cassette type (60hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor...

45
SPLIT TYPE AIR CONDITIONER (60Hz) CASSETTE type Models Indoor unit Outdoor unit AUU18RCLX AUU24RCLX AUU36RCLX AUU42RCLX AOU18RLX AOU24RLX AOU36RLX AOU42RLX CONTENTS SPECIFICATIONS ...................... 1 DIMENSIONS .......................... 3 REFRIGERANT SYSTEM DIAGRAM ....... 7 CIRCUIT DIAGRAM ..................... 9 ERROR CONTENTS .................... 13 INDOOR PCB CIRCUIT DIAGRAM ....... ..... 15 OUTDOOR PCB CIRCUIT DIAGRAM 21 DISASSEMBLY ILLUSTRATION .......... 23 PARTS LIST .......................... 38 STANDARD ACCESSORIES ............. 42

Upload: others

Post on 30-Jun-2020

1 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

SPLIT TYPEAIR CONDITIONER

(60Hz)CASSETTE type

Models

Indoor unit Outdoor unit

AUU18RCLX

AUU24RCLX

AUU36RCLX

AUU42RCLX

AOU18RLX

AOU24RLX

AOU36RLX

AOU42RLX

CONTENTS

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . 1

DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 3

REFRIGERANT SYSTEM DIAGRAM . . . . . . . 7

CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . 9

ERROR CONTENTS . . . . . . . . . . . . . . . . . . . .

13INDOOR PCB CIRCUIT DIAGRAM . . . . . . .

. . . . . 15OUTDOOR PCB CIRCUIT DIAGRAM

21

DISASSEMBLY ILLUSTRATION . . . . . . . . . . 23

PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . 38

STANDARD ACCESSORIES . . . . . . . . . . . . . 42

Page 2: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

INDOOR UNIT H x W x D

DIMENSIONS

INDOOR UNIT GROSS / NET

GROSS / NETOUTDOOR UNIT

WEIGHT

POWER SOURCE

COOLINGRUNNING CURRENT

HEATING

INPUT WATTSCOOLING

HEATING

E.E.R.COOLING

HEATING

STARTING CURRENT

MOISTURE REMOVAL

AIRCIRCULATION-Hi (m3/hr)

FAN MOTOR

TYPE

DISCRIMINATION

REFRIGERANT R410A

DISCRIMINATION

HIGH-SPEED

HIGH-SPEED

INDOOR UNIT

( Cool / Heat )MED-SPEED

LOW-SPEED

DISCRIMINATION

OUTDOOR UNIT

TYPE COOLING & HEATING

INDOOR UNIT AUU18RCLX AUU24RCLX AUU36RCLX

OUTDOOR UNIT AOU18RLX AOU24RLX AOU36RLX

COOLING CAPACITY

HEATING CAPACITY

44 / 34 kg 52 / 37 kg

70 / 64 kg

44 / 34 kg

70 / 64 kg 70 / 64 kg

7.0 / 7.8 A 9.2 / 10.1 A

8.9 / 9.9 A 10.4 / 11.4 A

1.61 / 1.61 kW 2.10 / 2.10 kW

2.05 / 2.05 kW 2.37 / 2.37 kW

3.23 / 3.23 kW/kW 3.10 / 3.10 kW/kW

3.07 / 3.07 kW/kW 3.00 / 3.00 kW/kW

18.3 / 19.5 A

16.2 / 17.9 A

4.22 / 4.08 kW

3.73 / 3.73 kW

2.37 / 2.40 kW/kW

3.00 / 2.95 kW/kW

10 A

4.0 L/hr

1,600 m3/hr

8.4 A

2.5 L/hr

9.5 A

3.0 L/hr

1,050 m3/hr950 m3/hr

230 / 208 V 60Hz

Total enclosed type, 4 poles, Inverter, Twin RotaryHermetic type, 6 poles,

Inverter, Scroll

TNB220FPBM9 ANB33FCMMT

4 lb 14 oz

2,200 g

4 lb 3 oz

1,900 g

4 lb 3 oz

1,900 g

MFA-24RPT

450 / 400 r.p.m.

390 / 350 r.p.m.

330 / 310 r.p.m.

MFE-45ROM

Cool 780 /

Heat 780 r.p.m.

MFA-54PZM

620 / 620 r.p.m.

540 / 540 r.p.m.

460 / 460 r.p.m.

S-LOW-SPEED - / 250 r.p.m.

MFA-24RPT

490 / 440 r.p.m.

430 / 380 r.p.m.

360 / 330 r.p.m.

MFE-45ROM

Cool 850 /

Heat 900 r.p.m.

- / 250 r.p.m. - / 300 r.p.m.

MFE-45ROM

Cool 850 /

Heat 900 r.p.m.

17,800 / 17,800 BTU/h 22,200 / 22,200 BTU/h 34,100 / 33,500 BTU/h

21,500 / 21,500 BTU/h 24,200 / 24,200 BTU/h 38,200 / 37,600 BTU/h

ELECTRICAL DATA

COMPRESSOR

( /hr)

H x W x DOUTDOOR UNIT32-3/4" x 35-1/2" x 13" inch

( 830 x 900 x 330 mm )

AUU42RCLX

AOU42RLX

55 / 40 kg

112 / 105 kg

20.3 / 21.7 A

19.1 / 21.0 A

4.66 / 4.51 kW

4.39 / 4.37 kW

2.67 / 2.71 kW/kW

3.19 / 3.14 kW/kW

15 A

5.5 L/hr

1,700 m3/hr

7 lb 8 oz

3,400 g

MFA-54PZM

650 / 650 r.p.m.

610 / 610 r.p.m.

530 / 530 r.p.m.

- / 300 r.p.m.

MFE-45ROM

Up Fan 850 /

Down Fan 750 r.p.m.

42,700 / 41,700 BTU/h

47,800 / 46,800 BTU/h

9-3/4" x 32-3/4" x 32-3/4" inch

( 246 x 830 x 830 mm )

11-5/8" x 32-3/4" x 32-3/4" inch

( 296 x 830 x 830 mm )

50-7/8" x 35-1/2" x 13" inch

1,290 x 900 x 330 mm

2006.03.03 1

SPECIFICATIONS

Page 3: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

REFRIGERANT CHARGE (R410A)

MAX PIPE LENGTH 50 m

MAX PIPE HEIGHT 30 m

50 m

30 m

Pipe Length 49 ft. (15 m) 4 lb 3 oz (1,900 g) 4 lb 14 oz (2,200 g)

66 ft. (20 m) 4 lb 7 oz (2,000 g) 5 lb 5 oz (2,400 g)

FULL CHARGEAMOUNT

98 ft. (30 m) 4 lb 14 oz (2,200 g) 6 lb 3 oz (2,800 g)

131 ft. (40 m) 5 lb 5 oz (2,400 g) 7 lb 1 oz (3,200 g)

