carpenter & paterson(asia) ltd profile
DESCRIPTION
Introduction of Carepenter & Paterson(ASIA) LTDTRANSCRIPT
Company Profile
CARPENTER & PATERSON (Asia) LTD
Bangkok Free Zone 88/91 Moo 15 Tambol Bangsaothong, Amphoe Bangsaothong,
Samutprakarn Province , 10540 Thailand TEL +66 (0) 21825204-5
FAX+66 (0) 21825206 email: [email protected] web: www.cp-ltd.co.uk
WITCH PIPE SUSPENSION EQUIPMENT
October 2014
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INDEX
INTRODUCTION SECTION 1 - CORPORATE DETAILS SECTION 2 - PRODUCTS SECTION 3 - ORGANISATION CHART SECTION 4 - MANUFACTURING CAPABILITIES SECTION 5 - “WITCH-HANGER 4” PIPE SUPPORT DESIGN SOFTWARE SECTION 6 - QUALITY ASSURANCE (Including ISO 9001 Certificate) SECTION 7 - DESIGN ENGINEERING SERVICES SECTION 8 - OVERVIEW
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INTRODUCTION
Carpenter & Paterson Limited are specialists in the design and manufacture of
Pipe Suspension Equipment and Steelwork Fabrications.
The company was established in 1956, and has since developed into one of
Europe's largest manufacturer’s of PIPE SUPPORT SYSTEMS for the Power
Generation, Oil, Gas, Petrochemical, Process and Allied Industries.
Additionally, Carpenter & Paterson provides extensive Engineering, Inspection,
Design and Analysis Services to supplement various clients in-house
capabilities.
This Company Profile has been prepared to present the products and services
offered by Carpenter & Paterson, and summarises capabilities that stand
unique within the Piping Industry.
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MARKETS
Carpenter & Paterson is a leading company involved with the Design, Stress
Analysis and Manufacture of Pipe Support Systems for the following
industries:-
POWER GENERATION
PETRO- CHEMICAL
OIL & GAS
NUCLEAR
STEEL PROCESS PLANT
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Manufacturing Locations:
Carpenter & Paterson Ltd Crown works Welshpool Powys Wales UK SY21 7BE
Carpenter & Paterson (Asia) Ltd Bangkok Free Zone 88/91 Moo 15 Tambol Bangsaothong Amphoe Bangsaothong Samutprakarn Province Thailand 10540
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SECTION 1 - CORPORATE DETAILS
1.1 Company Title: Carpenter & Paterson (Asia) Limited Address: Bangkok Free Zone 88/91 Moo 15 Tambol Bangsaothong Amphoe Bangsaothong Samutprakarn Province Thailand 10540 Telephone No: + 66 (0) 21825204-5 Facsimile No: + 66 (0) 21825206 Website: www.cp-ltd.co.uk 1.2 Company Contacts: Jonathan Lee - Chairman Richard Jones - Managing Director Mark Hyrons - Operations Director Surasit Tanthawanichpisal - Technical and Internal Sales
Director Patcharee Wangnaitham - Financial Controller Wisanu Klomboonthum - Drawing Office Manager Paul Merryweather - Insulation Manager Wichai Sangphanta - Works Manager Khukrit Naosuwan - Contracts Manager Anon Ngamkham - Production Manager Tassanee Homsong - Purchasing Manager Pongsapat Pantawan - Quality Assurance Manager Pannarong Komkhunthot - Software/Programming Mgr Thongchan Charoensook - HR/Safety Manager Sathaporn Visuthumporn - Sales Director Thailand Manu Nair - Sales Manager India Michael Hsiao - Sales Manager Taiwan Lionel Lee - Sales Manager Singapore And S.E Asia 1.3 Type of Company: Private Limited 1.4 Country of Registration: Thailand Registration No: 0105555096479 1.5 Date Established: 7
th August 2012
1.6 Company Business: Carpenter & Paterson are specialists in the design
and manufacture of Pipe Suspension Equipment and Fabricated Steelwork. Our comprehensive service includes the supply of a wide range of standard pipe support components. Facilities exist for the design and supply of special pipe support fabrications and equipment in a wide range of materials and surface finishes suiting the customer's specific requirement.
