Index

IndexA

AC motorsMounting position designations....................... 89

Additional documentation..................................... 12Add-on encoder cables .............................. 579, 585Anti-condensation heating.................................. 500

B

Backstop ............................................................ 471BE brake technical data ..................................... 375

Actuating force for manual brake release ..... 398Bake control wiring diagram.......................... 399BE brake – operating currents ...................... 389BE05, BE1, BE2 brake.................................. 390BE30, BE32 brake ........................................ 392BE5, BE11, BE20 brake................................ 391Brake BE120, BE122 .................................... 393braking work, working air gap, braking torque,brake spring .................................................. 375Dimension sheets brake controls.................. 412Permissible braking work for working brake ac-tions .............................................................. 376Permitted braking work in the case of emergen-cy switching off.............................................. 385Pulse frequencies of the BE brake................ 388Resistance brake coils .................................. 394

Bearings ............................................................. 474BMG02 brake..................................................... 644BR03 brake ........................................................ 645Brake.................................................................. 345

Basic design.................................................. 346BE brake in detail .......................................... 351Braking torque............................................... 355Braking torque in lifting applications ............. 355BSR current relay.......................................... 365Description .................................................... 345Design of BE brake ....................................... 351Determining the number of cycles until mainte-nance ............................................................ 359Determining the required braking torque ...... 355Determining the required braking work ......... 356Function ........................................................ 346Holding brake with emergency switching off ca-pacity............................................................. 357

Increased emergency braking work for power-train applications ........................................... 358Installation in the wiring space of the motor withadditional switching relay BSR, BUR ............ 365Installation of brake control in control cabinet......

363Installation of brake control in motor wiringspace ............................................................ 363Modular brake controls ................................. 361Motor/brake assignment ............................... 353Project planning notes .................................. 354Project planning procedure ........................... 354Selecting the brake control system ............... 360Selecting the brake size and braking torque........

355Selecting the brake voltage........................... 360Selection criteria ........................................... 354Short response times at switch-off................ 349Short response times at switch-on................ 347Working brake............................................... 356Working capacity........................................... 356

Brake control block diagramsBG brake control ........................................... 400BGE brake control......................................... 401BME brake control ........................................ 406BMH brake control ........................................ 410BMK brake control ........................................ 411BMP 3.1 brake control (control cabinet)........ 409BMP brake control ........................................ 407BMP3.1 brake control (motor)....................... 408BMS brake control ........................................ 405BMV brake control ........................................ 411BS brake control ........................................... 402BSG brake control......................................... 402BSR brake control......................................... 403BUR brake control......................................... 404Wiring diagram.............................................. 399

Brake monitoring ................................................ 522Brake monitoring for diagnostic unit................... 522Brakes

Actuating force for manual brake release ..... 398Auxiliary terminal strip................................... 412Bake control wiring diagram.......................... 399BE brake – operating currents ...................... 389BMP3.1 ......................................................... 414

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Catalog – AC Motors DR.71 - 315, DT56, DR63684

Index

Brake springs ................................................ 375Brake voltage supply via motor terminal board....

367Brakes for global motors ............................... 373Brakes with DC 24 V supply ......................... 370Braking torques............................................. 375BST brake module - technical data............... 429BST break module block diagram................. 429BST safety-related brake control .................. 428BUR voltage relay ......................................... 366Connection type ............................................ 374Dimension drawings BG, BGE, BS, BSG ..... 412Dimension drawings BMS, BME, BMH, BMP,BMK, BMV .................................................... 413Dimension drawings SR10, SR11, SR15, UR11,UR15............................................................. 412Dimension drawings SR19............................ 413Dimensioning and routing of the cable.......... 369EMC (Electromagnetic compatibility) ............ 374Emergency stop features .............................. 642Important design information ........................ 374Maintenance intervals ................................... 374Measuring principles ..................................... 374Motor overload circuit breaker ...................... 371Parallel operation of several brakes with onecontroller ....................................................... 367Permissible braking work for working brake ac-tions .............................................................. 376Permitted braking work in the case of emergen-cy switching off.............................................. 385Pulse frequencies of the BE brake................ 388Resistance brake coils .................................. 394Safety-rated BE brake................................... 415Selecting the braking contactor..................... 368Technical data............................................... 375Varistor overvoltage protection with direct DCvoltage supply ............................................... 370

