 660 mm - 220 kg

- enclosure:

810 x 700 x 360 mm - 50 kg

Main industry

@ Electrotechnical professional

university school

@ Electrotechnical technical high school

@ Energy and environment technical

high school

Other industry

@ All environmental and energy industries

To orderMDG99300: complete package

MDG99309: Lubio enclosure support trolley

Teaching objectives

@ Discover and implement

management and saving of energy

@ Study the quality of the electrical network

@ Study protection of people and equipment.

Package description

The Didalub system is a device designed to reproduce management of the lighting

of an urban zone and to study its electrical consumption and protective devices.

The system is made up of a cabinet with various types of lamps and an enclosure

incorporating the Lubio VRI type product with a power of 3 kVA, used to:

@ start up lighting,

@ switch lighting on or off according to the geographical location of the site,

@ move progressively from normal lighting to “economic” lighting,

@ prepare a power balance and study energy metering to highlight energy savings.

The package is delivered as standard with:@ a software CD and its interface,

@ 20 to 20 000 luxmeter.

The cabinet consists of a set of lamps

representative of public lighting, namely a lighting

column, high pressure sodium and metal iodide

lamps.

These lamps are installed in ramps with various

cable lengths.

Measurement points allow access to current and

voltage information for the various lighting ramps.

The Didalub system is used to treat the following

subjects:

@ on-line voltage drop (depriming of lamps) and

influence of cable cross-section and length,

@ energy management and savings,

@ lighting lamp technologies,

@ light flux setting (luxmeter),

@ operation of protective devices (short-circuit,

overloads, surge arrester),

@ network quality: measurement of qualitative and

quantitative electrical lords in reduced and nominal

mode upstream and downstream or directly.

lamp cabinet

Lubio enclosure

open Lubio enclosure

open lamp cabinet

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28 28 Energy and environment quality • Educational equipment catalogue 2008-2009 • Schneider Electric

Energy and environment quality

Ventilation system

Electrical and

mechanical data

@ Power supply: 40 V 3Ph + N + ground / 0.75 kW

@ Dimensions (H x W x D) - weight:2500 x 1200 x 850 mm - 185 kg

Main industry

@ Electrotechnical engineering

Other industry

@ Industrial technology

Teaching objectives

@ Discover and use the specific

features of an Altivar for the ventilation

application

@ Configure and set the Altivar speed controller

@ Compare the energy consumptions.

To orderMD1AA750A2: Bench with Altivar 21

MD1AA750A6: Bench with Altivar 61

Package description

The Altivar 21 or 61 controller is a frequency converter for three-phase

asynchronous motors dedicated to the most common fluid management

applications in industrial and tertiary buildings: ventilation, air-conditioning and

pumping.

Altivar reduces building operating costs by optimising energy consumption, while

also enhancing user comfort.

Functions:

@ energy saving law, quadratic law,

@ automatic compensation with speed search,

@ adaptation of current limitation as a function of speed,

@ elimination of noise and resonance by means of chopping frequency,

adjustable as per rating up to 16 kHz in operation and at random modulation,

@ Energy and operating time counter,

@ Detection of fluid absence and zero flow rate, flow rate limitation.

This system is equipped with a motorised fan of

a power of 0.75 kW that creates an air movement

via a ventilation duct.

The motorised fan is managed by:

@ direct power supply with air flow management

by a manual valve,

@ by an Altivar 21 or 61 speed controller, adapting

speed to reach the required air flow rate at the

duct outlet.

A measurement device is used to compare the

flow rates and the power consumed, so as to

evaluate the performance obtained with these two

control types.

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29 Energy and environment quality • Educational equipment catalogue 2008-2009 • Schneider Electric

Energy and environment quality

Reactive energy compensation

Electrical and

mechanical data

@ Power supply: 230V single-phase + ground / <3.2kVA

@ Dimensions (H x W x D) - weight: - cabinet:

950 x 600 x 300mm - 70kg

- lamp box:

420 x 800 x 300mm - 18kg

Main industry

@ Electrical engineering

Teaching objectives

@ Modify, identify and rectify the

power factor in an installation

@ Highlight and study the influence of:

- harmonics phenomena on capacitors

- inrush currents when capacitors are

switched on

@ Implement suitable solutions.

To order MDG99160: REC boxes

MD1AG169: Support carriage option

Package description

This product representing a reactive energy capacitor installation includes:

@ line and outphasing reactors,

@ outphasing linear loads to vary the installation’s power factor,

@ a Varlogic varmeter,

@ a reactive energy multiple step capacitor system controlled by varmetric relay,

@ a static contactor to limit the capacitor inrush current,

@ a non-linear load system to highlight anti-resonance phenomena from

harmonics circulating in the capacitors,

@ a correcting device with an anti-resonance reactor,

@ an operating diagram with controls on the box door.

NotesMeasurements and practical exercises require the use of a universal RMS

controller or special instruments such as harmonics analysers.

Lamp box

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30 30 Energy and environment quality • Educational equipment catalogue 2008-2009 • Schneider Electric

Energy and environment quality

Harmocem: electrical network interference bench

To order MDG99150: Complete harmocem bench

MD1AG150H: Harmocem bench with LF analyzer

MDG99158: Support carriage option

MDG99159: Active filter option

MDG99198: HF spectrum analyzer

Electrical and

mechanical data

@ Power supply: 230V AC + ground single phase / <1.5kVA

@ Dimensions (H x W x D) - weight:- Electrical cabinet with EMC pre equipment:

810 x 700 x 350mm - 60kg

- Box with loads (lamps - asynchronous motor):

750 x 700 x 330mm - 42kg

- Active filter:

225 x 340 x 340mm - 8kg

Main industry

@ Electrical engineering

Other industry

@ Mechanical engineering

Teaching objectives

@ Identify the harmonics generated

by different receivers

@ Identify interference due to the cohabitation

of low and high currents (EMC)

@ Implement the correct solutions using the

relevant wiring rules.

Package description

The package includes 2 boxes for reproducing interference phenomena

occurring in an industrial environment and assessing the performance of the

solutions used.

The control box includes:@ an electrical distribution structure,

@ a speed controller,

@ products providing EMC solutions (filters, capacitors, reactors or capacitance),

@ a selection list of components to be used for the relevant solution testing

sockets to take the readings required for practical exercises.

The loads box includes:@ non-linear loads (power controllers, lamps, fluorescent tubes…) to illustrate

harmonics phenomena,

@ a loaded asynchronous motor with speed control to study phenomena related

to EMC.

Active filter optionAn active filter (3A rated compensation) to complete the study of anti-harmonics

solutions

(2nd to 25th harmonics rank spectrum)

It has been designed for an easy connection to the electrical cabinet.

NotesOptimal use of this bench requires a spectrum (HF) and harmonics (LF)

analyser.

loads box

active filter

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31 Energy and environment quality • Educational equipment catalogue 2008-2009 • Schneider Electric

Energy and environment quality

Harmotris: 3-phase network harmonic interference bench

To order MDG99190: Harmotris bench

MDG99159: Active filter option

MD1AG190H: Bench with LF analyser

MDG99198: HF spectrum analyzer

Teaching objectives

@ Study problems of electrical

interference in a 3-phase installation

@ Implement the relevant solutions

@ Analyse the third harmonic and neutral

heating phenomenum.

Electrical and

mechanical data

@ Power supply: 400V 3-phase + N + ground / <3.3kVA

@ Dimensions (H x W x D) - weight: 1860 x 900 x 570 mm - 230 kg

Main industry

@ Electrical engineering

Package description

The wheeled bench consists of an electrical cabinet and a box with lighting

circuit loads.

