carton erectors brochure - conpack.com.au
TRANSCRIPT
01. F104 P.0502. HM RANGE P.0703. F44 / F144 / F344 P.0904. ERGOMATIC P.1105. 2-EZ HS ERGOPACK P.1306. HCE P.1507. 2-EZ HS P.1708. TF-2 P.1909. HTF P.2110. CHL P.2311. SPP P.2512. 2-EZ HS DP P.2713. DPI P.2914. GÜTENBAG COMPACT P.3115. MONOBLOCK GÜTENBAG P.33
Victoria
5/19 Enterprise Drive
Bundoora, VIC 3083
Australia
T (03) 9474 3700
F (03) 9466 7625
New South Wales
2/17-19 Daniel Street
Wetherill Park, NSW 2164
Australia
T (02) 9756 5433
F (02) 9756 0511
Queensland
2/16 Yarraman Place
Virginia, QLD 4014
Australia
T (07) 3865 6089
F (07) 3865 3799
W www.cpspackaging.com E [email protected]
Carton ErectorsBrochure
Carton Erector F104
Semi-automatic carton erector and manual filling station with box pusher.
Specification
• 6 bar filtered compressed air required• Safety emergency stops
Warranty
All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear
Carton sizes range (mm)
L W H
Min. 200 150 120
Max. 600 500 500
5
F104 Carton Erector
7Carton Erector HM Range
Fixed size, manually adjustable, side drive, hot-melt carton erectors.
Specification
• 3 phase 415v power required• 6 bar filtered compressed air required• Safety emergency stops• 150 carton magazine capacity• CAT 3 safety circuit• Robatech Hot Melt System
Warranty
All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear
Options
• Extended Magazine• Castors• Nordson Hot Melt System
Speed
HM145 10 - 12 cpmHM146 8 - 10 cpmHM345 16 - 18 cpmHM346 14 - 16 cpm
HM Range Carton Erector
Carton sizes range (mm)
L W H
HM145 Min. 220 150 120
Max. 560 350 500
HM146 Min. 300 200 300
Max. 600 400 450
HM345 Min. 220 150 120
Max. 560 350 500
HM346 Min. 300 200 300
Max. 600 400 450
9Carton Erector F44/F144/F344
Fixed size, manually adjustable, side drive carton erector.
Specification
• 415v power required• 6 bar filtered compressed air required• Safety emergency stops• CAT 3 safety circuit
Options
• Castors• Extended magazine
Warranty
All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear
Speed
F44 8 - 10 cpmF144 10-12 cpmF344 14-18 cpmF144/4 10-12 cpmF344/4 14-18 cpmF145 8-10 cpmF345 12-16 cpmF146 6-8 cpmF346 10-14 cpm
F44/F144/F344 Carton Erector
Carton sizes range (mm)
L W H
F44 Min. 200 150 150
Max. 450 350 450
F144 & Min. 200 150 120
F344 Max. 450 350 500
F144/4 & Min. 150 100 110
F344/4 Max. 400 350 500
F145 & Min. 220 150 120
F345 Max. 560 350 500
F146 & Min. 300 200 200
F346 Max. 620 400 400
11Handpack Station Ergomatic
The Ergomatic is a value-priced, semi-
automatic hand packing station solution
for companies that require more
throughput than manual case erecting,
packing and sealing can provide.
Common Applications
• Products that require inspection before packing (meat, dairy, pharmaceutical)
• Short run or variable product sizes going into case
• Products that are difficult to handle automatically
• Packaging operations where full automation is not feasible due to the application or lack of funding
Warranty
All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear
Speed
10 cpm
Ergomatic Hand Packing Station
Carton sizes range (mm)
2500 L W H
Min. 216 121 102
Max. 508 343 495
3000 L W H
Min. 330 197 152
Max. 610 406 406
13Handpack Station 2-EZ HS Ergopack
The productivity of the innovative Combi Ergopack® has been raised with the addition of our side-belt driven, high speed case erectors. Now an even larger variety of product sizes, shapes, weights and materials can be quickly and easily packed in a larger range of case sizes at speeds up to 20 cases per minute.
