catalog 50 years in the world of steel
DESCRIPTION
Catalog 50 Years in the world of steelTRANSCRIPT
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ABOUT COMPANY
FAKOM was founded in 1960 for the needs of the construction and mainte-nance of "Mines and Ironworks Skopje"- Skopje. Very soon it outgrew its roleand began to work for clients in former Yugoslavia and abroad (Iraq, theformer USSR, Vietnam, Lebanon, Cameroon and most of the European coun-tries). As one of the largest capacities in the region, in 1982 it separated in anindependent organization.
FAKOM managed to overcome all the critical moments'which were a conse-quence of the breakdown of former Yugoslavia and the market, the embargoof Greece (1994-95), the crisis in Serbia (1999), the conflict in Macedonia(2001) and adapting "on the way" it performed a transformation into amarket-oriented company, permanently increasing its annual production.
In 2006, a transformation in the ownership structure was performed, and in2007 organizational and structural changes were also made.
The basic activities of FAKOM AD are production and services in the field ofmetal working industry and include:
1. Design2. Production3. Erection
VISION
FAKOM AD to grow into a recognizable, successful company for steelstructures and equipment produced up to the highest standards and quality,and with competitive prices on the market.
MISSION
We manufacture every product in a high-quality manner, responsiblyand at a reasonable price;'We promote efficient and high-quality services at affordable prices;We permanently increase the range of products;We become more and more present on the foreign markets.We give a greater and nobler role of the steel in man's everyday life
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ENGINEERING Comprehensive project planning starting from designing, supply of materials,production, transport and erection on site.
Optimal coordination of the projects in all the stages of their manufacture isour guarantee for fast and quality completion of the tasks.
Due to this, we can always offer our clients advanced solutions and put thesame into practice.
DESIGNING Preparation of complete construction drawings for all types of steel structuresand processing equipment for the industry.Preparation of general, basic and as-built projects according to our ownproject solutions and elaboration and completion of workshop and erectiondrawings as well as as-built drawings.The designing office is organized into three units: Mechanical engineering,Structural engineering and Architecture.
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)DUCTION TECHNOLOGY
The production technology of Fakom consists ofthe following integral components:- Incoming material manipulation and forming- Production technology- Fine processing shop- Corrosion protection unit
These components of the technology are conductedin five workshops divided by the product orientation:- Preparation- Process equipment- Heavy constructions- Profiles and girders- Light constructions and thin sheet constructions and
sections
The incoming material is received and prepared in sectionsand shapes in the department that uses automatic and semi-automatic cutting machines with flame, plasma, edgepreparation or with force.The incoming department alsoincludes forming and shaping machinery.
The production department includes technology for:- forming- welding- cutting- machining
The core production technology is welding which is performedmanually, semi-automatically and automatically.Fakom uses 5 lines for the following welding techniques:- Manual arc welding- Submerged arc welding (automatic and semi-automatic)- Metal arc welding (manual and semi-automatic)- Tungsten Inert gas welding (manual and semi-automatic)- Gas welding and cutting
The fine processing shop includes a special numerically guidedmachine which is especially suitable for adjusting the finedimension with high precision and tolerances.Production technology is supplemented with positioning toolsenabling welding, cutting and edge preparation in all positions.This department also has a specialized shop for welding of
special steels (stainless steels and high-alloyed steels) withdanger of contamination.The production department has a facility presenting possibilityof cold and hot (plastic) forming.
Final process of the production is corrosion protection unitwhere the anti-corrosion technologies are applied. Fakom hasfacility for manual and automatic application of various meansfor corrosion protection such as paints, epoxy-paints, layers etc.
Fakom has a unit for production of tools and supportingequipment which is fit to be for service of the production, andpresents an option of creating specific solutions for complexprocesses.
The manipulation of the components, parts and structuresis aided by number of 14 cranes with capacity for liftingfrom 15 to 321.