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Machine No. Qty Plant Description
1001-2 2 Band Saw 300mm Capacity
1004 1 Large Profile machine JR-35 ( 3 profile cutting heads-130mm THK capacity)
1005 1 Iron worker Multit Station 115 Ton capacity
1007 1 Powered Guillotine for shearing up to 6mm Thk spring shields
1008 1 Air Compressor PUMA
1009 1 Shearing Metal sheet (Capacity 1.5 mm.)
2001-08 8 350 Amp Mig welding machines
2002 1 300 Amp Tig machine
2003 1 5 Mt Radial drill 4" capacity
2005 1 3mm Pinch Rolling Machines for Var can's
2006 1 Rolling Machines for Const can's 6mm Thk capacity
2007 1 Rolling Machines for Shoe fabrication 15mm Thk capacity x 1250mm lg
3004 1 VE.Testing Rig & Hydraulic Pack 30 Tons
3004-1 1 VE Testing software C/W load graph display and report
3006 1 CE.Small Testing rig & Hydraulic (4.5Tons.)
3007-1 1 500 KGS Load cells for testing + load indicator
3007-4 1 5 TONS Load cells for testing + load indicator
3007-2 2 10 TONS Load cells for testing + load indicator
3007-3 1 30 TONSLoad cells for testing + load indicator
3013 1 CE.Spring Coil Jacking & Hydraulic Pack 50 TONS.
3014 1 CE.Large Testing Rig & Hydraulic Pack 50 TONS.
3014-1 1 CE Testing software C/W load graph display and report
3015 1 Snubber testing 300KN Capacity
4001 1 Large Vertical Press 200 TonS / 900 NB.
4002 1 Vertical press 30 Tons.
4003 1 Vertical press 25 Tons.
4004 1 Electric Heating Furnace c/w heat chart recorder -1100 Deg.
4010 1 Small Furnace
4005 1 5 Mt Radial drill
4007 1 Threading Machine 2.5" Capacity
4008 1 Threading Machine 1" Capacity RH/LH
7001 1 Vertical PU Band saw . Cut capacity 1.13 Mtr hight x 2.25 mtr Lg
7002 3 PU foam Mixing machines
7003 1 Temprature Controlled Storage room
7004 1 Core Density Measuring Equipment
5001 1 Paint Booth and conveyor track 68 m.
5002 1 Automatic Shot Blast Machine/Cabinet and recycle sytem - 2.5 x 2.5 m.
5003 2 Airless Spray Equipment (Graco pump's)
6001 1 Storage Racking
6005 1 Fork Lift for stores /internal use 2.5 ton
6006 2 Fork Lift for general use 2.5 ton
6007 1 Overhead Cranes 3 Ton capacity
Plant Register List
Carpenter & Paterson (Asia) Ltd.
General Plant
Material Prep Dept
Fabrication Dept
Spring & Snubber Test Dept
Press/Thread dept
Assy/Finish dept
PU Insulation dept
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COMPONENTS
. Constant Load Hangers and Supports
. Variable Load Hangers and Supports
. Hydraulic Shock Arrestors
. Sway Braces
. Rigid High Stiffness Struts
. High Stiffness Pipe Clamps
. Pipe Whip Restraints
. Ancillary Equipment
Pipe Clamps
Rods
Beam Attachments
Rollers and Sliders
Guides
Anchors, etc.
. Structural Steel Fabrications
. Corrosion Resistant Supports
. Cryogenic Supports
. Hot Shoes
. PTFE Slide Supports
. Witchliner Isolation Products
SERVICES . Design and Detail of Complete Pipe Support Systems
. Pipework Stress Analysis
. Comprehensive Site Inspections and Surveys
. Design Reviews
. Vibration Control and Suppression
. Project Management
SOFTWARE . “Witch-Hanger 4” Graphical Pipe Support Design Software
(Available free of charge)
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SECTION 2 - PRODUCTS 2.1 Constant Effort Units The Constant Support designed and manufactured by Carpenter & Paterson
incorporates the latest design concepts, resulting in a constant supporting effort through the total travel of the unit. The simplified construction, together with the established principle of a compression spring working in conjunction with a bell crank lever, achieves a mathematically perfect counter-balancing of spring and load moments about the main pivot point.
The design incorporates as standard a device for in situ load adjustment of plus or
minus 20% of the set load. This adjustment does not reduce the travel range. The Constants are manufactured to have a maximum deviation of 5% from the set load unless a lower figure is requested at enquiry stage. Upper and lower travel stops are incorporated in all units to prevent excessive over travel.