Braking contactor ............................................... 661BSR brake control system.................................. 650BST break module block diagram...................... 429BST safety-related brake control........................ 428Built-in encoder cable......................................... 591

C

CableBrakemotor cable for decentralizedMOVI‑SWITCH® ............................................ 574

Brakemotor cable with IS .............................. 572Encoder cable with conductor end sleeve and 2D-sub ............................................................ 583Encoder cable with conductor end sleeves andD-sub .................................................... 580, 589Encoder cable with connection cover and 2 D-sub ................................................................ 581Encoder cable with connection cover and D-sub.............................................................. 579, 585Encoder cable with M23 and D-sub ...... 584, 587Encoder cable with one M12................. 591, 593Encoder extension cable with conductor endsleeves and M23........................................... 596Encoder extension cable with connection coverand M23 ........................................................ 595Encoder extension cable with M23 and D-sub.....

598Encoder extension cable with two M23......... 597Power cable .................................................. 572Project planning for cable cross section ....... 563

Cable dimensioning to EN 60204....................... 564Cable specification of encoder cables................ 603Cable specifications of the power cables ........... 599Condensation drain hole .................................... 476Conformity with standards.................................... 17Connection alternatives

Han® 10 and modular plug connectors ......... 512IS integrated plug connector ......................... 509Other industrial plug connectors ................... 521Terminal strip with cage clamp ..................... 518

Connection technology MOVI-SWITCH®-1E...... 536Contact rating of plug connectors ...................... 621Corrosion protection............................................. 57

D

Degree of protection........................................... 483Degrees of protection pursuant to EN 60034..... 139Dimension sheets

WPU smooth pole-change unit ..................... 529Documentation, additional.................................... 12DRL.. project planning notes

Absolute encoder .......................................... 186Dynamics package D1 or D2 ........................ 186Forced cooling fan ........................................ 187Inverter utilization.......................................... 187Sine encoder................................................. 186

DRL.. series asynchronous servomotors ............. 50

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Catalog – AC Motors DR.71 - 315, DT56, DR63 685

Index

DRM.. torque motor.............................................. 53DT56, DR63 AC motor with brake

Brake control................................................. 642General information ...................................... 641Technical data............................................... 654

DT56, DR63 AC motorsCCC .............................................................. 608CSA/NEMA/UL-R.......................................... 608Electrical characteristics ............................... 613Frequency and voltage ................................. 613JIS/JEC ......................................................... 608Motor options, overview ................................ 612Motor voltage ................................................ 613Motors for the USA and Canada................... 614Overhung load conversion ............................ 619Overhung loads and axial forces .................. 619Overview of encoders ................................... 627Power reduction ............................................ 617Protection canopy C...................................... 633Selecting the speed sensor........................... 627V.I.K. ............................................................. 608

DT56, DR63 encoder cables.............................. 628DT56, DR63 incremental rotary encoders

Technical data............................................... 632DT56, DR63 multi-motor operation .................... 652DT56, DR63 order information

Position of motor terminal box and cable entry...................................................................... 611

E

Electrical characteristics..................................... 121EMC measures .................................................... 77Encoders ............................................................ 431

Absolute encoder .......................................... 435Built-in encoder ............................................. 433Connection alternatives ................................ 438Data on the multi-turn SSI in connection withSin / Cos encoders........................................ 454Data on the RS485 in connection with Sin / Cosencoders ....................................................... 453Designs ......................................................... 435Electrical interface HTL................................. 439Electrical interface RS485 (Multi-Turn) +Sin / Cos with 1 VSS..................................... 440Electrical interface Sin / Cos with 1 VSS ...... 439Electrical interface SSI (Multi-Turn) + Sin / Coswith 1 VSS .................................................... 440