164 ft. (50 m) 5 lb 12 oz (2,600 g) 7 lb 15 oz (3,600 g)

197 ft. (60 m) ---- ---

230 ft. (70 m) ----

50 m

30 m

4 lb 3 oz (1,900 g)

4 lb 10 oz (2,100 g)

5 lb 8 oz (2,500 g)

6 lb 6 oz (2,900 g)

7 lb 5 oz (3,300 g)

----

---- ---

ADDITIONAL REFRIGERANT 0.212 oz / ft. (20 g / m)

NOISE LEVEL

HIGH-SPEED 42.0 dB

INDOOR UNIT MED-SPEED 39.0 dB

LOW-SPEED

COOL

HEAT

36.0 dB

45.0 dB

43.0 dB

38.0 dB

48.0 dB

45.0 dB

41.0 dB

OUTDOOR UNIT51.0 dB

53.0 dB

53.0 dB 54.0 dB

55.0 dB 55.0 dB

TYPE COOLING & HEATING

INDOOR UNIT AUU18RCLX AUU24RCLX AUU36RCLX

OUTDOOR UNIT AOU18RLX AOU24RLX

70 m

30 m

7 lb 8 oz (3,400 g)

7 lb 8 oz (3,400 g)

8 lb 6 oz (3,800 g)

9 lb 4 oz (4,200 g)

10 lb 2 oz (4,600 g)

11 lb 0 oz (5,000 g)

11 lb 14 oz (5,400 g)

0.424 oz / ft. (40 g / m)

50.0 dB

48.0 dB

44.0 dB

55.0 dB

56.0 dB

AUU42RCLX

AOU42RLXAOU36RLX

2005.12.21 2

Page 4: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

Unit : inch (mm)

INDOOR UNIT

Models :

AUU18RCLX, AUU24RCLX

DIMENSIONS

2006.03.03 3

(200

)

9-3/

4"

(246

)

9-1/

4"(2

35)

9-25/32"

(248.5)

11-3/4"(298.5)

12" (305.5)

1-3/

16"

(30)

37" (940)

37"(

940)

2-3/

8"(6

0)

Drain inside Dia. ø1-1/4" (ø32)

outside Dia. ø1-1/2" (ø37)

3-15

/16"

(100

)

2-3/

4"(7

0)

7-7/

8"

9-25/32"(248.5)

11-3/4"(298.5)

12" (305.5)2-3/

8"(6

0)

3-15

/16"

(100

)

2-3/

4"(7

0)29

-17/

32"(

750m

m)

32-3

/4"(

830m

m)

29-17/32" (750mm)

32-3/4" (830mm)

Page 5: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

1-3/

16"

(30m

m)

37"(

940m

m)

37" (940mm)

29-1

7/32

"(75

0mm

)

32-3

/4"(

830m

m)

29-17/32" (750mm)

32-3/4" (830mm)

11-5

/8"(

296m

m)

2-3/

8"(6

0mm

)

Drain pipe

11-3/4"(298.5mm)

11-7

/32"

(285

mm

)

12"(305.5mm)

9-25/32"(248.5mm)

5-29

/32"

(150

mm

)

4-23

/32"

(120

mm

)

2-3/

8"(6

0mm

)

12"(305.5mm)

11-3/4" (298.5mm)

9-25/32"(248.5mm)

5-29

/32"

(150

mm

)

4-23

/32"

(120

mm

)

9-27

/32"

(250

mm

)

Drain pipe (I.D.1-1/4" (32mm))(O.D.1-1/2" (37mm))

(I.D.1-1/4" (32mm))(O.D.1-1/2" (37mm))

Unit : inch (mm)

INDOOR UNIT

Models :

AUU36RCLX, AUU42RCLX

2006.03.03 4

Page 6: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

Unit : inch (mm)

OUTDOOR UNIT

Models:

AOU18RLX, AOU24RLX, AOU36RLX

2005.12.21 5

3"(77)35-1/2" (900)

32-3

/4"

(830

)

17-3

/8"

(440

)

7/8"

(21)

3/8"

(9)

15-3/4" (400)

13" (330)1-1/4"(31)

1/2"(12)

7-3/

4"(1

96)

5-3/4" (147)

6-3/4" (170)

3-7/

8"(9

9)14-5

/8"

(370

)

25-5/8" (650)

Air Flow

Page 7: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

Unit : inch (mm)

OUTDOOR UNIT

Model : AOU42RLX

35-1

/2"

(900

)

2005.12.21 6

3"(77)35-1/2" (900)

50-7

/8"

(1,2

90)

7/8"

(21)

3/8"

(9)

15-3/4" (400)

13" (330)1-1/4"(31)

1/2"(12)

7-3/

4"(1

96)

5-3/4"(147)

6-3/4" (170)

3-7/

8"(9

9)14-5

/8"

(370

)

25-5/8" (650)

Air Flow

Page 8: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

Evaporator

REFRIGERANT SYSTEM DIAGRAM

OUTDOOR UNIT

PressureCheck Valve

Condenser

4-wayValve

High PressureSwitch

Accumulator

Muf

fler

Compressor

ExpansionValve

Refrigerant Pipe

6.35mm (1/4")

Charging Valve

ChargingValve

Refrigerant Pipe

12.7mm (1/2")

INDOOR UNIT

StrainerStrainer

: COOL

: HEAT

Models :

AUU18RCLX / AOU18RLX

2005.12.21 7

Page 9: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

Evaporator

OUTDOOR UNIT

PressureCheck Valve

Condenser

4-wayValve

High PressureSwitch

High PressureSwitch

Accumulator

Muf

fler

Accumulator

Compressor

ExpansionValve

Refrigerant Pipe9.52mm (3/8")

Charging Valve

ChargingValve

Refrigerant Pipe15.88mm (5/8")

INDOOR UNIT

StrainerStrainer

Models :

AUU24RCLX / AOU24RLX

AUU36RCLX / AOU36RLX

OUTDOOR UNIT

PressureCheck Valve

Condenser

4-wayValve

Muffler

Compressor

ExpansionValve

Refrigerant Pipe9.52mm (3/8")

Charging Valve

Evaporator

ChargingValve

Refrigerant Pipe15.88mm (5/8")

INDOOR UNIT

Strainer

Strainer

Strainer

: COOL

: HEAT

Models : AUU42RCLX / AOU42RLX

2005.12.21 8

Page 10: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

CIRCUIT DIAGRAM

Models :

AUU18RCLX, AUU24RCLX

Models :

AUU36RCLX, AUU42RCLX

2006.03.03 9

YELLOWYELLOW

BLACKBLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

PURPLEBLUE

REDWHITE

WHITEREDRED

WHITE

WHITEWHITE

GREEN /YELLOW

WHITE WHITEYELLOWYELLOW

ORANGE ORANGERED REDBROWN BROWN

WHITEBLACK

RED

GR

EE

N

BLA

CK

WH

ITE

RE

D

GR

AYG

RAY

BLA

CK

BLA

CK

1 21 21 21 2

1

6532

1

6532

1

5432

1

5432

1

5432

1

5432

1

32

1

32

1

32

1

32

1

32

1

32

1

32

1

32

1

32

1

32

12

12

12

12

12

12

CN7 CN8

CN

4C

N5

CN

1

CN

16C

N6

CN

17

CN

15C

N103 2 1

N

Use

T3.