Specification
• Ergonomically designed hands free case indexing system reduces reach and wrist movements
• Lifting of products is significantly reduced, resulting in fewer back injuries and discomfort
• Reduces costly physical stressors associated with manual case erecting, hand packing and sealing
• Ideal for short runs - quick case changeovers• Increases profits through increased productivity• A compact and cost effective workcell results
from combining a high speed case erector, a handpack station and a case sealer
2-EZ HS Ergopack High Speed Handpack Stations
Carton sizes range (mm)
2-EZ SB Ergopack L W H
Min. 203 152 127
Max. 508 406 406
2-EZ Plus SB Ergopack L W H
Min. 203 152 127
Max. 610 406 406
2-EZ HS Ergopack L W H
Min. 203 152 127
Max. 610 406 457
• Available in stainless steel, washdown components for the food and chemical industries
• Thoroughly customized design to meet your application and product requirements
Warranty
All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear
Speed
2-EZ SB Ergopack 15cpm2-EZ SB PLUS Ergopack 12cpm2-EZ HS Ergopack 20cpm
15Erector & Sealer HCE
The Combi HCE offers high speed case erecting up to 35 cpm while achieving efficiencies in power and air usage and reducing overall machine size. Capable of erecting and sealing cases with adhesive tape or hot melt glue
Specification
• Up to 35 cases per minute• Powered case magazine holds up to 270
cases (additional capacity magazine available as option)
• Dual belt drive case indexing• Positive case opening with opposing vacuum • Positive mechanical four flap closing• Low maintenance AC drive motors• Fast changeovers with only six adjustments • Heavy duty welded tubular steel construction • Safety interlocked guarding• Allen Bradley components
Warranty
All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear
Speed
HCE 35cpmHCE HM 35cpm
HCE High Speed Case Erector/ Bottom Sealer
Carton sizes range (mm)
HCE L W H
Min. 254 152 171
Max. 610 406 406
HCE HM L W H
Min. 254 203 171
Max. 610 406 406
17Erector & Sealer 2-EZ HS
High speed, side belt drive case erectors. the 2-EZ®SB and 2-EZ®HS can readily integrate into your existing line at speeds up to 20 cpm.
2-EZ®HS Specification
· EZ Load Walk-In 45” Powered Magazine· Positive Four Flap Closing· Heavy Duty Welded Steel Construction· Combi HS High Speed 2” Tape Head· Servo Driven Carriage Assembly· Dual Belt Drive Case Indexing· Panelview 300 OIT Providing ProductionFeedback· Self-Cleaning Vacuum System
2-EZ®SB and 2-EZ®SB Plus Specification
• Load Walk-In Gravity Case Magazine • 3M AccuglideTM 2” Tapehead
• Pneumatic Carriage Assembly• Push Button Controls
Warranty
All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear
Speed
2-EZ®HS 20 cpm2-EZ®SB 15cpm2-EZ®SB PLUS 12cpm
2-EZ HS High Speed Case Erector/Bottom Sealer
Carton sizes range (mm)
2-EZ HS L W H
Min. 203 152 127
Max. 610 406 457
2-EZ SB L W H
Min. 203 152 127
Max. 508 406 457
2-EZ SB PLUS L W H
Min. 203 152 127
Max. 610 406 457
19Tray Former TF-2
The TF-2 features a low-profile, gravity walk-in case magazine, and only 4 easy adjustments for tray changeover. The computer controlled glue application system applies glue very precisely to the tabs at measurable intervals, creating a very square and securely glued tray, every cycle.
Specification
• Heavy duty welded tubular steel framework with Steel-It paint finish
• Easy changeover with pre-set mandrels and crank adjustments
• Nordson ProBlue hot melt glue unit with precise temperature control and energy saving timer
• Easy load, gravity tray magazine• Self-cleaning vacuum system flushes the
vacuum system every cycle, preventing corrugated dust buildup
• Self-cleaning glue guns keep glue patterns tight and on target
• Allen Bradley PLC Control with touch screen operator interface
Warranty
All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear
Speed
TF-2 10 tpmTF-2 PLUS 8 tpm
TF-2 Tray Former
Carton sizes range (mm)
TF-2 L W H
Tray Size Min. 242 216 51
Trar Size Max. 610 406 127
Blank Size Max 846 660 -
TF-2 PLUS L W H
Tray Size Min. 242 216 51
Trar Size Max. 610 406 229
Blank Size Max 846 660 -
21Tray Former HTF
The HTF will form regular slotted trays, in various configurations, to accommodate the agriculture, food processing and distribution industries. The HTF’s inline and compact design utilizes a mechanically linked tray pick-up and transport mechanism for precise placement through the glue application and forming cycle.
Specification
• Easy changeovers with pre-set mandrels, walk-in access doors and only four crank adjustments, all with digital readouts
• Nordson ProBlue hot melt glue unit with precise temperature control and energy saving timer
• Easy load, gravity tray blank magazine• Fail-Safe system for continuous sensing of tray
blank placement• Self-centering glue heads with digital readouts• Allen Bradley PLC Control with touch screen
operator interface
Warranty
All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear
Speed
HTF Single Stage 35cpmHTF Two Stage 15cpm
HTF Horizontal Tray Former
Carton sizes range (mm)
HTF L W H
Min. 216 216 51
Max. 610 610 229
Max Blank Size 1067 1067 -
23Erector & Sealer CHL
The CHL horizontal loading system provides flexibility by opening, loading and sealing a case that is laying horizontally, thereby decreasing the footprint of the system and accommodating a wider range of products. The CHL is integrated with the Combi SCE case erector and also features a sealer equipped with your choice of pressure sensitive tape or hot melt glue.