Electrical interface SSI (Multi-Turn) + TTL(RS422)......................................................... 440Electrical interface TTL (RS422)................... 440Electrical interfaces....................................... 436Encoder connection ...................................... 438Encoder mounting adapter............................ 450Encoder mounting adapters.................. 435, 436Encoders provided by the customer ............. 435General information on project planning ....... 438HTL built-in encoder data.............................. 453HTL sensor ................................................... 445Incremental encoder ..................................... 435Mechanical interface for mounting non-SEW en-coders ........................................................... 433Non-SEW encoder mounting ........................ 433Overview of absolute encoders..................... 440Overview of built-in encoders........................ 439Overview of incremental encoders................ 439Overview of the electrical interfaces ............. 439Pin assignment ............................................. 432Product description ....................................... 431RS485 (Multi-Turn) + Sin / Cos..................... 447Safety-rated encoder technical data ............. 452Sin / Cos encoder data ................................. 452Sin/Cos encoder ........................................... 441Speed sensors .............................................. 438SSI (Multi-Turn) + Sin / Cos .......................... 448SSI (Multi-Turn) Sin/Cos or TTL (RS422) ..... 449Standardized mounting device for encoder .. 432Technical data............................................... 441TTL (RS422) ................................................. 443Type designation........................................... 431

Extension cable.................................................. 595

F

Fan guards ......................................................... 489Features of DRL.. motors..................................... 50

Dynamics ........................................................ 50Inverter combinations...................................... 51Rated speeds.................................................. 51Startup ............................................................ 52

First shaft end .................................................... 468Forced cooling fan...................................... 485, 503

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Catalog – AC Motors DR.71 - 315, DT56, DR63686

Index

G

Global motorDesign specifications ...................................... 45Voltages .......................................................... 45

H

Humidity and acid protection and tropicalization....... 501

Humidity/acid protection and tropicalization......... 58

I

Installed plug connectors ................................... 512Insulation............................................................ 499Integrated plug connectors................................. 509Inverter operation ................................................. 77IS integrated plug connector

Technical data............................................... 624

K

KCC, KC1........................................................... 518

M

Motor identification for MOVIMOT® .................... 560Motor operating temperatures.............................. 59Motor protection ................................................. 493

Motor protection switch trigger temperatures....... 493

Thermal motor information with KTY84 - 130 ...... 496

Thermal motor information with PT100......... 497Thermal motor protection with bimetallic switchNC contact .................................................... 495Thermal motor protection with PTC resistor . 494

Motors at a glance................................................ 60Motors at a glance, technical data ....................... 65Mounting positions for AC motors ........................ 90MOVI-SWITCH® 1E drives in IP66..................... 533MOVI-SWITCH® 2S drives in IP66..................... 534MOVI-SWITCH®-2S connection technology

CB0 version (binary control) ......................... 539CK0 version (AS-Interface) ........................... 542

O

Oil seals ............................................................. 471Operating modes................................................ 131Options and variants

Anti-condensation heating ............................ 500

Backstop ....................................................... 471Bearing options ............................................. 474Brake monitoring........................................... 522Condensation drain hole ............................... 476Degree of protection ..................................... 483Fan guard options ......................................... 489First shaft end ............................................... 468Forced cooling fan ........................................ 503Installed plug connectors .............................. 512Insulation....................................................... 499Integrated plug connectors ........................... 509Motor protection ............................................ 493Oil seals ........................................................ 471Other industrial plug connectors ................... 521Pole-changing motors ................................... 502Second shaft end .......................................... 469Terminal box ................................................. 506Terminal strip with cage clamp ..................... 518Ventilation options......................................... 485Vibration monitoring ...................................... 527Winding protection ........................................ 501WPU smooth pole-change unit ..................... 528

Output types of the motors7 series gearmotor ........................................ 4617 series gearmotor with feet.......................... 462Foot-mounted motors.................................... 455Gearmotor..................................................... 461Gearmotor with feet ...................................... 462IEC flange-mounted motor with boreholes.... 457