It has 2 separate power lines representative of a theatre hall to control a

lighting circuit and motorised scenery control circuit.

The cabinet includes:@ protection circuit breakers and differentials,

@ line reactors: 10 and 15mH,

@ anti-harmonics reactors: 16 and 45mH,

@ resonance reactors: 122mH,

@ capacitors: 600V 25mF,

@ an isolating transformer: 400/240V, 2kVA,

@ an Altivar speed controller for 1.5kW motor,

@ a selection list of components to be used for the relevant solution,

@ a panel to measure and adjust lamp power.

The box at the bottom of the bench includes:@ a lighting ramp with three 500W halogen bulbs,

@ a ramp of fluorescent, fluocompact or induction lamps,

@ two fans to cool the surrounding air,

@ a temperature monitoring probe.

A harmonics analysis device is required for exercises designed for students

taking electrotechnical higher vocational education

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32 32 Energy and environment quality • Educational equipment catalogue 2008-2009 • Schneider Electric

Energy and environment quality

Min-Harmotris: harmonics interference in a 3-phase installation

To order MDG99195 : Min-Harmotris cabinet

MD1AG195 : Cabinet with measuring device

Electrical and

mechanical data:

@ Power supply: 400V 3-phase + N + ground / <1.2kVA

@ Dimensions (H x W x D) - weight: 1150 x 900 x 450mm - 80kg

Main industry

@ Electrical engineering

Teaching objectives

@ Study the problems of harmonics in

a 3-phase installation

@ Analyse third harmonic and neutral heating

phenomenum

@ Implement and evaluate the impact of

solutions.

Package description The Min-Harmotris bench is an electrical cabinet consisting of a lighting power supply line with:@ protection circuit breakers,

@ a lightning arrester device,

@ a ramp of halogen lamps,

@ a ramp of fluorescent, fluo compact or induction lamps,

@ a transformer and inductors,

@ a testing points strip,

@ a lamp selection and adjustment panel,

@ a cabinet air extraction device.

The teaching method targeting electrotechnical students is designed for a

gradual approach to problems relative to the third or multiple of three harmonics

with identification of neutral heating.

@ viewing and accounting for the phenomena,

@ implementation of solutions with anti-harmonics filters,

@ study of the conductor section bearing in mind the recommendations of the

new NFC1500 standard.

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33 Energy and environment quality • Educational equipment catalogue 2008-2009 • Schneider Electric

Energy and environment quality

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Automation: data capture and processing • Educational equipment catalogue 2008-2009 • Schneider Electric

Automation: data capture and processing

34

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Automation: data capture and processing • Educational equipment catalogue 2008-2009 • Schneider Electric

Contents

Detection workshop 36

Analogue sensor bench 37

TSXBT console 38

Teaching PLC 39

Automation modular offer 40

Pneumatic manipulator with rotary base 41

Zelio case 42

Traffic control 42

Lift 43

Hanged cage surface treatment equipment 43

Display panel 44

Automatic door 45

Numerical axis 46

Grafcet - training software 47

Automation: data capture and processing

35

Products comply with European

Directives

Compliance report provided on

request

All our products include:

@ a hard copy of the technical

manual and practical exercise

book

@ a CD with the same documents

in a PDF format and the PLC

applications

Products with PLC include the PC

cable.

Extra cables can be ordered with the

following references:

MD1AE030: TSX-PC USB cable kit

MD1AE031: TSX-PC Serial cable kit

The PL7 Micro, PL7 Pro and XBTL

1000 software is not included

(unless otherwise stated).

To order the software, use the

following references:

FSACSACDENS TP7M: PL7 Micro licence (10 workstations)

FSACSACDENS XP7P: PL7 Pro licence (Site)

FSACSACDETUTYM: Unity Pro licence (10 workstations)

FSACSACDESUTYXL: Unity Pro licence (Site).

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Automation: data capture and processing

Detection workshop

Electrical and

mechanical data

@ Power supply: 230V single phase + ground

@ Dimensions (H x W x D) - weight:- box:

170 x 260 x 230mm - 5kg

- grooved plate:

80 x 760 x 460mm - 8kg

- parts and target kit:

130 x 420 x 380mm - 8kg

- sensor kit:

130 x 520 x 420mm - 5kg

Main industry

@ Industrial technology

Other industries

@ E lectrical engineering

@ Mechanical engineering

Teaching objectives

@ Study the principles of industrial

detection

@ Learn about detection technologies

@ Implement sensors.

To order MD1AA501: Full detection workshop (MD1AA500,

MD1AA502, MD1ACAVR)

MD1AA500: Grooved plate and parts kit

MD1AA502: Sensor case

MD1AA509: Sensor kit

MD1ACAVR: Power supply box

Package description La plaque rainurée permet de : The grooved plate is used to:

@ position sliding vices on an Y-axis rail (460mm long) in relation to the X-axis

(600 travel),

@ quickly mount and dismantle the sensors and targets,

@ measure the detection distances with graduated rulers.

The parts kit includes:@ two quick-opening and tight-screwing vices,

@ two vice-raising supports also used as reflector holders,

@ a vice with a 75 opening and screw-tightening (M12) to hold the targets,

@ a 15°, 30°, 45°, 90° cam for tests with limit switches,

@ a set of steel, aluminium and brass targets for inductive sensors,

@ a set of targets for metallic colour, cardboard, reflecting strip, glass, mirror

and neutral reflection,

@ a set of reflectors and cylindrical targets,

@ a set of coloured labels.

The pre-wired sensor kit includes:@ a set of limit switches to analyse rectilinear and angular movement

detection,

@ a set of inductive and capacitative sensors (in 2/3 wire technology for

material detection,

@ a set of photoelectric sensors (beam, reflex, optic fibre, background

suppression, etc.).

Power supply kit:Adjusted, supplies variable DC voltage via a 0-24V potentiometer for testing

sensor operation.

The sensors are connected to safety sockets of 2 and 4mm in diameter.

Sensor status is displayed by indicators which make real output loads

(100mA / 24V and 20mA / 24V).

Sensor kit:Three photoelectric sensors to read labels and marks and detect colours

are available as a separate option. Parts for the practical exercises on these

sensors are supplied with the parts kit.

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37 Automation: data capture and processing • Educational equipment catalogue 2008-2009 • Schneider Electric

Automation: data capture and processing

Analogue sensor bench

Electrical and

mechanical data

@ Power supply: 230V single phase + ground / < 120VA

@ Dimensions (H x W x D) - weight: 560 x 470 x 330mm - 20kg

Main industries

@ Electrical engineering

@ Mechanical engineering

Teaching objectives

@ Study and implement analogue

measurement sensors

@ Study the related electrical and electronic

assemblies

@ Study analogue-to-digital and

digital-to-analogue conversions

@ Understand PID regulation.

Package description The “analogue sensor” kit includes five workstations:@ weight measurement (plastic, aluminium or steel) by a strain gauge,

@ no-contact distance measurement with an industrial analogue photoelectric

sensor,

@ contact distance measurement with a linear potentiometer,

@ speed control (PID) with a motor and a speed controller with a

tacho-generator feedback,

@ heat control (discrete and PID) with a mini-enclosure equipped with a

heating system (lamp), temperature measurement device (PT100 probe

+ interface) and an interference system (fan).

A TSX3710 PLC (digital 16I /12O, analogue 8I / 2O) is used to control

the workstations and run them from:

@ a Magelis type terminal,

@ preset PL7 operating monitors,

@ Ethernet links (ETZ510 plug-in and HTML pages).

The discrete PLC inputs/outputs and measurement sockets can also be used

on 4mm safety terminals.

Software is provided to view speed and temperature change curves on a PC.