15A

-250

VF

use

onF

101

TERMINAL

TO REMOTE CONTROL UNIT

PIPE TEMPERATURE THERMISTOR

ROOM TEMPERATURE THERMISTOR

STEP MOTORM

FLOAT SWITCH

DRAIN PUMP MOTORM

FAN MOTOR

F M

FAN MOTORCAPACITOR

G

TERMINAL

TO OUTDOOR UNIT

32(N)

1

CO

NT

RO

LL

ER

PC

BA

SS

Y

POWER SUPPLYPCB ASSY

L

ORANGE ORANGEYELLOW YELLOWWHITE WHITE

RED REDBROWN BROWN

BLACK

BLACK

BLACK

BLACK

WHITEWHITE

WHITERED

BLACK

BLACKBLACK

BLACK

YELLOWYELLOW

WHITERED

BLA

CK

WH

ITE

RE

D

BLA

CK

BLA

CK

GR

AY

GR

AY

REDWHITEBLACK

123

12

3

123

12

21

45

321

45

321

45

321

45

1 21 2

1 21 2

321

321

321

321

321

321

321

321

3

21

3

21

21

21

21

21

CN7 CN8

CN

17

CN

4C

N10

CN

1

CN

15C

N6

CN

5

GR

EE

N

LN

Use

T3.

15A

-250

VF

use

onF

101

G

TERMINAL FAN MOTORF M

M

M

DRAIN PUMP MOTOR

FLOAT SWITCH

STEP MOTOR

1 32(N)

TO OUTDOOR UNIT

PO

WE

RS

UP

PLY

PC

B

CO

NT

RO

LLE

RP

CB

3 2 1

TERMINAL

FAN MOTOR CAPACITOR

PIPE TEMPERATURE THERMISTOR

ROOM TEMPERATURE THERMISTOR

TO REMOTE CONTROL UNIT

Page 11: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

Model :