Overhung and axial loadsOverhung and axial loads at the second shaftend ................................................................ 158Overhung load diagrams for 2-, 4-, 6-, 12-polemotors ........................................................... 159Overhung loads – DR.., DRL.. ...................... 156Permitted axial load ...................................... 158Permitted overhung load – 2-, 4-, 6-, 12-polemotors ........................................................... 157Permitted overhung load of DRL.. motors..... 157Permitted overhung load of DRM.. motors.... 158Permitted overhung load of pole-changing mo-tors ................................................................ 157Torques and duty types ................................ 158

Overview of encodersAbsolute encoder .......................................... 440Built-in encoder ............................................. 43919

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Index

Incremental encoder ..................................... 439

P

Plug connector, integrated ISTechnical data............................................... 624

Plug connectors AC.., AS..Technical data............................................... 625

Plug connectors AM.., AB.., AD.., AK..Technical data............................................... 626

Pole-changing motors ........................................ 502Power cable ....................................................... 572Prefabricated cables .......................................... 562

Intermediate sockets..................................... 570Product Description

Asynchronous servomotors ............................ 50Current-insulated rolling bearings ................. 474DRM.. torque motor ........................................ 53Global motor ................................................... 45Mounting positions .......................................... 90MOVIMOT® ................................................... 559MOVI‑SWITCH® ............................................ 531

Product description DT56, DR63General information ...................................... 607

Product description for DT56, DR63Brakemotors.................................................. 607

Product groups....................................................... 9Product names..................................................... 13Project planning ................................................. 121

Tolerances ...................................................... 18Project planning for AC motors

Rated data ...................................................... 17Project planning for cable cross section............. 563Project planning notes

50 Hz motor on the 60 Hz grid ...................... 12760 Hz motors................................................. 128Asynchronous DRL.. servomotors ................ 186Brake voltage ................................................ 126Center of gravity of motors............................ 168Degrees of protection pursuant to EN / ISO60034-5......................................................... 139Drive selection – non-controlled operation.... 169DRM.. torque motors..................................... 176Forced cooling fan voltage............................ 124Frequency and voltage ................................. 121Inverter suitability .......................................... 121

Limit characteristic curves in inverter operation...................................................................... 192Motor voltage ................................................ 121Motor voltage for the global motor ................ 124Motors on non-SEW inverters....................... 198MOVIMOT® ................................................... 561MOVI‑SWITCH® ............................................ 532No-load starting frequency............................ 137Permitted starting frequency of the motor..... 138Permitted work done by the brake ................ 138Pole-changing motors ................................... 170Power reduction ............................................ 129Product characteristics of inverters....... 182, 185Project planning procedure – controlled ....... 179Reinforced insulation for inverter operation >500 V AC....................................................... 191Standard connections for 50 Hz motors........ 127Starting frequency......................................... 137Thermal classification ................................... 129Thermally permitted torque ........................... 192Vibration class............................................... 139

Project planning notes for BE brakeDUB10A brake monitoring diagnostic unit .... 523

Project planning notes for connection alternativesContact rating depending on temperature .... 517

R

Rated data............................................................ 17Reinforced insulation.......................................... 499Reinforced winding insulation with increased resist-

ance against partial discharge ...................... 499

S

Safe switching of inductances.............................. 78safety-rated brake

Braking work, working air gap, braking torquesof the BE.. brakes (FS) ................................. 417BST brake module - technical data............... 429BST break module block diagram................. 429BST safety-related brake control .................. 428Definition of the categories ........................... 416Description .................................................... 415Performance Level........................................ 415Permitted braking work for emergency switchingoff for brakes on horizontal drives................. 419Permitted maximum braking work for emergencyswitching off for BE..(FS) .............................. 418

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Catalog – AC Motors DR.71 - 315, DT56, DR63688

Index

Second shaft end ............................................... 469Serial number....................................................... 84SEW-EURODRIVE

Group of companies.......................................... 8SEW‑EURODRIVE

Products............................................................ 9Systems ............................................................ 9

Standard conformity ............................................. 17Surface protection ................................................ 57Switching of inductances...................................... 78

