catalogo cl200

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Automationstechnik

1

Drive and control engineering

CL200, CL300, CL350, CL400, CL500, IATProgrammable Logic Controllers

Catalogue

103Version


2/191

Reg. No. 16149-03

1996-1997

by Robert Bosch GmbH,All rights reserved, including applications for protective rights.

Reproduction or handing over to third parties are subject to our written permission.


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2 Contents

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1 Introduction .. . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 CL200 .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 CL300 .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 CL350 .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 CL400 .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 CL500 .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 IAT .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 Module Racks .. . . . . . . . . . . . . . . . . . . . . . . . . .9 Power Supply Modules .. . . . . . . . . . . . . . . . . .

10 CL400 and CL500 System Modules .. . . . . . .

11 Peripheral Modules .. . . . . . . . . . . . . . . . . . . . .

12 COMNET-DP .. . . . . . . . . . . . . . . . . . . . . . . . . . . .

13 Software .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14 MADAP .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15 PV2 Process Visualization Software .. . . . . .

16 Accessories .. . . . . . . . . . . . . . . . . . . . . . . . . . . .


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Contents

1 Introduction .. . . . . . . . . . . . . . . . . . . . . . . . . . . .1.1 Software Utilization Agreement .. . . . . . . . . . . . . . . . . . . . . . . .


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1 Introduction

InternetInformationabout the automation technology industrycanbe accessed on the Internet under the following address:http://www.bosch.de/at

PLC Tools CD-ROMBoschprovides the PLC Tools CD-ROM free of charge toall customers and interested parties. The CD-ROM con-tains the WinSPS and WinDP software package in Ger-man and English. The software can be obtained free ofchargefor a 14-day trial period. Once you have been con-vinced of the advantages of programming convenienceprovidedby the software, simply contact us to purchase alicense.

Order your free CD-ROM now, using order number 1070073 774. Please address your request to:

Robert Bosch GmbHGeschftsbereichAutomationstechnikAntriebs- und SteuerungstechnikPostfach 11 62D-64701 ErbachTelefax (0 60 62)78-662

Training Courses

Our training centre in Erbach/Odenwald will provide youwithqualifications in both theory and practice. Bosch pro-videsa wide range of attractive training courses and learn-ingsystems for thehydraulics, pneumatics, drive and con-trol,assembly and deburring, and threaded fastening andpressfit system product lines.

You can request our training program curriculum usingorder no. 1070 078 165. Please address your request to:

Robert Bosch GmbHGeschftsbereich AutomationstechnikSchulungPostfach 11 62

D-64701 ErbachTelefax (0 60 62)78-833

Conditions of Sale and DeliveryEach transaction shall be governed by our standardConditions of Sale in force at the time of the transaction.

User ManualsAuser and/or operating manual is included inthe prices ofcontrol units, modules and software. However, the re-quired language should be specified separately whenmaking an order.

Minimum OrderA minimum order of 20 metres applies for all cables.

Order Placement

Please place your order with the following office:

Robert Bosch GmbHGeschftsbereichAutomationstechnikAntriebs- und SteuerungstechnikPostfach 11 62D-64701 ErbachTelefax (0 60 62)78-784

CE CertificationTheproducts described in this catalogue are fully compat-ible with the requirements of the following standards:

EMC Guideline (89/336/EWG, 93/68/EWG and93/44/EWG) Low voltage equipment guideline (73/23/EWG).

Specificadherenceto the following harmonized standardsis hereby certified: DIN EN 50081-2 DIN EN 50082-2 prEN 50178 (VDE 0160)

The products described herein have received CE Certifi-cation.The EU Declaration of Conformity is available upondemand from:

Robert Bosch GmbHGeschftsbereichAutomationstechnikAntriebs- und SteuerungstechnikPostfach 11 62D-64701 Erbach

Applicable StandardsAllcontrol systems are compatible with the following stan-dards: DIN EN 50081-2 DIN EN 50082-2 prEN 50178 (VDE 0160)

DIN EN 61131-2, -3 DIN EN 60204-1 DIN EN 50178 EN 60529


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Radio Interference SuppressionIn accordance with DIN EN 500812 (Radio interferencesuppression), the CL200, CL300, CL350, CL400, CL500

and IAT control units are Class A devices. They are de-signedfor operation in an industrial environment. Withoutadditionalprecautionary measures, they are NOT suitablefor the following applications: Connection to, or interfacing with, the public low-volt-

age mains supply, and/or for deployment in residential dwellings, in business or

commercialareas, and for use in medium-size commer-cial operations.

For application in residential dwellings, in business orcommercialareas, and for use in medium-size commercialoperations,the user will require a single operating licenceissuedby the relevant national authority or testing/appro-valinstitution. (In Germany, this is the Federal Institute forPosts and Telecommunications, with its local branchesand subsidiaries.)

DIN ISO 9001Asearly as in September 1991, our corporate quality man-agement system was certified by the DQS in accordancewith DIN EN ISO 9001. Subsequent successful revisionswere conducted in the years 1994 and 1996.

Reg. No. 16149-03

Module SlotThroughout the respective module descriptions, the per-missiblemodule slots in the module racks for basic and ex-

pansionunits are clearly identified. In the example below,the permissible module slots have been shaded.

Example:

1 2 3 4 5 6 7

Basic Unit

Module Slots

1 2 3 4 5 6 7

Expansion Unit

PROFIBUSThe R200P and R500P modules facilitate the connectionof a CL200 and/or CL400 and CL500, respectively, to aPROFIBUS-FMS network. The modules are compatiblewith the requirements of DIN EN 50170.

PROFIBUS-DPPROFIBUS-DP comprises a PROFIBUS version that isoptimized for application with sensors, transducers andcontrol elements. With COMNET-DP, Bosch has im-plemented the standardization of the PROFIBUS-DP for

all Bosch-proprietary control units. The COMNET-DPspecifications are based upon the DIN EN 50170 stan-dard.

AS-IAS-I(Actuator Sensor Interface) is a new form of technol -ogy that provides the connection of sensors, transducersand control elements to a PLC. This eliminates the con-ventionalparallel cabling of each individual input / output,replacing this method with a standard two-wire line withtree topology.

Both the BM2-ASI and BM4-ASI modules provide a busmasterconnnection for the CL200, CL300, CL350, CL400,

CL500 and IAT control units.

TrademarksPROFIBUSis a registered trademark of the PROFIBUSUser Organization e. V.

MOBYis a registered trademark of Siemens AG.

MS-DOSand Windowsare registered trademarks ofthe Mircosoft Corp.

AS-I is a registered trademark of the AS-InternationalAssociation.


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1.1 Software Utilization Agreement

(Release: October 1995)

Byopening the separate packaging of the data carrier, thecustomer is declaring his acceptance of the conditions ofthecontract. If the customer is not in agreement with any ofthe conditions, he shall return the data carrier in its un-openedpackaging together with the accompanying docu-mentation to the point of sale. The purchase price for re-turned software will be refunded.

1 Use of Software and AssociatedDocumentation

1.1 Boschgrantsto the customer, for an unlimited periodoftime, the non-exclusive and non-transferable right

toutilize the software on a single system (computer).1.2 The customer shall have the right to transfer the soft-

warefrom one system (computer) to another system(computer), provided that the software is installedonly on one system (computer) at any given time.

1.3 Thecustomer shall not distribute or make accessiblethe software and the accompanying documentationto any third party without prior written approval byBosch.

1.4 Thecustomer shall be prohibited from transmitting ortransferring the software to another system (com-

puter)via a network or a data transmission channel.

1.5 The customer agrees to refrain from any modifica-tion,translation, reverse engineering, decompilationand disassembly of the software, and from creatingapplicationsor program parts that are based upon, orcomprise derivatives of, this software.

1.6 The customer himself shall install and start up thissoftware.Upon requestby the customer, Bosch shallrender installation support and assistance in returnfor separate compensation.

1.7 To the extent that the software does not include acopy protection feature, the customer shall be en-titledtoproduce one backup copy. Any copyright no-tice or registration designation incorporated in thesoftware shall not be removed. In the case of copy-protectedsoftware, Bosch shall furnish the customerwith a backup copy free of charge.

2 Warranty

2.1 Boschwarrants that the supplied data carrier is freeof material and manufacturing faults, that the soft-warewas properly duplicated, and that the softwareis executable on the fault-free hardware specified inthe product description in normal operating circum-stancesand with standardsystem maintanence, andwith standard handling and storage of the datacarriers. The performance under this warranty shallbe restricted to replacement subsequent to the re-turn of the initially supplied data carrier and the ac-companying documentation.