FAKOM PRODUCTION UNITWorkshops 24000m2
Store yards for materials and finishedproducts with crane runwaysOverhead cranes of 8 - 40 tons capacity 9Overhead magnet cranes of 10 tons max capacity 8
Main equipment and machinesPLATON Horizontal boring mill W200 H3150x10500
Spindle diameter CD200mmMaximum piece length 10500mmSpindle lifting over the stand 3150mmMaximum spindle run 2000mmMaximum pinola run 1600Normal spindle adjustment 3150mmNormal adjustment of column 4000mmDeepest position of the spindle axle over thestand 1475mm
Horizontal boring mill 2A635Spindle diameter <Dl60mmMaximum piece length 2500mmSpindle lifting over the stand 1400mmMaximum spindle run 1000mmMaximum pinola run 1600mm
Horizontal boring mill 2636GSpindle diameter 0160mm
Maximum piece length 2500mmSpindle lifting over the stand 1400mmMaximum spindle run 1000mmMaximum pinola run 1600mm
Edge preparation machine HHP12Maximum piece length 12000mm
Clamps lifting 90mmMax. clamping force 6000kgMax. clamp rotating angle 35°Max. horiz. transverzal displacement 100mmMax. vert, transverzal displacement 120mm
Long running planer 7216GMax. piece dimensions
width 1420mmheight 1800mmlength 10000mm
No. of supports on transverse beam 2No. of lateral supports on columns 1No. of milling and notch heads 1+1
Dish-shaped plates edge preparation mashine ZU-08Dimensions of dish-shaped plateMax weight 500-5000
Groove preparation for V, K, X butt welds <5000kgPiston run 250tMax piston speed 0-400mm
Capacity 25 per minMax distance between stand and piston 750mmStand dimensions
Length 2500mmWidth 1500mm
Radial drilling machine VPM-50AMax drilling diameter 050mmMax thread in steel of strength 600 N/mm2 M48Adjustment of the arm
Vertical 1260mmHorizontal 920mm
Arm rotation angle 360°Bending machine HZC 3000x25
Max width of steel plate 3000mmMax thickness 25mmRollers diameter
Upper and lower 430mmLateral 340mm
Min dia (circle) 0600mm
3000mm25mm
420mm330mm
0600mm
3000mm80mm
800mm720mm
01100mm
600 x 1250mm12000mm
040 mm032 mm
2 pieces
075mm
CNC bending machine HSM 4 3100x25(Hydraulic with 4 rollers)
Max width of steel plateMax thicknessRollers diameter
Upper and lowerLateral
Min dia (circle)
Bending machine UBBDA 3150x80Max width of steel plateMax thicknessRollers diameter
Upper and lowerLateral
Min dia (circle)
Voortman VB1250&V630Cutting dimensionsProfile length
Max hole diameter of HSS drillsMax hole diameter of carbide drills
Radial drilling machine 2M57Max hole diameter
Distance from the spindle to the standmaximum 2000mmminimum 400mm
Longitudinal cutter PM-094 2 piecesNo of torches 10Plate thickness 3-50mmMax plate width 2000mmMax plate length 24000mmMax cutting speed 10Ocm/min
Motor scissors H 483 2 piecesMax plate thickness 32mm
Max plate width 3150mm
Photocell guided cutterNo of photocell guided torches 4
Plate thickness 3-300mmDimensions of drawing
length 1800mmwidth 2000mm
CNC gas cutting machine for cutting pipesPipe length 12000mm
Pipe diameter 0 600mm
CNC cutter 2 pieces
No of torches 4Plate thickness 3-220mmMax plate width 3200mmCutting length 14000mm
CNC cutter -VarstrojNo of torches 4
Plate thickness 3-220mmMax plate width 3000mmCutting length 14000mm
CNC plasma cutter - MesserPlate thickness 3200mmCutting length 15000mmMax plate thickness
carbon steel 1-35mmstainless steel 1,5-25mm
Nelson intra 1400
Power 1400Pin max 022mm
Waldrich Coburg 30-10 S 3030Max grinding width 3000mmMax grinding length 1700mmMax grinding height 1500mmDistance between the column 2020mm
Profile bending machine HZP12-15Rollers diameter 0480mmBending diameter (depending on profile)
maximum 2000mmminimum 950MM
Press braking machine STO 400t (single & tandem)Braking length (single) 5900mmWidth 2010mmHeight (max) 3535mmNominal force 392t
Automatic welding machine EASB12000 2 piecesPower 1200AController type A2-A6
Dimensionsweb height 200-2000mmweb thickness 5-20mmflange width 100-800mmthickness 8-50mm
Semi-automatic welding machine ESABPower 1200AWelded sections
max height 5000mmmax length 15000mmmax width 5000mm
Semi-automatic welding machine ESABConsole type CAB460MController type A2-A6Power 1200AWelded sections
max height 5000mmmax length 15000mmmax width 5000mm
Other equipmentManual welding machines
MIG/MAG (ESAB, Cebora, Kempi) 40SMAW >15WIG >10
Spot welding devices 5Electrical-resistance welding of connectors 2Manual press braking machines 2Lathes 8Short run planers 2Milling machines 2Radial drilling machines 3Stationary drilling machines 6Excenter presses 2Scissors 3Vertical/horizontal saws 3Edge preparation machine 2
FAKOM ERECTION UNITMechanization
Mobile crane 3001. DEMAGMobile crane 1501. DEMAGMobile crane 901. DEMAGMobile crane 851. DEMAGMobile crane 451. KATOMobile crane 401. DEMAGMobile crane ISt.COLESSTrailers 201.FAPLow profile trailer 451.Truck 1620Truck HIAPTruckTAM1.5t.Truck IVECO 2.5t.Tractor truck FARAutobus SANOSMini busForklifts 51.