To order MD1AA620: Analogue sensor bench

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38 38 Automation: data capture and processing • Educational equipment catalogue 2008-2009 • Schneider Electric

Automation: data capture and processing

TSXBT console

Electrical and

mechanical data

@ Power supply: 230V single-phase + ground / < 150VA

@ Dimensions (H x W x D) - weight: 620 x 624 x 380mm - 21kg

Main industry

@ E lectrical engineering

Other industries

@ Me chanical engineering

@ I ndustrial technology

Teaching objectives

@ Use a control panel to drive an

operating section

@ Programme a TSX37 PLC using PL7 Micro,

PL7 Junior or PL7 Pro software

@ Programme a Magelis dialogue terminal using

XBTL1003 software.

To order MD1AE160: TSX Micro panel

MD1AE160ETH: TSX Micro panel with ETH plug-in

MD1AE165: M340 panel

Package descriptionThe console includes a Magelis dialogue terminal, a TSX Micro or M340 PLC

with inputs/outputs connected to safety sockets or connectors to be linked with

your operating sections.

TSX Micro equipped with:

@ discrete 16E / 12S TSXDMZ28DR card,

@ analogue 4E TSXAEZ400 card,

@ analogue 2S TSXASZ200 card.

M340 version equipped with:

@ Ethernet/Modbus CPU

@ a BMXDDM32 card (16I/16O),

@ a BMXAMM0600 card (analog 4I/2O)

The discrete and analogue inputs are wired to a Jaeger connector.

The discrete inputs are also wired to status simulation switches.

The discrete and analogue outputs are connected to double-sink safety sockets.

Cables included:@ set of I/O cables with Jaeger plugs,

@ PC / TSX link cable,

@ PC / XBT link cable.

Operator dialogue:@ Magelis XBTR with 4 lines of 20 characters,

@ 12 function keys and 6 service keys.

There is a switch to use the Magelis without altering the wiring:

@ in programming mode from a PC equipped with XBTL software (not included),

@ in operating mode from the TSX Micro.

The MD1AE160ETH version also includes an Ethernet plug-in for the PLC.

Version MD1AE165 is equipped with an Ethernet and Modbus processor.

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39 Automation: data capture and processing • Educational equipment catalogue 2008-2009 • Schneider Electric

Automation: data capture and processing

Teaching PLC

Electrical and

mechanical data

@ Power supply: 230V single-phase

- TSX Micro: 150VA

- Twido: 80VA

- Zelio: 72VA

- TSX Premium: 100VA

@ Dimensions (H x W x D) - weight:- Micro:

220 x 400 x 410mm - 5kg

- Twido:

150 x 290 x 310mm - 3kg

- Zelio:

130 x 290 x 310mm - 2kg

- Premium:

230 x 410 x 470mm - 7kg

Main industry

@ I ndustrial technology

Other industries

@ E lectrical engineering

@ Me chanical engineering

Teaching objectives

@ Micro and Premium: programme in

PL7 Micro, PL7 Junior or Pro or Unity

language

@ Twido: programme in Twido soft (list, Ladder

or Grafcet) language

@ Zelio: programme in Ladder language or

logic with Zelio Soft 2 software

@ Connect the I/Os via safety sockets.

To order MD1AE100: TSX Micro panel

MD1AE110: TSX Micro box

MD1AE120: Twido panel

MD1AE125: Zelio panel

MD1AE130: TSX Premium panel

MD1AE150: M340 panel

Box descriptionThe box consist of:

@ a TSX micro PLC discrete 16I / 16O and

analogue 8I / 1O, 2 counting channel,

@ safety socket linked to I/O,

@ Input simulator,

@ signalisation led for the outputs,

@ external TSX plugs.

Panel descriptionThe panels are mounted on a base with:@ a programmable PLC,

@ input simulator (except Zelio panel),

@ safety sockets linked to Inputs/Outputs,

@ Phaseo 24VDC 3A power supply,

@ a PC-PLC lead.

TSX Micro panel@ TSX3722 TSX Micro,

@ discrete 16I / 16O, analogue 3I / 1O.

Twido panel@ 1 4I / 10O Twido compact,

@ t wido programming software.

Zelio panel@ 12I / 8O Zelio,

@ ZelioSoft programming software.

TSX Premium panel@ 8-slot rack,

@ 230V, 26W power supply,

@ TSXP572634M (Ethernet and Unity)

or TSXP572623M (Ethernet et PL7) processor,

@ discrete 16I / 16O and analogue 4I / 4O fitted

to sockets (maximum offered),

@ I/O card adaptation option on request.

M340 panel@ One 6-slot rack

@ An Ethernet/Modbus processor,

@ 16 discrete inputs, 16 relay outputs

@ 4 analog inputs and 2 analog outputs

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Automation: data capture and processing

Automation modular offer

Electrical and

mechanical data

@ Power supply: 230V ground / 200 VA

@ Dimensions (H x W x D) - weight: 800 x 900 x 400 mm panel - 10 kg

Main industry

@ Electrical engineering

Other industries

@ Industrial technology

Teaching objectives

@ Use and program the basic

automation functions

@ Create your own combination and scenario

To orderConsult us

Package descriptionThe aim of this offer is to let you create your own automation configurations

using didactic modules that you can incorporate and associate on a host

structure.

The didactic modules are designed to be connected by means of a

homogeneous connector in complete safety.

All inputs and outputs will be transferred to sockets to enable control of

operative parts whether or not they form part of our offer.

List of main automation modules@ 24 VDC power supply,

@ 230 VAC power supply,

@ Zelio PLC,

@ Twido PLC,

@ M340 PLC,

@ TSX57 PLC,

@ 16 discrete input module,

@ 16 transistor output module,

@ 16 relay output module,

@ Magelis dialogue terminal,

@ Modbus splitter block,

@ Ethernet switch,

@ Contactor control,

@ Single-phase Altivar speed controller module,

@ Button and selector switch modules,

@ LED modules,

@ Code conversion module,

@ Analog input/output module,

@ Temperature control OP module.

The modules are proposed in kits to allow an

automation function to be performed.

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Automation: data capture and processing

Automation: data capture and processing • Educational equipment catalogue 2008-2009 • Schneider Electric

Pneumatic manipulator withrotary base

Electrical and

mechanical data

@ Power supply: 230V 1Ph + 5 bar filtered dry air

@ Operative part dimensions:(H x W x D) 300 x 400 x 500 mm - 14 kg

@ Desk dimensions: (H x W x D) 130 x 300 x 250 mm - 2 kg

Main industries

@ Mechanical engineering

@ Industrial technology

Teaching objectives

@ Understand an electropneumatic

components handling system

@ Learn about the techniques of application

@ Program and develop the machine cycle

sequences

@ Study the operating and failure modes

(GEMMA) of an industrial system.

Package descriptionThis manipulator arm is used to handle parts weighing up to 1 kg according

to five axes. Based on a specification sheet, the trainee will be responsible for

creating his/her own application: cabling and programming.

This equipment consists of three complementary parts.

The operative part, consisting of:@ a set of five pneumatic actuators: rotating body, vertical axis, horizontal axis,

clamp rotation and clamp,

@ two gripping positions,

@ a 3/2 24 VDC valve,

@ a progressive starter with pressure gauge and manual isolating valve,

@ a pressure detection pressure switch,

@ a group of five 5/2 bistable 24 VDC distributors,

@ two detection types: electrical and electropneumatic,

@ 4 mm safety sockets and/or sub-D connector for system monitoring and

control.

The control part consists of one of the PLCs for teaching from our p53 or p54

range. Choose a PLC containing at least 16 inputs and 16 outputs, equipped

with sockets or sub-D connector.

