case study - fuel theft
TRANSCRIPT
Case StudyCase Study Effectively prevent the theft of diesel Effectively prevent the theft of diesel
X is a
multinational mining company
with a focus on precious metals that operates
across several countries in West Africa. I was working
as an independent security consultant for the company
before being appointed head of security for a new
project. This project had reached the phase of
advanced exploration and started the process of a
feasibility study for mining. The project, a very remote
location several hours drive from the nation’s capital,
was operating principally during the dry season and
kept on care and maintenance during the rest of the
year. Activities consisted of drilling, provided by two
different sub-contractors with multiple drill rigs, and
exploration work with road and trench making in a large
area of several square kilometres. It had a fully staffed
geology department with an attached on-site
operational laboratory. Regarding infrastructure, the
project consisted of an exploration camp with office
facilities, a laboratory and accommodation facilities for
national and international senior staff as well as
housings for selected local staff (e.g., drivers, kitchen
staff, etc.). The camp also consisted of
accommodations for drilling sub-contractors, and
a junior and senior mess. At its full
operation, there had been
approximately 200 to 300 local
staff, mainly employed
during the dry
season, and up to 30 senior personnel, half of which
expatriated on fly-in/fly-out schedules. An expatriate
geologist was responsible for managing the
exploration, geology and drilling contractors. An
expatriate administrative manager, supported by senior
national staff, was responsible for administration,
human resources, finance, health and safety,
community relations, security, environment and all
activities related to maintenance and construction.
T he exploration camp was fenced off and two
access points existed. At an early stage, X
employed 10 locals as watchmen to monitor activities
at the access points to the compound or to assist the
distribution of diesel at the on-site fuel pump. Later, a
security company was awarded the contract to provide
on-site security. A manpower of 12 guards, acquired
from the local community, per 12 hour shift were
supervised by a security guard force commander. Their
tasks consisted of surveillance of the exploration camp,
the laboratory, the drill rigs in the field, despite the fact
they belonged to the sub-contractors, and the dozers
and excavators used in the field for exploration. Tasks
also included preventing degradation of exploration
roads by artisanal miners which
By David Klimas [email protected]
coexisted with X at this stage of
the project. Prior to my arrival, a security supervisor
was appointed by X, to manage the security contractor
and to liaise with local law enforcement. Security was
allocated two 4x4 vehicles and two cross-country
motorbikes provided by the contracted security
company.
F uel theft had been known as an issue for senior
management. Theft occurred at the on-site fuel
station or in remote locations where diesel was used in
large quantities at water pumps, dozers, excavators
and numerous drill rigs. Generally, fuel was collected at
the pump several times a day using drums or rubber
containers and then transported by the 4x4s by
company drivers or drivers of drilling contractors.
Exploration and administration had a system of record
keeping in place to monitor distribution at the station
and to monitor operating time of the equipment in the
field; however, the purpose was generally to do
inventory or to assure the achievement of operational
targets instead of minimizing theft.
T o put an end to the systematic theft of diesel,
several measures were taken which, put
together, significantly reduced the losses.
T he fuel station, with
the attached light-
vehicle workshop, had been the assembly point for
local staff at shift changes or during breaks. In the first
measure, access to the station was restricted to those
who needed to be there. Additionally, a security guard
was posted at the location during the day when the
station was operating. During the night, the pumps and
fuel tanks were locked with the keys kept at the
administration. For each driver to be able to collect fuel
at the station, permission was required by obtaining a
fuel-issue ticket provided by the administrative officer.
These tickets were collected by the fuel attendant and
compiled at the end of the day by the administration.
Taken alone, this measure proved inefficient because
every driver or contractor was free to request any
amount of diesel. There had been little evaluation on
whether the requested quantities were justified or not.
Particularly, the drilling operation had unreliable
patterns of consumption, depending on the ground
characteristics.