Pipe Hanger Range: Loads up to 350,000 N (35,000kg), travel range up to 600 mm. Specialist Constant Supports are designed to suit customer's specific requirements.
The photograph on the left shows a selection of high quality Constant Supports manufactured for use in a Power Station in Singapore.
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2.2 Variable Spring Supports Our Variable Load Hanger and Supports are available in four travel ranges - 35, 70,
140 and 210 mm, with a load range of 200 N (20 kg) to 250,000 N (25,000 kg). The unique construction of the unit is particularly advantageous for use in severe corrosive conditions.
Special Variable Supports are designed to suit customer's specific requirements.
2.3 Hydraulic Shock Arrestors This range of hydraulic shock arrestor has been developed to protect pipelines and
equipment from the effect of shock loads generated by rapid valve closure and/or seismic shock conditions.
Our hydraulic shock arrestors are available in loads up to 1,000 Kn (101,971kg) and
travels up to 4o0 mm. The Shock Arrestor offered is of the Velocity Limiting type. Special design shock arrestors are available for extreme loads. 2.4 High Stiffness Struts and Clamps This range of struts and clamps has been designed to meet the stringent criteria
required by the PWR and BWR pipework systems. The stiffness of these components has been derived by dynamic testing to ensure full code/customer specification compliance.
The photograph on the right shows a Variable Spring Unit Type ‘F’, within special sliding support
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2.5 Structural Steelwork We manufacture a wide range of fabrications in carbon, alloy and stainless steel from
small pipe sliders to complex structures. 2.6 Ancillary Equipment A comprehensive range of standard ancillary components is offered including various
types of threaded hanger rods, pipe clamps, beam clips, U bolts and many other standard items.
Special design pipe and riser clamps, attachments and connections to meet unusual
design conditions or when design parameters exceed catalogued product capabilities are available.
2.7 Pipe Whip Restraints Multiple U Bar devices and laminated strap devices are engineered and
manufactured to meet requirements of Pipe Whip criteria for postulated pipe failure conditions.
Special design for fabricated restraint devices and structural elements for major equipment restraint applicable are also available.
2.8 Fabrications Large structural frames, trimmer steelwork, brackets and special purpose fabricated
assemblies, anchors and fabricated restraints, stainless steel and low alloy fabricated supports and restraints.
Carpenter & Paterson Ltd were contracted as the main supplier of the support assemblies required for the Euro Tunnel project between Britain and France. The photograph on the left shows some of our supports after installation in the tunnel.
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2.9 Cryogenic Supports Carpenter & Paterson are suppliers of Cold Insulated Pipe Supports consisting of a
steel cradle containing High Density Polyurethane Foam inserts. “Thermafoam” is specifically formulated and moulded in single or multi layer 180
segments with high density skin. The design make-up of the insulated pipe support can be categorised as follows:-
HD PUF monolithically moulded, or cut from bun stock, segment’s either single or
multilayer. Aluminium foil vapour barrier to prevent ingress of moisture. Aluminised metal thin gauge protective jacket, to prevent damage to the vapour
barrier. Mechanically strong carbon steel support cradle which contains the insulation
element and allows pipe loading to be transferred safely to supporting structures.
The two essential design parameters for Cryogenic Pipe Supports are compressive strength and thermal conductivity. Polyurethane Foam has superior insulation properties to prevent heat loss and maintain temperatures in cold process pipelines to prevent freezing. Polyurethane Foams can be efficient over an extremely wide range of temperatures typically -196C to + 120C. The density of the foam which determines the compressive strength is generally between 160 Kg/m3 and 500 Kg/m3 and with these load bearing properties it is evident why PUF is such a suitable insulation material for Cryogenic Support Applications. Independent testing is carried out to determine the thermal conductivity, the density and compressive strength of the HD PUF materials. Our testing, calculation and design criteria are all based on:-
Shell DEP No 30.46.00.31 – Gen document ASTM D-1621: Compressive strengths of HD PUF ASTM C-177: Thermal Conductivity testing
With the manufacture of the steelwork and the PUF insulation undertaken side by
side in our works, we ensure complete control of production progress throughout.
The picture on the left shows a type P.U.F Support that was supplied as part of a large contract for a Chemical Plant in the Netherlands.
