casti course

8/12/2019 Casti Course

1/43


2/43

Codes and Standards Training Institute (CASTI) www.casti.ca Tel: 780-424-2552

20510544 106 Street NW, Edmonton AB T5H 2X6 [email protected] Fax: 780-421-1308

WHY CHOOSE CASTI

OUR STRIVE FOR EXCELLENCE

While other trainers may tell you "when taking inspector's certification exams, a pass is a pass, atCASTI we believe in excellence and becoming the best inspector that you can be. That is why CASTIsmotto is:

Well help prepare you not only to pass the exam, but to also be a better inspector!

ONCE A CASTI CUSTOMER, ALWAYS A CASTI CUSTOMER

We take great pride in providing you with the best possible customer experience. Once you have takenone of our training courses, you will see just what our customers mean when they rave about ourunparalleled quality and commitment.

CASTI MEANS QUALITY

CASTI always strives to meet and exceed the existing and growing customer needs of engineering codesand standards training with new and innovative courses and delivery methods.

The training provided by CASTI allows you to gain thorough knowledge of the most up-to-date codes,regulations, technological advances, resources, and trends. With a better understanding of the importantunderlying principles behind codes and standards, you and your company will gain efficiencies and avoidcostly errors.

CASTI's training is 100% original content designed specifically for you. Our training courses go farbeyond the literary words of Code documents by explaining specific Code paragraphs and relatedinterpretations to provide guidance where a close study of the Code, on its own, may not produce a clear

conclusion. We strengthen learner understanding by answering every question relating to the code andparticularly focusing on the why. We reinforce learning with workshops and practical problems based onreal-life examples drawn from the extensive on-the-job experience of our qualified and knowledgeableinstructors.

THE CASTI LEARNING ADVANTAGE (CLA)

The CASTI Learning Advantage (CLA) training system introduces a progressive new series of hybridtraining courses that combines pre-classroom online learning, in-classroom instructor-led learning, andpost-classroom online learning. CLA courses provide exceptional value, not only in the amount andquality of the content but also by providing the opportunity to maximize learning while minimalizing timeaway from work. CLA courses reach beyond lecture-style training. They feature practical examples,workshops, detailed solutions, and interactive learning to provide our customers with knowledge that theycan retain throughout their career.

CASTI AND YOUR CAREER

Whether you are new to codes and standards, wanting to expand your understanding, or looking tofurther your career, CASTI has a course for you. CASTI is committed to being with you every step of theway. We are in the business of building careers, not just offering training courses. Let us help you on yourpath to success, see our CASTI Career Path for more information on what you need to:

GET CERTIFIED, GET HIRED, AND GET AHEAD.


3/43



CONTENTS CASTIPOLICIES,TERMS,AND CONDITIONS 1CASTI:AWORLD LEADER IN CODES AND STANDARDS TRAINING 6IN-HOUSE TRAINING SOLUTIONS 7

BENEFITS OF TRAINING 9

CASTICAREER PATH ADVISOR 10

CASTICAREER PATH SUMMARY 11

ABOUT CASTITRAINING COURSES 13

INTRODUCTION TO ASMEPRESSURE EQUIPMENT CODES 14

ASMESECTION VIII,DIVISION 1CODE DESIGN REQUIREMENTS (CDR)FOR PRESSURE VESSELS 15

ASMESECTION VIII,DIVISION 1MATERIALS FABRICATION,INSPECTION,AND

TESTING (MFIT)REQUIREMENTS FOR PRESSURE VESSELS 16

ASMEB31.3CODE DESIGN REQUIREMENTS (CDR)FOR PROCESS PIPING 17

ASMEB31.3MATERIALS FABRICATION,INSPECTION,AND TESTING (MFIT)REQUIREMENTS

FOR PROCESS PIPING 18

ASMESECTION IX:CARBON/ALLOY STEELS WELDING CODES AND METALLURGY 19

WELDING FUNDAMENTALS 21

API650WELDED TANKS FOR OIL STORAGE 22

APIRP571DAMAGE MECHANISMS AFFECTING FIXED EQUIPMENT IN THE REFINING INDUSTRY 23

API579-1/ASMEFFS-1FITNESS FOR SERVICE 24

CSAZ662CONSTRUCTION AND INSPECTION REQUIRED FOR PIPELINES 25

NACEMR0175/ISO15156PARTS 1&2AND NACEMR0103 27

API510PRESSURE VESSEL INSPECTOR EXAM PREPARATION 29

API570PIPING INSPECTOR EXAM PREPARATION 30

API653ABOVEGROUND STORAGE TANK INSPECTOR EXAM PREPARATION 31

AWSCERTIFIED WELDING INSPECTOR (CWI)EXAM PREPARATION 32

CSAW178.2LEVEL 1EXAM PREPARATION 33

CSAW178.2LEVEL 2EXAM PREPARATION 34

ABOUT CASTIONLINE COURSES 36

IN-SERVICE PRESSURE VESSEL INSPECTOR CERTIFICATION 37

CODE ENDORSEMENT EXAM PREPARATION FOR CSAW178.2LEVEL 1&2 38

CODE ENDORSEMENT EXAM PREPARATION FOR AWSCWI 38

ABOUT THE INSTRUCTORS 39


4/43



TRAINING COURSES REGISTRATION, REFUND, AND DISCOUNT POLICIES

All registration cancellations or transfers will be charged a $100 processing fee. Payment by Purchase Order submission constitutes a contract between the customer and CASTI

wherefore paymentas per CASTI's Registration, Refund, and Discount Policiesis the responsibility ofthe customer. Payment by Cheque or Purchase Order is due upon the receipt of the invoice and must bereceived by CASTI no later than three weeks prior to the course start date.

Registration cancellations received in writing ten or more full business days before the course start date

will receive a refund, less a $100 processing fee. Registration cancellations received in writing between two to ten full business days before the course start

date will receive a credit, less a $100 processing fee. All credits are valid for one year from the coursestart date. Credits will not be extended or refunded under any circumstances. Credits are issued to theoriginal purchaser only. Credits are not transferable. Only the original purchaser may use the credit andonly while the credit is valid.

Registration transfer requests received in writing two or more full business days before the course startdate will receive a credit, less a $100 processing fee. All credits are valid for one year from the coursestart date. Credits will not be extended or refunded under any circumstances. Credits are issued to theoriginal purchaser only. Credits are not transferable. Only the original purchaser may use the credit andonly while the credit is valid.

Absolutely no refunds or credits are given for registration cancellations with less notice than two fullbusiness days.

Absolutely no refunds or credits for no-shows. This policy extends for the entire length of each course,such that if the customer does not attend any part or all of the course, CASTI is not liable for any missedcontent, including but not limited to all training materials.

All registration cancellation, transfer, or substitution requests must be received in writing via email [email protected] and all requests must be confirmed via email reply from CASTI. Only cancellations,transfers, or substitutions that have been confirmed by CASTI will be honoured.

In the event that the original purchaser cannot attend, an attendee substitution may be requested.Requests for attendee substitution must be received in writing by CASTI at least two full business daysprior to the course start date. All substitutions are subject to written approval from CASTI. Substitutionswill only be considered upon request of the original purchaser. Discounts for multiple course registrationsare not valid in the event of substitutions and such discounts will be revoked. All outstanding registrationfees resulting from revocation of discounts must be paid before the course start date.

A full (i.e., 100%) of the registration fee will be refunded for courses cancelled or postponed by CASTI.CASTI reserves the right to postpone or cancel any course(s) and/or change instructors at any time.CASTI shall not be responsible for the delay or failure to perform any of the terms and conditions or otheractivities if such delay or failure is caused by strike, war, act of God, circumstances beyond the control ofCASTI, or force majeure.

Registration signifies acceptance that CASTI will not be held liable for any costs or fees incurred byregistrants for travel, accommodation, and other expenses should a course be postponed, cancelled, orotherwise modified.

CASTI offers course discounts to individuals who register in multiple courses. The same individual mustbe attending all courses within the same calendar year to qualify for a discount. Discounts are based ondescending value of courseshighest priced course is paid in full and additional course registrations willreceive a 5% discount

1


5/43



CLA REFUND POLICY FOR HYBRID CLA TRAINING COURSES

In addition to the items listed above, the following items apply to all training courses with an online component:

Once your pre-classroom online learning account has been accessed:o cancellations received in writing ten or more full business days before the in-classroom course

start date will receive a refund, less a 25% fee.o cancellations or transfers received in writing between two to ten full business days before the in-

classroom course start date will receive a credit valid for one year, less a 25% fee. The originalregistrant and the new transferred registrant must be from the same company.

For all CLA courses where pre-classroom online learning accounts have NOT been accessed:o cancellations received in writing ten or more full business days before the in-classroom course

start date will receive a refund, less a $100 cancellation fee.o cancellations or transfers received in writing between two to ten full business days before the in-

classroom course start date will receive a credit valid for one year, less a $100 fee. The originalregistrant and the new transferred registrant must be from the same company.

All credits are valid for one year from the date the cancellation is received in writing. Credits will not be extendedor refunded under any circumstance. Credits are transferrable provided the original registrant and the newtransferred registrant are from the same company.