AOU18RLX, AOU24RLX

2005.12.21 10

ORANGEYELLOWWHITE

BLUEBROWNRED

BLUEYELLOWWHITEBLACK

RED

BLACK

BLACK

REDRED

BLACK

BROWN

BLUE

BROWN

BLACK

RE

DB

RO

WN

BLA

CK

BLA

CK

WH

ITE

BLA

CK

BLA

CK

WH

ITE

WH

ITE

GR

EE

N

BLACK

WHITE

BLACK

RED

YELLOW

BLUE

YELLOW

ORANGEREDBROWN

BLACK

BLACK

WHITE

BROWN

BLACKBLACK

WHITEWHITE

RED RED

RED

CN1

CN1

CN34

W9 W8

W200W11

W10

W17

W16

CN27

CN802

W12

W13

CN407

CN30

CN37

W303

W304

W305

CN21 CN22 CN23 CN26 CN25

1

65432

1 432

1

65432

1

5432

1

32

12

1 32

1 2 1 2 1 2 1 2 1 2

1

65432

1 32TM102

TM101 W3 W6 W7 W4 W5

G G2 (N)1 3 L N

EARTH EARTH

EXPANSION VALVE COILE V

F M FAN MOTOR

SOLENOID COIL4WV

HIGH PRESSURE SWITCH

FUSEF4 T 5A-250V

FUSEF2 T 3.15A-250V

EMI FILTER2T

L1

L2

PN

+ -

TERMINAL

CHOKE COIL

COMPRESSOR

CONNECTOREMI FILTER

1TU

V

WW

U

V

DISCHARG TEMPERATURETHERMISTOR

PIPE TEMPERATURETHERMISTOR

OUTDOOR TEMPERATURETHERMISTOR

COMPRESSOR TEMPERATURETHERMISTOR

HEAT SINK TEMPERATURETHERMISTOR

POWER SUPPLY PCB ASSY

CONTROLLER PCB ASSYACTIVEFILTER

MODULE

Page 12: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

Model : AOU36RLX

2005.12.21 11

ORANGEYELLOWWHITE

BLUEBROWNRED

BLUEYELLOWWHITEBLACK

RED

BLACK

BLACK

REDRED

BLUE

BROWN

BLACK

BLACK

BROWN

RED

GR

EE

N

BLA

CK

BLA

CK

WH

ITE

WH

ITE

WH

ITE

BR

OW

NB

LAC

K

BLA

CK

RE

D

BLACK

WHITE

ORANGE

ORANGE

BLACK

RED

YELLOW

YELLOW

BLUE

ORANGEREDBROWN

BROWN

WHITEBLACK

BLACK

BLACKBLACK

REDRED

WHITE WHITE

123456

123456

12345

123456

123

12

1 2 1 2 1 2 1 2 1 2

1 2 3 4 1 2

1 2 3

3CN1 CN34

CN1 W9 W8

W200

TM102

TM101 W3 W6 W7 W1 W2

W11W10

W17

W16

W22W21

W13W12

CN27

CN802

CN30

CN407

W303

W304

W305 CN37

CN21 CN22 CN23 CN26 CN25

L1

L2

PN

W

V

U

+ -

V

W

U

G 2(N)1 3 L NEARTH EARTHG

E V

POSISTOR

EMI FILTER2T

CHOKE COIL

TERMINAL

COMPRESSOREMI FILTER1T

CONNECTOR

PIPE TEMPERATURETHERMISTOR

DISCHARGE TEMPERATURETHERMISTOR

ACTIVEFILTERMODULE

FUSEF4 T 5A-250V

FUSEF2 T 3.15A-250V

CONTROLLERPCB ASSY

POWER SUPPLY PCB ASSY

F M

4WV

EXPANSION VALVE COIL

FAN MOTOR

SOLENOID COIL

HIGH PRESSURE SWITCH

OUTDOOR TEMPERATURETHERMISTOR

COMPRESSOR TEMPERATURETHERMISTOR

HEAT SINK TEMPERATURETHERMISTOR

Page 13: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

Model : AOU42RLX

2005.12.22 12

ORANGE

YELLOW

WHITE

BLUE

BROWN

RED

BLUE

YELLOW

WHITE

BLACK

RED

BLUE

YELLOW

WHITE

BLACK

RED

BLACK

BLACK

RED

RED

BLUE

BROWN

BLACK

BLACK

BROWN

RED

GR

EE

N

BLA

CK

BLA

CK

WH

ITE

WH

ITE

WH

ITE

BR

OW

N

BLA

CK

BLA

CK

RE

D

BLACK

WHITE

GR

AY

GR

AY

WHITE

VIOLET

BLA

CK

BLA

CK

RE

D

YELLOW

YELLOW

BLUE

ORANGE

RED

BROWN

BROWN

WHITE

BLACKBLACK

REDRED

WHITE WHITE

123456

123456

12345

123456

123456

123

12

1 2 1 2 1 2 1 2 1 2

1 2 3 4 1 2

1 2 3

3CN1 CN34

CN1 W9W8

W200

TM102

TM101

W3 W6 W7 W1 W2

W15

W107

W108

W14

CN27

CN802

CN803

CN30

CN407

W303

W304

W305 CN37

CN21 CN22 CN23 CN26 CN25

L1

L2

P

N

W

V

U

+ -

+ -

V

W

U

G 2(N)1 3 L NEARTHEARTH

G

E V

EMI FILTER2T

EMI FILTER2T

EMI FILTER1T

EMI FILTER3T

EMI FILTER2T

CHOKECOIL

TERMINAL

TERMINAL

RE

LAY

DIO

DE

BR

IDG

E

POSISTOR

COMPRESSOR

EMI FILTER1TCONNECTOR

PIPE TEMPERATURETHERMISTOR

DISCHARGETEMPERATURETHERMISTOR

ACTIVEFILTERMODULE

FUSEF4 T 5A-250V

FUSEF2 T 3.15A-250V

CONTROLLERPCB ASSY

POWER SUPPLY PCB ASSY

F M

F M

4WV

EXPANSIONVALVE COIL

FAN MOTOR 1

FAN MOTOR 2

SOLENOID COIL

HIGH PRESSURE SWITCH

OUTDOOR TEMPERATURETHERMISTOR

COMPRESSOR TEMPERATURETHERMISTOR

HEAT SINK TEMPERATURETHERMISTOR

OR

AN

GE

OR

AN

GE

Page 14: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

Models:AUU18RCLX

AUU24RCLX

CONTROLLERPCBASSEMBLY(MAINPCB)

AUU18RCLX:K01AL-050KHSE-C1

AUU24RCLX:K01AL-050LHSE-C1

2005.12.22

13

INDOORPCBCIRCUITDIAGRAM

Page 15: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

Models:AUU36RCLX

AUU42RCLX

CONTROLLERPCBASSEMBLY(MAINPCB)

AUU36RCLX:K01AL-050MHSE-C1

AUU42RCLX:K01AL-050NHSE-C1

2005.12.22

14

Page 16: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

Models:AOU18RLX

AOU24RLX

POWERSUPPLYPCBASSY

K04BA-0500HUE-P0

CONTROLLERPCBASSY

AOU18RLX:K04AW-0503HUE-C1

AOU24RLX:K04AW-0502HUE-C1

INVERTERASSEMBLY

AOU18RLX:EZ-005GHUE

AOU24RLX:EZ-005FHUE

2005.12.23

15

OUTDOORPCBCIRCUITDIAGRAM

Page 17: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

AC230V

60Hz

TERMINAL

HP-T3061-3

Model:AOU36RLX

POWERSUPPLYPCB

K04BA-0501HUE-P0

CONTROLLERPCBASSY

K04AW-0504HUE-C1

INVERTERASSY

EZ-005HHUE

2005.12.23

16

Page 18: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

Model:AOU42RLX

AC230V

60Hz

POWERSUPPLYPCB

K04BA-0502HUE-P0

CONTROLLERPCBASSY

K04AW-0505HUE-C1

INVERTERASSY

EZ-005KHUE

2005.12.23

17

Page 19: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

600/450Vx4

2005.12.23

18

Models:AOU18RLX,AOU24RLX,AOU36RLX

CONTROLLERPCBASSEMBLY(MAINPCB)

AOU18RLX:K04AW-0503HUE-C1

AOU24RLX:K04AW-0502HUE-C1

AOU36RLX:K04AW-0504HUE-C1

Page 20: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

600/450Vx5

2005.12.23

19

Model:AOU42RLX

CONTROLLERPCBASSEMBLY(MAINPCB)

AOU42RLX:K04AW-0505HUE-C1

Page 21: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

5V

TM101

TM102

C112

0.015

<YE>

C113

0.015

<YE>

C111

3.3

<LE>

L4

RCH4730-021PF07

C107

3.3

<LE>

TM100

L2

N200500K1D7C

CT1

CT-1B

5VD60

DAN217U

C64

0.1

<F>

R6822K

<1/10W>

C65

0.1

<F>

VR1

B2K

+

R613.74K

<1/10W>

(1%)

C60

220/16V

<PJ>

R601.0K

<1/10W>

(1%)

SA100

RA-302M

C106

3.3

<LE>

C104

0.033

<YE>

C105

0.033

<YE>

C101

3.3

<LE>

VA101

470V

<TNR>

VA102

470V

<TNR>

B BBB BBB

BLACK

WHITE

TOINDOORUNIT

POWERSOURCE

230V

60Hz

EARTH

ACVOLTOUT

W2

W5

W6

BLACK

WHITE

W7

GREEN

W3

W8

BLACK

WHITE

W9

W1

W4

L1

RCH4730-021PF07

CN1

B3B-XASK-1-A

WHITE

CTOUT

1 2 3

or

or

AOU18RLX,AOU24RLX:W4andW5

AOU36RLX,AOU42RLX:W1andW2

*

*

*

POWERSUPPLYPCBASSEMBLY

AOU18RLX,24RLX:K04BA-0500HUE-P0

AOU36RLX,42RLX:K04BA-0501HUE-P0

2005.12.23

20

Models:AOU18RLX,AOU24RLX

AOU36RLX,AOU42RLX

Page 22: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

ERROR CONTENTS

(indoor unit)

SU MO TU WE TH FR SA

(1) Stop the air conditioner operation.(2) Press the master control button and the fan control button simultane-

ously for 2 seconds or more to start the test run.

Unit number (usually 0)

Error code

(3) Press the start/stop button to stop the test run.

[SELF-DIAGNOSIS]When the error indication "E:EE" is displayed, follow the following items toperform the self-diagnosis. "E:EE" indicates an error has occurred.

1. REMOTE CONTROLLER DISPLAY(1) Stop the air conditioner operation.

(2) Press the set temperature buttons simultaneously for 5 sec-onds or more to start the self-diagnosis.Refer to the following tables for the description of each error code.

Test run display

(3) Press the set temperature buttons simultaneously for 5 sec-onds or more to stop the self-diagnosis.

Ex. Self-diagnosis

2. CHECKING DRAINAGE

To check the drain, remove the water cover and fill with 2 to 3 of water asshown in figure.The drain pump operates when operating in the cooling mode.