Workshop 1
Scissors 5 = 20 mm x 1500 mmPress braking machine up to 3 mmLathes PA 300Milling machines UG 300Horizontal borring mill IRLWorkshop for reparatory welding
Workshop 2
Scissors 6 = 20 mm x 2000 mmBending machine 6 = 20 mm x 2000 mmPressing machine 63 t.Machine for plate straightening(6 =0.2 - 5 mm; b=250 mm)Press braking machine (4m)Plate gas cutting CNC machine with platethickness from 150 to 200 mm anddimensions 2000x6000 mm
Thermal processing equipmentInductive mobile equipment for thermalprocessing of welds
AEGELOTERM120kWTDF1001UZ 80 kWAEGELOTERM 20 kW
With complete measure-regulatoryequipment
Diesel aggregate359AUIjanik-Pula
Diagnostic equipment
VIBROPORT41 equipment for diagnosingrotation machines, for measuringvibrations, for dynamic balancing on thespot, for precise centering by means oflaser, for measuring noise. The equipmentis operated by a highly-qualified trainedteam which has an adequate certificate.
CompressorsCompressors (8 bars) with mobile tanksof 8m
1 piece1 piece1 piece1 piece1 piece5 pieces2 pieces3 pieces1 piece1 piece1 piece5 pieces2 pieces3 pieces2 pieces4 pieces2 pieces
1 piece1 piece
1 piece4 pieces1 piece
6 pieces
2 pieces
Permanent maintenance, calibration,attestation and re-attestation of the wholeequipment and the workshops, supplyof new mobile instruments for TIG and MAGwelding, suitable for quick interventionon inconvenient places.
Lifting tackles
Systems of complex lilting tackles with alifting capacity of 10 tons
Other machinesMachine for placing bushings on the cables(steel) of 0 10mm to 0 Omm
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It is an important unit for rounding off the production process of FAKOM AD. Erection of all kinds of steel structures onpublic and industrial facilities and bridges as well as industrial and special equipment manufactured by the company.It is specialized for erection of capital goods, overhauls, reconstruction and maintenance of mining machines andconveyor belts in open-cast mines, thermoelectric power plants and hydro energetic plants, ferrous and non-ferrousmetallurgy, cement and chemical industry. It possesses a special workshop for manufacture of parts for equipment andmachines according to original drawings or samples for the needs of overhauls, reconstruction and maintenance.Traditional clients are all the larger industrial capacities in Macedonia and Kosovo: the thermoelectric power plantsBitola, Oslomej and Obilic, the cement factories Usje and Sar, the refinery Okta, the ferro-nikel industries in Kavadarciand Glogovac, the rolling mill Makstil, Skopski leguri, Toplifikacija Skopje. FAKOM Erection unit is indispensable formodernization and maintenance of the operational capability of the industrial capacities where there are shops withold-fashioned equipment.
In a separate shop of K4 of FAKOM Production unit, there is a line for profiling ofgalvanized and plastic coated sheet metals for roofing and cladding. In thisshop thin gauge elements are also manufactured with gauge of up to 3 mm:low-voltage and discharge electrodes, road guard rails, as well as thin gauge "C"and "Z" purlins.On two vertical machines for automatic welding with EPP procedure(submerged arc welding), in shop K3 of FAKOM Production unit T, AT, H, Land Usections are manufactured, as well as beams for composite structures steel -concrete.