2.2 Boschshall not be liable for the fault-free operation of

the software in all instances of application and in allcombinations.

2.3 Thewarranty periodshall be 6 months, commencingwith the date of delivery to the customer.

2.4 In the event that the subsequent fault correction orsoftware replacement remains unsuccessful afterseveral attempts, the customer shall be entitled todemanda pro-rata reduction of thepurchase price orthe recission of the contract.

2.5 Consequentialdamages, and in particular claimsfordamages that did not occur on the software proper,

suchas loss or faulty processingof data, shall be ex-cluded. The responsibility for the proper selectionand the consequences of the use of the software,andof the results intended or achieved with said soft-ware, shall be borne by the customer.

3 Software Maintenance and UpgradingSoftware maintenance and upgrading shall be sub-ject to a software maintenance contract.

4 LiabilityBosch shall assume a liability only to the extent towhich it is expressly stated in the present SoftwareUtilization Agreement. Bosch shall not be liable forclaims with regard to liabilities entered into in con-junctionwith the making of the contract, from positivebreach of claim or liabilities extraneous to the con-tract, unless deliberate intent or gross negligencecan be proved. Bosch shall be exempt from liabilityforindirectdamages, such as loss of production andloss of profits. Any liability under the terms of theProduct Liability Law shall remain unaffected.


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5 Termination5.1 The rights to the use of the software shall be auto-

matically terminated without requiring notice of ter-

minationin the event that the customer is in breach ofan essential clause of this Agreement.

5.2 Upon termination of the Agreement, the customershallbe obligated to return or destroy all originals, re-productions (copies) and partial copies of the li-censedsoftware and the associateddocumentation,and to confirm in writing the manner of disposal.

6 ConfidentialityThecuster shall hold confidential from third parties allsoftware, documentation, and all information re-ceived from Bosch, and shall so persist beyond theterm of the Agreement, as long as the referred in-formationis not generally known by other means, orBosch has waived in written form the confidentialitystipulation.

7 Miscellaneous Conditions7.1 Inthe event that the supplied software data carrier is

damagedby the customer, Bosch shall replace itfora separate compensation, unless Bosch has re-leased a new version of said software.

7.2 Side agreements to, and modifications of, the pres-entAgreement including this Article 7.2 shall re-quire written form.

7.3 Inthe event that one stipulation of this Agreement isineffective, the remaining clauses shall remain inforce. The partners to the Agreement shall replacethe ineffective stipulation with an effective one thatcomes as close as economically possible to the sti-pulation deemed ineffective.

7.4 ThisAgreement shall be governed by the Law of theFederalRepublic of Germany. The place of perform-anceand jurisdiction for both parties shall be the Cityof Stuttgart, Germany.

Robert Bosch GmbH

GeschftsbereichAutomationstechnikAntriebs- und Steuerungstechnik


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Notes:


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Contents

Page

2 CL200 .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.1 GG3 Module Rack .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.2 NT200 Power Supply Module .. . . . . . . . . . . . . . . . . . . . . . . . .2.3 Central Processing Units .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.4 R200 Communication Module .. . . . . . . . . . . . . . . . . . . . . . . . .2.5 R200P Communication Module .. . . . . . . . . . . . . . . . . . . . . . . .2.6 AG/S Expansion Module .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.7 Digital Input Modules .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.8 E ana Analog Input Module .. . . . . . . . . . . . . . . . . . . . . . . . . . .2.9 E 20 ana Analog Input Module .. . . . . . . . . . . . . . . . . . . . . . . .2.10 Digital Output Modules .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.11 A ana Analog Output Module .. . . . . . . . . . . . . . . . . . . . . . . . .2.12 A 10 ana Analog Output Module .. . . . . . . . . . . . . . . . . . . . . . .2.13 A 20 ana Analog Output Module .. . . . . . . . . . . . . . . . . . . . . . .2.14 BM2-ASI Bus Master .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.15 DP-EA4 .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.16 POS-SA1 and POS-SA2 Counting / Positioning Modules ..2.17 POS-LR1 and POS-LR2 Positioning Modules

with Closed Servo Loop .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.18 Ordering Information .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


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2 CL200

With the CL200 Programmable Logic Controller, Boschpresentsa compact, modular PLC of functional versatility.

Inits basic configuration, the CL200 PLC is ideal for cost-effective integration into even the smallest systems. ACL200in its maximum configuration, or networked as a de-centralizedcontroller, can also be utilized in transfer lines.

With the ZE200-DP Central Processing Unit, and theBM2-ASI,R200 and R200P modules, the CL200 providesextensive options for integration in networks.

The use of COMNET-DP also readies the CL200 periph-eral modules for decentralized connection to the CL300,CL350,CL400, CL500or IAT control units. For detailed in-formationon this subject, see Section 12, COMNET-DP.

With 6 different central processing units, the CL200 pro-videstheright options for precisely matching the perform-ance range of the controller to the task at hand.

ZE200Cost-effective model variant, featuring: 2 High-speed 32 bit counters 3 Interrupt inputs

Central system clock 1 Serial interface Sequential control and diagnostics function modules

ZE201Features identical to ZE200, plus: 2nd Serial interface

ZE200AFeatures indentical to ZE200, plus: 4 Analog inputs 1 Analog output

ZE200MFeatures identical to ZE200, plus: PC Card slot for memory card

ZE200AMCombined features of ZE200A and ZE200M

ZE200-DP

Features identical ZE200, plus: Bus master for COMNET-DP


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CL200 Applications Packaging machines Conveyor technology

Automated building control systems Bottling equipment and racking plants Heating, air conditioning, HVAC systems,

and environmental technology Substation in transfer lines Assembly and industrial handling technology Food processing industry General applications in mechanical engineering

System ModulesTheCL200 provides for the use of system modules featur-ingan onboard processor. System modules add a signifi-cantperformance increase to the compact CL200. The fol-lowing system modules are available: R200 Interface Module R200P Interface Module

A maximum of 3 system modules can be installed in oneCL200 controller.

System modules must be inserted in the basicunit.

Specifications CL200

Interferenceradiation

Harmful radiation none

Radio interference sup-pression, housing, as perDIN EN 50081-2

Class A Frequency 30 to 230 MHz,

limit value 30 dB (V/m)at 30 m

Frequ. 230 to 1000 MHz,limit value 37 dB (V/m)at 30 m

ZZF number Not required

Interference resistance wheninstalled in module rack

Highfrequency electro-magnetic fields, as perDIN EN 61131-2

Test filed strength 10 V/mFrequency band 27 to500 MHz, sweep rate0.0015 Dek./s

Electrostatic discharge onhousing components ex-posed to touch contact, asper

EMI resistance 4 formoisture class RH2

DIN EN 61131-2 DIN EN 50082-2

Air gap discharge 15 kV Contact discharge 4 kV

Line transient interferenceof mains supply

High-speed burst pulses,symm., as perDIN EN 50082-2

2 kV for power supply mod-ule and digital inputs/out-puts

1 kV for analog inputs/out-puts, counter and interrupt

inputs, and serial interfaces Damped, sinewave

1 MHz, sym.DIN EN 61131-2

1 kV for NT200 power supplymodule & digital inputs/outputs


Shock and vibration resistance

Sinewave-shapped oscilla-tions on X, Y, and Z axes;DIN EN 61131-2

10 to 57 Hz 0.0375 mm,constant amplitude

0.075 mm,random amplitude

57 to 150 Hz 0.5 g constant 1 g random

Shockloads on X, Y, and Zaxes; DIN EN 61131-2

11 ms semi-sinewave, 15 g

Degree of contamination;VDE 0110 Part 1

2Dust-free ambient air is re-quired for operating environ-ment. Enclosures and installa-

tion locations for module rackmust comply with IP54 protec-tion type.

Protection type EN 60529 IP 20

Protection class DIN EN 50178 Class

Moisture classDIN EN 61131-2

RH-2, 5 to 95 %, condensationnot permissible

Operating temperature range;DIN EN 61131-2, without bat-tery and memory card

Horizontalinstallation

0 to +55C

Verticalinstallation 0 to +40

C

Storage temperature range;DIN EN 61131-2

25 to +70C, without batteryand memory card

Atmospheric pressure;DIN EN 61131-2

Max. operating altitude 2000 mabove sea level

Weight, GG3 module rack Net weight 1000 g Fully populated,

approx. 3 kg

The stated specifications are valid for operationwithout memory card. When operating the

ZE200M and ZE200AM with a memory card, theoperating instructions provided by the respect-ive manufacturer must also be observed.