Possibility to control the system by PC via a socket interface.

The console, consisting of:@ a box equipped with a connection operating diagram and safety switches,

@ control and indicating devices allowing cabling of the safety circuit and

management of operating modes (automatic, manual and fault indication).

To orderMD1AE973: Desk

MD1AE974: Manipulator

MD1AE975: Manipulator with desk

Control part: see page 39 of catalogue

Manipulator

Control

Desk

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42 42 Automation: data capture and processing • Educational equipment catalogue 2008-2009 • Schneider Electric

Automation: data capture and processing

Zelio case

Electrical and

mechanical data

@ Power supply: 230V single-phase + E / < 30VA

@ Dimensions (H x W x D) - weight: 130 x 350 x 380mm - 3.5kg

Main industry

@ E lectrical engineering

Other industries

@ Civil engineering

@ Mechanical engineering

@ I ndustrial technology

Teaching objectives

@ Learn about programmed logic

@ Program an automated system.

To order MD1ZELIO: Zelio case

Package descriptionThe case comprises:@ Zelio 10 I/O module with wired input and output switches linked to indicator

lights,

@ programming software and computer wiring,

@ complete gradual teaching method using different programming systems

(Ladder, Grafcet, FBD functions) to learn about the performances of the

Zelio module.

Traffic control

Electrical and

mechanical data

@ Power supply: 230V single phase + ground / < 30VA

@ Dimensions (H x W x D) - weight: - control unit:

300 x 290 x 210mm - 4kg

- operating unit:

270 x 350 x 80mm - 2kg

Main industry

@ Industrial technology

Other industries

@ Electrical engineering

@ Mechanical engineering

Teaching objectives

@ Study the operation of traffic lights

at a road junction

@ Indicate a pedestrian crossing.

To order MD1AE214: Operating section

MD1AE217: Complete package, TSX micro version

MD1AE715TW: Complete package, Twido version

MD1AE715ZL: Complete package, Zelio version

Package description The complete package includes:

@ a control unit:_ a traffic light to control according to day and night conditions,

_ pedestrian calls, priority choices, etc.

@ an operating unit:_ a control unit: TSX Micro (16I /12O) or Twido (28I / 16O) or Zelio

(16I /10O) PLC and wires for connection to the operating unit.

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Automation: data capture and processing

Automation: data capture and processing • Educational equipment catalogue 2008-2009 • Schneider Electric

Lift

To order MD1AE224: Operating unit

MD1AE227: Complete package, TSX micro version

MD1AE227TW: Complete package, Twido version

Electrical and

mechanical data

@ Power supply: 230V single phase + ground / < 150VA

@ Dimensions (H x W x D) - weight:- control unit: 300 x 290 x 210mm - 5kg

- operating unit: 1015 x 615 x 635mm - 24kg

Main industry

@ Industrial technology

Other industries

@ Electrical engineering

@ Mechanical engineering

Teaching objectives

@ Understand how to program and

implement a PLC

@ Study the timer, counter and storage

functions of a Grafcet

@ Manage priorities and allocate tasks.

Hanged cage surface treatment equipment

To order MD1AE254: Operating unit

MD1AE257: Complete TS1 package, micro version

MD1AE257TW: Complete TS1 package, Twido version

Package descriptionOperating unit@ a 5-floor lift with:

_ landing door contact,

_ car floor call control,

_ landing call buttons,

_ car arrival sensors.

Control unit@ a PLC mounted and wired to a support:

_ TSX Micro 32I / 24O or Twido 44I / 24O,

_ two ribbon cables for quick connection

to the operating unit.

Package descriptionThe operating unit modelling a surface treatment system includes:

@ a double-motion hanged cage,

@ a loading/unloading station,

@ three treatment tanks.

The control unit includes:

@ a TSX Micro 16I / 12O or Twido 28I / 16O PLC,

@ a base with connection layers.

Electrical and

mechanical data

@ Power supply: 230V single phase + ground / < 100VA

@ Dimensions (H x W x D) - weight:- micro control unit:

210 x 380 x 350mm - 5kg

- Twido control unit:

170 x 290 x 310mm - 2kg

- operating unit:

400 x 700 x 350mm - 18kg

Main industries

@ Elect rical engineering

@ Mechanical engineering

Other industry

@ Indust rial technology

Teaching objectives

@ Approach sequencial programming.

@ Manage the stop/start modes of an

automated system (DGOSM)

@ Study the Grafcet and its timer, counter and

storage functions.

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44 44 Automation: data capture and processing • Educational equipment catalogue 2008-2009 • Schneider Electric

Automation: data capture and processing

Display panel

Electrical and

mechanical data

@ Power supply: 230V single phase + ground / < 230VA

@ Dimensions (H x W x D) - weight: 1845 x 750 x 850mm - 92kg

Main industry

@ E lectrical engineering

Other industries

@ Me chanical engineering

@ I ndustrial technology

Teaching objectives

@ Analyse and arrange panel

functions

@ Capture and process data

@ Represent a mechanical part

@ Study the power conversion chain.

To orderMD1AE875: Complete panel

Package description The panel is built with aluminium rails for rotating four posters automatically

or manually.

This true-to-life application is used to learn:

@ the elements of power distribution,

@ speed-controller,

@ poster positioning by inductive sensors,

@ poster rotation cycle management.

The practical exercise programme is designed most particularly for Engineering

Sciences Initiation classes and is used to learn about an automated system.

Automation management is ensured by:

@ a Zelio 2 (12E / 8S) logical module,

@ an Altivar speed controller for asynchronous motors.

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45 Automation: data capture and processing • Educational equipment catalogue 2008-2009 • Schneider Electric

Automation: data capture and processing

Automatic door

Electrical and

mechanical data

@ Power supply: 230V single phase + ground / < 130VA

@ Dimensions (H x W x D) - weight:- control unit:

700 x 300 x 700mm - 37kg

- operating unit:

540 x 600 x 600mm - 22kg

Main industry

@ E lectrical engineering

Other industries

@ Me chanical engineering

@ I ndustrial technology

Teaching objectives

@ Learn and understand automated

system structures

@ Analyse operation by wired or programmed

logic

@ Study and comply with safety rules and user

protection devices

@ Program door operation (list, Ladder, Grafcet).

To order MD1AE774: Operating unit

MD1AE175TW: Complete package, Twido version

MD1AE175ZL: Complete package, Zelio version

MD1AE177: Complete package, TSX Micro version

Package descriptionOperating unitThe “Safe Automatic Door” teaching module consists of a swinging door

implementing all the operation safety devices required by relevant standards:

@ XUL photoelectric barrier cells with double output contact,

@ mobile panel obstruction detection by XUD optic fibres and photoelectric cells,

@ mechanical open/close end-of-travel switches,

@ door motion indicator lamps,

@ safe access zone lighting indicators.

Mechanical motion is controlled by an AC motor with a speed reducer and

an adjustable torque limiter.

The mobile panel is driven by pinion and chain gear with ball bearing rail guides.

Control unitAn industrial electrical box includes:

@ the standard protection devices: fuse isolator, thermal magnetic circuit

breaker and thermal relay and the components for both operating modes,

@ depending on the version, the PLC is a TSX Micro (16I / 12O), a Twido

(16I / 12O) or a Zelio (12I / 8O) module,

@ in manual mode, door motion and safety devices are controlled by limit

switches,

@ in automatic mode, the motion and safety devices, keyboard access and

signals are controlled by a PLC.