Specification
• One Piece Tubular Welded Frame with Steel-It Paint
• High Volume Vacuum with Positive Two Panel Case Opening
• Positive Major & Minor Flap Folding• 2 Axis Independent Servo System and
Controller Servo Drive Case Indexing System with Self-Contained I.O. Electrical Controls
• Product Infeed Brake and Gate Mechanism with Back Pressure Relief
• Product Pushing Unit with Two-Stage Cylinder and Product Collation Area to Stage and Load Product into the Waiting Cases
• Descending Stacker for Multiple Layers of Product
• Horizontal Case Discharge
Warranty
All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear
Speed
Actual speed for a system can be determined after reviewing product and case samples
CHL Horizontal Loader/ Case Erector & Sealer
25Pick & Place Packer SPP
The SPP gently top-loads these products with vacuum or mechanical grippers in single or multiple layers. The SPP system features heavy-duty linear servo motors. Integrated with a case erector, the SPP’s ultra compact footprint fits into the tightest packaging lines.
Specification
• Heavy duty one piece welded frame with two- component, eco-friendly, polyurethane paint
• Product conveyor with AC inverter controlled variable speed drive, floor supports, adjustable side guides and controls
• Independent 2 axis servo module with PLC controller and pick up head
• T-Rail case control, pack station and case flap control modules to control flaps during packing
• Allen Bradley electrical and motion control package
• Full guarding package with hinged doors and safety interlocks
• All electrical control components equal or exceed NEMA 12 Electrical or IPC 61 specifications with tag-out/lock out disconnects
• Maximum up to 20 different case size recipes standard on touch panel operator interface
Warranty
All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear
Speed
25 ppm
SPP Servo Drive Pick and Place Packer
27Drop Packer 2-EZ HS DP
Integrated into the frame of this state-of-the-art case packer is the efficient Combi 2-EZ HS high speed case erector. Now an even larger variety of product sizes, shapes, weights and materials can be quickly and easily packed in large cases at speeds up to 25 cpm, while still maintaining a compact footprint. As with all our drop packers, adjustable lane guides can be quickly and easily reconfigured, giving the user the flexibility to pack multiple products on the same line.
Specification
• Heavy-duty welded steel construction with 2-component primer & “Steel-It” paint
• Powered easy load case magazine• Vacuum blow off to prevent corrugated dust
build-up• Servo driven carriage assembly• 3-Stage erection process with VFD drive• Heavy-duty Ccase Lift assembly with powered
case discharge• Right hand or left hand execution• Stainless steel contact points• Allen Bradley PLC control and OIT/HMI
• Dual belt drive case sealing• Lockout/tagout safety disconnect• Combi high speed 2” tapehead• One set of change parts for one pack pattern
Warranty
All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear
Speed
25cpm
2-EZ HS DP High Speed Drop Packer
Carton sizes range (mm)
L W H
Min. 203 152 127
Max. 610 406 457
29Drop Packer DPI
The DPI Drop Packer is your productivity solution. The DPI Drop Packer features a simple brake and gate system for case indexing with no wear parts for maximum uptime. An innovative powered case discharge prevents case-to-case contact after the product is packed. Four points of contact on the case lift and our exclusive soft drop technology support and cushion cases on the up and down strokes. Setup and changeovers are simple and fast with our modular, slide-in packing heads and quick-clamp product lane guides.
Specification
• One piece tubular welded frame• Simple brake and gate case control• Guarding package with electrical interlocks• Allen Bradley electrical plc control package• Powered case discharge propels full case
off the lift• Soft drop: reverse flow valve cushions lift on
up and down stroke• Single point case feed adjustment• Right or left hand execution• 230v / 3 phase / 20A electrical service
Warranty
All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear
Speed
DPI 28cpm
DPI Drop Packer with independent case & product feed
Carton sizes range (mm)
L W H
Min. 114 114 127
Max. 610 406 610
31Bag Inserter GÜTENBAG COMPACT
The Gutenbag Compact makes bags from a roll of guesseted polyethylene tubing, places the bag into a case, crate drum or tray and cuffs the bag over the edge.
Specification
• Compact machine for reduced space• Bag material: all standard polyethylene films
(HDPE, LDPE, LLDPE, co-extrusions)• Bag gauges: 15-75 micras• 400v / 3-phase / 50 Hz / TT and N• 6 bar pneumatic
Warranty
All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear
Speed
16 cpm
GÜTENBAG COMPACT Automatic Bag Inserter
Carton sizes range (mm)
L W H
Min. 250 200 150
Max. 650 500 500
33Erector & Bag Inserter MONOBLOCK GÜTENBAG
This machine automatically prepares the boxes with the four bottom flaps folder, taking them from the side motorised magazine 2.5mm long, then it makes the bag from a roll of gusseted polyethylene tubing and places it into the case.
Specification
• Guards: movable hinged panels in transparent methyl acrylate and frames in aluminium with safett microswitches
• Bag material: all standard polyethylene films (HDPE, LDPE, LLDPE, co-extrusions)
• Bag gauges: 15-75 micras• 400v / 3 phase / 50 Hz / TT and N• 6 bar pneumatic
Warranty
All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear
Speed
15cpm
MONOBLOCK GÜTENBAG Erector and Bag Inserter
Carton sizes range (mm)
L W H
Min. 250 200 150
Max. 650 500 500
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