CLA REFUND POLICY FOR ONLINE CLA TRAINING COURSES

For all CLA online-only courses where the online learning account has NOT been accessed, cancellationsreceived in writing ten or fewer business days after the registration date will receive a full refund, less a$100 processing fee.

Absolutely no refunds or credits for cancellations after ten full business days. Absolutely no refunds or credits will be given after the online learning account has been accessed. Printing is not allowed. PO registrations will not be given the passcode until payment is received.

CASTI EXAM PREPARATION GUARANTEE POLICY

Customers who are unsuccessful in achieving a passing mark with the API ICP, AWS CWI, CSA W178.2 WeldingInspector, or Alberta Welding Examiner exams after taking the related CASTI hybrid exam preparation course willbe offered a 50% discount to retake the same course again, provided all of the following requirements are met:

All of the pre-classroom online lessons were fully completed and all answers submitted online prior to the

start of in-classroom training. 100% attendance at the classroom training. All of the post-classroom training is fully completed and all answers submitted online prior to the exam

date. This offer is limited to the first available course where seating is available.

Final approval for registration under the CASTIExam Preparation Guarantee Policy is given at the sole discretionof Codes and Standards Training Institute (CASTI).

2


6/43



MINIMUM SYSTEM REQUIREMENTS FOR THE CLA PRE-CLASSROOM ONLINE STUDY

Broadband internet connection Windows Vista (or higher) Microsoft Internet Explorer 8 (or higher) or Mozilla Firefox 19 (or higher) Adobe Reader XI

Note 1:Currently we do not support Mac computers or tablets.

Note 2: Use of Adobe software may have additional system requirements. Please refer to theAdobe specifications provided with your Adobe software or visit the Adobe website atwww.adobe.com for more information.

E-DOCUMENT ORDERS POLICY

E-document purchases are not eligible for refund, credit, or exchange. CASTI e-documents are available as single-user license products only. All CASTI e-document

publications are protected by copyright. You are permitted to install your CASTI e-document ONE time onONE computer only. When installed, your e-document cannot be moved to or accessed from any othercomputer(s). Please be sure to select an appropriate computer to install your CASTI e-document.

You are responsible for ensuring that firewalls or other software/hardware configurations do not preventthe CASTI e-document software from authorizing the installation online. CASTI cannot provide technicalsupport for your firewall configuration. Please contact your firewall provider or network technical supportpersonnel to resolve such issues.

If the CASTI e-document PDF file is removed from the licensed computer for any reason, CASTI is notresponsible for replacing the e-document. However, at CASTI's sole discretion, a one-time reinstallationmay be authorized for current e-document editions only. Outdated or replaced editions will not besupported.

CASTI is not responsible for the replacement of e-documents lost, stolen, or damaged due to software,hardware, and/or operating system issues that render e-documents inoperable or inaccessible. CASTI isnot responsible for the replacement of e-documents lost or damaged due to removal, deletion, oroverwriting of e-documents whether accidental or intentional. CASTI is also not responsible for thereplacement of e-documents when the computer on which the e-document has been installed is replaced,reformatted, updated, or changed in any manner.

You are permitted to create a single hard copy of your CASTI e-document by printing a copy of it from thecomputer on which you choose to install the e-document. This is the only way you may create a hardcopy of your CASTI e-document. You may not create any additional hard copies through any means; youmay not print subsequent copies and you may not photocopy your single hard copy. You may create yoursingle hard copy at any time after purchasing the e-document; however, CASTI will only provide technicalsupport to help you do so within 30 days of your purchase.

MINIMUM SYSTEM REQUIREMENTS FOR E-DOCUMENTS

Internet connection (broadband recommended). (An internet connection is required to download andinstall your e-book and e-document.)

FileOpen Plugin must be installed: http://plugin.fileopen.com Windows Vista (or higher) Currently we do not support Mac computers or tablets This software must only be installed on a desktop or laptop hard drive

100 MB free disk space Adobe Reader XI

Note 1: Please consult your companys IT department if installing E-Document(s) on a companycomputer.Note 2: Use of Adobe software may have additional system requirements. Please refer to theAdobe specifications provided with your Adobe software or visit the Adobe website atwww.adobe.com for more information.

3


7/43



PRINT DOCUMENT ORDERS - SHIPPING AND REFUND POLICY

ABSOLUTELY NO RETURNS ACCEPTED on document orders. Courier services will NOT ship to P.O. Boxes. Please provide a valid street address for shipping. CASTI is not responsible for lost or damaged shipping. All claims for shipping loss or damage must be

directed to appropriate courier service. Please allow two business days to process your document order. Shipping times will vary depending on

your location. All documents are printed on three-hole-punched paper and are delivered as a shrink-wrapped set.

Documents are stamped for exam use. All prices are subject to change without notice.

PRIVACY POLICY

Codes and Standards Training Inc. (CASTI) and CASTI Publishing Inc. have developed our privacy and recordspolicy in full conformance with Alberta's Freedom of Information and Protection of Privacy Act. We are committedto providing our customers with optimum service while protecting their privacy and safeguarding their personalinformation.

Student records are kept for a minimum of six years and, at the discretion of CASTI, these records may be

destroyed thereafter. Student records are released only after a written request is received by the student. Recordsare not released to third parties without the written permission of the student. CASTI does not sell, rent, give, orshare customer information to third parties.

While our web site provides links to other related web sites, we are not responsible or liable for the information orthe privacy practices on other sites. We suggest that you read the privacy statements on each web site that youvisit.

4


8/43



TERMS AND CONDITIONS

COPYRIGHT

2013 Codes and Standards Training Institute (CASTI).

All rights reserved. All CASTI course materials are the property of CASTI and CASTI Publishing Inc. The

materials are copyrighted and protected under Canadian and International copyright laws. Copying any CASTImaterials without written permission from CASTI is illegal. No part of CASTI notebooks covered by copyright lawsmay be reproduced or used in any form or by any meansgraphic, electronic, or mechanical, includingphotocopying, recording, taping, information storage, or retrieval systemswithout the written permission ofCASTI.

INTENT OF ATTENDANCE

The course text and materials supplied to attendees at CASTI courses are prepared and issued for the attendee'ssole use. Use of CASTI materials and training methods in any form for training personnel, other than fully paidattendees of CASTI courses, is strictly forbidden.

All employees of companies offering any form of training in areas that are the same or similar to the training

provided by CASTI are strictly prohibited from attending a CASTI course and subsequently presenting the sameor similar courses for any reason and under any circumstances, or any other form of obtaining and using CASTItraining materials or methods. Committing any of these acts without written permission from CASTI is a violationof these Terms and Conditions, and will be dealt with through legal actions. Attendance at our courses or sendingattendees to our courses constitutes full acceptance of these Terms and Conditions and no other Terms andConditions contained in purchase orders, requisitions, or other documents shall supersede these Terms andConditions under any circumstance.

IMPORTANT NOTICE

The material presented herein has been prepared for the general information of the reader and should not beused or relied upon for specific applications without first securing competent technical advice. Nor should it beused as a replacement for current complete engineering codes and standards. In fact, CASTI highly recommendsthat the appropriate, current engineering codes and standards be reviewed in detail prior to any decision making.

Codes, standards, and technology constantly change. Information delivered in CASTI courses and contained incourse materials is based on the best available information obtained by CASTI and its instructors at the time ofthe course. While the material in all CASTI notebooks was prepared with great effort and is believed to betechnically correct, CASTI and its staff do not represent or warrant the material's suitability for any general orspecific use and assume no liability or responsibility of any kind in connection with the information therein. CASTIis in no way responsible for subsequent use regardless of intention. Nothing in the CASTI notebooks shall beconstrued as a defense against any alleged infringement of letters of patents, copyright, or trademark, or asdefense against liability for such infringement.

CASTI maintains a high standard of professionalism in its commitment against discrimination based on gender,ethnicity, religion, age, disability, socioeconomic status, and/or sexual orientation.

CASTI reserves the right to revise these policies, terms, and conditions at any time without notice.

5


9/43



A WORLD LEADERIn Codes and Standards Training

Codes and Standards Training Institute (CASTI) was founded in 1982 when John E. Bringas, P.Eng., taught ourfirst course in welding metallurgy. Since then, CASTI has presented over 1,500 courses internationally,

specializing in the area of engineering codes and standards (e.g., API, ASME, ASTM, CSA, NACE, ISO, etc.).The CASTI instructor staff includes members of many codes and standards committees, as well as globally-recognized professional engineers with international accreditations.

CASTI technical courses are developed for inspectors, engineers, technologists, designers, supervisors,maintenance, and quality assurance personnel who work for owners-users such as petrochemical plants,refineries, gas plants, power plants, oil/gas pipelines, pulp and paper mills, municipalities, or those who work forengineering procurement companies, inspection companies, fabricators, and regulators in governing jurisdictions.

