catalogo imac by bipress 2019 copertina &...
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LSE Series Large Fiber Laster Cutting Machines
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■ FAGOR8055i, Spain CNC controller■ IPG YLS-1000 (1000W), Germany Laser generator■ LASERMECH, USA or PRECITEC, Germany cutting head■ Equipped with exchange worktables■ Equipped with blower dust removal device
STANDARD
TECHNICAL
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DATA
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■ Equipped with water cooling unit■ Equipped cooling and drying machine (SMC, Japan)■ Equipped with voltage stabilizer■ Often-use internal hexagonal key spanner
CONFIGURATION
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LS Series Large Fiber Laster Cutting Machines
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■ CNC controller is CYPCUT (AUTO-NESTING Included).■ Laser source is RAYCUS/IPG.■ Cutting head from Raytools, Switzerland. Autofocus WSX (Precitec
design) optional. Recommended 1000W and up.
STANDARD
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TECHNICAL
DATA
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■ Equipped with water cooling unit.■ Equipped with exchange (mechanical) worktables. 30 seconds for cycle.■ Including stabilized voltage supply.
CONFIGURATION
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FRAME – STRUCTURE
BEAM
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TRANSMISSION PART
■ Steel welded basement adopts annealing to relievestress, reduces deformation and ensures good rigidityand stability
■ The basement is processed by imported large-scale CNCequipment to achieve the precision beyond designstandard
■ Enhanced design for anti-heat design, easily capable ofhigh power cutting
■ Material is aviation-grade aluminium alloy, not easilydeformed
■ The lightweight design is optimized by FEA to ensurehigher rigidity
■ Outstanding precision and stability in high-speedmovement, and fast acceleration
■ lnternational first-class brand from Germany■ High strength , low noise, long lifetime■ High positioning accuracy, good synchronization
performance
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IPG – YLS Series.
SIEMENS 840DSL CNC.
PRECITEC cutting head.
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■ The CNC system adopts SIEMENS 840DSL, driven by thenew generation network architecture
■ Realize functions like factory networking, machineinformation monitoring, remote diagnosis and so on
■ Secondary development of advanced laser function, allin readyness
■ Germany brand, with good stability, safety and highefficiency
■ Guaranteeing the best cutting performance at theideal cutting speed
■ Lasermatic distance sensor with high efficiency andprecision
■ Costant BPP over full power range, excellent lightbeam quality, and small laser facula
■ Over 30% wall-plug efficiency, continuous processingfor high reflective materials
■ Modular "plug & play" design, compact and firmstructure, and convenient installation
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CUTTING HEAD COLLISION PROTECTION
CUTTING PROCESS BY HIGH POWER
PRESSURE CONTROL OF ASSISTED GAS
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■ The creative «thunder piercing» process for moderateand thick sheet with superfast speed, good piercingquality greatly rise up the processing efficiency
■ Efficient cutting with low gas pressure, automatic poweroptimization, reduce the running cost greatly
■ Shinning kerf by full power cutting, new cutting processfor aluminium alloy without scrapes, greatly improvethe kerf quality
■ Real-time detection and automatic compensationto the pressure value of assisted gas
■ Once the actual pressure beyon set value,the control system alarms automatically to checkthe gas pressure, reducing waste defective rate greatly
■ Automatic switchover of assisted gases among air, O2and N2
■ Can provide full protection for cutting head■ Cutting head falls off automatically when accidentally
collide with tilted workpieces■ Cutting head can recover the cutting state rapidly, and
minimize the impact
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AUTOMATIC CALIBRATION AND CLEANING OF CUTTING NOOZLE
PRODUCTION PLAN LIST
SECONDARY POSITIONING BY OPTICAL EYE (OPTION)
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■ Fast positioning for semi-finished product, precisesecondary cutting
■ Higher efficiency of automatic edge finding, betteraccuracy more intelligent
■ Good leakproofness prevents splash, stable andreliable, moduling installation structure
■ One-button start can implement 16-point calibrationautomatically, making sure the follow-up standoff isprecise and stable. The cutting quality will beguaranteed even if the sheet surface is not flat
■ Automatic nozzle cleaning after cutting can extend thelife span of nozzles and improve the cutting quality
■ New plan list function, easily lead in and adjust theproduction plans
■ Information, like quantity and time of production andso on, is clearly shown on the interface
■ Operator can setup start mode of different workpiecesautonomously
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LASER CUTTING FLEXIBLE PRODUCTION LINE FMS
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■ The multi-shelves material storage system, laser cutting machines and automatic loading/unloadingdevice.It can improve production effiency and automation level of the sheet metal factory, and contribute totrasformation and upgrading of the manufacturing industry
■ 1 Multi-shelves storage system■ 2 Raw material cart■ 3 Automatic loading device■ 4 Automatic unloading device■ 5 Laser cutting machine■ 6 Finished porduct cart
HANDLING DEVICE
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LASER CUTTING UNIT FMC
■ 1 Raw material cart■ 2 Automatic LUL device■ 3 Laser cutting
machine■ 4 Finished product cart
LASER CUTTING FLEXIBLE SYSTEM FMS
■ Add the multi-shelves material storage system to the above FMC, it canrealize the batch processing and sheets with different specifications, anddate sharing with production management system
■ According to the requirement, the workpieces sorting system can beselected
■ 1 Multi-shelves storagesystem
■ 2 Raw material cart■ 3 Automatic LUL device■ 4 Laser cutting machine■ 5 Finished Product cart■ 6 Sorting system
■ Loading, cutting and unloading automatically, realize continuous batchprocessing for the single specification sheet, dramatically rise up theprocess efficiency and low down the production cost
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3D DESIGN UNFOLD (OPTION)
AUTOMATIC NESTING
PROCESS REPORT DOCUMENTATION
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■ 3D plotting software, such as Solid Edge can readthe 3D data automatically, and save the data in 2Dgraphics for further processing
■ One-key real-time 3D files lead-in function has beenrealized really
■ The report generated by CNCKAD, includes thematerial, thickness, part quantity, part weight,cutting lenght, idle running time, and processing time
■ Operators can receive all detailed informationrelated to the processing programme from thereport, thus the communication between theprogramme and operators can be realized bydocument management
■ With autonest module of CNCKAD, machine can realizeautonest function for different batch production. Thisfunction helps to optimize the layout, save materialand improve efficiency
■ The workpieces with different material can be nestedon the related sheet automatically
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Mild Steel
Stainless Steel
Aluminum Alloy
Brass
Panasonic2500W
Panasonic4000W
ALUMINUM PLATE
BRASS
MODERATE THICKNESS PLATE OF MILD STEEL
THIN PLATE OF STAINLESS STEEL
THIN PLATE OF MILD STEEL
THICK PLATE OF MILD STEEL
MODERATE THICKNESS PLATE OF STAINLESS STEEL
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■ This cutting capacity chart shows the testing data under specific conditions■ Even if the part is on the same material, the cutting quality may have differences due to the
different chemical composition contents, and shapes, etc.