T

Technical data...................................................... 91AC motors DT56, DR63 ................................ 605Backstop ....................................................... 473Brake coil resistance for DT56, DR63........... 655DR63, DRS.., DRE.., DRP.. motors, 50 Hz, 6-pole, S1......................................................... 106DRL.. servomotors, 4-pole, 50 Hz, 400 V ..... 117DRM.. motors, 50 Hz, 12-pole ...................... 116DRS.. motor, 50 Hz, 4/2-pole, Dahlander con-nection S1 ..................................................... 112DRS.. motor, 50 Hz, 8/2-pole, separate winding,S3 40/60% .................................................... 113DRS.. motor, 50 Hz, 8/4-pole, Dahlander con-nection S1 ..................................................... 114DRS.. motors, 50/60 Hz, 2- and 4-pole, S1 . 109,

110DT56, DR63 incremental rotary encoders .... 632Global motor, 50/60 Hz, 2-pole, S1................. 92Global motor, 50/60 Hz, 4-pole ....................... 93Global motor, 50/60 Hz, 6pole ........................ 95IS integrated plug connector ......................... 624Motors DR63, DRS.., DRE.., DRP.., 50 Hz, 2-pole, S1........................................................... 96Motors DT56, DR63, DRS.., DRE.., DRP.., 50Hz, 4-pole, S1 ................................................. 99MOVIMOT® ................................................... 561Permitted work done by BM(G) brake........... 656Plug connectors AM.., AB.., AD.., AK.. ......... 626Plug connectors AS.., AC.. ........................... 625Setting different braking torques for DT56, DR63...................................................................... 654

Technical data at a glance ................................... 60Technical data for BE brake

Motor/brake assignment ............................... 353

Technical data for DT56, DR63Brakes........................................................... 654

Technical data for encoder................................. 441Encoder mounting adapter............................ 450HTL sensor ................................................... 445Overview of absolute encoders..................... 440Overview of incremental encoders................ 439RS485 (Multi-Turn) + Sin / Cos..................... 447Sin/Cos encoder ........................................... 441SSI (Multi-Turn) + Sin / Cos .......................... 448SSI (Multi-Turn) Sin/Cos or TTL (RS422) ..... 449TTL (RS422) ................................................. 443

Technical data for encodersOverview of built-in encoders........................ 439

Technical data for MOVI-SWITCH®

DRP.. (Europa) 6-pole .................................. 554Technical data MOVI-SWITCH®

DRE.. (Europe) 6-pole .................................. 553DRE../MSW-1E 2-pole .................................. 547DRE../MSW-1E 4-pole .................................. 550DRP../MSW-1E 2-pole .................................. 548DRP../MSW-1E 4-pole .................................. 551DRS../MSW-1E 2-pole .................................. 546DRS../MSW-1E 4-pole .................................. 549DRS../MSW-1E 6-pole .................................. 552

Temperature range, operating temperatures ....... 59Terminal box ...................................................... 506Terminal strip with cage clamp........................... 518Thermal characteristics ...................................... 129Trademarks .......................................................... 13Type designation

Additional options............................................ 83Connection variants ........................................ 82Encoders......................................................... 81Examples ........................................................ 85Explosion-proof motors ................................... 83Mechanical attachments ................................. 81Motor series .................................................... 80Output types, output types .............................. 80Storage ........................................................... 83Temperature sensor and temperature detection........................................................................ 81Ventilation ....................................................... 82

Type designation for DT56, DR63 AC motors.... 610Type designation: AC motors and options ........... 8019

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Index

V

Ventilation .......................................................... 485Additional flywheel mass............................... 485Air filter.......................................................... 490Aluminum fan ................................................ 486Built-in encoder (pole ring)............................ 488Canopy.......................................................... 489Low noise fan guard...................................... 490Metal fan ....................................................... 486Non-ventilated design ................................... 492

Vibration monitoring ........................................... 527

W

Winding protection ............................................. 501WPU smooth pole-change unit .......................... 528

Dimension sheets ......................................... 529

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Catalog – AC Motors DR.71 - 315, DT56, DR63690

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