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SECTION 3 – ORGANISATION CHART
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SECTION 4 – MANUFACTURING CAPABILTIES 4.1A Site Area: 10,750 Square Metres Workshop: 2,630 Square Metres Access Limitations: None Future expansion capability Workshop: 5,260 Square Metres 4.2 Manufacturing and Design Capability including reference to relevant design codes:- A.S.M.E. III Subsection N.F. 1, 2, 3 and M.C. (Nuclear Power Plant Components). BS EN 13480 – (Metallic Industrial Piping) A.N.S.I. B31.1 (Power Piping) A.N.S.I. B31.3 (Petroleum Refinery Piping) MSS SP-58 (Pipe Hangers and Supports - Material and Design) MSS SP-69 (Pipe Hangers and Supports - Selection and Application) 4.3 Staff Supervisors 3 Inspection 2 Maintenance 1 Production 58 Design & Engineering 8 plus UK support Managerial 13 Admin 5 (Overall Total employees) 90
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4.4 Construction Material Carbon Steel Low Temperature Carbon Steel Alloy Steel Stainless Steel 4.5 As you may see from our catalogue, we have a very wide range of components
available form large spring units to U Bolts and steelwork fabrications. We carry extensive stocks of component supports, and these are available immediately direct from our works either in Thailand or UK. All constant and variable spring units are assembled on site to suit the unique loads and deflections advised to ourselves. We advise that we also carry extensive stocks of the component items required for the assembly of the spring units. Over the last 20 years there has been a large amount of oil and gas work in the Norwegian and North Sea sectors, and approximately 85% of all platforms utilise Carpenter & Paterson spring supports. With this in mind it has been necessary to have a flexible and fast track approach to urgent requirements on site. We are therefore able often to complete urgently required spring support units in 4 / 5 days ex-works, but often on large projects we will have an upfront project meeting to discuss all requirements of the program, quality plans and all other relevant details. Because of our computerised progress program we are able to give exact details of the situation on any order at any time.
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SECTION 5 – “WITCH-HANGER 4” PIPE SUPPORT DESIGN SOFTWARE This section provides an overview of the Witch Hanger pipe support design program including a general overview, the benefits of using the software, technical information and download details. 5.1 INTRODUCTION
Since 1991, Carpenter & Paterson has provided customers with the Witch-Hanger 2D pipe support design program. Witch-Hanger allows users to design and save complete support assemblies based around Carpenter & Paterson’s comprehensive catalogue of spring, dynamic and ancillary components. (The latest Carpenter & Paterson catalogue can be downloaded from our website. Please see DOWNLOAD INFORMATION below).
5.2 BENEFITS
The benefits of using Witch-Hanger to design Carpenter & Paterson pipe support assemblies include:
All supports are 100% verified as safe and complete.
Minimal timescales to create supports when compared to sketching supports
by hand.
Ability to export support assemblies to DXF, JPEG & CSV
Ability to quickly create supports from a range of ‘Typical’ assemblies.
Printing or Export of Assembly Drawings, Spring Details, Bill of Materials &
Material Take Off.
Links to other vendor 3D application suites including:
AVEVA’s VANTAGE PDMS (version 6.SP3 onwards).
Intergraph’s PDS – Support Modeller.
SP3D
5.3 TECHNICAL INFORMATION
Witch-Hanger is a 32-bit Microsoft Windows application that also utilises the Borland Database Engine (version 5.01) to store and retrieve data. Minimum Software / Hardware Specification:
Microsoft Windows 95
4 MB RAM
16MB Hard Disk Space
256 Colour SVGA
Witch-Hanger is fully compatible with all versions of Microsoft Windows including:
Microsoft Windows 95, 98, ME & 2000
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Microsoft Windows XP, Vista & 7 (32-bit & 64-bit) Microsoft Windows Server 2008 (32-bit & 64-bit)
(The latest Witch-Hanger software can be downloaded from our website. Please see DOWNLOAD INFORMATION below). DOWNLOAD INFORMATION Latest Witch-Hanger Software: http://www.cp-ltd.co.uk/downloads C & P Catalogue: http://www.cp-ltd.co.uk/Downloads/Catalogue_Sections
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SECTION 6 - QUALITY ASSURANCE 6.1 Carpenter & Paterson have a Quality Management System (QMS) which is
accredited to BSEN ISO 9001 Registration No (BSI) FM 24446 The Company is also registered with the following:
First Point Assessment Ltd (FPAL)