OUR INSTRUCTIONAL PHILOSOPHY

To ensure the highest quality education, all courses are developed and taught by highly knowledgeable andexperienced instructors who are or have been Code committee members. As an IACET Training Provider, CASTI

training ensures course development, delivery, and evaluation in accordance with the IACET Standard 1, which isrecognized worldwide (http://www.iacet.org/iacet-standard/ansiiacet-standard). We not only teach "what" is in theCode or Standard, but, more importantly, "why" it is there.

TUITION TAX CREDIT

CASTI is a certified educational institution approved by the Minister of Human Resources and SocialDevelopment Canada. Accordingly, students may claim the fees paid to CASTI for purposes of the Tuition,Education and Textbook Tax Credits, provided that all appropriate criteria for eligibility have been met. Pleasecontact the Canada Revenue Agency to inquire about your specific eligibility.

CONTINUING EDUCATION UNITS (CEU)

CASTI is an Authorized Provider for the International Association for Continuing

Education and Training (IACET), 8405 Greensboro Drive, Suite 800, McLean,VA 22102. In obtaining this approval, CASTI has demonstrated that it complieswith the ANSI/IACET Standards, which are widely recognized as standards ofgood practice internationally. As a result of their Authorized Providermembership status, CASTI is authorized to offer IACET CEUs for its programsthat qualify under the ANSI/IACET Standards. One CEU is equal to ten contacthours of participation in an organized continuing education experience underresponsible sponsorship, capable direction, and qualified instruction. OnlyIACET Authorized Providers, who undergo a strict evaluation by continuingeducation peers, can award the IACET CEU. For APEGGA members, one CEUis equal to ten professional development hours.

SPECIAL DISCOUNTS

First course Full priceAdditional courses 5% discount

CASTI offers discounts to individuals who register in multiple courses. The same individual must be attending allcourses within the calendar year to qualify for a discount. Discounts are based on descending value of coursesthe highest-priced course is paid in full, and then additional course registrations will receive a 5% discount.

CASTI offers a 10% discount for group bookings of five participants or more. The individuals in a group must beattending the same course in order to qualify. Contact CASTI to learn more.

6


10/43



IN-HOUSE TRAINING

CUSTOMIZEDTRAININGSOLUTIONS

ADVANTAGES OF IN-HOUSE TRAINING

In-house training is a cost-effective way to provide customized training for small groups or whole departmentswith the convenience of having training done at your facility or a nearby site to accommodate your staffschedules.

CASTI training allows you to gain thorough knowledge of the most up-to-date codes, regulations, technologicaladvances, resources, and trends. With better understanding of the important underlying principles behind codesand standards, your company will gain efficiencies and avoid costly errors.

CASTI can adapt the content of any of our standard open-enrollment courses to suit your requirements or we candevelop a custom course specifically targeting your companys needs. In addition, you may wish to include yourcompanys QMS, WPR, and other such documents to tailor the training to your everyday operations.

WHY CHOOSE CASTI?

CASTI has presented over 1,500 courses internationally, specializing in the area of engineering codes andstandards (e.g., API, ASME, ASTM, CSA, NACE, ISO, etc.). The CASTI instructor staff includes members ofmany codes and standards committees as well as globally-recognized professional engineers with internationalaccreditations.

With over 40 different courses, CASTI has become a world leader in the field of codes and standards training.

A COST EFFECTIVE TRAINING SOLUTION

CASTIs training instructors are prepared to travel to your site to present your course. As a result, our in-housetraining service allows customers to make significant financial savings on items such as staff accommodation and

travel, as well as venue costs.

To add to these savings, CASTI Learning Advantage (CLA) online lessons are also available to allow morecontent coverage; in addition, course delivery is convenient for your staff so there are minimal disruptions to youreveryday business.

INSTRUCTOR AVAILABILITY & TRAINING DATES

To avoid disappointment, CASTI recommends booking in-house training courses at least six months in advance.This will help in securing instructor availability for dates suitable to your schedule.

We welcome your no-obligation inquiry to discuss your exact training needs.

NEXT STEP

For inquiries, please complete the In-House Training Request Form. A CASTI representative will contact you todiscuss the details of your training request as soon as possible.

Including any specific topics of interest and the goals you wish to achieve through training is helpful to provide,along with the background (job title and level of experience) of the individuals you would like to train, the numberof people you would like to train, and the approximate dates you would like to deliver the training program. Arepresentative will contact you to discuss how we may assist you.

7


11/43

Codes and Standards Training Institute (CASTI) www.casti.ca Tel: 780-424-2552205-10544 106 Street NW, Edmonton AB T5H 2X6 [email protected] Fax: 780-421-1308

IN-HOUSE TRAINING REQUEST FORM

CONTACT INFORMATION

Name: ________________________________________________________________________________

Job Title/Company: ______________________________________________________________________

Address: ______________________________________________________________________________

Telephone Number: ____________________________ Email Address: ___________________________

If you are an Administrator, please fill in the contact information below for the Technical Lead/Engineerwho is best able to answer technical questions regarding the course being requested.

Lead Technical/Engineer Name: ____________________________________________________________

Job Title/Company: ______________________________________________________________________

Telephone Number: ____________________________ Email Address: ___________________________

COURSE REQUIREMENTS

Are you requesting a standard course (courses outlined in this catalogue)? yes no

Which CASTI course is your request most similar to?

Expected Number of Participants? < 10 10-15 15-20 20+

What is the background of the target audience for this training course?

___# of EIT/2 yr. Eng. Tech ___# of Inspectors ___# of Engineers

What is your ideal length of course? 3 days 4 days 5 day Other: ______

Please note: The length of CASTI public courses are designed to allow coverage of all topics outlined in

the course descriptions. Requests for shortened course lengths will require omitting some of the course

topics.

Please provide a detailed description of your training needs/goals and customization requests:

______________________________________________________________________________________

______________________________________________________________________________________

______________________________________________________________________________________

______________________________________________________________________________________

Are you interested in CLA online training in addition to an in-classroom training course? yes no

Start Dates for Training (YY-MM-DD)

1stChoice: ____________ 2ndChoice: ____________ 3rdChoice: _____________

Course Location (address, city, province/state, country): _________________________________________

8


12/43



BENEFITS OF TRAINING

Invest in Your Career.Your education is like a business investment. Although it takes time and

money up-front to complete your courses and obtain certification, you will see an excellent return on

an investment that will continue to give back throughout your entire career.

Enhance Your Skills. Ensuring that your knowledge and skills are up-to-date with the trends

affecting your industry is important so employers will continue to view you as a valuable asset to the

company. By continuing your education, you can learn new skills and specializations that will allow

you to become a more versatile employee and increase your long-term value to employers.

Demonstrate Value To Employers.An excellent way to demonstrate to employers that you are

committed to your career is by attending training courses. By investing time and money in

continuing your education, you will send a powerful message to employers that you are serious

about improving your education and applying new skills to your job. Employers are more likely to

hire and retain professionals who show the desire and commitment for lifelong learning and many

even provide tuition reimbursement as added encouragement.

Leverage past experience.Earning additional credentials will attest to your capability and is also a

good source of knowledge and networking. It will also significantly improve your marketability. The

more certifications obtained the better likelihood of achieving the supervisor or managerial levels.

Discover Your Dream Job.From welder to inspector, the best way to learn more about a potential

career in supervisory and managerial positions is through training and certification. By continuing

your education, you can discover a dream job that is less physically demanding and increases your

earning potential.

Increase Your Earning Potential.If you are looking to achieve a higher salary over the life of your

career, then get trained and certified. Not only will you increase your marketability to employers, but

you will experience a significant increase in income.

Get Started Now!CASTI offers a variety of training programs to fit your lifestyle, schedule, and budget.See CASTI's Career Pathto find out what courses you need to help reach your goals.

9


13/43


14/43



CASTI Inspector Career Path

Welding Inspector/Examiner Career Path

1. The shortest and easiest step to begin a career as an inspector is to obtain the CSA Level 1 CertifiedWelding Inspector (CWI) accreditation (see Box A).

Note 1: if code experience is insufficient, it is recommended to take the Introduction to ASMECodes course as the first step.*

Note 2: jumping through this career path by going directly to the Alberta Welding Examiner(AWE) or API Inspector certification programs are much larger steps that require considerablethought before attempting them; please contact CASTI customer support staff for furtherdiscussion to assist you with this decision.

2. There is a two-year waiting period for a CSA Level 1 CWI before challenging their Level 2 CWI exams;during this two-year period, the Alberta WE certification can be obtained, which typically can take 12 to 18months (see Box B).

3. The Alberta WE certification typically takes about one to one and a half years to complete.

4. Since there is some overlap between CSA Level 1 CWI and the Alberta WE certifications, the individualwill be better prepared for challenging the WE program after achieving the CSA Level 1 CWI status,particularly if they have multiple code endorsements.

5. During the two-year waiting period between the CSA Level 1 and Level 2 CWI programs, the inspectorcan continue their career development by also obtaining other code endorsement certifications, since

CSA W178.2 limits inspection work to the code that was written during the initial examination(see Box A1).

6. With this career development path, since there is a significant overlap between the Alberta WE and CSALevel 2 CWI programs, the inspector will be better prepared to challenge the CSA Level 2 CWI exams(see Box D).