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46 46 Automation: data capture and processing • Educational equipment catalogue 2008-2009 • Schneider Electric

Automation: data capture and processing

Numerical axis

Electrical and

mechanical data

@ Power supply: 230V single-phase + ground / < 400VA

@ Dimensions (H x W x D) - weight:- operating section:

400 x 920 x 430mm - 40kg

- control section:

600 x 560 x 310mm - 30kg

Main industries:

@ Electrical engineering

@ Mechanical engineering

Teaching objectives

@ Highlight the influence of

mechanical and energetic stress in metered

or close looped positioning of a moving part

@ Implement an axis card.

To order MD1AE794: Operating section of numerical axis

MD1AE795: Complete numerical axis

Package description The axis control teaching module consists of two subunits.

The operating section includes:@ an axis 800mm long with inertia of 2 to 70.10-4kg/m2,

@ a moving part driven by a stainless steel ball screw and nut system,

diameter: 16mm, thread: 5mm, travel: 600mm,

@ a variable load of 1-5kg,

@ a DC motor (3000 rpm - 200W) with built-in tacho-generator (7V/1000 rpm),

transmission by pulleys and notched belt,

@ an electronic speed controller,

@ a rotating incremental encoder fitted to the end of the axis (definition 400 ppr),

@ a protective casing with opening detection,

@ a diagram with testing points on regulation loop elements: set point, motor

current and voltage, speed feedback.

This subunit can be used in a horizontal or vertical position.

The control box includes:@ a TSX Premium PLC equipped with discrete 16I / 16O and a TSXCAY21 axis

control module,

@ a Magelis XBT dialogue terminal,

@ protection and power supply circuits,

@ plug-in connectors for connection to the operating section.

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47 Automation: data capture and processing • Educational equipment catalogue 2008-2009 • Schneider Electric

Automation: data capture and processing

Grafcet - training software

Electrical and

mechanical data

@ Hardware configuration: A PC W98/2000, XP microcomputer

Teaching objectives

@ Read and use a grafcet

@ Understand how an automated system works

Package descriptionThe “grafcet and automation” training software is a tool explaining and

animating, in simple and user-friendly manner, the concepts and basic

elements of sequential automation systems.

You will deal with grafcet management concepts such as:

@ switching,

@ single and simultaneous sequences,

@ time delays,

@ etc.

Each new item of knowledge acquired is checked by an exercise or test. The

training software ends with an attractive final assessment allowing you to

evaluate what you have learnt.

Training software contents

@ automation structure,

@ single sequence grafcet,

@ exclusive switching grafcet: repeating sequences, skipping step(s), summary

on the exclusive switching grafcet,

@ simultaneous sequence grafcet,

@ time delays,

@ simultaneous actions,

@ latched actions,

@ final test.

To order MD1LD210: Company license (french version only)

French version only

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Automated systems and communication • Educational equipment catalogue 2008-2009 • Schneider Electric

Automated systems and communication

48

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Automated systems and communication • Educational equipment catalogue 2008-2009 • Schneider Electric

Contents

Communication case 50

Xylophonis: brushless axis 51

5-axis manipulator 52

Formatris: automatic part sorting system 53

Tapiris: sorting belt 54

Pneumatic revolving transfer machine 55

Surface treatment 56

Vertical warehouse 57

Handling system 58

Percetris: automated machine tool 59

Automated systems and communication

49

Products comply with European

Directives

Compliance report provided on

request

All our products include:

@ a hard copy of the technical

manual and practical exercise

book

@ a CD with the same documents

in a PDF format and the PLC

applications

Products with PLC include the PC

cable.

Extra cables can be ordered with the

following references:

MD1AE030: TSX-PC USB cable kit

MD1AE031: TSX-PC Serial cable kit

The PL7 Micro, PL7 Pro and XBTL

1000 software is not included

(unless otherwise stated).

To order the software, use the

following references:

FSACSACDENS TP7M:PL7 Micro licence (10 workstations)

FSACSACDENS XP7P:PL7 Pro licence (Site)

FSACSACDETUTYM:Unity Pro licence (10 workstations)

FSACSACDESUTYXL:Unity Pro licence (Site).

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50 50Automated systems and communication • Educational equipment catalogue 2008-2009 • Schneider Electric

Automated systems and communication

Communication case

Teaching objectives@ Learn and master the basic

principles of communication

@ Implement exchanges between modems,

PLC’s and display units

@ Study the features of PLC’s and view the

contents of different protocols

@ Handle examples of communication

architecture in industrial machines.

To order MD1AE845TW: Communication case

MD1AE849: PABX case

MD1AE848: Set of 2 modems

Electrical

and mechanical data

@ Power supply:- communication case:

230V + ground single-phase / < 120VA

- PABX case:

230V + ground Single-phase

@ Dimensions (H x W x D) - weight:- communication case:

560 x 470 x 330mm - 20 Kg

- PABX case:

600 x 500 x 250 mm - 10 Kg

Main industry

@ Electrical engineering

Other industries

@ Mechanical engineering

@ Industrial technology

Package description The main case comprising a TSX Premium, an Ethernet Twido and a Magelis display unit is used to study:@ RS232 point-to-point local communication: ASCII characters, format,

output, control, PC and PLC configuration,

@ sensor actuator ASi bus: master/slave, addressing, polling principles,

@ multipoint industrial UniTelway and Modbus bus: protocol, transparency and

system query principles,

@ exchange between a PC and a PLC: dialogue construction,

@ internet technology on Ethernet LAN with the TSX Web server function:

PC and internet browser configuration, site update and creation of HTML

pages,

@ OFS, OPC Factory Server: object concept enabling computer applications

(VB, C++) to access a PLC memory,

@ remote access to a PLC via a LAN: Xway addressing, IP, use of XIP driver on

Ethernet,

@ exchanges between PLC’s via an Ethernet LAN: data read/write on remote

system,

@ internet technologies on an Ethernet LAN: IP address, subnetwork name,

SNTP server,

@ remote maintenance or programming with HTML pages or PL7 Pro software

and XIP driver.

There are two optional units with two V92 (MD1AE848) modems and a private automatic branch exchange (MD1AE849) to learn:@ the Hayes protocol (modem-to-modem communication standard),

@ modem configuration and operation,

@ remote access to a system, creation and configuration of a remote

connection on a computer,

@ configuration and use of an internet browser,

@ remote maintenance via the phone network,

@ internet technology on a switched telephone network; computer, web server

and internet browser configuration.

The PABX provides an independent phone network, which leaves real lines

free and gives a wider spectrum of opportunities for practices.

It is also possible to analyse exchange frames using the provided testing points.

PABX Case

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51Automated systems and communication • Educational equipment catalogue 2008-2009 • Schneider Electric

Automated systems and communication

Xylophonis: brushless axis

Electrical

and mechanical data

@ Power supply:230 V 1Ph + ground / 200 VA

@ Dimensions (H x W x D) - weight:680 x 780 x 500 m - 50 kg

Main industry

@ Mechanical engineering

@ Electrical engineering

Other industries

@ Industrial technology

Teaching objectives

@ Discover and use the specific

features and capacities of the “brushless”

motor

@ Implement a Lexium 05 servo controller

@ Study the interlocking principles

@ Highlight the kinematic positioning problems

of a mobile on a real system.

Pour commanderMD1AE965TW: Xylophonis, Twido version

MD1AE965MR: Xylophonis, M340 version

Package description Xylophonis is made up of a brushless numerical axis, a mobile electromagnet,

a xylophone and a control part. This simple but complete package is designed

to verify the qualities of this motor family combining dynamics, performance and

compact size.