Water cover

Drain pipe

Watering pot

Error code Error contents

Communication error

Room temperature sensor open

Room temperature sensor short-circuited

Indoor heat exchanger temperature sensor open

Indoor heat exchanger temperature sensor short-circuitedOutdoor heat exchanger temperature sensor

Power source connection error

Float switch operated

Outdoor temperature sensor

Discharge pipe temperature sensor

Model abnormal

Indoor fan abnormal

01

Communication error00

020304050608090A0c1112

Error code Error contents

Outdoor signal abnormal

Excessive outdoor pressure (permanent stop)

Compressor temperature sensor

Pressure switch error

IPM error

CT error

Active filter module (AFM) error

Compressor does not operate

Outdoor unit fan error

Communication error(inverter multicontroller)2 way valve sensor error

Expansion valve error

Connection indoor unit error

131415161718191A1b1c1d1E1F

2006.03.03 21

(indoor unit remote controller)

(indoor unit outdoor unit)

Page 23: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

ERROR CONTENTS

(outdoor unit)

1. Make a TEST RUN in accordance with the in-stallation instruction sheet for the indoor unit.

2. OUTDOOR UNIT LEDS

Error contents

Communication error(Indoor unit - Outdoor unit)

Discharg pipe temperature sensor

Outdoor heat exchanger temperature sensor

Outdoor temperature sensor

Compressor temperature sensor

Heat sink temperature sensor

Pressure switch abnormal

IPM error

Compressor rotor position cannot detect

Compressor cannot operate

Outdoor fan abnormal (upper fan)

Outdoor fan abnormal (lower fan)

No error

LED

1 flash

2 flash

3 flash

4 flash

7 flash

8 flash

9 flash

12 flash

13 flash

14 flash

15 flash

16 flash

lighting

2006.03.03 22

When a malfunction occurs in the outdoor unit, the LED onthe circuit board lights to indicate the error. Refer to the fol-lowing table for the description of each error according to theLED.

SPECIAL INSTALLATIONSETTINGPUMP DOWN (Refrigerant collecting operation)

1. When the product is stopped:

Perform the following procedures to collect the refrigerantwhen moving the indoor unit or the outdoor unit.

1

2

3

4

Press the PUMP DOWN switch on the outdoor unit.(The LED on the outdoor unit circuit board lights.)

The pump down operation (cooling operation) be-gins right away. After oparation starts, close thethree-way valve (liquid).

After 2 - 3 minutes, operation stops. Close the three-way valve (gas) within one minute after operationsstops.

The LED will go out three minutes after it stops.Dis-connect the power supply after confirming that theLED has gone out.

*When the pump down operation is repeated, temporarily disconnectthe power supply after opening the closed valves (both liquid and gas).Reconnect the power supply after 2 - 3 minutes and perform the pumpdown operation.

*When the start of the operation after pump down operation has beencompleted, temporarily disconnect the power supply after opening theclosed valves (both liquid and gas).Reconnect the power supply after 2-3 minutes and be sure to performa test operation for cooling.

2. When the product is operating:

1

2

3

4

Press the PUMP DOWN switch on the outdoor unit.The LED on the outdoor unit circuit board lights, andoperation stops. At this point, recovery has not beencompleted, so do not close the two- and three-wayvalves.

The pump down operation (cooling operation) be-gins after three minutes. Close the three-way valve(liquid) after operation starts.

After 2 - 3 minutes, operation stops. Close the three-way valve (gas) within one minute after operationsstops.

The LED will go out three minutes after it stops. Dis-connect the power supply after confirming that theLED has gone out.

3-way valve(Liquid)

3-way valve(Gas)

DANGER

This part (Choke coil) generates high voltages.Never touch this part.

PUMP DOWN SW (SW2)

Page 24: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

692

544

710

469

468

858487

71

71

858

61

240

93

545

481 481

481

544

705

847

542

705

847

692

690

692

847

543543

544544

122

543

122

847

692

690

692

847

543

847

122690

847

692

226

338

522

122122

834-2

876-2

472-4

253-A

472-2

481-1

472-3

777-2

777-1

472-1

472-5

472-5

472-5

472-5

DISASSEMBLY ILLUSTRATION

Models :

AUU18RCLX

AUU24RCLX

AUU36RCLX

AUU42RCLX

2006.03.03 23

Page 25: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

479

467127

835 482798

835 484

465244

563

814

484484

464

462

164

484168

474

477

223

457 488

160

457

514

803

187

460-1

834-1

476-2

460-2

197

197

565

337-1

146-2

146-1

337-1

337-2

Models :

AUU18RCLX

AUU24RCLX

541334

541-1

815-1

2006.01.17 24

Page 26: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

479

467

835127

482798

835 803

187

484

244

465

460-1

476-2

146-1

146-2

337-1

834-1

337-1

337-2

460-2

484

462

464

484

814

563168

164

474

565

197

457

160

488457

223

477

514

197

484

Models :

AUU36RCLX

AUU42RCLX

334541

541-1

815-1

2006.03.03 25

Page 27: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

Models :

AUU18RCLX

AUU24RCLX

AUU36RCLX

AUU42RCLX

236

380

380

380

195

625

234

212 875

34

32

815-2

320-1

320-1

381-4

731-2

381-4

2006.03.03 26

Page 28: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

Models :

AUU18RCLX

AUU24RCLX

138

735

184-1

235

896

2006.03.03 27

187

Page 29: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

146-1

184-1

146-2

138

187235

735

Model : AUU36RCLX

896

2006.03.03 28

Page 30: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

138

735

184-1

235

Model : AUU42RCLX

29

187

896

2006.03.03

Page 31: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

Models :

AOU18RLX

AOU24RLX

AOU36RLX

1

6

73

4

52

2005.12.22 30

Page 32: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

17

17-1

18

18-1

10

13

9

15 14

8

Models :

AOU18RLX

AOU24RLX

AOU36RLX

2006.06.13 31

Page 33: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

22

23

31

20

29

12

28

12

19

24

26

27

25

30

Models :

AOU18RLX

AOU24RLX

AOU36RLX

2005.12.22 32

Page 34: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

37

38

33 34

36

35

Models :