7. With the CSA Level 2 CWI certification, by recognition, the inspector can become an AWS CWI(see Box C).

8. To strengthen professional credentials and create more job opportunities, the inspector can continue theircareer development by also obtaining other code endorsement certifications since the AWS CWI andCSA W178.2 certifications limit inspection work to the code that was written during the initial examination(see Box C1 and D1).

9. After two years or more with the above CASTI career development path, the individual will have obtainedthe following three certifications:

CSA Level 2 (with multiple code endorsements),

AWS CWI, and

Alberta Welding Examiner.

11


15/43



API Pressure Equipment Inspector Career Path

Now that the welding inspector/examiner has experience with various codes and writing exams, the next step in

their career development is to follow the API pressure equipment inspector career path, which will be a smoother

and more natural progression.

1. The first API inspector step is to become an API 510 Pressure Vessel Inspector since it is mandated in

Alberta by the Pressure Equipment Safety Regulation (PESR), which is the law, that only certified in-service inspectors are permitted to inspect pressure vessels(see Box E).

2. With the API 510 certification, the individual can then write the Alberta In-Service Pressure Vessel

Inspector certification exam (see Box H).

3. Although there are no other PESR requirements for API inspectors, most companies require piping and

storage tank inspectors to be certified as:

API 570 Piping Inspector (see Box F)and

API 653 Storage Tank Inspector (see Box G).

After becoming either an API 510, 570, or 653 inspector, the inspector can further their career

development by obtaining the three API advanced knowledge certifications (see Box E1, E2, and E3):

API 571 Damage Mechanisms,

API 577 Welding Inspection and Metallurgy, and

API 580 Risk-Based Inspection.

Note:The API 571, 577, and 580 Advanced Knowledge Certifications can now be obtained at

any time if the candidate meets the qualifying requirements and they can be taken prior to the

basic API certifications (API 510, 570, and 653). However, CASTI highly recommends completing

at least one of the basic programs to build a foundation of knowledge prior to writing the

advanced knowledge certifications.

This CASTI Inspector Career Path will achieve the status of a "complete pressure equipment inspector" who has

obtained:

1. CSA Level 2 Welding Inspector

2. AWS Certified Welding Inspector

3. Alberta Welding Examiner

4. API 510 Pressure Vessel Inspector

5. Alberta In-Service Pressure Vessel Inspector

6. API 570 Pressure Piping Inspector

7. API 653 Aboveground Storage Tank Inspector8. API 571 Certification

9. API 577 Certification

10.API 580 Certification

Although achieving all of these certifications is not necessary to be employed as a welding or pressure equipment

inspector, the more certifications one can achieve, the more employable that person becomes.

12


16/43



CASTI LEARNINGADVANTAGE (CLA)

This symbol denotes CASTI Learning Advantage (CLA)courses. The CASTI Learning Advantage (CLA) trainingsystem introduces a progressive new series of hybrid

training courses that combines assessment-based pre-classroom online learning, in-classroom instructor-ledlearning, and post-classroom online practice.

CLA courses provide exceptional value, not only in theamount and quality of the content but also by providingthe opportunity to maximize learning while minimalizingtime away from work. CLA courses reach beyondlecture-style training. They feature practical examples,workshops, detailed solutions, and interactive learningto provide our customers with knowledge that they willretain throughout their career.

CASTICOURSE TYPES

HYBRID This CLA training program includes preand/or post-classroom online study in addition to theclassroom instructor-led training course. Registrantsare encouraged to register early to allow sufficient timeto complete the pre-classroom online study prior to thecourse start date.

CLASSROOM This training course is delivered inclassroom with an instructor.

ONLINE This training course is delivered online only;

with e-instructor support.

Exam Preparation (EP) This training course isdesigned specifically to prepare candidates to write theexam(s) mentioned in the course description. It will onlycover exam-related information.

Optional Exam Preparation (EP) This trainingcourse contains optional components specific to theexam(s) mentioned in the course description. However,non-exam candidates are welcome to take this coursefor code-related information and learning.

CLACOMPLETION AND CEUS The estimated times for the completion of CLA onlinelessons is based on the average time required by paststudents. Your personal skill and experience levels willdetermine the actual time required to complete thiswork.

* Additional CEUs will be issued for those whocomplete the pre-classroom online lessons before theclass start date.

HOW TO REGISTER

For complete course descriptions and to register,please visit us online at www.casti.ca. All registrationsmust be made online. Should you require assistance,please feel free to contact us by email at [email protected] by telephone at 780-424-2552.

PURCHASING CODE DOCUMENTS

Most of the Code documents required for these coursesare available through CASTI. Exam code documentsare available to CASTI customers at a specialdiscounted package price. These documents areavailable as a package only, not on an individualdocument basis.

Note: Only the specific portions of the Codes andstandards documents required for the exam aresupplied in the document packages.

For a list of available documents, please visit:http://www.casti.ca/store/courses/docs

MINIMUM SYSTEM REQUIREMENTS

FOR THE CLA ONLINE STUDY- Broadband internet connection- Windows Vista (or higher)- Microsoft Internet Explorer 8 (or higher) or Mozilla

Firefox 19 (or higher)- 1 GB of RAM (2 GB or greater recommended)- 1080 x 1024 video resolution (or higher)- Adobe Reader 8 (or higher)

FOR E-DOCUMENTS- Broadband internet connection is required to

download and install your e-book and e-document.- FileOpen plugin (http://plugin.fileopen.com)- Windows Vista (or higher)- This e-document must only be installed on a

desktop or laptop hard drive- 100 MB free disk space- Adobe Reader XI

Note 1: Currently, we do not support Mac computersor tablets.

Note 2: Please consult your company IT departmentif installing E-Document(s) on a company computer

Note 3:Use of Adobe software may have additionalsystem requirements. Please refer to the Adobespecifications provided with your Adobe software orvisit the Adobe website at www.adobe.com for moreinformation.

13 About CASTI Training Courses


17/43



INTRODUCTION TOASME PRESSUREEQUIPMENT CODESASME B31.1, B31.3, B&PV SECTIONS IIA, IIC,VIII-1, AND IX

Course Type:HYBRIDPre-Classroom Online Lessons:16 hours

Classroom Days:4 DaysAccreditation: 3.2 CEUs + 1.6 CEUs*

The pre-classroom online study is an integral part ofthis training course. To optimize the learningexperience, registrants are expected to complete thepre-classroom online study prior to class as preparationfor the in-classroom instructor-led training.

OBJECTIVES

Introducing the novice code user to navigating thecodes will familiarize the user with finding many of themajor topics in the various codebooks. It will also assistthe new code user in understanding how the codesinteract with each other and with jurisdictional bodiesand regulations.

RECOMMENDATIONThis course should be taken prior to any InspectorCertifications and is highly recommended for those withlimited ASME Code experience.

WHO SHOULD ATTEND

This course is intended for new code users with little orno code experience or knowledge and who have abackground in engineering or technology, or who areexperienced trades persons. It is also recommended asa foundation for people with limited code experienceand knowledge who are considering taking the AWS orCSA welding inspector, Alberta welding examiner, orAPI inspector programs.

TOPICSPressure Equipment Laws and Regulations inAlberta- Introduction to Alberta Pressure Equipment Safety

Regulations(PESR), Welder Regulations, and theAlberta Boiler Safety Association (ABSA)- Brief introduction to the EUB Reference Tool for

Interpreting Jurisdictional Relationships forPipeline, Pressure Equipment, and Pressure Piping

- Roles and Responsibilities- Interactions with ABSA- Pressure Vessels- Pressure Piping- Pressure Welding in Alberta

Structure of ASME B31.1, B31.3, B&PV SectionsVIII-1 and IX

- Brief introduction to the layout of codes and howthey interact

Comparison of Requirements for ASME SectionVIII-1, B31.1, and B31.3- Joint design (efficiency factors)

- Pressure design equations

- Welding requirements- Preheating and post-weld heat treatment (PWHT)- Non-destructive examination (NDE) acceptance

criteria- Hydrostatic and pneumatic testing

Introduction to ASME Section IX WeldingProcedure Specifications- Define welding procedure specification (WPS),

procedure qualification record (PQR), and weldingprocedure qualification record (WPQR)

- Define essential, nonessential, and supplementary

essential variables- Introduce welding positions and mechanical testing

(e.g., tensile, impact, bend, etc.)- Examples of SMAW variables for WPS and welder

qualifications QW-253 and QW-353- WPS qualification for thickness limits and testing

requirements QW-451.1- Welder qualification of welder positions and

diameters QW-452, QW-461- Example of shielded metal arc welding (SMAW)

WPS/PQR (QW-482 and 483) and WPQR (AB-76A)

Workshops- Navigation and information acquisition throughout

the day covering the above topics- Practice reviewing material test reports- Practicing code navigation and information

acquisition

REQUIRED CODE DOCUMENTSAll participants mustbring the ASME B31.1, B31.3, andSection VIII-1 Codes to this class. These codedocuments can be purchased from CASTI.