A number of subjects are dealt with:@ monitoring and configuration in local mode (directly on the controller or using

the Power Suit software),

@ CANopen remote control,

@ the various operating modes: positioning, speed or current,

@ safety (cabled, programmed, operating modes…),

@ kinematic calculation and overall sizing:

controller - motor - reduction gear - braking resistance…

The operative part contains:@ a xylophone with fourteen notes requiring rapid movement of an

electromechanical striker to respect tune and tempo,

@ a vertical axis moving a trolley and intended to study kinematics and

positioning on four quadrants. Trolley useful travel is 330 mm,

@ a trolley guided by two shafts equipped with linear ball bearings, driven by

a notched belt. Trolley weight varies according to the addition of one of two

weights (trolley weight = 1.3 kg / 2.2 kg / 3.1 kg),

@ a 8:1 planetary gear unit,

@ a BSH 0551T brushless servo motor (6000 rpm - peak torque 1.4 Nm)

equipped with a parking brake,

@ a protective housing with opening detection.

The control part consists of:@ a Twido or M340 PLC equipped with 14 discrete inputs and 10 discrete

outputs and a CANopen communication module,

@ a CANopen servo controller with setpoint consideration times of the order of

one millisecond,

@ a dialogue terminal and controls to manage operating modes, compose a

specific tune, configure movement characteristics and visualise position.

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52 52Automated systems and communication • Educational equipment catalogue 2008-2009 • Schneider Electric

Automated systems and communication

Electrical

and mechanical data

@ Power supply: 230V single-phase + ground / < 30VA

@ Compressed air supply: 6 bars

@ Dimensions (H x W x D) - weight: 570 x 800 x 510 mm - 32 Kg

Main industries

@ Mechanical engineering

@ Industrial technology

Teaching objectives

@ Learn about industrial manipulators

and defaults

@ Study start and stop modes (DGOSM) in an

assembly machine

@ Program and adjust machine cycle sequences

@ Maintain the system: create and identify

breakdowns.

To order MD1AE914: Operating section

MD1AE915: Operating section with TSX micro control

section

Package description This equipment is based on an industrial electro-pneumatic assembly station.

Very comprehensive, it is designed to help trainees to learn starti and restart

modes (automatic, manual step-by-step).

The operating section includes: @ a product feed station,

@ a 5-axis pneumatic manipulator (X, Y, Z, rotation and grip),

@ a swaging station,

@ a parts outlet station,

@ a set of parts,

@ a control panel.

The package is fitted into a casing with safety access.

The control section includes:@ a discrete 32I / 24O TSX Micro,

@ a set of ribbon layers for connection.

The design is used to study:@ pneumatic technology with 3/2, 4/2 double-acting cylinders and distributor,

@ mechanical translational movement guidance,

@ a rack gripper system,

@ inductive, magnetic, photoelectric and electro-pneumatic detection.

5-axis manipulator

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Automated systems and communication

Electrical

and mechanical data

@ Power supply: 230 V single phase + 6-bar filtered dry air

@ Dimensions (H x L x D) - weight: 460 x 850 x 640mm - 46kg

Main industry

@ Mechanical engineering

Other Industry

@ Industrial technology

Teaching objectives

@ Introduction to an actual industrial

system for controlling and sorting parts

(control section, interface and operating

section)

@ Customize and implement the different

identification technologies

@ Programme and fine-tune the different

machine cycle sequences.

To orderMD1AE955MI: Complete package

Package description This equipment sorts parts according to the following criteria:

@ type of material (plastic or metallic),

@ dimension (presence of hole and/or groove),

@ weight of the part.

The machine is fed with 12 different parts. At the control console, the operator

chooses the criteria which he or she will use to define ‘a correct part’. Then,

he or she put the products on a conveyor belt. The machine segregates the

products, one by one, and moves them to a control station equipped with three

on-off sensors of different types of technology and two analogue sensors. The

product is then moved to the output of the machine and directed, depending

on the test result, either to the correct product feeder or the incorrect one. In

particular, with the dialogue terminal it is possible to monitor the result of the

measurements and to adjust the analogic measurement device. The supplied

application controls the complete system and proposes three types of operating

modes: automatic, step-by-step and manual. The programming software (not

supplied), allow to customise the operation, offer a dynamic display of the

Grafcet cycle and the data tables.

Control unit:@ a Schneider-Electric TSX MICRO PLC. (Grafcet language, Ladder logic and

structured literal) and a programmable LCD dialogue terminal,

@ 4/2 bistable electropneumatic interfaces and control relays.

Operating unit:@ a conveyor belt equipped with a gear motor,

@ four bistable pneumatic cylinders,

@ a photoelectric cell, an induction sensor, two capacitive sensors, a 0-10 travel

analogical sensor, an analogical weight sensor, 4 - 20 mA.

Formatris: automatic part sorting system

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Automated systems and communication

Tapiris

Tapiris: sorting belt

Electrical

and mechanical data

@ Power supply: 230V single phase + ground / 150VA

@ Compressed air supply: 6 bars

@ Dimensions (H x W x D) - weight:- operating unit:

500 x 1400 x 400 mm - 40 kg

- control panel:

230 x 410 x 470 mm - 5 kg

Main industries:

@ Electrical engineering

@ Mechanical engineering

Other industry

@ Industrial technology

Teaching objectives

@ Implement automated management

of a sorting system

@ Study communication via ASi and Ethernet

@ Communicate between a PLC and a PC

(database).

To order MD1AE854T: Tapiris operating unit

MD1AE858: Tapiris control panel TSX 37

MD1AE858P: Tapiris control panel TSX 57

Package description TAPIRIS simulates a unit to sort parcels identified by a barcode or a digital

code.

The operating unit includes:

@ a conveyor belt 1.4 metres long with a 180W speed reducer,

@ an Altivar speed controller ,

@ an automatic parcel loading unit,

@ XUD photoelectric cells to detect parcel presence,

@ a barcode sensor to identify the parcels,

@ outlet cylinder units,

@ a set of parcels with identity labels.

The control unit includes:

@ a TSX Micro 16I /12O or TSX 57,

@ an ASi plug-in,

@ an Ethernet plug-in,

@ a control button box and a XBT.

The teaching analysis involves automated management of a sorting system:@ parcel identification and directing,

@ study and implementation of automated components (sensors, cylinders,

speed controllers),

@ study and implementation of an ASi bus.

For the IT industry (IRIS), the analysis also includes study and implementation

of API and PC data exchange.

The parcel management database can be used (real-time reading, display) via:@ the built-in Ethernet plug-in Web server,

@ the OPC (OFS) server (Excel, Visual Basic),

@ the Factory Cast program (html, Java).

control panel TSX 57

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55Automated systems and communication • Educational equipment catalogue 2008-2009 • Schneider Electric

Automated systems and communication

Pneumatic revolving transfer machine

Electrical

and mechanical data

@ Power supply: 230V + ground / 130VA

@ Compressed air supply: 6 bars

@ Dimensions (H x W x D) - weight:1380 x 600 x 600 mm - 76 kg

Main industry

@ Electrical engineering

Other industry

@ Mechanical engineering

To orderMD1AE945: Complete revolving transfer machine

Package description The “Pneumatic Revolving transfer machine” teaching module represents a

circular warehousing station to load and off-load containers.

The mechanical package and its control box on a wheeled trolley comprise:

@ a mechanical system of vertical translational movement (linear guidance) and

horizontal rotation controlled by a 14-position table with a pneumatic indexer

(3 bistable cylinders),

@ a loading station with two warehousing power supplies to hold four containers,

@ inductive sensors to detect cage presence,

@ mechanical sensors to identify cage codes,

@ a TSX Micro PLC (28I / 12O),

@ a Magelis terminal,

@ an Ethernet plug-in with built-in web server,

@ a set of encodable containers.