Achilles JQS
Achilles UVDB
Forestry Commission: Wood Packaging Material Marking Programme
6.2 The QMS is fully documented in a controlled Quality Manual which is available for review by customers at our Works.
6.3 Management Representative responsible for QMS UK Name: Brian Davies Title: Quality Assurance Manager Thai Name: Pongsapat Pantawan Title: Quality Assurance Manager
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SECTION 7 - ENGINEERING SERVICES
* Based on requirements of Prime Contractor
Plant
Conceptual
Design
Piping Systems
Stress Analysis
Complete Pipe
Support Design
Package
Complete Pipe
Support Design
Detailing
Package
On Site
Engineering
Survey and
Inspection
Services
Piping Design
Criteria & Codes Pipe Support
Design Criteria
and all Piping/
Steelwork Drgs
Conceptual Pipe
Support Design Existing Job
Site Piping &
Support Details
Preliminary
Plant Layout
Maintenance
Installation
Manufacture
and Delivery
Prime
Contractor
Scope
Carpenter
& Paterson
can do all
or part *
Prime
Contractor
Scope
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7.1 APPLICATION ENGINEERING
This activity offers a wide range of design capabilities in the field of pipe support drawings. Our staff consist of experienced engineers and draughtsmen who have handled various national and international projects. The main task of the group is the selection of location, function of the supports and the preparation of the final installation drawings.
7.1.1 Design and Detail Package
We are able to undertake a comprehensive design and detail service for a wide range of Pipe Support systems associated with the Power Generation, Petrochemical, Oil, Gas and related industries. Typical information required from the client would be:
Pipework General Arrangement Drawings Steelwork/Civil General Arrangement Drawings Pipe Temperatures Pipe Materials Pipe Support Specification Other relevant information From the details Carpenter & Paterson would calculate and provide:
Support Positions Support Loads and Movements Support Designs Fully detailed design drawings Material take off lists
7.2 OTHER IN-HOUSE ENGINEERING ACTIVITIES 7.2.1 Piping Engineering
CAESAR II, PIPING STRESS ANALYSIS as well as various European standards which include:
Thermal Analysis – analysis for free and restrained thermal growth
conditions
Dead Weight Analysis – analysis as ambient temperature with a system of hangers at specific locations to support the weight of the system, for allowable stress and reactions at equipment connections.
Seismic Analysis – either equivalent static or dynamic analysis
Wind Load Analysis – equivalent static stress analysis
Transient Analysis – for various transient loading conditions such as
turbine trip, pipe whip, safety relief valve trip etc.
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7.3 SITE INSPECTIONS AND SURVEYS
During the late 1970s and the early 1980s requests for technical assistance associated with engineered products increased significantly. These requests were a result of the dramatic increase in the size and overall magnitude of piping system projects, boilers, ducts and related components. To meet the increased demand for service requests and technology Carpenter & Paterson expanded their in-house capabilities in the following areas involving pipe supports and piping, along with a variety of inspection techniques.
Inspection of piping systems including regular and periodic inspection of spring supports, with troubleshooting of unique problems associated with operating occurrences.
Snubber technology, including installation, maintenance, testing and repair of
hydraulic snubbers.
Management of pipe support system projects, including outage supervision.
Training for client engineers.
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SECTION 8 OVERVIEW 8.1 Price
Continuous commitment to reducing costs Use of ‘Frame Agreements’ No hidden extras
8.2 Scope of Supply
Extensive range of standard items Large quantities of stock material Manufacture to client design specifications, non standard supports and
steelwork fabrications
8.3 Quality
Accreditation to ISO 9001 Comprehensive in-house inspection, resulting in cost saving on site
8.4 Technical Specification
Components designed and supplied to National & International standards Complete pipe supports package including design, detail, manufacture and on
site technical supervision
8.5 Installation Savings
Pre-assembled components on assemblies Wide choice of steelwork connections Efficient use of materials
8.6 Surface Protection
Galvanising In-house facilities for coating of multi-layer paint systems
8.7 Design Facilities
Pipework stress analysis Design and detail of pipe support systems Design revisions On site surveys
8.8 Technical Assistance
Assistance with design problems Inspection of supports on existing installations
8.9 Computer Systems
Comprehensive bespoke software for material breakdown, Accpac ERP system for order processing, stock control, Work In Progress Computer Aided Design (CAD) ‘Witch-Hanger 4 Windows’ pipe support design software
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8.10 Commitments Customer Service Technical Backup Quality Flexibility Professional Approach Value for Money