14


18/43



ASME SECTION VIII,DIVISION 1CODE DESIGN REQUIREMENTS FOR PRESSUREVESSELS

Course Type:CLASSROOM

Classroom Days:4 DaysAccreditation: 3.2 CEUs

OBJECTIVESThe design requirements of Section VIII, Division 1, willbe explained, along with the application of thoserequirements demonstrated through example problems.General, material, and fabrication requirements withrelated documentation will be covered. The participantswill gain the knowledge for design of safe andeconomical vessels, as well as understand how tochoose proper materials, avoid common fabricationproblems, and prepare data reports. A number of

important Code Cases that will result in moreeconomical construction will be introduced. The latestCode revisions and work being performed on futurerevisions will be reviewed.

WHO SHOULD ATTENDThe intended audience is individuals involved with thepurchase, design, fabrication, or inspection of pressurevessels (e.g., engineers, designers, fabricationpersonnel, QA supervisors, inspectors who work forpressure vessels, owners, fabricators, inspectioncompanies, government agencies, and Engineering,Procurement, and Construction [EPC] contractors).Some degree of technical background will be helpful,though individuals are not required to have anengineering degree or previous work experience in thesubject matter.

TOPICSIntroduction to the ASME B&PV CodeGeneral Requirements of Section VIII, Division 1,and Design Criteria and Strength Theory ofDivision 1

General Design Rules- Shells for internal pressure- Heads for internal pressure

Introduction to BucklingDesign Rules- Shells for external pressure- Heads for external pressure- Flat covers- Openings- Sizing of Stiffeners

Design for External Loadings

Design of Nozzles for Piping Reactions- WRC Bulletins 107, 297 and 368

Definition of Joint Categories and JointEfficiencies- Fabrication Requirements- Post weld heat treatment (PWHT)- Tolerances- Non-destructive examination (NDE)- Welding requirements and weld details- Carbon and low alloy material requirements

- High alloys

- Heat treated materials

Testing requirements

Overpressure protection requirements

Stamping and documentation requirements

Introduction to Flange design

Appendices

Comparison with Division 2

Research and development work being performed- PVRC and elsewhere

Design Example Problems

Open Discussion

Questions and Answers

REQUIRED CODE DOCUMENTAll participants must bring the ASME Section VIII,

Division 1, Code to this class. This code document canbe purchased from CASTI.

15


19/43



ASME SECTION VIII,DIVISION 1MATERIALS, FABRICATION, INSPECTION,AND TESTING REQUIREMENTS FORPRESSURE VESSELS

Course Type:HYBRIDPre-Classroom Online Lessons:24 hoursClassroom Days:4 DaysAccreditation: 3.2 CEUs + 2.4 CEUs*

The pre-classroom online study is an integral part ofthis training course. To optimize the learningexperience, registrants are expected to complete thepre-classroom online study prior to class as preparationfor the in-classroom instructor-led training.

OBJECTIVESThis is an introductory course to provide the basic

understanding of the fabrication, inspection, and testingportions of ASME Section VIII, Division 1. Principles ofdesign will also be discussed but not in sufficient detailfor this course to be considered a new constructiondesign course. ASME Section VIII, Division 1, dealsonly with new construction; however, the application ofthe Code principles will be extrapolated in this course todeal with operation and maintenance issues and howthose work with API 510 for post constructioninspection, repairs, and alterations. The course alsoincludes a brief introduction to ASME Section II, Part A,(i.e., ferrous material standards) and to ASME SectionIX Welding and Brazing Qualifications.

WHO SHOULD ATTENDInspectors, engineers, maintenance, and QA personnelwho work for owner-user companies, inspectioncompanies, fabricators, maintenance service and repaircompanies, inspection companies, EPC contractors,and others who want to gain an understanding of theprinciples and applications of ASME Section VIII,Division 1.

This course will also assist with AWS CWI and CSAW178.2 exam candidates who plan to write the ASMESection VIII, Division 1, code exam. However, being an

exam candidate is not required. This course is alsorecommended for general knowledge.

TOPICSIntroduction- Understanding codes and standards- History of pressure equipment codes

- Introduction to jurisdictional requirements:

Alberta Labour, ABSA, BC CAWS,Saskatchewan Labour, Ontario CCR, and so onas applicable

- Scope of CSA B51 Boiler, Pressure Vessel, andPressure Piping Code

Design registrations

Owner/user programs

Considerations That Form the Basis for CodeRules- Ductile and brittle fracture- Elastic and plastic collapse- Creep and stress rupture- Fatigue

Stress intensity (i.e., concentration)- Corrosion and environmental assisted cracking

Composition of Steels

ASME Section VIII, Division 1

- Finding your way around ASME Section VIII,

Division 1- Application and limitations of Division 1- Responsibilities of the owner-user, manufacturer,

and authorized inspector.- Materials and components:

Listed, unlisted, unknown materials, and testreports

Bolting

Casting efficiency

Specifications, including ASTM standards andASME Section II Parts A, B, C

Determination of minimum service temperature,

including minimum design metal temperature(MDMT)

- Loading determinations and formulas for thicknessrequirements

- Branch connections and reinforcement- Vessel support considerations- Non-pressure loading

ASME Section VIII, Division 1, continued- Responsibilities of fabricator- Responsibilities and duties of the authorized

inspector- Extent of required examination

- Leak testing

- Required documentation- Marking and identification of pressure vessels- Pressure relief requirements

16


20/43



Introduction to API 510- Owner and user responsibilities- Owner's inspector responsibilities- Determining rates of deterioration- Determining inspection frequency- Weld joint efficiencies

ASME Section VIII, Division 1, continued

- Weld design details

Location and types of joints

Service restrictions

Weld joint classification system

Weld joint efficiencies

Weld attachment details- Radiographic examination- Carbon and low alloy steel requirements

Heat treatment

Temper bead welding- Other materials and special constructions

Mandatory and non-mandatory appendices

Note: Topics may be covered on days other than thoselisted above. The schedule provided is a general outlinethat may be changed without notice.

REQUIRED CODE DOCUMENTSAll participants must bring ASME Section VIII,Division 1, to this class. Only Parts U, UG, UW, UCS,UHA, and UHT are required from ASME Section VIII,Division 1. Code documents containing only thesespecific portions of the Code can be purchased fromCASTI.

ASME B31.3CODE DESIGN REQUIREMENTS FORPROCESS PIPING

Course Type:CLASSROOMClassroom Days:4 DaysAccreditation: 3.2 CEUs

OBJECTIVESWhen even a close study of a code on its own may notproduce a clear conclusion, this course brings anunderstanding of the pressure and thermal stress

design requirements of ASME B31.3 Code by goingbeyond the literary words of the Code with explanationsof code intent and related code interpretations. This isaccomplished through various teaching methods,including numerous real-life practical examples withmany photos of actual plant piping and pipelinesituations in many different locations worldwide.Showing real-life engineering experiences throughthese photos enriches the practical approach taken toexplain the Code.

WHO SHOULD ATTENDEngineers, designers, fabrication personnel, plantowners, and inspectors whose responsibility is toensure the design safety of piping systems from apiping Code point of view.

TOPICSIntroduction

- Piping code history and basic philosophy

- Piping code organization

Definitions- Principle axis and stress- Failure theories- Stress categories- Definition and basis for allowable stress

Piping Design Criteria- Design conditions- Design loads (e.g., pressure, weight, thermal,

seismic, wind, vibration, hydraulic, anchor

movement, etc.)- Failure modes- Primary and secondary stress categories- Load categorization- Allowable stresses

Component Design- Elbows and bends- Branch connections- Extruded outlet header- Block pattern fittings- Closures- Flanges and blind flanges

- Blanks

- Expansion joints

Pressure Design- Pipe wall thickness calculation- Branch connection area replacement- Bend-wall thinning variation from normal conditions- Pressure-temperature ratings

Pipe Flexibility Analysis- Allowable and displacement stresses- Flexibility- Bending and torsional stress-

Fatigue- Stress intensification- Combined loads- Cold spring- Simplified analysis methods

17


21/43



Pipe Support Design- Support types- Assumptions- Load combinations- Variable supports- Lugs and attachments

Piping Types

- System piping- Pressure relief piping- Hazardous material piping

Leak Testing- Required leak testing- Hydrostatic- Pneumatic- Stored Energy- Alternative leak testing- Initial Service

Problem-Solving Workshops

- With practical examples

REQUIRED CODE DOCUMENTAll participants must bring the ASME B31.3 Code tothis class. This code document can be purchased fromCASTI.

ASME B31.3MATERIALS, FABRICATION, INSPECTION, ANDTESTING REQUIREMENTS FOR PROCESS PIPING

Course Type:HYBRIDPre-Classroom Online Lessons:24 hoursClassroom Days:4 DaysAccreditation: 3.2 CEUs + 2.4 CEUs*

The pre-classroom online study is an integral part ofthis training course. To optimize the learningexperience, registrants are expected to complete thepre-classroom online study in preparation for the in-classroom instructor-led training.