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2.1 GG3 Module Rack

TheGG3 Module Rack is suitable for installation in a con-trol cabinet with enclosure rating IP 54.

TheGG3 Module Rack, providing 7 module slots, is usedfor both basic units and expansion units.

An empty slot in the module rack must be closed with adummy cover (order no. 1070 075 174).

224

163

184

126

There are two installation options for the GG3 ModuleRack: Screw-mounted installation on a surface. Installation with base foot (order no. 1070 077 225) by

insertionin acarrier rail, 35 x 7.5 mm, as per EN 50022.

Thereare two options for the installation orientation of the

GG3 Module Rack: Horizontal installation

Vertical installation

Vertical installation is subject to the following restrictions: The operating temperature range as per DIN EN

61131-2 is reduced to 0 40 C. Only 50% of outputs may handle a HIGH signal at the

same time. Direct vertical stacking of two module racks, and their

interconnectionvia the bus connector is not permitted.Expansion units must be connected via the AG/S Ex-pansion Unit.

Specifications GG3

Ordernumber 1070 075 100

Module slots 7

Net weight 1000 g


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Basic UnitThe basic unit comprises the foundation of every CL200hardwareconfiguration. It consists of a GG3 Module Rack,

and contains the following: the NT200 power Supply Module, and the central processing unit

The remaining module slots can be populated with addi-tional system and/or peripheral modules.

Basic unit, minimumhardware configuration

Single expansion:Basic Unit plus 1 Expansion Unit

Maximum expansion:Basic Unit plus 5 Expansion Units

Vertical installation

Expansion Hardware Configurations

To enable the accommodation of additional modules, theCL200 can be expanded very easily. The CL200 permitscentralized and decentralized expansion. For detailed in-formationon decentralized expansion, refer to Section 12,COMNET-DP.

TheGG3 Module Rack also serves as the expansion unit.


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Centralized Expansion

Thereare two options for the hardware configuration con-stituting centralized expansion: Single-row arrangement, containing a maximum of 2

GG3 Module Racks. Multiple-row arrangment, with a maximum of 3 rows

containing no more than 2 GG3 Module Racks each.

For centralized expansion of the CL200, themaximumavailable address range, and the maxi-mumcurrent rating (IPermax= 1.5 A) must be ob-

served.

Toconnect two module racks in the same row,the bus con-nector (order no. 1070 075 110) is required.

Bus connector

44719

Toextend the expansion into a 2nd and/or 3rd row, the fol-lowing will be required: the AG/S Expansion Module, and the K18 Connecting Cable,see also Section 2.6, AG/S Expansion Module.


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2.2 NT200 Power Supply Module

The NT200 Power Supply Module provides the internalpowerfor the CL200. The NT200 Power Supply Module isconnectedto a 24 V power supply, and can be powered viabatteries or rectifier feed.

Thepower supply module in the basic unit does not, how-ever, supply the 24 V power required for peripheral mod-ules,transducers and control elements. Therequired 24 Vpower supplies are listed in Section 16.1, 24 V ExternalPower Supplies.

Backup BatteryInthe event that one of the following conditions applies, abackupbattery (order no. 1070 917 152) must be installedin the NT200 Power Supply: The PLC program is to be processed from within the

128-KB RAM memory. The controller startup is to utilize remanent data

(markers, counters, timers, etc.).

Specifications NT200


Power supply,as per DIN EN 61131-2

24 V, 19.2 to 30 V

Bridging capability, NT200input power intermittents, asperDIN EN 61131-2

Class PS2 10 ms,Repetition rate1 s

Current draw,24 V power supply

Rated current 1.8 A

Basic HW configuration:NT200, ZE200A, 16 inputs,

16 outputs

typ. 220 mA

Peak inrush current 40 A

Duration, peak inrush current 5 ms

Current rating for System modules, ISys Peripheral modules, IPer

max. 2.7 Amax. 1.5 A

Width 1 Slot

For expansion of the CL200, the maximum cur-rent rating (IPermax= 1.5 A) must be observed.

1 2 3 4 5 6 7

Basic Unit

Module Slots


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2.3 Central Processing Units

ZE200 ZE200A

ZE200M ZE200AM

ZE201

ZE200-DP


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Six different central processing units are available for theCL200.

Unit Functions Decoding and processing of instructions and com-

mands contained in the PLC program Memorymanagementfor data provided by peripherals Interrupt signal detection and processing System monitoring

Features and Functions Organization module Cyclical program processing Organization module System parameters Organization modules Program start-up Organization module Error management 2 Organization modules Timer-controlled functions 3 Organization modules Interrupt inputs Fixation of inputs/outputs

The instruction set used with the CL200 ProgrammableLogic Controller is upward-compatible for use with theCL350, CL400, and CL500 controllers.

PLC MemoryThe central processing units feature 2 internal memorysections for storing the PLC program: 128 KB of internal RAM 128 KB Flash-EPROM memory

Witha backup battery installed in the NT200 Power Supply

Module, the PLC program can be processed from withinthe internal 128 KB RAM.

When operating without a backup battery, the PLC pro-gramis processed from within the 128 KB Flash-EPROMmemory.

Mixed operation using both RAM and flash EPROM fordata storage is also possible.

Whenoperating with RAM or Flash-EPROM, the followingmemory capacities are available for the application pro-gram: 12 K instructions + 16 KB data modules

OR 18 K instructions without data modules

In mixed operation, the above values are doubled.

KETTE200 ModuleIn conjunction with a BT5 or BT20 control panel, theKETTE200Function Module (order no. 1070 077 186) pro-vides a cost-effective sequential control and diagnosticsconcept. The following functions are carried out: Organizing cascade sequences ProvidingMANUAL, INCHING and AUTOMATICoper-

ating modes.

Diagnostics and display of system faults

ZE200Cost-effectiveversion of the central processing unit, con-tainingsystem clock, two 32 bit high-speed counters, and

3 interrupt inputs.

ZE201TheZE201 features a 2nd serial interface, i.e., permittingthesimultaneous connection of a control panel (e.g. BT20)in addition to the programming unit. The BUEP19E andBUEP03Eprotiocols are available for the 2nd serial inter-face.The data transmission is accomplished by means ofthe Standard Interface function module (order no. 1070077 901).

ZE200-DPInaddition to performing the standard functions of the cen-tral processing unit, the ZE200-DP also acts as a busmasterin conjunction with COMNET-DP, see also Section12.2, ZE200-DP.

ZE200A, ZE200AMTheZE200A and ZE200AM Central Processing Units fea-ture 4 direct analog inputs and 1 direct analog output.

ZE200M, ZE200AM, Memory CardThe ZE200M and ZE200AM feature a PC card slot (for-merly PCMCIA card) for inserting a memory card (orderno.1070 917 668). The PLC program can be written to orloaded from the memory card. Any memory cards of thePC card type, version 2.0, type I, can be used.


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Specifications ZE200 ZE201 ZE200-DP ZE200A ZE200M ZE200AM

Ordernumber 1070 075 169 1070 078 795 1070 078 883 1070 075 171 1070 075 175 1070 075 176

Program memory 128 KB RAM and 128 KB Flash-EPROMSystem clock Yes

High-speed counters two 32-bit counters

Interrupt inputs 3

Memory card (PC card) slot No Yes

Serial interfaces 1 2 1

COMNET-DP Bus master No Yes No

DP-Slaves max. 64

DP-Baudrate 9.6 Kbaud to12 Mbaud

Command processing time Bit command

Word command Modular command

0.3 s

0.3 to 40 s20 s

I/O Image 0.3 to 1.0 ms

Cycle time, 1-KB instructions


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2.4 R200 Communications Module

The R200 Communication Module comprises one of theCL200 system modules, and is used for connecting theCL200 to other Bosch system controllers and intelligentdevices from other manufacturers.

The R200 provides two interfaces: V.24/20 mA combination interface V.24 interface

Bothinterfaces can be operated simultaneously, and eachinterfacefeatures its own 7-segment display for statusin-dications.

The R200 provides the following transmission protocols: BUEP19E BUEP3E BUEP64

The BUEP19E protocol corresponds to the DIN 66 019standard.It controls the data traffic routed via a serial inter-facebetween PLC controllers and peripheral devices. Thedata interchange transaction is protected against data

loss.

The BUEP03E protocol comprises a simple ASCII proto-

col for data transmissions via a serial interface betweenprogrammable memory controllers and their peripherals.