AOU18RLX

AOU24RLX

AOU36RLX

2005.12.22 33

Page 35: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

1 6

7

5

23

4

3

2005.12.22 34

Model : AOU42RLX

Page 36: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

1312

11

10

915 14

2005.12.22 35

Model : AOU42RLX

Page 37: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

22

20

21

23

24

19

17

18

26

25

2005.12.22 36

Model : AOU42RLX

Page 38: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

31

38

27

34 35

36

28

39

40

3032

29

33

37

2005.12.22 37

Model : AOU42RLX

Page 39: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

34 Capacitor (Fan Motor) 9900270049

61 Decoration Plate 9362787000

71 Holder (Hook) 9362782005

93 Filter 9362766005

122 Holder (Louver Supporter) 9362799003

127 Drain Hose 9365074008

138 Separate wall 9362793001

195 Binder-C 313361275805

240 Remote Control Unit 9372266144

244 Pipe Cover Assy 9362819015

337-1 RFM (Eva. )-A 9362749008

337-2 RFM (Eva. )-B 9362750004

338 Motor Holder 9362765008

380 Locking Spacer 313209391403

457 RFM (Drain Pan) 9362757003

460-1 Pump Cover-A 9362775007

460-2 Pump Cover-B 9362776004

462 Panel (Top) Assy 9362806022

464 Cabinet-A Assy 9362807012

465 Cabinet-B Assy 9362808019

467 Drain Port 9362786003

468 M10 Nut-A (Large) 313005446653

469 M10 Nut-B (Small) 313005446759

9900270049

32 Control Box Assy 93685330079368533007

9362787000

9362782005

9362766005

9362799003

9365074008

9362793001

146-1 Evaporator-A Assy 9373799030

146-2 Evaporator-B Assy 9373800033

160 Kit (Drain Pan Sub Assy) 9370934014

164 Motor, Induction 9601558026

168 Cabinet-E 9362735001

184-1 Thermistor Spring-A 313728262708

187 Clamp No. 1219 313361271706

9373799030

9373800033

9370934014

9601558026

9362735001

313728262708

313361271706

313361275805

197 Wind Guide Board 9373444015

223 Control Box 9368523015

226 Motor Gear 9362764001

234 Room Temp. Thermistor 9703299025

235 Pipe Temp. Thermistor 9703297014

236 Controller PCB Assy 9705914230(K01AL-05L1HSE-C1)

9373444015

9368523015

212 Clamp NK-4N 313714328805313714328805

9362764001

9703299025

9703297014

9705914223(K01AL-050KHSE-C1)

9372266144

9362819015

253-A Wire Assy 93727140109372714010

9362749008

9362750004

320-1 Wire Clamp Metal 313483219905

334 Wire Cover 9370624007

313483219905

9370624007

9362765008

313209391403

381-4 Spacer 06001180750600118075

9362757003

9362775007

9362776004

9362806022

9362807012

9362808019

9362786003

313005446653

313005446759

482 Pump Unit 9900360030

484 Hook 9362736008

487 Hinge Wire (Grille) 9362754002

488 Drain Pan Plug 313005174654

514 Control Box Cover 9368524005

522 Joint Gear 9362772006

541 Terminal Base 9368529017

542 Panel Base 9362759014

543 Holder (Panel Frame) 9362761017

544 Holder (Panel Base) 9362760010

545 Panel Frame 9362758017

563 Inner Box 9362797009

565 Evaporator Holder Assy 9362802024

625 Cord Bushing 9359240006

690 Joint-A 9362773003

692 Joint Shaft 9362771009

705 Louver Assy 9362836012

710 Intake Grille 9362767019

735 Distributor Assy 9371325040

777-1 Hook (Grille)-A 9362779012

777-2 Hook (Grille)-B 9362778015

798 Drain Pump Holder 9362753005

803 Cabinet-D 9362792004

814 Cabinet-C 9362791007

815-1 Terminal-3P 9306489083

815-2 Terminal-3P 9703345012

834-1 Cover (Wire)-A 9362789004

834-2 Cover (Wire)-B 9362788007

835 Cushion (Pump) 9362777001

847 Louver Supporter 9362770019

858 Spring (Grille) 9362755009

875 Power Supply PCB Assy 9704561329

876-2 Motor, Step 9900362027

9900360030

9362736008

9362754002

313005174654

9368524005

9362772006

9368529017

541-1 Terminal Cover 93685300069368530006

9362759014

9362761017

9362760010

9362758017

9362797009

9362802024

9359240006

9362773003

9362771009

9362836012

9362767019

731-2 Holder 06002410180600241018

9371325262

9362779012

9362778015

9362753005

9362792004

9362791007

9306489083

9703345012

9362789004

9362788007

9362777001

9362770019

9362755009

9704561329

9900362027

896 Coupling Pipe Assy 93713330389373038320

PARTS LIST

When you order parts, please make a photocopy of this page and

fill the number of the parts in the "Order" column.

INDOOR UNIT

Ref.

No.Description

Ord.

Q'ty

Part No.Ref.

No.Description

Ord.

Q'ty

Part No.

AUU24RCLXAUU18RCLX AUU24RCLXAUU18RCLX

2006.06.08 38

472-5 RFM (Grille)-E 9362742009

474 Turbo Fan Assy 9362810012

476-2 Washer (Turbo Fan) 9362756006

477 Bellmouth-B 9362774000

479 Float Switch 9900361020

9362742009

9362810012

9362756006

9362774000

9900361020

481 Insulation (Grille)-A 93627800019362780001

481-1 Insulation (Grille)-B 93627810089362781008

472-3 RFM (Grille)-C 9362740005

472-4 RFM (Grille)-D 9362741002

9362740005

9362741002

472-1 RFM (Grille)-A 93627380029362738002

472-2 RFM (Grille)-B 93627390099362739009

Page 40: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

34 Capacitor (Fan Motor)

61 Decoration Plate

71 Grille Hook Holder

93 Filter

122 Rubber Support Holder

127 Drain Hose

138 Separate Wall

146-1 Evaporator-A Assy

146-2 Evaporator-B Assy

160 Kit (Drain Pan Assy)

164 Fan Motor Assy-IN

168 Cabinet-E

184-1 Thermistor Spring-A

187 Clamp No. 1219

195 Clamp SKB-100

223

212

Control Box

Clamp NK-4N

226 Motor Gear

234 Room Temperature Thermistor

235 Pipe Temperature Thermistor

236 Controller PCB Assy

240 Remote Control Unit

244 Pipe Cover Assy

320-1 Wire Clamp Metal

334 Wire Cover

338 Motor Holder

380 Locking Spacer

457 Reinforcement (Drain Pan)

460-1 Pump Cover-A

460-2 Pump Cover-B

462 Top Cover Plate

464 Cabinet-A

465 Cabinet-B

467 Drain Port

468 Spacial Nut-A (Large)

469 Spacial Nut-B (Small)

472-1 Grille Reinforcement-T (A)

474 Turbo Fan Assy 9362803014

476-2 Spacial Washer 9362756006

477 Bellmouth-B 9362774000

479 Float Switch 9900361020

482 Pump Unit 9900360030

484 Hook 9362736008

487 Grille Hinge Wire 9362754002

514 Control Box Cover 9368524005

522 Joint Gear 9362772006

541 Terminal Plate 9368529017

542 Panel Base 9362759014

543 Panel Frame Holder 9362761017

544 Panel Base Holder 9362760010

545 Panel Frame Holder 9362758017

563 Inner Box 9362768009

565 Evaporator Holder Assy 9362802017

625 Cord Bushing 9359240006

690 Joint-A 9362773003

692 Joint Shaft 9362771009

705 Louver Assy 9362836012

710 Intake Grille 9362767019

735 Distributor Assy 9371325132

777-1 Grille Hook-A 9362779012

777-2 Grille Hook-B 9362778015

798 Pump Hook Bracket 9362753005

803 Cabinet-D 9362734004

814 Cabinet-C 9362733007

815-1 Terminal-3P 9306489083

815-2 Terminal-3P 9703345012

834-1 Wire Cover-A 9362789004

834-2 Wire Cover-B 9362788007

835 Cushion Rubber (Pump) 9362777001

847 Louver Supporter 9362770019

858 Grille Spring 9362755009

875 Power Supply PCB Assy 9704561336

896 Coupling Pipe Assy 9373038221

--- Rubber (Discharge Pipe) 313194159807

INDOOR UNIT

Description

Parts No.Ord.