This module can be used in conjunction with “Surface Treatment” (MD1AE935)

and “Vertical Warehouse” (MD1AE925) for further training in PLC

communication via Ethernet.

Teaching objectives

@ Study interlocking mechanisms

@ Study warehouse management

@ Study a rotation system using pneumatic and

mechanical technology

@ Program operation (synchronisation of basic

movements).

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56 56Automated systems and communication • Educational equipment catalogue 2008-2009 • Schneider Electric

Automated systems and communication

Surface treatment

Electrical

and mechanical data

@ Power supply: 230V + ground / < 350VA

@ Compressed air supply: 6 bars

@ Dimension (H x W x D) - weight:1240 x 1200 x 600 mm - 120 kg

Main industry

• Electrical engineering

Other industry

• Mechanical engineering

Teaching objectives

@ Study an automated,

multiple-technology industrial system

@ Control and define

an automatic production cycle

@ Analyse operating faults.

To order MD1AE935: Surface treatment

Package description The teaching module represents a surface treatment system with two

containers conveyors feeding 8 stations.

The treatment station and its control box on a wheeled trolley comprise:

@ 370W asynchronous motors to drive both conveyors,

@ two Altivar speed controllers,

@ a Magelis terminal,

@ a TSX Micro PLC (discrete 32I / 24O, analogue 2O),

@ an ETZ510 Ethernet plug-in with built-in web server,

@ a set of encodable containers.

This system is used to learn:@ speed/precision balance,

@ positioning by inductive sensors,

@ pneumatic and electrical components,

@ sensor technologies (magnetic, inductive, photoelectric, limit switches),

@ remote control by web technology.

This module can be used in conjunction with the “Revolving transfer machine”

(MD1AE945) and “Vertical Warehouse” (MD1AE925) for further training in PLC

communication via Ethernet.

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57Automated systems and communication • Educational equipment catalogue 2008-2009 • Schneider Electric

Automated systems and communication

Vertical warehouse

Electrical and

mechanical data

@ Power supply: 230V single phase + ground / < 200VA

@ Dimensions (H x W x D) - weight:1870 x 600 x 600 mm - 80 kg

@ Parts (weight): 22 kg

Main industry

@ Electrical engineering

Other industries

@ Mechanical engineering

@ Industrial technology

Teaching objectives

@ Study and highlight interactions

between mechanical, electrical and

kinematics phenomena

@ Study speed and position control in the 4

quadrants of the torque/speed diagram.

To orderMD1AE925: Complete vertical warehouse

Package description The teaching module represents a vertical warehouse to study a system

operating in the 4 quadrants of the torque/speed diagram.

The warehouse and its control box on a wheeled trolley includes:

@ a warehouse with 15 swinging cradles,

@ an automatic door to load and unload the cradles,

@ a DC speed reducer,

@ a 4-quadrant transistor speed controller, r. 6A maximum output current,

@ inductive sensors indicating cradle position,

@ photoelectric cells to detect cradle swing,

@ a TSX Micro PLC (discrete 16E / 12S, analogue 4S, counter module),

@ an Ethernet ETZ510 plug-in with built-in web server,

@ a Magelis terminal,

@ a set of 16 parts to load the cradles.

This module can be combined with the “Revolving transfer machine”

(MD1AE945) and “Cleaning System” (MD1AE935) to complete the study of

Ethernet communication between PLCs.

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58 58Automated systems and communication • Educational equipment catalogue 2008-2009 • Schneider Electric

Automated systems and communication

Handling system

Electrical

and mechanical data

• Power supply: 230V + ground / < 2.6KVA

• Compressed air supply: 6 bars

• Dimensions (H x W x D):- oven section:

1400 x 1000 x 700 mm

- conveyors:

1000 x 1200 x 300 mm

- Weight:

160 kg

Main industry

• Electrical engineering

Other industry

• Mechanical engineering

Teaching objectives@ Implement the industrial ASi bus for

an actuator sensor

@ Understand the advantage of the AS-i concept

compared to conventional solutions

@ Control a production cycle (transfer and

regulation)

@ Control maintenance by replacing or adding

sensors.

To order To consult us

Package description The product consists of a basic oven unit and two conveyors with components

(speed controllers, sensor, PLC’s) connected to the ASi field bus.

The basic unit includes:

@ an oven with a door operated by an asynchronous motor driven by an Altivar

speed controller,

@ a 500W resistor with beacon signalling oven operation,

@ a parts transfer system with tables and cylinders,

@ pneumatic distribution elements,

@ a TSX 37-22 PLC,

@ ASi (TSX SAZ10) module,

@ Preventa module to control machine safety,

@ a dialogue panel with a Magelis terminal.

The input conveyor includes:

@ a vertical loading station,

@ parts transfer cylinders,

@ an asynchronous motor driven by an ASi LD motor starter,

@ inductive sensors for parts monitoring.

The output conveyor includes:

@ an asynchronous motor driven by a conventional motor starter,

@ inductive sensors for parts monitoring.

The conveyors can be adapted for standalone operation. Supplies and quotes

on request.

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59Automated systems and communication • Educational equipment catalogue 2008-2009 • Schneider Electric

Automated systems and communication

Percetris: automated machine tool

Electrical

and mechanical data

@ Power supply: 230V + ground single-phase / < 3kVA

@ Compressed air supply: 6 bars

@ Dimensions (H x W x D) - weight: 1820 x 1450 x 600 mm - 195 kg

Main industry

@ Mechanical engineering

Other industries

@ Electrical engineering

@ Industrial technology

Teaching objectives

@ Operate a multiple-technology

industrial system

@ Learn to control production cycles

@ Adopt a mechanical safety approach

@ Choose and size electrical and mechanical

actuators

@ Program a PLC.

To order MD1AE825: Percetris system

MD1AE825L: Percetris system, simplified version

Package description This industrial equipment is used to build the following production cycle:@ control parts feeding on the control station,

@ control part placing,

@ detect various materials,

@ control part size,

@ carry out drilling or not,

@ sort and off-load on the basis of these features chosen by the operator

The module consists of a monoblock framework comprising:@ a part’s conveyor belt,

@ a buffer,

@ a part of control station (presence and depth of groove),

@ a dirling unit,

@ a sorting and off-load station,

@ a control box with the automated devices required for operating the machine.

The package is designed for optimised use of the equipment in “Industrial Technology” work. This is why it includes:@ different sensor technologies and characteristics (inductive, capacitive,

photoelectric, linear, analogue, magnetic and pressure),

@ pneumatic automated devices (cylinders and distributors),

@ an operator panel (button, selector, led, only version MD1AE825) and an

operator dialogue on Magelis terminal (choice aid, message, configuration,

etc.),

@ a TSX Premium PLC,

@ an Altivar speed controller driving the motor of the 0.37kW drilling unit,

@ safety switches with Preventa module,

@ a set of parts.

A simplified version with XTB incorporated and fewer functions is also offered

for a lower cost.

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Miscellaneous • Educational equipment catalogue 2008-2009 • Schneider Electric

Miscellaneous

60

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61 Miscellaneous • Educational equipment catalogue 2008-2009 • Schneider Electric

Miscellaneous

Contents

Training courses 62

Technical publications 63

Internet websites 64

Index 66

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62 62 Miscellaneous • Educational equipment catalogue 2008-2009 • Schneider Electric

Miscellaneous

Training courses

Our courses

@ Electrical distribution in the LV and MV fields.

Application equipment: Multi 9, Compact

NS and Masterpact circuit breakers, SM6,

MCset, Fluair, VM6 and RM6 switchgear

units and Sepam protection relays.

@ Industrial automation. Application equipment:

TSX Micro, Premium and Quantum M340

PLCs, Altivar variable-speed drives and

Altistar starters.