TheBUEP64 protocol is used to handle the data exchangebetweencomplex or spatially distributed control systems.

In conjunction with its transmission protocols, the R200provides the following connectibility options: Computer (PC, host computer, etc.) CL200, CL400, CL500 Scanner Printer

Specifications R200Ordernumber 1070 077 145

Interfaces V.24/20 mA V.24

Baudrates 600 to 57600 Baud

ISyscurrent rating 20 mA interface not used 20 mA interface operating

250 mA500 mA

Width 1 Slot

1 2 3 4 5 6 7

Basic Unit

Module Slots

Standard Interfaces Function ModuleWithregard to data transmission, a distinction is made be-tween the requesting station (RST) which initiates thepro-tocol request, and the peripheral station (PST) which re-sponds to the protocol request. If the installed R200 is to

assume the role of the RST in communications, the in-tegration of the Standard Interfaces function module(orderno. 1070 077 901) into the PLC programwill be re-quired.


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2.5 R200P Communication Module

The R200P Communication Module comprises the PRO-FIBUS-FMS connection for the CL200, providing theCL200 controller with the extensive variety of networkingand communications options via the PROFIBUS-FMS.

The R200P provides two interfaces: RS-485 PROFIBUS interface V.24/20 mA combination interface

Bothinterfaces can be operated simultaneously, and eachinterfacefeatures its own 7-segment display for statusin-dications.

TheR200P provides the following transmission protocols: PROFIBUS-FMS protocol BUEP19E BUEP03E BUEP64

The PROFIBUS-FMS protocol is an open, manufacturer-independenttransmission protocol. It is defined in the DINEN 50170 standard.

The BUEP19E protocol corresponds to the DIN 66 019

standard.It controls the data traffic routed via a serial inter-facebetween PLC controllers and peripheral devices. Thedata interchange transaction is protected against dataloss.

The BUEP03E protocol comprises a simple ASCII proto-col for data transmissions via a serial interface betweenprogrammable memory controllers and their peripherals.

TheBUEP64 protocol is used to handle the data exchangebetweencomplex or spatially distributed control systems.

In conjunction with its transmission protocols, the R200P

provides the following connectibility options: PROFIBUS-FMS Computer (PC, host computer, etc.) Printer Scanner

Specifications R200P


Interfaces RS-485 V.24/20 mA

Baud rates RS-485 interface V.24/20m A-interface

9.6 Kbaud to 12 Mbaud600 to 57600 baud

ISyscurrent rating 500 mA

Width 1 Slot

1 2 3 4 5 6 7

Basic Unit

Module Slots

PROFIBUS ConfiguratorToassist with the comfortable and safe creation of projectdevelopmentdata for the PROFIBUS network, the PROFI-BUS Configurator software packet (order no. 1070 075077)can be usedwith the R200P Communication Module.

Standard Interfaces Function ModuleWithregard to data transmission, a distinction is made be-tween the requesting station (RST) which initiates thepro-tocol request, and the peripheral station (PST) which re-spondsto the protocol request. If the installed R200P is toassume the role of the RST in communications, the in-tegration of the Standard Interfaces function module(orderno. 1070 077 901) into the PLC programwill be re-quired.


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2.6 AG/S Expansion Module

Forexpansion of the CL200, the maximum avail-

able address range, and the maximum currentrating for the peripheral modules (centralized:IPer max = 1.5 A, and decentralized: IPer max= 1.2 A) must be observed.

To expand the controller into a second and third row, theAG/S expansion module is available.

TheCL200 controller provides for centralized and decen-tralized expansion. The decentralized expansion of theCL200 is accomplished via COMNET-DP.

Centralized Expansion

Thereare two options for the hardware configuration con-stituting centralized expansion: Single-row arrangement, containing a maximum of 2

GG3 Module Racks. Multiple-row arrangement, with a maximum of 3 rows

containing no more than 2 GG3 Module Racks each.

To expand the controller into a second and third row, theAG/S expansion module will be required.

The required connections are made via K18ConnectingCable, premanufactured, length 0.3 m,

OR

B15 Cable Assembly Kit

Maximum Expansion:1 Basic Unit + 5 Expansion Units


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Decentralized ExpansionForthe decentralized expansion of the CL200, Bosch pro-vides the COMNET-DP bus system.

COMNET-DPis based uponthe PROFIBUS-DP protocolof the DIN EN 50170 PROFIBUS standard.

Fordetailed information about COMNET-DP, refer to Sec-tion12, COMNET-DP.

The AG/S Expansion Module is also used for decentra-lizedexpansion. Refer also to Section12.5, RM2-DP12.

Maximum Expansion with6 GG3 Module Racks

COMNET-DP Bus

RM2-DP12

For decentralized expansion, the maximum cur-rentrating of the RM2-DP12 (IPer max= 1.2 A), andthemaximum address range must always beob-served.

Specifications AG/S


IPercurrentrating 40 mAConnecting cable 5 m max. length

Width 1 Slot

1 2 3 4 5 6 7

Basic Unit

Module Slots

1 2 3 4 5 6 7

Expansion Unit


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2.7 Digital Input Modules

The E 24 V Digital Input Modules for the CL200 provide

16 and/or 32 digital inputs of Type 1, as defined in theDIN EN 61131-2 standard.

The signal sources are connected via plug-in terminals.

Theinput modules require an external 24 V powersupply.

Theinput module featuring 32 inputs must be in-stalled and operated in the bottom row.

Specifications E 24 V

Ordernumber 1070 075 101 1070 075 924

Inputs,as per DIN EN 61131-2, Type 1

16 32

Isolated potential Yes, via optocoupler

Input voltage Nominal voltage LOW signal HIGH signal

24 V0 through +5 V13.2 through 30 V

Input current LOW signal HIGH signal

1 mA2.5 through 7.5 mA

Switching threshold LOWHIGH HIGHLOW

13.2 V9.1 V

Input delay LOWHIGH HIGHLOW

3 ms3 ms

Current draw IPer 24 V Power supply

30 mA60 mA

45 mA65 mA

Reverse polarity protection for24 V Power supply

Yes, electronic

Plug-in terminal Cable cross-section, max. Terminal current, max.

1.5 mm2

6 A

Line length 100 m max., unscreened

Width 1 Slot

1 2 3 4 5 6 7

Basic Unit

Module Slots

1 2 3 4 5 6 7

Expansion Unit


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2.8 E ana Analog Input Module

TheEana Analog Input Module facilitates the preparation

of analog process signals for handling by the CL200.

The E ana Analog Input Module provides the followingfeatures and functions: 8 Isolated-potential differential inputs 16-bit resolution at 13-bit linearity Measuring range individually selectable for all inputs Integrationof measured values via numerical measure-

ments Sensor failure and overrange monitoring Voltage measurement in 4 measuring ranges Current measurment in 2 measuring ranges Temperature measurement via thermocouple

Characteristic-curve correction Compensation Conversion to C

Temperaturemeasurementw. resistance thermometer Four 2.5 mA stabilized-power sources Characteristic-curve correction Conversion to C

The E ana Analog Input Module supports the following

thermocouples that are defined in the IEC 584 standard: Typ B, E, J, K, R, S, T

Both non-floating and potential-free thermocouples withtwo-wire connections can be connected.

TheE ana InputModule supports the following resistancethermomemters: NI100, NI500, NI1000 PT100, PT500, PT1000

Resistancethermometersare connected via 4, 3 or 2-con-ductor connections.

TheE ana module occupies 4 input and 4 output bytes inthe EI/EO address range of the CL200.


The input module require an external 24 V power supply.

Specifications E ana


Inputs 8

Voltage measuring ranges 10 V 1 V

100 mV 10 mV

Input resistance 3.4 M

Current measuring rangeswith external 50 shunt

0through 20 mA 4 through 20 mA

Digital mapping 16 Bit, straight binary

Temperature errors 0.01 %/C

Linearity errors 0.05 %

Current draw, IPer 24 V Power supply

80 mA120 mA

Plug-in terminal

Cable cross-section, max. Terminal current, max.

1.5 mm26 A

Line length 200 m max., screened

Width 1 Slot

1 2 3 4 5 6 7

Basic Unit

Module Slots

1 2 3 4 5 6 7

Expansion Unit


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2.9 E 20 ana Analog Input Module

TheE 20 ana Analog Input Module facilitates the prepara-

tionof analog process signals for handling by the CL200.

TheE 20ana Analog Input Module provides the following: 8 Power inputs Built-in 50-shunts 2 Current measuring ranges

0 through 20 mA 4 through 20 mA

Sensorfailure detection in 4 through 20 mA measuringrange

TheE 20 ana Analog Input Module occupies 4 input and 4

output bytes in the EI/EO address range of the CL200.


