case study - qualitru sampling systems · 2020-03-13 · case study aseptic sampling problem...
TRANSCRIPT
CASE STUDY
Aseptic SamplingProblem
Solution
Client: Dutch NutraceuticalsProblem: Inconsistent DataSolution: QualiTru Aseptic Sampling SystemResults: Consistency, Confidence and Profitability
The QualiTru team reviewed the clients current manufacturing process. It analyzed needs at both
the raw and finished silos along with the failure modes for each piece of
processing equipment. After obtaining a thorough understanding of the process
and improvements needed, the teams collaborated on a working plan
that addresses all concerns. Results
Dutch Nutraceutical Plant is Confident in Their Aseptic Sampling Process
Today, the team can trust the sample data collected across the entire manufacturing process and
produce a reliable product. Sample points included: rennet silos, lactose liquid load out and non-filtration verification. The
new standard QualiTru aseptic sampling ports and rigorous sample collection process allowed
understanding of what is happening in their system continuously. Having consistent
tools and methods reduces risks of different influences on sample
collection. The case for a comprehensive aseptic
sampling process was clear.
The Quality team could not properly evaluate their process
or their product because of unreliable and inconsistent data. Microbiological
data varied throughout the process. The team was challenged by not knowing if the
equipment and sanitation process was working properly due to the lack of data. They contacted
QualiTru for assistance to develop a plan to collect representative samples of raw
ingredients and finished products throughout the process. The new
sampling plan must provide accurate data, simple to use
and safe for employees.
After recognizing our samples were unreliable with unhygienic equipment, we are now confident using QualiTru ports to collect samples. — Quality Manager
The sample ports are easy to use and can easily be cleaned. Also, the instructions on how to replace and use is very easy to find and follow step by step. —Operations Manager