T he two existing 30,000 litre fuel tanks were
measured at the beginning and at the
end of each day by the pump attendant
and a senior security member,
the supervisor, the
guard force
commander or myself.
Each fuel delivery, scheduled roughly every
two weeks, was supervised by a senior security
member. The distribution of the fuel at the station was
recorded by a security guard using the meter at the
pump. A measure was implemented to enforce record
keeping at the gate which documented the outgoing
and incoming diesel. Security guards at the drill rigs
also recorded the quantities of diesel received and
monitored their consumption throughout the day.
Records were compared at the end of the week to
assure that the outgoing quantities corresponded to the
arriving quantities at the rigs. However, this measure
alone proved inefficient because fuel was also
consumed at remote locations where no security
guards were posted. It was not economically feasible to
post security guards at each water pump through the
bush. Escorting the fuel during the distribution of diesel
was tried but because of many drivers collecting diesel
simultaneously, a systematic escort was not feasible
without increasing security manpower.
A nother measure implemented was
dyeing the diesel. The community, not
connected to the national power grid,
used diesel in large quantities for
generators or equipment
for artisanal mining.
A colour
was chosen after consulting
other mining projects in the country. The diesel was
dyed immediately after delivery into the on-site fuel
tanks. A sample was given to the local police who
conducted random controls throughout the community
and at checkpoints. In the first few weeks following this
measure, large quantities of dyed diesel were
intercepted and returned to the company. However, the
simple recovery of diesel did not prevent its theft.
I nvestigation of suspected fuel thefts was formalized
in SOPs. Investigations consisted of compiling
records at the different control points and at the fuel
station. Further, a simulation was done to evaluate the
normal consumption of the equipment where the diesel
was suspected stolen and estimate how much may
have been stolen. Drivers were therefor requested to
report vehicle mileage at the start and at the end of
each day. Additionally, security gained access to the
records showing operating times and meters drilled
from rigs. Finally, employees were interviewed on a
large scale. These informal interviews, as part of the
enquiry, were conducted in the workplace or in a
neutral area with all senior or junior personnel at the
location of suspected theft. The interviews were
efficient in collecting important details and finding
consistencies, or inconsistencies in statements which
led to narrowing down the list of
suspects. They were also efficient
in creating staff awareness and improving a culture of
“taking-care” which in itself had a positive impact on
theft, as it visibly increased the risk for offenders.
A n issue related to record keeping was how to
identify individual drums and containers used to
transport diesel in the field. Frequently, diesel was
transported from one equipment to another if needed.
Painted labels on the drums proved inefficient as the
labels were frequently deleted ’by accident and through
spoilage’ as the diesel was being used. Tickets glued
to the drums were also inefficient and were ripped off
frequently. The issue was solved by implementing 6mm
metal seals. While the seals were not used to lock the
drums and containers, they were a very cost effective
measure to label each drum with a unique number and
to allow tracking of each drum and container through
the bush.
D isciplinary actions, implemented by human
resources (HR), also improved with the use of
more formal investigation and increased reporting of
theft which deterred
likely offenders. Except in the case of
catching a thief in the act, there may always be doubt
which can lead to challenging disciplinary actions. A
solution was to include union members in the last stage
of the investigation, once a suspect had been
identified. Suspects were invited to a formal interview at
the security office in the presence of a union member
who was ‘invited’ to participate passively so as to
decide for him or herself of the suspect’s culpability
before findings were issued in a security report to the
administration and HR. Prior to letting union members
take part in the investigation, the security inquiries had
been considered arbitrary and untransparent by the
workforce resulting in grievances and tensions. This
measure allowing union members to form their own
opinion about a theft has been very efficient in cases
where decisions to dismiss employees had not been
contested any longer.
David Klimas ● [email protected] ● Tel. 0032 492 84 55 80 and 00352 691 823 354David Klimas ● [email protected] ● Tel. 0032 492 84 55 80 and 00352 691 823 354
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