Theinput modules require an external 24 V powersupply.

Specifications E 20 ana


Inputs 8

Isolated potential Inputs isolated against GNDbut not against each other.

Current measuring range 0 through 20 mA

4 through 20 mAInput resistance 50

Digital resolution 16 Bit, straight binary

Temperature errors 0.01 %/C

Linearity errors 0.05 %


80 mA120 mA


1.5 mm2

6 A

Line length max. 50 m, screened

Width 1 Slot

1 2 3 4 5 6 7

Basic Unit

Module Slots

1 2 3 4 5 6 7

Expansion Unit


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2.10 Digital Output Modules

1070 075 098 1070 077 418 1070 077 2001070 078 917

Thedigital output modules for the CL200 provide 8, 16 or32 digital outputs for a nominal current of 0.5 or 2 A.

Thecontrol elements are connected via plug-interminals.

The output modules require an external 24 V power sup-ply. Each group of 4, 8, or 16 outputs shares a common24 V and 0 V potential.

Dueto the low leakage current of 0.5 mA, the output can beconnectedto a Type 1 or 2 input, as per DIN EN 61131-2.

A 24 V 0.5 A, 1070 075 098Two outputs can be connected in parallel to form a totalcurrent of 1 A.

AR/2 A Relay Output ModuleThe AR/2 Relay Output Module provides 8 nonpotentialrelay contacts for a nominal current of 2 A.

TheAR/2 A Relay Output Module meets therequirementsfor protective separation as per EN 50178 for OvervoltageClass II. Within a quadruple push-on terminal block, volt-agesof Overvoltage Class III can be connected only if thevoltages are separated by an unoccupied terminal.

1 2 3 4 5 6 7

Basic Unit

Module Slots

1 2 3 4 5 6 7

Expansion Unit


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Specifications A 24 V 0.5 A A 24 V 0.5 A A 24 V 2 A AR/2 A

Ordernumber 1070 078 917 1070 075 098 1070 077 418 1070 077 200

Outputs, DIN EN 61131-2 32 16 8 8Current draw from

IPer 20 mA + 1.5 mA /each enabled output

60 mA 40 mA 38 mA

24 V Power supply 15 mA / word + 2.5 mA / ea. enabled output

15 mA / Byte + 3 mA /ea. enabled output

7.5 mA / 4 Bit + 3 mA /ea. enabled output

10 mA + 13 mA /ea. enabled output

+ External load

Short-circuit protection electronic No

Isolated potential Yes, optocoupler

Reverse polarity protection for24 V power supply

Fuse, 3 A FF

Output voltage

Nominal voltage LOW signal HIGH signal

24 V< 40 mVPower supply

1.5V


1V


0.5V

Limit, inductive cut-off voltage typ. 26 V typ. 18 V 300 V

Output current Nominal current LOW signal HIGH signal Total current

0.5 A0.5 mA max.2 through 600 mA2 x 8 A

0.5 A0.5 mA max.2 through 600 mA2 x 4 A

2 A0.5 mA max.4 mA through 2 A2 x 6 A

Concurrence 100 % 75 % per half-byte 100 %

Contactor size, max. 00 1 8 8

Lamp load 5 W, at 8 Hz 10 W, at 8 Hz

Switching frequency, max. Resistive load Inductive load

100 Hz2 Hz, Contactor size 0



20 Hz0.1 Hz, Contactor size 8

Output delay, TQD LOWHIGH HIGHLOW

60 s220 s

40 s250 s

40 s550 s

Output response time, TQT LOWHIGH HIGHLOW

50 s10 s

5 s3 s

8 s60 s

Relay contacts Nominal voltage Switching load

250 VAC, 120 VDC140 W, 500 VA

Raising delay 7 msFalling delay 6 ms

Contact bounce 1 ms


1.5 mm2

6 A

Line length 100 m max., unscreened

Width 1 Slot


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2.11 A ana Analog Output Module

TheA ana Analog Output Modulefor the CL200 features 2

analog outputs.

The A ana Analog Output Module provides the followingfeatures: 16-Bit resolution Current or voltage output selectable for each output Defective-wire detection on current output Short-circuit proof voltage output


Theoutput module requires an external 24 V powersupply.

Specifications A ana


Outputs 2

Voltage output Voltage range Load resistance Short-circuit current

10 through +10 V1 k15 mA

Current output Current range Load resistance

4 through 20 mA625

Settling time, full amplitude 3 ms

Digital mapping 16 Bit, straight binary


80 mA100 mA


1,5 mm2

6 A


Width 1 Slot

1 2 3 4 5 6 7

Basic Unit

Module Slots

1 2 3 4 5 6 7

Expansion Unit


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2.12 A 10 ana Analog Output Module

The A 10 ana Analog Output Module for the CL200 fea-

tures 4 or 8 voltage outputs.

The A 10 ana Analog Output Module features: 12-Bit resolution Voltage range, 0 through 10 V



Specifications A 10 ana

Ordernumber 1070 078 507 1070 078 295

Outputs 4 8

Voltage output Voltage range Load resistance

0 through 10 V1 k

Settling time, full amplitude Resistive load Capacitive load

50 s4 ms

Digital mapping 12-Bit, straight binary


60 mA100 mA

60 mA200 mA

Plug-in terminal,Cable cross-section, max.

1.5 mm2


Width 1 Slot

1 2 3 4 5 6 7

Basic Unit

Module Slots

1 2 3 4 5 6 7

Expansion Unit


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2.13 A 20 ana Analog Output Module

The A 20 ana Analog Output Module for the CL200 fea-

tures4 analog power outputs. With its current ranges, it isparticularly designed for applications in environmentaltechnology.

TheA 20 ana Analog Output Module provides the followingfeatures: 16-Bit resolution Current range individually selectable for each output Current ranges

0 through 20 mA 0 through 24 mA 4 through 20 mA



Specifications A 20 ana


Outputs 4

Current range 0 through 20 mA 0 through 24 mA 4 through 20 mA

Load resistance 625

Settling time, full amplitude 3 ms

Digital mapping 16-Bit, straight binary

Temperature coefficient 0.005 %/K

Current draw, IPer

24 V Power supply

70 mA max.

200 mA max.Plug-in terminal,Cable cross-section, max.

1.5 mm2


Width 1 Slot

1 2 3 4 5 6 7

Basic Unit

Module Slots

1 2 3 4 5 6 7

Expansion Unit


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2.14 BM2-ASI Bus Master

TheBM2-ASI Bus Master Module comprises the AS-I bus

masterfor the CL200. It thus provides the CL200 with thecost-effective options of decentralized input/output con-nection via AS-I.

AS-I utilizes a simple 2-wire line in tree structure to re-placesthe traditional, elaborate parallel wiring of each indi-vidual input/output. Connecting each individual input/out-putvia a cable trunk is no longer required. With the use ofAS-I, only an unscreened 2-wire line is used to supplypower and data to the signalling devices and control el-ements.

The BM2-ASI Bus Master Module handles the followingtasks: Cyclicaldata interchange between busstation and cen-

tral processing unit Network initialization Parameter assignment to bus stations Data transmission diagnostics Addressing of substituted bus stations

TheBM2-ASI module supports the following AS-I profiles: M0, serving inputs/outputs only M1, serving inputs/outputs and commands

Specifications BM2-ASI


Bus stations max. 31

Inputs/Outputs max. 124

Cycle time 5 ms, w. 31 bus stations

Current draw, IPer AS-I

200 mA100 mA

Line length 100 m max.

Width 1 Slot

1 2 3 4 5 6 7

Basic Unit

Module Slots

1 2 3 4 5 6 7

Expansion Unit


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2.15 DP-EA4

The DP-EA4 module provides the option to operate aCL200controller as a bus station on the COMNET-DP. Ad-dressing of the DP-EA4 module on the peripheral bus ofthe controller is similar to addressing a standard digitalinput/output module.

The DP-EA4 module features 4 bytes for inputs and 4bytes for outputs. As perceived by the bus master, the4-byteinputs of the DP-EA4 act as outputs,and vice versa.