For more information: [email protected]

Internet Website: www.schneider-electric.com/

The Schneider Electric Training serves customers

worldwide

We offer training courses tailored to your needs. Training can be provided in

our premises or on your site. Our training staff is ready to travel anywhere in

the world.

The contents of our standard courses can be customised to take into account

your specific needs and your installation.

Courses can also take into account your processes, wiring diagrams and other

working documents.

The courses and documentation are in English, but other languages are

available on demand.

Practical exercises on your equipment can be added to form a comprehensive

training suitable for your specific needs.

Our training sessions can be adapted taking into account

@ The availability and the specifications of your teams

@ Your business orientations

@ Your company culture…

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63 Miscellaneous • Educational equipment catalogue 2008-2009 • Schneider Electric

Miscellaneous

Technical publications

Automation solution guideA clear, practical in depth guide to industrial control

technology.

@ In depth analysis of the practical aspects of industrial control technology,

@ From the fundamental aspects of electrical distribution and safety you will discover a comprehensive approach to designing automation architectures,

@ Provides a framework to guide you through the design process of your application which we call the PICCS method.

Electrical installation guide A clear, practical and step-by-step explanation for the complete study of electrical installations.

@ All you need to define an industrial, tertiary or domestic electrical installation,

@ From general advice to principe schemes, you will be guided step-by-step through the electrical design process according to the IEC Standard.

All cahiers techniques publications on a single CD-ROM All the Cahiers Techniques publications are available on this CD-ROM, in English and French. The complete list is provided on the document that comes with the CD-ROM.

New

@ Lighting.

@ Energy savings in buildings (CT206, N. Chaumier, 28 pages).

@ SF6 properties and use in MV and HV switchgear (CT188, D. Koch, 24 pages).

@ Multimedia presentation in English (ML02) and French (LM02) devoted to the electrodynamic forces exerted on LV busbars.

@ Multimedia presentation in English (ML01) on the control of industrial distribution systems. PDF format. Requires Acrobat Reader 4.0 or higher (included on the CD-ROM).

2007 edition

Ref. MD1 ASG1E

2008 edition

Ref. MD1 ELG2E

September 2002

edition

Ref. MD1 CDCT02FE

Discover our publications and the entire collection

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64 64 Miscellaneous • Educational equipment catalogue 2008-2009 • Schneider Electric

Miscellaneous

Internet websites

http://www.schneider-electric.com

http://www.fondation.schneider-electric.com

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65 Miscellaneous • Educational equipment catalogue 2008-2009 • Schneider Electric

Miscellaneous

Internet websites

Educational equipment

http://www.formation.schneider-electric.com

Educational equipment

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Educational Equipment Catalogue 2008-2009 • Schneider Electric

Index désignation

66

Altivar speed controller training

bench 21

Analogue sensor bench 37

Automatic door 45

Automation modular offer 40

5-axis manipulator 52

Building training sets 12

Communication case 50

Containment cabinet 15

Detection workshop 36

Didalub : management of public

lighting 27

Display panel 44

Earhing diagram (ED) benches 8

Formatris : automatic part sorting

system 53

Gafcet : training software 47

Habilis system 11

Handling system 58

Hanged cage surface treatment

equipment 43

Harmocem : elctrical network

interference 30

Harmotris : 3-phase network

harmonic interference 31

Industrial component wiring

bench 15

Konnex modular offer 14

Lift 43

LV switchboard for professional

school 6

LV switchboard for professional

university 7

Min-Harmotris : haromincs

interference in a 3-phase 32

Motor starter bench 19

Motor starter units 18

Numerical axis 46

Percetris : automated machine

tool 59

Pneumatic manipulator with rotary

base 41

Pneumatic revolving transfer

machine 55

Powder brake speed controller

bench 22

Protection discrimination bench 9

Reactive energy compensation 29

Securis case 10

Soleolis : solar panel and wind

turbine 26

Speed controller and motor for

training 20

Surface treatment 56

Tapiris : sorting belt 54

Teaching PLC 39

Designation Page

Traffic control 42

TSXBT console 38

Valhabilis : elctrical skills awareness

kit 10

Ventilation system 28

Vertical warehouse 57

Xylophonis : brushless axis 51

Zelio case 42

Designation Page

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Educational Equipment Catalogue 2008-2009 • Schneider Electric

Index

67

MD1AA200 15

MD1AA209 15

MD1AA500 36

MD1AA501 36

MD1AA502 36

MD1AA509 36

MD1AA513 11

MD1AA514 11

MD1AA516 11

MD1AA518 11

MD1AA529 20

MD1AA529LT 20

MD1AA531 20

MD1AA540 19

MD1AA570 22

MD1AA580 21

MD1AA585 20

MD1AA620 37

MD1AA630 10

MD1AA639 10

MD1AA685 15

MD1AA720 6

MD1AA720NC 6

MD1AA728 6

MD1AA728P4 6

MD1AA729 6

MD1AA730P 7

MD1AA738 7

MD1AA739 7

MD1AA740 18

MD1AA740T 18

MD1AA740V 18

MD1AA750A2 28

MD1AA750A6 28

MD1AAKNXBA 14

MD1AAKNXET 14

MD1AAKNXST 14

MD1ACAVR 36

MD1AE100 39

MD1AE110 39

MD1AE120 39

MD1AE125 39

MD1AE130 39

MD1AE150 39

MD1AE160 38

MD1AE160ETH 38

MD1AE165 38

MD1AE175TW 45

MD1AE175ZL 45

MD1AE177 45

MD1AE214 42

MD1AE217 42

MD1AE224 43

MD1AE227 43

MD1AE227TW 43

MD1AE254 43

MD1AE257 43

MD1AE257TW 43

MD1AE715TW 42 - 45

MD1AE715ZL 45 - 45

MD1AE774 45

MD1AE794 46

MD1AE795 46

MD1AE825 59

MD1AE825L 59

MD1AE845TW 50

MD1AE848 50

MD1AE848SI 67

MD1AE849 50

MD1AE854T 54

MD1AE858 54

MD1AE858P 54

MD1AE875 44

MD1AE914 52

MD1AE915 52

MD1AE925 57

MD1AE935 56

MD1AE945 55

MD1AE955MI 53

MD1AE965MR 51

MD1AE965TW 51

MD1AE973 41

MD1AE974 41

MD1AE975 41

MD1AG150H 30

MD1AG190H 31

MD1AG195 32

MD1AG630 10

MD1LD210 47

MD1VSE1F 10

MD1VSE5F 10

MD1ZELIO 42

MDG99120 12

MDG99121 12

MDG99122 12

MDG99123 12

MDG99126 12

MDG99150 30

MDG99158 30

MDG99159 30 - 31

MDG99160 29

MDG99169 29

MDG99190 31

MDG99195 32

MDG99198 30 - 31

MDG99215 26

MDG99300 27

MDG99309 27

MDG99603 8

MDG99605 8

MDG99609 8

MDG99610 9

Reference Page Reference PageReference Page

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Schneider Electric France

Schneider Electric Training

35 / 45, rue Joseph Monier

92500 RUEIL MALMAISON

France

Fax: +33 (0) 1 41 39 37 40

[email protected]

ART.85688

Websites: http://www.formation.schneider-electric.com/

and http://www.schneider-electric.com/

As standards, specifi cations and designs change from time to time, please ask for confi rmation

of the information given in this publication.

CDOCCATD1DEN.

Publication: Schneider Electric

Photos: Schneider Electric

Edition: Altavia Connexion

Impression: Reboul

09 / 2008

For more information

Fax: +33 (0)1 41 39 37 [email protected]