Q'tyAUU42RCLX

Ref.

No.Description

Parts No.Ord.

Q'tyAUU36RCLX

9362803014

9362756006

9362774000

9900361020

9900360030

481 Insulation (Grille)-A 9362780001 9362780001

481-1 Insulation (Grille)-B 9362781008 9362781008

9362736008

9362754002

488 Drain Pan Plug 313005174654 313005174654

9368524005

9362772006

9368529017

541-1 Terminal Cover 9368530006 9368530006

9362759014

9362761017

9362760010

9362758017

9362768009

9362802017

9359240006

9362773003

9362771009

9362836012

9362767019

731-2 Holder 0600241018 0600241018

9371325101

9362779012

9362778015

9362753005

9362734004

9362733007

9306489083

9703345012

9362789004

9362788007

9362777001

9362770019

9362755009

9704561336

9373038290

876-2 Motor, Step 9900362027 9900362027

313194159807

AUU42RCLX

Ref.

No.

9900270162

9362787000

9362782005

9362766005

9362799003

9362784009

9362737005

9373799047

9373800040

9370934014

9601915010

9362735001

313728262708

313361271706

313361275805

9368523015

9362764001

9703299025

9703297014

9705914254

(K01AL-050NHSE-C1)

9372266144

9362819015

313483219905

9370624007

9362765008

313209391403

9362757003

9362775007

9362776004

9362806015

9362800013

9362801010

9362786003

313005446653

313005446759

9362738002

AUU36RCLX

9900270162

32 Control Box Assy 93685330079368533007

9362787000

9362782005

9362766005

9362799003

9362784009

9362737005

9373799054

9373800057

9370934014

9601915010

9362735001

313728262708

313361271706

313361275805

197 Wind Guide Board 93734440159373444015

9368523015

313714328805 313714328805

9362764001

9703299025

9703297014

9705914247

(K01AL-050MHSE-C1)

9372266144

9362819015

253-A Wire Assy 93727140109372714010

313483219905

9370624007

337-1 Reinforcement (Eva. )-A

337-2 Reinforcement (Eva. )-B

9362749008

9362750004

9362749008

9362750004

9362765008

313209391403

381-4 Spacer 06001180750600118075

9362757003

9362775007

9362776004

9362806015

9362800013

9362801010

9362786003

313005446653

313005446759

9362738002

When you order parts, please make a photocopy of this page and

fill the number of the parts in the "Order" column.2006.05.23 39

472-3 Grille Reinforcement-T (C)

472-4 Grille Reinforcement-T (D)

472-5 Grille Reinforcement-T (E)

9362740005

9362741002

9362742009

9362740005

9362741002

9362742009

472-2 Grille Reinforcement-T (B) 93627390099362739009

Page 41: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

When you order parts, please make a photocopy of this page andfill the number of the parts in the "Order" column.

OUTDOOR UNIT

1 Top Panel Sub Assy 9374417025

2 Front Panel 9374094066

3 Fan Guard 9374330010

4 Grip Side 9374173013

5 Service Panel Sub Assy 9374415038

6 Right Panel 9374095148

7 Emblem Rear 9351355005

8 Propeller Fan Assy 9366378020

9 Motor, Induction 9602114016

10 Condenser-A Assy 9374433148

12 Strainer Assy 9372524015

13 Separate Wall Assy 9375226015

14 Cap Foot 9374345014

15 Base Assy 9374166183

17 3-Way Valve Assy (3/8) 9372205044

18 3-Way Valve Assy (5/8) 9372205075

19 Check Joint Assy 9372802038

20 Compressor Assy 9373711018

22 4-Way Valve 9900164010

23 Solenoid 9900165055

24 Pressure Switch 9900186012

25 Inlet Pipe Cond A Assy 9373461067

26 Inlet Pipe Cond B Assy 9373463054

27 Outlet Pipe Cond A Assy 9374266050

28 Expansion Valve Assy 9370947113

29 Coil (Expansion Valve) 9900057039

30 Distributor 9369128004

31 Discharge Pipe A Assy 9372264140

33 Terminal 2P 9701971015

34 Terminal 5P 9900203023

35 ACTPM 9703457012

36 Holder Thermo 9372797013

37 Inverter PCB Assy 9705642089

38 Power PCB Assy 9705647046

---- Heatsink Thermistor 9900311018

---- Arrester 0600280147

---- Transformer 9702334024

---- Thermistor 9900041014

---- Compressor Thermistor 9900156022

---- Thermistor (Discharge) 9704219114

---- Heat Exchanger Thermistor 9900374013

---- Thermistor (Outdoor Temp.) 9900378035

---- Varistor 0000361224

---- Switch Slide 9701392018

---- Switch Push 9703476013

---- Relay 9900007010

---- Relay 9900117016

---- Fuse 3.15A-250V 0600239534

---- Drain Pipe Assy 9301102000

---- Drain Cap 313166024302

9374417025

9374094066

9374330010

9374173013

9374415038

9374095148

9351355005

9366378020

9602114016

9374433148

9372524015

9375226015

9374345014

9374166183

9372205044

9372205075

9372802038

9373711018

9900164010

9900165055

9900186012

9373461067

9373463054

9374266050

9370947113

9900057039

9369128004

9372264140

9701971015

9900203023

9703457012

9372797013

9705642102

9705647053

9900311018

0600280147

9702334024

9704265012

9900156022

9704219114

9900374013

9900378035

0000361224

9701392018

9703476013

9900007010

9900117016

0600239534

9301102000

313166024302

Ref.

No.Description

Ord.

Q'ty

Part No.