Specifications DP-EA4


Inputs 4 Bytes

Outputs 4 Bytes

Current draw, IPer 270 mA + max. 120 mA forRS-485 interface

Width 1 Slot

1 2 3 4 5 6 7

Basic Unit

Module Slots

1 2 3 4 5 6 7

Expansion Unit


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2.16 POS-SA1 and POS-SA2 Counting / Positioning Modules

Twomodules are provided for counter and rapid & slow tra-

versing/positioning functions, and for simple positioningfunctions, respectively: POS-SA1, with 1 channel POS-SA2, with 2 channels

The modules perform the following functions: Counting Counting of external pulses Switching-traverse control

Themodules can be connected to incremental or absolutemeasuring systems.

POS-SA1The POS-SA1 module provides: 1 Channel with a selectable measuring system 4 Digital inputs 4 Digital outputs

POS-SA2

The POS-SA2 module provides: 2 Independent channels with a selectable measuring

system 4 Digital inputs each 4 Digital outputs each

Specifications POS-SA1 POS-SA2

Ordernumber 1070 077 100 1070 077 103

Channels 1 2

Measuring systems

Incremental Maximum 231increments 5 V Differential signals,

max. 1 MHz 24 V Signals, max. 200 kHz

Absolute SSI Interface,max. 24-bit parallel

Inputs, DIN EN 61131-2 Type 1 4 per channel, see page 215

Outputs, DIN EN 61131-2 4 per channel, see page 218


10 mA200 mA + external load

Width 1 Slot 2 Slots

1 2 3 4 5 6 7

Basic Unit

Module Slots

1 2 3 4 5 6 7

Expansion Unit

POS-SA Function ModuleFor the application of the Counting/Positioning modules,the POS-SA function module (orderno. 1070 077 979) isrequired.


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2.17 POS-LR1 and POS-LR2 Positioning Modules with Closed Servo Loop

To perform positioning functions that are at once user-

friendly and cost-effective, two positioning modules areavailable: POS-LR1, with 1 channel POS-LR2, with 2 channels

The modules provide the following functions: Positioningof 1 or 2 linear axes through positioningcon-

trol and analog output 128 Positions per channel Connection of incremental or absolute measuring sys-

tems Cable-break monitoring of differential signals Hardware and software limit switches

POS-LR1The POS-LR1 module provides: 1 Channel with a selectable measuring system

POS-LR2The POS-LR2 module provides: 2 Independent channels with a selectable measuring

system

Specifications POS-LR1 POS-LR2

Ordernumber 1070 078 529 1070 078 533

Channels 1 2

Measuring systems

Incremental max. 231increments 5 V Differential signals,

400 mA, max. 500 kHz 24 V Signals, 400 mA, max.

150 kHz

Absolute SSI Interface,max. 24-bit parallel

Inputs, DIN EN 61131-2 type 1 4 per channel, see page 215

Outputs, DIN EN 61131-2 4 per channel, see page 218

Analog output 1 per channel,10 V


1 mA110 mA + external load

Width 1 Slot 2 Slots

1 2 3 4 5 6 7

Basic Unit

Module Slots

1 2 3 4 5 6 7

Expansion Unit


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Order numberPart Designation

Digital Input Modules

E 24 V Inputs 1070 075 101

E 24 V Inputs

1070 075 924

Analog Input Modules

E ana 1070 078 565

E 20 ana 1070 078 911

Digital Output Modules

A 24 V 0.5 A Outputs

1070 075 098

Fuse for output module, 3.15 A, fast-acting 1070 913 005

A 24 V 0.5 A Outputs

1070 078 917

A 24 V 2 A Outputs

1070 077 418

AR/2 A Relay Output Module 8 Relay outputs

1070 077 200

Analog Output Modules

A ana 1070 077 138

A 10 ana Outputs

1070 078 507

A 10 ana

Outputs

1070 078 295

A 20 ana 1070 078 914

AS-I

BM2-ASI Bus master 1070 078 284

COMNET-DP

Bus master, see ZE200-DP 1070 078 883

RM2-DP12 Description on page 1210

1070 075 814

DP-EA4 1070 077 405

Counting / Positioning Modules

POS-SA1 1 Channel

1070 077 100

POS-SA2 2 Channels

1070 077 103

POS-SA Function Module 1070 077 979

Positioning Modules with Closed Servo Loop

POS-LR1 1 Channel

1070 078 529

POS-LR2 2 Channels

1070 078 533


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Order numberPart Designation

User Manuals

CL200, Steuerungshandbuch (German) 1070 072 091CL200, Manual (English) 1070 072 145

CL200, Manuel de la commande (French) 1070 072 213

CL200, Manual del controlador (Spanish) 1070 072 336

CL200, Operationsliste, Software-Handbuch (German) 1070 072 090

CL200, Operations List, Software manual (English) 1070 072 151

CL200, Liste des oprations, Manuel logiciel (French) 1070 072 214

CL200, Lista de operaciones CL200, Manual de software (Spanish) 1070 072 337

CL200, KETTE200, Bausteinbeschreibung (German) 1070 072 092

CL200, KETTE200, Software module description (English) 1070 072 150

CL200, KETTE200, Description de module (French) 1070 072 218

CL200, KETTE200, Descripcin del mdulo (Spanish) 1070 072 338

BT-MADAP, Software-Handbuch (German) 1070 072 096

R200, Baugruppenbeschreibung (German) 1070 072 400

R200, Module description (English) 1070 072 157

R200P, Baugruppenbeschreibung (German) 1070 072 401

PROFIBUS-Konfigurator, Software-Handbuch (German) 1070 072 066

PROFIBUS fr den Einsteiger, Software-Handbuch (German) 1070 072 069

PROFIBUS for Beginners, Software manual (English) 1070 072 140

POS-SA1, POS-SA2, Baugruppenbeschreibung (German) 1070 072 405

Available Training Courses

CL200, Programming and Project Design CL200CL200-I, Maintenance CL200-I

PLC Basics for Beginners SPSGL

Upgrading to WinSPS WINSPS

Programming and Project Development CLP

Maintenance and Troubleshooting CLI

PROFIBUS Computer Interface CLPK

MADAP Maintenance and Programming BTMAD4I


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Notes:


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Contents

3 CL300 .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.1 Module Racks .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.2 Fan Units .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.3 Power Supply Modules .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.4 ZE300A Central Processing Unit .. . . . . . . . . . . . . . . . . . . . . .3.5 Program Memory Module .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.6 CL300 Digital Functions Function Modules .. . . . . . . . . . . . . .3.7 Peripheral Modules .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.8 Ordering Information .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


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3 CL300

With the CL300 Programmable Logic Controller, Boschpresents a cost-efficient PLC which handles all controltasks in the lower to medium performance range. TheCL300PLCis a compact single-processor control unit fea-turing modular design.

TheCL300 PLC provides an excellent price /performanceratio.The wide range of Bosch Peripheral Modules can be

used in the CL300.

In addition, the CL300 with COMNET-DP provides an in-novative solution for decentralized installations.

CL300 Applications Packaging machines Conveyor technology Automated building control systems Bottling equipment and racking plants Heating, air conditioning, HVAC systems,

and environmental technology Sheet metal forming machinery Assembly and industrial handling technology Food processing industry General applications in mechanical engineering


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Harmful radiation none Radio interference sup-

pression, housing, as perDIN EN 50081-2




Interference suppression,AC mains, as perDIN EN 50081-2

Frequency 150 to 500 kHz,limit value 79 dB (V)

Frequency 0.5 to 30 MHz,limit value 73 dB (V)



High-frequency electromag-netic fields, amplitude-modulated;DIN EN 50082-2

Test field strength 10 V/mFrequency range 80 to1000 MHz 80 % AM (1 kHz)

High-frequency electromag-netic fields, pulse-modu-lated; DIN EN 50082-2

Test field strength 10 V/mFrequency band 9005 MHzRepetition rate 200 HzDuty cycle 50 %

Electrostatic discharge onhousing components ex-posed to touch contact;DIN EN 50082-2


Test voltageAir gap discharge 15 kV

Contact discharge 8 kV Line transient interference

of mains supply

High-speed burst pulses,symm. 2 kV, IEC 801-4


1 kV for analog inputs/out-puts, serial interface and in-terrupt inputs

Damped, sinewave1 MHz, symm. 1 kV, IEC255-4

1 kV for power supply moduleand digital inputs/outputs

Highfrequency, asym-metrical amplitude mo-dulation;DIN EN 50082-2

Test voltage 10 V, frequencyrange 0,15 bis 80 MHz80 % AM (1 kHz)


Sinewave-shaped oscilla-tions on X, Y and Z axes;DIN EN 61131-2

10 to 57 Hz 0.0375 mm,

constant amplitude

0.075 mm,random amplitude

57 to 150 Hz 0.5 g constant

1 g random

Shock loads on X, Y and Z

axes; DIN EN 61131-2




2For the operating environment,

dust-free ambient air is re-quired. Enclosures and installa-tion locations for the modulerack must comply with IP54protection type.