OBJECTIVESThis introductory course provides a basicunderstanding of the materials, fabrication, inspection,and testing portions of ASME B31.3 for newconstruction and how it may be applied for postconstruction inspection, repairs, and alterations. Toachieve these objectives, the first three days coverASME B31.3 and the last day covers API 570. Thecourse also includes an introduction to ASTM materialstandards and AWS filler metal standards.

WHO SHOULD ATTENDInspectors, engineers, maintenance, and QA personnelwho work for owner-user companies, inspectioncompanies, fabricators, maintenance service and repaircompanies, inspection companies and EPC contractorsfrom petrochemical plants, refineries, power plants, gasor oil pipeline companies, and pulp mills.

This course also assists with AWS CWI and CSAW178.2 exam candidates who plan to write the B31.3code exam. However, being an exam candidate is notrequired. This course is also recommended for generalknowledge.

TOPICSIntroduction to Laws, Regulations, Jurisdictionand Related Codes and Standards- CSA B51-03 Boiler, Pressure Vessel, and Pressure

Piping Code- Alberta Safety Code Act- Alberta Pressure Equipment Safety Regulation

- Alberta Pressure Welders Regulation

- Certificates of Authorization Permit and InspectionPermit

- ABSA's role as the Jurisdiction Administrator andAuthorized Inspection Agency

- ABSA Piping Forms- AB-31 Design Registration Application- AB-41 Statutory Declaration Form for Registration

of Fittings- AB-81 Completion of Construction Declaration- AB-83 Construction Data Report for Piping

Systems (by manufacturers from Alberta)- AB-83F Construction Data Report for Piping

Systems (by manufacturers outside Alberta)- AB-96 General Engineering Requirements for

Design and Construction of Pressure Piping- Systems Design Registration- Canadian Registration Number (CRN)- Pressure Piping Number (PP)- Registered Welding Procedures, Welder

Qualifications (AB 61, 68, 69, 70, 76a/b)- Welding Examiner (AB 92), Accident and Unsafe

Condition Reporting Requirements in Alberta(AB 15)

B31.3 Responsibilities-

Owner, Designer, Manufacturer, Fabricator,Erector, Owner's Inspector

Determining B31.3 Requirements- Appendix M- Normal, Category D and M Fluid Services- High Pressure Fluid Service

18


22/43



Brief Introduction to B31.3 Design Requirements(New Construction)- Design minimum temperature- Quality factors for castings and welds- Pressure design of straight pipe- Branch connections, flanges, and blanks

B31.3 Materials and Specifications

- Listed, unknown, and reclaimed materials- Requirements for low temperature toughness tests

of metals- Minimum temperatures without impact testing for

carbon steel materials- Reduction in minimum design metal temperature

without impact testing- Acceptance criteria

B31.3 Fabrication by Welding- Responsibilities- Brief introduction to ASME B&PV, Section IX, (i.e.,

WPS, PQR, WPQ)

- Weld and joint types- Preheat and PWHT requirements

B31.3 Inspection and Testing for NewConstruction- Responsibilities of the fabricator, purchaser and

inspector- Examination requirements, including extent,

supplementary and typical weld imperfections- Examination methods for evaluating weld

imperfections and acceptance criteria- Spot radiography and hardness tests

ABSA's Role as the Authorized Inspector- Pressure Equipment Safety Regulation- Integrity Assessment programs- Owner's responsibilities for Integrity Assessment- Qualification of persons performing Integrity

Assessment- Conducting an Integrity Assessment

API 570 Inspection for Specific Types ofCorrosion and Cracking- Types of inspection and surveillance- Thickness measurement locations and methods- Material verification and traceability-

Inspection of welds in-service and flanged joints

API 570 Frequency and Extent of Inspection- Piping service classes- Inspection intervals- Extent of visual external and CUI inspections

API 570 Inspection Data Evaluation, Analysis, andRecording- Corrosion rate determination- Maximum allowable working pressure

determination- Retirement thickness determination- Assessment of inspection findings- Reporting and records for piping system inspection

API 570 Repairs, Alterations, and Rerating ofPiping Systems- Repairs and alterations- Welding and hot tapping- Rerating

API 570 Inspection of Buried Piping- Types and methods of inspection- Frequency and extent of inspection- Repairs to buried systems- Records

REQUIRED CODE DOCUMENTSAll participants must bring the ASME B31.3 Code tothis class. These codes documents can be purchasedfrom CASTI.

ASME SECTION IX:CARBON/ALLOY STEELS

WELDING CODES AND METALLURGY

Course Type:HYBRID, OPTIONAL EPPre-Classroom Online Lessons:32 hoursClassroom Days:4 DaysAccreditation: 3.2 CEUs + 3.2 CEUs*

This course prepares learners for Alberta WeldingExaminer Papers #2 and #4.

The pre-classroom online study is an integral part ofthis training course and must be completed prior to thecourse start date for exam candidates to comply withthe CASTI Exam Preparation Guarantee Policy.

OBJECTIVESThis is an introductory course to provide the basic

understanding of the proper use and interpretation ofASME Section IX Welding and Brazing QualificationsCode and its related ASME construction codes. Toaccomplish this objective, the course starts with atwo-day review of the ASME Section IX, followed byone-day study of the base metal metallurgy and weldingmetallurgy that ASME Section IX is based on. Thefourth day explores the welding portions of relatedASME construction codes (i.e., ASME Section VIII-1,

19


23/43



B31.1, and B31.3) and how ASME Section IX interactswith each, including the metallurgy previously coveredthrough a series of workshops. The course is alsointended to prepare exam candidates for the ABSAWelding Examiner Paper #4 on regulations and codesand most parts of Paper #2, including properties andstructures of metals, welding metallurgy, and materialspecifications

Note: Steel manufacturing will not be covered.

WHO SHOULD ATTENDInspectors, welders, welding supervisors, quality controlpersonnel, technologists, and engineers involved withnew welding procedures and welder qualifications fornew fabrication, repairs, maintenance, and inspectionfor pressure vessel or piping should attend this course.

This course is also designed to assist ABSA WeldingExaminer, Pressure Equipment Inspector, and CSAW178.2 exam candidates. However, being an exam

candidate is not required. This course is alsorecommended for general knowledge and as anintroductory course for novice code users.

TOPICSSafety Codes Acts- Overview of Pressure Equipment Safety

Regulations- Pressure Welders Regulation

General Review to ASME IX- General requirements- Procedure qualifications-

Performance qualifications- Welding data

ASME Section IX - WPS, PQR, WPQ Reviews- Several workshops will be conducted to allow each

participant to develop the required skills to reviewWPS, PQR, and WPQ documents.

Basic Metallurgy of Carbon and Alloy Steels- Basic carbon steel metallurgy (e.g., crystalline

structures, grains, microstructures such as ferrite,pearlite, banite, and martensite, etc.)

- Using the Fe-Fe3C phase diagram in practical

terms- Common heat treatments for carbon steel and

effect on mechanical properties (e.g., annealing,normalizing, quench, tempering, etc.)

Ductile to brittle behaviour of steelsgrain size(i.e., ASTM No.), microstructures, low temperaturenotch toughness, and anisotropy

- Alloying steels and their effects on hardenabilityand weldability

- Material test reports and their meaning

Welding Metallurgy of Carbon and Alloy Steels

- The various weld zones and metallurgical heataffected zones using fundamental principles ofwelding metallurgy

- Use of carbon equivalence to predict weldability- Hydrogen-assisted cracking related to welding

(e.g., toe cracking, cold cracking, delayed cracking,HAZ cracking, and underbead cracking, etc.)

- Preheating and post-weld heat treatment inpractical terms to avoid cracking and improveweldability

Base Metal and Filler Metal Specifications(ASME Section II Parts A and C)

- Classification of steelsUNS, SAE, ASTM, ASME

- ASME SA-106, SA-516, SA-333, SA-387, andSA-312

- AWS classification of filler metals, SFA No., F No.,and A No.

- ASME SFA-5.1 and SFA-5.5

Developing a WPS/PQR for ASME Section VIII-1,B31.1, B31.3- Each attendee will participate in a group workshop

to write new construction and maintenance weldingprocedures in accordance with ASME Section VIII

- Pressure Vessels, ASME B31.1 Power Boilers

and ASME B31.3 Process Piping- These welding procedures will be reviewed and

discussed in detail during the class

ASSIGNMENTS,TUTORIALS AND WORKSHOPSeveral workshops covering WPS, PQR, and WPQsample exam questions will be conducted withtake-home assignments handed out during class.Take-home assignments are reviewed in the followingmornings.Each attendee will participate in a group workshop towrite new construction and maintenance weldingprocedures in accordance with ASME Section I Power Boilers, ASME Section VIII Pressure Vessels,ASME B31.1 Power Boilers, and ASME B31.3 Process Piping. These welding procedures arereviewed and discussed in detail during the class.

REQUIRED CODE DOCUMENTSAll participants mustbring the ASME Section IX Codeto this class. ABSA Welding Examiner Paper #4 examcandidates must bring all code sections required inPaper #4 to the evening tutorials. These code

20


24/43



documents can be purchased from CASTI and areavailable as a package only, rather than individually.