F-18/76 S11x76 = 836 8x138=1194
F-13/138
3x305 = 915
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4x225 = 900F-38/225 D
3 x 200 = 600F-70/200 G
3 X 200 = 600F-70/200 D
^ t n ^, 110 .
galvanized and plastified, thickness s=0.50 to 1,50 mm
Low Voltage Electrode 42/480
QUALITY SYSTEM
FAKOM has implemented and certified generalquality management system according toISO 9001:2008, and implemented and certifiedsystems for qualification of welding companies• - ;ording to ISO 3834-2 and DIN 18800-7 class E
ended to dynamic loaded components:ordingto DIN 15018, DIN 4133 and
JNFachberichtlOS.
": procedures in the general quality managementtern are designed for the general purpose.
AD FAKOM's quality management is focused on:• A quality management system• Safety, health and environmental
protection
The procedures in the ISO 3834-2 are generalprocedures for welding and preparing whichwere developed without orientation towardsa specific product. Procedures developedaccording to DIN 18800-7 Class E weredeveloped only for construction products"tiichfall under the scope of the national
?rman market rules.
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The employees in the control department arecertified and trained according to EN473 andthey have certificates for level I and level II forultrasonic, radiographic, magnetic particle,dye penetrantand visual examination.
C E R T I F I C A T E S2
APPROVAL OK MANUFACTURERCERTIFICATE
FAKOM is the first company in region that became BIM/FIM/PIM ready
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REFERENCES OF WORK ACTIVITIES PERFORMED BY "FAKOM, AD SKOPJE" IN THE LAST FEW YEARS
1. Manufacture of parts for ships with machining. IHC Parts & Services B.V. 2011
2. Manufacture of steel structure for workrooms for the Customer IGM Kavadarci
3. Manufacture and erection of hydro-mechanical equipment for HEC Sv. Petka
4. Manufacture and erection of a pipeline 01200 for HSZIetovica
5. Erection of equipment for HS Zletovica delivered by the Customer
6. Reconstruction and refurbishment of steel roof structure(South stands) of the stadium Arena Filip II
7. Manufacture and erection of steel structure for Customer VV Group Skopje
8. Manufacture and erection of pipelines for lubrication of a rolling stand, transformer,cooling, water supply and secondary cooling - MAKSTIL AD Skopje
9. Manufacture of ship beams for Ficantieri Italy
10. Erection of steel structure at the GAMA project Skopje
11. Manufacture and erection of steel structure for STOBI winery
12. Manufacture and erection of steel structure for SRs2000 excavator anderection of equipment delivered by the Customer
13. Manufacture of parts for oil tanks ( bottom, shell, roof) - Gjuro Gjakovic - Croatia
14. Overhaul activities on thermo-electric plant REK Bitola - Bitola
15. Overhaul activities on excavators, belts and machine at REK Oslomej - Kichevo
16. Manufacture of bucket wheel SRs 2000. The wheel has the folowingdimensions 011000 x 1500 mm. The end user of the wheel is REK Bitolaand the Customer is AD ELEM Skopje
17. Manufacture of ducts for thermo electric power plants (HKW-WALSUM-block10)in Germany. The Customer isTH. ARENS
18. Manufacture of steel structure, flue gas ducts and magnesite furnace.The customer is BOMEKS, Skopje
19. Manufacture of parts for oil tanks (bottom, shell, roof). The Customer is TANKO,Italy, and the end user is Corinth Greece
20. Manufacture and erection of a stack 50-metre high. The customer is SKOPSKI LEGURI
21. Manufacture of pipes and rudder trunks ( parts for ships) for SEMWICK Rijeka
22. Manufacture and erection of booms, structure and walkways of SRS(H) 1050.23/2.0excavator.The customer isTAKRAF, and the end user is REK Bitola in mine Brod Gneotino
23. Manufacture and erection of steel structure and walkways of a spreader A2Rs B 5500.60Customer TAKRAF and the end user REK Bitola in mine Brod Gneotino
Manufacture and erection of steel structure for Combined cycle cogeneration powerplant. Customer - R.Z. USLUGI AD Skopje
3. Manufacture of a cover flap for hydro electric plant "SAVA" Jasenice Slovenia.The Customer is GOPLA
26. Manufacture and erection of steel structure and non-standard equipment at pressurefurnace in hot rolling mill. The Customer is MAKSTIL AD
"" Manufacture and erection of steel roof structure (North stands) of the stadium ArenaFilip II for the Customer DG Beton AD Skopje
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