Protection type; EN 60529 IP20

Protection class;DIN EN 50178

Class

Moisture class;DIN EN 61131-2


Operating temperature range;DIN EN 61131-2

5 bis 55 C, without battery


25 to +70C,without battery and cablechannel

25 to +60 C,with cable channel




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3.1 Module Racks

See also Section 8, Module Racks

Basic Unit

The basic unit comprises the foundation of every CL300hardwareconfiguration. To form the basic unit, a choice oftwo module racks is available: GG1 Module Rack, with 14 module slots GG1/K Module Rack, with 8 slots

The basic unit contains the power supply module, and the central processing unit.

The remaining module slots can be populated with addi-tional peripheral modules.

In the event that more than the maximum of 14 moduleslots available in the basic unit are required to completethehardware configuration of a specific control unit, addi-tional peripheral modules can be accommodated in cen-tralized or decentralized expansion units.

Fordetailed information on decentralized expan-sion, refer to Section12, COMNET-DP

Expansion Unit

Toassemble the expansion unit, a choice of three moduleracks is available: EG2 Module Rack, with 14 module slots EG2/K Module Rack, with 8 module slots EG2/K-4 Module Rack, with 4 module slots

The expansion unit contains the following: AG/Z-S Expansion Module, and a maximum of 13 peripheral modules.

The internal power for the centralized expansion units issupplied by the power supply module of the basic unit.

Whenexpanding the CL300 hardware, the maxi-mumavailable address rangemust be observed.To ensure the selection of a suitably dimen-sioned power supply module, the maximumpower consumption of all modules to be con-nected must be considered.

For detailed information about hardware expan-sionand the AG/P-S andAG/Z-S expansion mod-ules, refer to Page 113.


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3.2 Fan Units

See also Page 85.

When installing a fan unit, a minimum clearspace of 90 mm is required below the modulerack.

For individual modules, the information aboutoperating conditions and the use of fan unitsmust be observed. The relevant specificationsappear in the equipment manual provided withthe respective module.

CL300 Basic UnitTheoperation of the CL300 basic unit without a fan unit is

possible if the following prerequisites have been met: Ambient temperature inside control cabinet,45 C; NT1 or NT24 Power Supply Module installed, and no peripheral modules requiring a fan unit.

If one of the above conditions is not met, the basic unitmust be equipped with a fan unit featuring two fans.

Expansion UnitTheuse of a fan unit inan expansion unit always dependsuponthe thermal emissions of the installed modules. Thepossible requirement for an additional fan unit in the ex-pansion unit must always be investigated.

3.3 Power Supply Modules

See also Section 9,Power Supply Modules

Toprovide internal power for the CL300, the user has thechoice of three power supply modules, designated NT1,NT2 and NT24.

Forthe purpose of selecting the power supply module for agiven hardware configuration, the total internal power con-sumptionof all modules installed in both the basic unit andall expansion units must be considered.

GG1

Basic Unit

GG1/KBasic Unit

Module Slots

1 2 3 4 5 6 7 8 9 1011 121314

1 2 3 4 5 6 7 8


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3.4 ZE300A Central Processing Unit

ZE300A Central processing unit with

32-K word RAM program memory module

Unit Functions Interrupt signal detection and processing System monitoring PLC program execution

Features and Functions Organization module Cyclical program processing Organization modules Program start-up Error management via organization module 2 Organization modules Timer-controlled functions 3 Organization modules Interrupt inputs

PLC Program processing with monitoring function PLC Program memory for maximum 29-K word

The central processing unit features a plug-in facility for

the program memory module; see Section 3.5, ProgramMemory Module.

GG1Basic Unit

GG1/KBasic Unit

Module Slots

1 2 3 4 5 6 7 8 9 1011121314

1 2 3 4 5 6 7 8

Specifications ZE300A

Programmemory RAM Program memory,16 and 32-K word

EPROM Program memory,16 and 32-K word

EEPROM Program memory,16-K word

Command processing time Bit command Word command Modular command

2,2 s2,2 to 90 s60 to 150 s

Registers Four 16-bit registers

Organization modules 9

Program modules 512

Operand formats Bit, byte, word

Inputs Bit-addressable, I with image, II without image, EI

512512512

Outputs Bit-addressable, O with image, IO without image, EO

512

512512

Markers 2048

Timers 128

Counter 128

Special markers 32

Data modules 256 of 512 bytes ea.

Data buffer 512 bytes

Interface PG (programming unit),V.24/20 mA interface

Width 1 Slot


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3.5 Program Memory Module

The program memory module stores the PLC program.Forthe CL300 PLC, the user has the choice of the follow-ing program memory modules: 16-K word RAM program memory module 32-K word RAM program memory module 16-K word EPROM program memory module 32-K word EPROM program memory module 16-K word EEPROM program memory module

Amaximum of 13 or 29-K word program memory is avail-able in order to store the PLC program.

TheRAM program memory module requires a backup bat-tery in the power supply module.

3.6 CL300 Digital FunctionsFunction Modules

In order to facilitate programming of the CL300 PLC, theCL300Digital Functions Function Modules (order no. 1070056523) are provided as an accessory. Some of the func-tions provided by the function blocks are listed below: Pulse generator Shift, FIFO and LIFO register Search functions BIN/BCD conversion Addition,subtraction, multiplication anddivision of BCD

numbers 32-bit multiplication and division


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3.7 Peripheral Modules

See also Section11, Peripheral Modules

TheCL300 can be augmented by an extensive line of pe -ripheral modules: Digital input modules Analog input modules IE 24 V Input Module Digital output modules Analog output modules CC10.3 Axis Control Module rho 3.0 Robot Control Typ1 osa CNC Controller SQ16 Power Source Module BM4-ASI Bus Master

BM-DP12 Bus master, see Section 12.1 DP-EA4 Bus station, see Section 12.8

GG1Basic Unit

EG2Expansion Unit

Module Slots

1 2 3 4 5 6 7 8 9 1011121314

1 2 3 4 5 6 7 8 9 1011121314

GG1/KBasic Unit

1 2 3 4 5 6 7 8

EG2/KExpansion Unit

1 2 3 4 5 6 7 8

EG2/K-4Expansion Unit

1 2 3 4


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Part Designation Order number

User Manuals

CL300, Steuerungshandbuch (German) 1070 072 023CL300, Manual (English) 1070 072 113

CL300, Manuale Descrittivo (Italian) 1070 072 233

Steuerungsanweisungen CL300, Software-Handbuch (German) 1070 072 028

Operationsliste CL300, Software-Handbuch (German) 1070 072 033

Operation List, Software manual (English) 1070 072 120

Digitale Funktionen CL300, Bausteinbeschreibung (German) 1070 072 022

AG/P-S Parallele Erweiterungsbaugruppe, Baugruppenbeschreibung (German) 1070 072 012

AG/P Parallel Expansion Module, Module description (English) 1070 072 110


PLC Basics for Beginners SPSGL

Upgrading to WinSPS WINSPS



MADAP Maintenance and Programming BTMAD41

CC10.3 Programming and Maintenance CC10.3


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41CL350

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Contents

4 CL350 .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1 Module Racks .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.2 Fan Units .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.3 Power Supply Modules .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.4 Central Processing Units .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.5 Memory Card .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.6 Peripheral Modules .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.7 Ordering Information .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


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4 CL350

With the CL350 Programmable Logic Controller, Boschpresents a PLC in the medium performance range. TheCL350PLCis a compact single-processor control unit fea-turing modular design.

The CL350 central processing units feature a memorycardslot. Using the memory card, a firmware swap on theCL350 control unit can be easily accomplished.

Three types of central processing units are available: ZS350, with 1 serial interface, e.g. for connecting the

programming unit ZS351, with 2 serial interfaces, e.g. for connecting an

operator terminal and the programming unit ZS350-P, with PROFIBUS-FMS interface



and environmental technology Assembly and industrial handling technology Food processing industry General applications in mechanical engineering


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Test field strength 10 V/mFrequency range 9005 MHzRepetition rate 200 Hz,Duty cycle 50 %

Electrostatic discharge onhousing components ex-posed to touch contact; DIN

EN 50082-2


Test voltage

Air gap discharge 15 kVContact discharge 8 kV

Line transient interferenceof mains supply




Damped, sinewave1 MHz, symm. 1 kV, IEC255-4


Highfrequency, asym-metrical amplitude mo-dulation;DIN EN 50082-2

Test voltage 10 V, frequencyrange 0.15 to 80 MHz80 % AM (1 kHz)



10 to 57 Hz 0.0375 mm,

constant amplitude 0.075 mm,

random amplitude 57 to 150 Hz

0.5 g constant 1 g random

Shock loads on X, Y and Zaxes; DIN EN 61131-2



Degree of contamination;

VDE 0110 Part 1

2

For the operating environment,dust-free ambient air is re-quired. Enclosures and installa-tion locations for the modulerack must comply with IP54protection type.