Note: Only the specific portions of the codes,standards, and documents required for the exam aresupplied in the document package.

WELDINGFUNDAMENTALS

Course Type:HYBRID, OPTIONAL EPPre-Classroom Online Lessons:32 hours

Classroom Days:4 DaysAccreditation: 3.2 CEUs + 3.2 CEUs*

Alberta Welding Examiner Papers #1 and #3 arecovered. The pre-classroom online study is an integralpart of this training course and must be completed priorto the course start date for exam candidates to complywith the CASTI Exam Preparation Guarantee Policy.

OBJECTIVESTo introduce the various welding and cutting processes,this course gives an understanding of AWS filler metalsspecifications, types of welding flaws, related ASMESection V requirements for NDE, and the QA systemsnecessary for welder performance qualification asdescribed in the Alberta Welding Examiner Syllabus forPapers #1 and #3. This course is also an excellentlearning experience for people seeking a generalknowledge in welding and related NDE.WHO SHOULD ATTEND

Inspectors, welders, welding supervisors, quality controlpersonnel, technologists, and engineers involved withwelding for new fabrication, repairs, maintenance, andinspection for pressure vessel or piping.

This course is also designed to assist Alberta WeldingExaminer Paper #1 and Paper #3. However, being anexam candidate is not required. This course is alsorecommended for general knowledge.

TOPICSIntroduction to Arc Welding ProcessesShielded metal arc welding (SMAW)

- Gas tungsten arc welding (GTAW)- Gas metal arc welding (GMAW)- Submerged arc welding (SAW)- Flux-cored arc welding (FCAW)- Selection of arc welding processes- Advantages and limitations of each process

Introduction to Cutting ProcessesPrinciples of operation, equipment, application, andmetallurgical effects of the following metal cuttingprocesses:- Oxygen cutting- Air-carbon-arc cutting and gouging- Plasma-arc cutting- Carbon-arc cutting

AWS Welding Filler Metal Specifications in ASMESection II Part C- SFA-5.1/SFA-5.1M Carbon Steel Electrodes for

Shielded Metal Arc Welding- SFA-5.4/SFA-5.4M Stainless Steel Electrodes for

Shielded Metal Arc Welding- SFA-5.5/SFA-5.5M Low-Alloy Steel Electrodes for

Shielded Metal Arc Welding- SFA-5.9/SFA-5.9M Bare Stainless Steel Welding

Electrodes and Rods- SFA-5.11/SFA-5.11M Nickel and Nickel-Alloy

Welding Electrodes for Shielded Metal Arc Welding

- SFA-5.12/SFA-5.12M Tungsten and OxideDispersed Tungsten Electrodes for Arc Weldingand Cutting

- SFA-5.14/SFA-5.14M Nickel and Nickel-Alloy BareWelding Electrodes and Rods

- SFA-5.17/SFA-5.17M Carbon Steel Electrodes andFluxes for Submerged Arc Welding

- SFA-5.18/SFA-5.18M Carbon Steel Electrodes andRods for Gas Shielded Arc Welding

- SFA-5.22 Stainless Steel Electrodes for Flux CoredArc Welding and Stainless Steel Flux Cored Rodsfor Gas Tungsten Arc Welding

Introduction to NDE Fundamentals and ASMESection VThe applications, examination processes,requirements, uses, benefits, limitations, personnelqualifications, physical weld defects, and acceptancecriteria of the following NDE methods as detailed inASME Section V:- Visual examination- Radiographic examination- Ultrasonic examination- Liquid penetrant examination- Magnetic particle examination

Visual Weld ExaminationExamination and assessment of actual welderqualification test coupons for weld defects andacceptability standards referenced in ASME SectionIX and B31.3, including guided bend test specimensand weld specimens that cover:- Cracks, lack of fusion, incomplete penetration,

internal porosity, slag, and elongated indications

21


25/43



WorkshopHands-on visual examination of welder performancetest coupons and acceptance criteria to ASMESection IX and B31.3 occur under the instructor'ssupervision using similar weld samples found inAlberta Welding Examiner Paper #3.

Introduction to Quality Control

Review of a quality control system for pressureequipment welder performance qualification,covering:- Concepts, goals, purpose, scope- Roles, responsibilities and duties of personnel- Elements of a quality control manual (i.e.,

performance qualification testing of pressurewelders)

- Relationship to codes and regulations- Accredited organizations- Testing standards and procedures

REQUIRED CODE DOCUMENTS

ABSA Welding Examiner exam candidates preparing towrite the Alberta Welding Examiner Papers #1 or #3 arerequired to bring the related ASME Codes to the exam.These code documents can be purchased from CASTIand are available as a package only, rather thanindividually.

Note: Only the specific portions of the codes,standards, and documents required for the exam aresupplied in the document package.

API 650WELDED TANKS FOR OIL STORAGECourse Type:CLASSROOMClassroom Days:4 DaysAccreditation: 3.2 CEUs

OBJECTIVESThe design requirements of API Standard 650 will beexplained and their application demonstrated throughexample problems. Material, fabrication, and erectiondocumentation requirements will also be reviewed.Course participants will gain the knowledge for designof safe and economical storage tanks used in thepetroleum and chemical industries. In addition to ageneral review of API Standard 650, an introduction totank inspection and evaluation in conformance with APIStandard 653 is included.

WHO SHOULD ATTENDEngineers, inspectors, and experienced operators withtechnology backgrounds who are involved in theconstruction, inspection, maintenance, and repairs oftanks for safe operations in the plant.

TOPICSAPI Standard 650 and Related Standards

Materials- Code materials, selection, rules- Material requirements and the importance of

material toughness, and so on

Design- Introduction to the three methods of shell design

One-foot method

Variable-design-point method

Elastic-shell-analysis method

Design Rules- Tank shells- Shell openings- Flush-type fittings- Tank roofs

Joint Design

- Roof to shell joints

- Floor joints

Checking Tanks- Product loads and internal pressure- Vacuum conditions- Wind and seismic loads- Temperature and heating operations- Live loads and API load combinations

Fabrication and erectionInspection and weldingOther material applications including stainless

steel tanksNondestructive examination and testingDocumentation

API Standard 650/653- Types of tank inspections in API 653- Tank evaluation methods- Inspection scheduling- Tank repairs and alterations, including NDE and

testing- Recordkeeping and documentation requirements

API Standard 620

- Design

- Design rules for tank shells, openings, flush-typefittings, and tank roofs

- Joint design- Welding- Construction and inspection- Examples

22


26/43



Calculations Section and Problem-SolvingWorkshops- Shell design calculations and evaluation

procedures- Tank shell evaluation- Internal pressure evaluation- Simple roof evaluation- Nozzle design criteria and load envelope

- Wind load evaluation- Seismic load evaluation- Supported and more complex roof evaluations- Vacuum load evaluation

REQUIRED CODE DOCUMENTSAll participants mustbring the API 620, 650, and 653Codes to this class. These code documents can bepurchased from CASTI.

API RP 571DAMAGE MECHANISMS AFFECTING FIXEDEQUIPMENT IN THE REFINING INDUSTRY

Course Type:HYBRID, OPTIONAL EPPre-Classroom Online Lessons:4 hoursClassroom Days:4 DaysAccreditation: 3.2 CEUs + 0.8 CEUs*

The pre-classroom online study is an integral part ofthis training course and must be completed prior to thecourse start date for exam candidates to comply withthe CASTI Exam Preparation Guarantee Policy.

OBJECTIVESTo improve safety, reliability and minimize liability offixed equipment by learning common damagemechanisms in the refining and petrochemical industryas covered in API 571. The roles of the engineer andinspector in identifying affected materials andequipment, critical factors, appearance or morphologyof damage, prevention and mitigation, inspection, andmonitoring will be covered to introduce the concepts ofservice-induced deterioration and failure modes. Thiscourse is intended for anyone interested in gaining afundamental understanding of damage mechanisms.

RECOMMENDATIONA thorough understanding of the damage mechanismscovered in API RP 571 will greatly assist with API 579and API 580/581 evaluations.

Following this course, taking CASTI's API 579-1/ASMEFFS-1 Fitness for Service course is highlyrecommended.

WHO SHOULD ATTENDEngineers, inspectors, designers, and maintenancepersonnel who are involved in designing, operating,maintaining, repairing, inspecting, and analyzingpressure vessels, piping, tanks, and pipelines for safeoperations in the refining, petrochemical, and otherrelated industries.

This course will also assist exam candidates who arewriting the API 571 Inspector Certification throughoptional evening tutorials. However, being an examcandidate is notrequired.