AOU24RLX AOU36RLX

9374417025

9374094066

9374330010

9374173013

9374415038

9374095148

9351355005

9366378020

9602114016

9374433148

9372524015

9375226015

9374345014

9374166183

------

17-1 2-Way Valve Assy (1/4) ------ ------9372204054

------

18-1 3-Way Valve Assy (1/2) ------ ------9372205051

9372802038

9373711018

9900164010

9900165055

9900186012

9373461067

9373463054

9374266050

9370947120

9900057039

9369128004

9372264140

9701971015

9900203023

9703457012

9372797013

9705642096

9705647046

9900311018

0600280147

9702334024

9900041014

9900156022

9704219114

9900374013

9900378035

0000361224

9701392018

9703476013

9900007010

9900117016

0600239534

9301102000

313166024302

AOU18RLX

2006.06.09 40

Page 42: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

When you order parts, please make a photocopy of this page andfill the number of the parts in the "Order" column.

OUTDOOR UNIT

1 Top Panel Sub Assy

2 Front Panel X

3 Fan Guard

4 Grip Side

5 Service Panel Sub Assy

6 Right Panel Sub Assy

7 Valve Cover

9 Propeller Fan Assy

10 Motor DC Brushless

11 Condenser A Assy

12 Condenser B Assy

13 Sepa Wall

14 Cap Foot

15 Base Assy

9374417025

9374094028

9374330010

9374173013

9374415014

9374416080

9374174010

9366378020

9602114016

9374433131

9374434060

9374135028

9374345014

9374166169

--- Holder Thermo

--- Heatsink Thermistor

--- Arrester

--- Varistor

--- Switch Slide

--- Relay

--- Fuse 3.15A-250V

--- Drain Pipe Assy

9372797013

9900311018

0600280147

0000361224

9701392018

9900007010

0600239534

9301102000

17 3-Way Valve Assy (3/8)

18 3-Way Valve Assy (8/8)

19 Compressor Assy

20 Accumulator Assy

21 Solenoid

22 Pressure Switch

23 4-Way Valve

24 Check Valve Assy

25 Coil (Expansion Valve)

26 Strainer Assy

27 Inverter Box A

28 Inverter Box B

29 Inverter Box C

30 Inverter Box Duct

34 Relay

35 Terminal

36 Posistor

37 Inverter PCB Assy

38 Power PCB Assy

39 Clamp (Cord)

40 Terminal

--- Expansion Valve

--- Thermistor (Dischage)

--- Thermistor (Heat Exchange)

--- Thermistor (Out Temp)

--- Emblem-Rear

31 Inverter Box Cover

32 Heat Sink A

33 Act Module

9372205044

9372205075

9374653010

9371615011

9900165055

9900186012

9970035029

9374274017

9900190033

9372524015

9374603015

9374625017

9374605019

9374609017

9900262013

9701971015

9704265012

9705642119

9705647060

9356857009

9900184025

9900170028

9704219084

9900374037

9900378035

9351355005

9374608010

9374607013

9707278019

AOU42RLXDescription

Parts No.Ref.No.

Ord.Q'ty

2006.06.1541

Page 43: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

INDOOR UNIT ACCESSORIES

Q’ty

2

2

4

4

1

1

2

2

1

1

Name and Shape

Coupler heatinsulation

Tapping Screw(flush heads)

Special nut A(large flange)

Special nut B(small flange)

Template

Binder(small)

Blower cover insulation

Hook wire

Remotecontroller

Remote controller cord

Application

For indoor side pipe joint

For installing the remotecontroller

For installing indoor unit

For installing indoor unit

For ceiling hole cutting

For fixing the remotecontroller cord

For discharged air

For installing intake grille

For connecting the remotecontroller

STANDARD

ACCESSORIES

2005.12.26 42

Page 44: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

CONNECTION PIPE REQUIREMENT

CAUTION

Install heat insulation around both the gas and liquid pipes. Failure to do so may cause water leaks.Use heat insulation with heat resistance above 248 F. (Reverse cycle model only)In addition, if the humidity level at the installation location of the refrigerant piping is expected to exceed 70%, install heatinsulation around the refrigerant piping. If the expected humidity level is 70-80%, use heat insulation that is 15 mm (19/32")or thicker and if the expected humidity exceeds 80%, use heat insulation that is 20 mm (13/16") or thicker.If heat insulation is used that is not as thick as specified, condensation may form on the surface of the insulation.In addition, use heat insulation with heat conductivity of 0.045 W/(maK) or less (at 68 F).

Use pipe with water-resistant heat insulation.

CAUTION

The maximum lengths of this product are shown in the following table. If the units are further apart than this, correctoperation can not be guaranteed.

Name and Shape Q'ty Application

For outdoor unit drainpiping work (May not besupplied, depending onthe model.)

1

5

Drain pipe

Drain cap

STANDARD PARTSThe following installation parts are furnished.Use them as required.

MAX.

50 m (165 ft)

50 m (165 ft)

50 m (165 ft)

70 m (230 ft)

5 m (16 ft)

5 m (16 ft)

5 m (16 ft)

5 m (16 ft)

20 m (66 ft)

20 m (66 ft)

30 m (98 ft)

30 m (98 ft)

Pipe length

MIN.

Maximum height(between indoor

and outdoor)Model Type

Liquid Gas

18,000 BTU/h class

24,000 BTU/h class 9.52 mm (3/8 in.) 15.88 mm (5/8 in.)

6.35 mm (1/4 in.) 12.7 mm (1/2 in.)

9.52 mm (3/8 in.) 15.88 mm (5/8 in.)

9.52 mm (3/8 in.) 15.88 mm (5/8 in.)

36,000 BTU/h class

42,000 BTU/h class

Diameter

WARNING

For the air conditioner to operate satisfactorily. install it as outlined in this installation instruction sheet.

Connect the indoor unit and outdoor unit with the room air conditioner piping and cords available standards parts. Thisinstallation instruction sheet describes the correct connections using the installation set available from our standard parts.

Installation work must be performed in accordance with national wiring standards by authorized personnel only.

Also, do not use an extension cord.

Do not turn on the power until all installation work is complete.

Do not purge the air with refrigerants but use a vacuum pump to vacuum the installation.

There is not extra refrigerant in the outdoor unit for air purging.

Use a vacuum pump for R410A exclusively.

Using the same vacuum pump for different refrigerants may damage the vacuum pump or the unit.

Use a clean gauge manifold and charging hose for R410A exclusively.

If refrigerant leaks while work is being carried out, ventilate the area. If the refrigerant comes in contact with a flame, itproduces a toxic gas.

Be careful not to scratch the air conditioner when handling it.After installation, explain correct operation to the customer, using the operating manual.Let the customer keep this installation instruction sheet because it is used when the air conditioner is serviced or moved.

1

2

3

4

5

6

7

8

9

10

11

2005.12.22 43

Page 45: CASSETTE type (60Hz) · use t3.15a-250v fuse on f101 g terminal fm fan motor m m drain pump motor float switch step motor 132 (n) to outdoor unit power supply pcb controller pcb 3

0512G2977