Class




5 to 55 C, without battery andmemory card


25 to +70 C,without battery, memorycard and cable channel




The stated specifications are valid for operationwithout a memory card. For operation with amemory card, the operating instructions pro-vided by the respective manufacturer must alsobe observed.


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44 CL350

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4.1 Module Racks

See also Section8, Module Racks

Basic Unit



The remaining module slots can be populated with addi-tional peripheral modules.


Fordetailed information on decentralized expan-sion, refer to Section 12, COMNET-DP.

Expansion Unit





For detailed information about hardware expan-sionand the AG/P-S andAG/Z-S expansion mod-ules, refer to Page 113.


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45CL350

1070 072 160-103 (97.09) GB

4.2 Fan Units

See also Page 85.

When installing a fan unit, a minimum clearspace of 90 mm is required below the modulerack.

For individual modules, the information aboutoperating conditions and the use of fan unitsmust be observed. The relevant specificationsappear in the equipment manual provided withthe respective module.

CL350 Basic UnitTheoperation of the CL350 basic unit without a fan unit is

possible if the following prerequisites have been met: Ambient temperature inside control cabinet,45 C; NT1 or NT24 Power Supply Module installed; no peripheral modules requiring a fan unit.

If one of the above conditions is not met, the basic unitmust be equipped with a fan unit featuring two fans.

Expansion UnitTheuse of a fan unit inan expansion unit always dependsuponthe thermal emissions of the installed modules. Thepossible requirement for an additional fan unit in the ex-pansion unit must always be investigated.

4.3 Power Supply Modules

See also Section 9,Power Supply Modules

Toprovide internal power for the CL350, the user has thechoice of four power supply modules, designated NT1,NT2, NT3, and NT24.

Forthe purpose of selecting the power supply module for agiven hardware configuration, the total internal power con-sumptionof all modules installed in both the basic unit andall expansion units must be considered.

GG1

Basic Unit

GG1/KBasic Unit

Module Slots

1 2 3 4 5 6 7 8 9 1011 121314

1 2 3 4 5 6 7 8


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46 CL350

1070 072 160-103 (97.09) GB

4.4 Central Processing Units

Three types of central processing units are available: ZS350, with 1 serial interface, e.g. for connecting the


operator terminal and the programming unit ZS350-P, with PROFIBUS-FMS interface

Unit Functions Interrupt signal detection and processing System monitoring PLC program execution

System clock with calendar and alarm function

The central processing unit features 128 KB of internal

RAMfor storing the PLC program. The PLC program is al-ways processed from within the internal 128 KB RAM.

Features and Functions Organization module Cyclical program processing Organization module System parameters Organization modules Program start-up Error management via organization modules 9 Organization modules Timer-controlled functions 8 Organization modules Interrupt inputs 16 Organization modules System interrupts Fixation of inputs/outputs PLC Program processing with monitoring function

Floatingpoint arithmetic via function module Block commands for COPY, FIND and COMPAREfunctions

Coordination markers Special-marker management Mailboxes Variable cycle time monitoring


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Specifications ZS350 and ZS351

Ordernumber. ZS350 ZS351 ZS350-P

1070 078 3071070 078 4451070 078 965

Program memory

Internal 128-KB RAM,battery-backed

Plug-in type 1-MB memory card, Flash-EPROM or S-RAM

Command processing time Bit command Word command Modular command


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4.7 Ordering Information

Part Designation Order number.

Module Racks

GG1 Module Rack 1070 052 000

GG1/K Module Rack 1070 056 862

EG2 Module Rack 1070 052 004

EG2/K Module Rack 1070 075 760

EG2/K-4 Module Rack 1070 077 698

CL Cable Channel 1070 054 152

Dummy Cover 1070 046 208

Fan Units

Twofan Unit 1070 052 243

Singlefan Unit K 1070 056 864Power Supply Modules

NT1 Power Supply Module 1070 071 376




Backup Battery for power supply modules 1070 914 447

Central Processing Units

ZS350 Central Processing Unit 1070 078 307

ZS351 Central Processing Unit 1070 078 445

ZS350-P Central Processing Unit available 1st quarter of 1998 1070 078 965

Sequential Control and Diagnostics Module 1070 077 508

Memory Card (PC card) Flash EPROM, 1 MB

1070 917 668

Memory Card (PC card) SRAM, 512 KB

1070 918 483

Firmware Upgrade 1070 078 442

Expansion Hardware

AG/P-S Expansion Module 1070 064 905

K14-S Connecting Cable

1.8 m

1070 064 753

AG/Z-S Expansion Module 1070 064 719

K13-S Connecting Cable 0.55 m

1070 064 754

Peripheral Modules, see Page 1120

User Manuals

Operationsliste, Software-Handbuch (German) 1070 072 044

Operations List, software manual (English) 1070 072 127

Operationlist, Manuale Software (Italian) 1070 072 236

AG/P-S Parallele Erweiterungsbaugruppe, Baugruppenbeschreibung (German) 1070 072 012

AG/P Parallel Expansion Module, Module description (English) 1070 072 110


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410 CL350

1070 072 160-103 (97.09) GB

Part Designation Order number.


PLC Basics for Beginners SPSGLUpgrading to WinSPS WINSPS


Advanced course: Multiprocessing CLIP


PROFIBUS Computer Interface CLPK

MADAP Maintenance and Programming BTMAD4I

CC10.3 Programming and Maintenance CC10.3


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51CL400

1070 072 160-103 (97.09) GB

Contents

5 CL400 .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.1 Module Racks .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.2 Fan Units .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3 Power Supply Modules .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4 Central Processing Units .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.5 Memory Card .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.6 System Modules .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7 Peripheral Modules .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.8 Ordering Information .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


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5 CL400

With the CL400 Programmable Logic Controller, Boschpresentsa PCL handling all controltasks in the medium totop performance range. The CL400 PLC is a compactsingle-processorcontrol unit featuring modular design,en-abling the insertion of system modules in the basic unit.Withregard to peripherals and software, it is fully compat-ible with the time-tested CL500 multiprocessor controller.

The CL400 central processing units feature a memorycardslot. Using the memory card, a firmware swap on theCL400 control unit can be easily accomplished.

Two types of central processing units are available: ZS400, with 1 serial interface, e.g. for connecting the


operator terminal and the programming unit



and environmental technology Main or substations in transfer lines Assembly and industrial handling technology Food processing industry General applications in mechanical engineering


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Test field strength 10 V/mFrequency band 9005 MHzRepetition rate 200 Hz,Duty cycle 50 %

Electrostatic discharge onhousing components ex-posed to touch contact; DINEN 50082-2


Test voltageAir gap discharge 15 kV

Contact discharge 8 kV Line transient interference

of mains supply




Damped, sinewave1 MHz, symm. 1 kV,IEC 255-4


Highfrequency, asym-metrical amplitude mo-

dulation;DIN EN 50082-2

Test voltage 10 V, frequencyrange 0.15 to 80 MHz

80 % AM (1 kHz)



10 to 57 Hz 0.0375 mm,

constant amplitude 0.075 mm,

random amplitude 57 to 150 Hz

0.5 g constant 1 g random

Shock loads on X, Y and Zaxes; DIN EN 61131-2




2Dust-free ambient air is re-

quired for operating environ-ment. Enclosures and installa-tion locations for module rackmust comply with IP54 protec-tion type.



Class




5 to 55 C, without battery andmemory card


25 to +70 C,without battery, memorycard and cable channel




The stated specifications are valid for operationwithoutmemory card. For operationwith a mem-orycard, the operating instructions provided bythe respective manufacturer must also be ob-served.


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5.1 Module Racks

See also Section 8, Module Racks

Basic Unit



The remaining module slots can be populated with addi-tional system and/or peripheral modules.

System modules must be inserted in the basicunit.


Fordetailed information on decentralized expan-sion, refer to Section12, COMNET-DP.

Expansion Unit





For detailed information about hardware expa

catalogo cl200

Documents