TOPICSIntroduction to Carbon and Alloy Steel Metallurgy- Basic carbon steel metallurgy and using the Fe-

Fe3C phase diagram in practical terms- Basic alloy steel metallurgy for high and low

temperature service- Common heat treatments for carbon and alloy

steels

- Material test reports and their meaning

Introduction to Stainless Steel Metallurgy- Types and classification of stainless steels- General corrosion resistance of stainless steels

(i.e., advantages and disadvantages)- General introduction to the weldability of stainless

steels and affect welding on corrosion resistance

Base Metal and Filler Metal Specifications ASME Section II Parts A and C- Classification of steels UNS, SAE, ASTM, ASME- ASME SA-105, SA-53, SA-106, SA-333, SA-516,

SA-240- AWS/ASME classification of filler metals, SFA No.,

F No., and A No- Material test reports and their meaning

Welding Metallurgy of Carbon and Alloy Steels- Weldment and metallurgical heat affected zones

using fundamental principles of welding metallurgy- Use of carbon equivalence to predict weldability- Hydrogen-assisted cracking related to welding

(e.g., toe cracking, cold cracking, delayed cracking,HAZ cracking, underbead cracking, etc.)

- Preheating and post-weld heat treatment in

practical terms to avoid cracking, improveweldability, and resist weld related failures

23


27/43



I) General Damage Mechanisms

Mechanical and Metallurgical Failure Mechanisms- Graphitization and softening (i.e., spheroidization)- Temper embrittlement- Strain aging- 885F embrittlement- Sigma-phase embrittlement

- Brittle fracture- Creep/stress rupture- Short-term overheatingstress rupture- Steam blanketing- Dissimilar metal weld (DMW) cracking- Thermal shock- Erosion/erosion-corrosion- Cavitation- Mechanical, thermal, and vibration-Induced fatigue- Refractory degradation- Reheat cracking

Uniform or Localized Loss of Thickness

- Galvanic corrosion, atmospheric corrosion- Corrosion under insulation (CUI)- Cooling water corrosion, boiler water condensate

corrosion- CO2 corrosion- Flue gas dew point corrosion- Microbiologically induced corrosion (MIC)- Soil corrosion- Caustic corrosion- De-alloying- Graphitic corrosion

High Temperature Corrosion, 400F (204C)

- Oxidation, sulfidation, carburization,

decarburization- Metal dusting, fuel ash corrosion- Nitriding

Environment-Assisted Cracking- Chloride stress corrosion cracking (Cl-SCC)- Corrosion fatigue- Caustic stress corrosion cracking (caustic

embrittlement)- Ammonia stress corrosion cracking- Liquid metal embrittlement (LME)- Hydrogen embrittlement (HE)

II) Refining Industry Damage Mechanisms

Uniform or Localized Loss in ThicknessPhenomena- Amine corrosion- Ammonium bisulfide corrosion (i.e., alkaline sour

water)- Ammonium chloride corrosion

- Hydrochloric acid (HCl) corrosion

- High temp H2/H2S corrosion- Hydrofluoric (HF) acid corrosion- Naphthenic acid corrosion (NAC)- Phenol (carbonic acid) corrosion- Phosphoric acid corrosion- Sour water corrosion (acidic)- Sulfuric acid corrosion

Environment-Assisted Cracking- Polythionic acid stress corrosion cracking (PASCC)- Amine stress corrosion cracking- Wet H2S damage (blistering/HIC/SOHIC/SCC)

- Hydrogen stress crackingHF

- Carbonate stress corrosion cracking

Other Mechanisms- High temperature hydrogen attack (HTHA) and

titanium hydriding

REQUIRED CODE DOCUMENTAll participants mustbring the API RP 571 Code to thisclass. This code document can be purchased fromCASTI.

API 579-1/ASME FFS-1FITNESS FOR SERVICE


OBJECTIVESThe basic and intermediate methodologies of inspectingand assessing equipment for continued service, theneed for more advanced evaluations, and the possibleremediations available will be discussed in accordance

with the methodologies given in API 579. A limiteddiscussion will be presented on advanced methods ofassessment.

The role of the inspector in gathering data andevaluating that data will be discussed, along with therole of the technologist and engineer in appraising thedata and employing it in engineering calculations.

24


28/43



RECOMMENDATIONA thorough understanding of the damage mechanisms

covered in API RP 571 is critical to API 579-1/ASMEFFS-1 assessment.

Having knowledge of the API RP 571 code or havingtaken CASTI's API RP 571 Damage MechanismsAffecting Fixed Equipment in the Refining Industry

course in advance is highly recommended. However,these are notprerequisites.

WHO SHOULD ATTENDThis course is ideal for inspectors, engineers, andtechnologists who are involved in performing API 579-1evaluations, inspecting and analyzing pressure vessels,pressure piping, tanks, and pipelines for safe operationwhen there is a change in service temperature, orwhere they have been found to be damaged, distorted,cracked, blistered, or experiencing metal loss.

TOPICS

Scope of API 579-1- Responsibilities of owner, user, inspector, and

engineer

General Assessment Method- Data requirements

What is required

Who is responsible

How is data obtained and organized- Remaining strength factor- Need for in-service monitoring (inspection

frequency)

Remaining Life Determination

Brittle Fracture Resistance- Governing thickness concept (as per ASME

Section VIII)- Stress ratio- Hydrostatic testing- Thin wall considerations

Metal Loss Evaluation- Point thickness methodology- Grid thickness methodology- Supplemental loading

- ASME B31.1 and B31.3 flexibility analysis- Pitting evaluation

Problem-Solving Workshops- HIC and SOHIC Evaluation- Blisters and hydrogen induced cracking

Evaluating Geometric Irregularities- Bending and section axial forces- Weld misalignment- Out-of-round- Internal and external pressure- Bulges and dents- Gouges- Combinations of distress

- Fatigue analysis

Evaluation of Cracks and Crack-like Flaws- primary, secondary, and residual stress- non-fracture mechanics method- fracture mechanics method

Problem-Solving Workshop

Creep Damage Assessment

Heat and Fire Damage Evaluation

Lamination Evaluation

REQUIRED CODE DOCUMENTSParticipants will find that bringing a copy of the API 579-1 Code and a calculator to the course is useful. Thiscode document can be purchased from CASTI.

CSA Z662CONSTRUCTION AND INSPECTIONREQUIREMENTS FOR PIPELINES


OBJECTIVESUnderstand the basics of CSA Standard Z662 forpipeline construction, including scope, design,materials, welding, installation, inspection, and testingrequirements for new construction, and postconstruction repairs and maintenance work. This is anintroductory level seminar for individuals with limitedpipeline training or experience. Upon completion,attendees will appreciate basic pressure designcalculations, differences between low and high strengthmaterials (i.e., CSA, API, ASTM), notch toughnessrequirements, material test reports and markings, basicproperties of pipeline coatings, effects of shop and fieldbending (i.e., hot, induction, cold), CSA weldingqualifications, ASME welding qualifications, pig barreldesign and fabrication, drawings, basic pipelineconstruction methods and installation requirements,visual inspection, nondestructive inspection, sourservice requirements, pressure testing, and

25


29/43



commissioning. Attendees will also be aware of thevarious pipeline regulatory agencies, associatedpipeline legislation, the influence of CSA Standard B51,and the use of ASME B31.3 within the scope of CSAZ662 pipeline construction. Because this is anintroductory seminar, the discussion does not includedetails of pipeline stress analysis, design for buoyancycontrol, limit states design, arrest of long-running brittle

or ductile fractures, selection and installation of pipelinecoatings, design and installation of cathodic protectionsystems, directional drills, girth weld alternativeacceptance criteria, or other fitness-for-servicecalculations.

This course will also assist CSA W178.2 examcandidates who plan to write the Z662 code exam.However, being an exam candidate is not required.This course is also recommended for generalknowledge.

TOPICS

Understanding the Code Requirement for MaterialProperties- Understanding stress and strain- Difference between strength and toughness- Effect of other loads and stresses on safety- Ductile and brittle fracture- How toughness is measured

Materials- Line pipe materials and their characteristics; Z

245.1- Line pipe toughness specification; Z 245.1 and

Z662 Section 7

- Considerations for fittings and appurtenances;Z662 Section 4- Plastic liners and pipe for distribution and

transmission lines, new and maintenance, Z662various sections

- Other materials; Z662 Section 5- Inspection of materials- Sour service requirements, Z662 Section 16

Design- Pipeline factors of safety- Soil-to-pipe interactions- Branch connections area replacement; Z662

Section 4- Geometric considerations; Z662 Section 4- Stations, tank farms, storage, Z662 Section 4,

ASME B31.3, API 650- Flexibility requirements and other stressing

interactions; Z662 Section 4

Construction Practices- Importance of specifications/contracts- Inspection and quality control- Care and handling of line pipe- Bending of pipe- Record keeping; Z662 Section 10- Construction of non-steel lines- Construction of distribution lines

Joining- Z662 Section 7- Welding procedure specifications; Z662 Sections 7

and 10- Welder qualification; Z662 Sections 7 and 10- Welded joint design and fit-up considerations- Mechanical joints- Special requirements for aluminum- Joint quality requirements

Hydrostatic Testing- Test-pressure-to-operating-pressure ratio; Z662

Section 4 8- Hold-time/leak test; Z662 Section 8- Pressure reversals- Optimum tests for new pipe- Optimum tests for revalidating existing pipeline

Operations and Maintenance Procedures- Z662 Section 10- Manuals, emergency response plans; Z662 Section

10- In-line inspection-