carl zeiss in focus - siea · carl zeiss in focus 06. 03. 2012. ... carfit®cmg gridplates...

Carl Zeiss in Focus

06. 03. 2012

Carl Zeiss Industrial Metrology

Carl Zeiss Group

Carl Zeiss is a leading group of companies in the

optical and optoelectronic industries.

Carl Zeiss AG is not publicly listed

and is wholly owned by the Carl Zeiss Foundation.

Carl Zeiss focuses on the future markets of

� Industrial Solutions

� Research Solutions

� Medical Technology

� Consumer Optics

2012-3 2


Carl Zeiss GroupLocations

2012-3 3

production sites

30sales and service organizations

50representatives

more than30employes

24 000


Carl Zeiss GroupOverview of the business groups (2010/11)

Medical Technology

€854 million revenue 3,190 employees

Industrial Metrology


Microscopy


Semiconductor ManufacturingTechnology

€1,378 million revenue 2,872 employees

Consumer Optics/Optronics


Vision Care


2012-3 4

2012-3Carl Zeiss Industrial Metrology

Carl Zeiss GroupProducts

5

made by Carl Zeiss

Carl Zeiss cinemizer®

Nokia N95 Smartphone with Carl Zeiss optics

2012-3Carl Zeiss Industrial Metrology

Carl Zeiss GroupProducts

6

Planetarius:Jena, Stuttgart, Valencia, Saint Luis, Vienna, Budapest,...

Semiconductor ManufacturingTechnologyTransmission Electron Microscopes LIBRA® 200 MCPeripheral nerve of a rat

2009: Celebrating 90 years of IMT

7Carl Zeiss Industrial Metrology 2012-3

IMT is has four different business areas …

8

Software Application-Services, Projects

Systems Technical Service

Carl Zeiss Industrial Metrology 2012-3

Size of the object measured

… and IMT is serving a wide variety of customer applications

large small

9

Focus

Application areas


1010

CARFIT® Fixturing technology

For serial measurements Technology on modular basis

CARFIT® CMF

Frame Design

CARFIT® CMS

Support and Clamping

System

CARFIT® CMX

Matching Equipment

CARFIT® CMG

Grid Plates

CARFIT® CMP

Fixture Kit with a Bar

Design

CARFIT® CME

Universal Measuring

Fixture Unit

CARFIT® CMB

Fixture Kit with Grid

Plate

CARFIT® CMK

Fixture Kit for small

parts


The Sequel of the Scanning StoryScanning – consequent refined by Carl Zeiss

11

1974

UMM

1974

UMM

1st

Generation

1991

MT, HSS

1991

MT, HSS

2nd

Generation

1995

VAST

1995

VAST

20032003

3rd

Generation

2005

VAST XXT

with RDS

2005

VAST XXT

with RDS

4th

Generation

5th

Generation

2010

VAST

Performance

2010

VAST

PerformanceMilestone

s of the S

canning T

echnolog

y


Optical probes from Carl Zeiss

… for bridge-type CMMs with RDS

Camera sensor ViScan Laser-Line-Scanner LineScan


hole rectangular hole point slotted hole

double point

edge flush&gap sheeted cloud

holes

cylinder

sphere

� Fast SPC inspection of press

parts and all assemblies up to

body in white

� Decrease of response time of

our customers when detecting

deficiencies of their

components

� Time savings (up to 30%)

� Increased measuring

performance

� Eliminating measuring devices

like sphere adapters

� Improved analysis possibilities

� Measuring of Flush & Gap

Car Body Measurement with PRO and Eagle Eye: Unique Customer Satisfaction

13

Loch Rechteckloch Punkt Langloch

Spalt und Doppeltes Punktewolke

Kante Bündigkeit Blech

Zylinder

Kugel


IMT Overview: Software

14

Prismatic parts

curves

special geometries

gear wheels

blades

Freeform surfaces

Car body

measurement

Statistik

Automation

CALYPSO®

HOLOS

CALIGO

GEAR PRO

BLADE PRO

CALYPSO® PCM

CMMReporter

PiWeb

(Q-DAS products)

FACS

Autorun

High-End

Messsoftware

Freiformflächen

Karosserie-

messtechnik


CALYPSO – The Standard of Powertrain


Carl Zeiss Industrial Metrology 16

The Most Productive Software forCar-body Measurements

162012-3

17

Pure Productivity for your ZEISS CMMStyli & Accessories

Largest range of original Carl Zeiss accessories

As a manufacturer of coordinate measuring machines, we know exactly what is needed for

accurate and efficient measurements. Our team supplies you fast and worldwide with our original

accessories for your CMM.


18

Pure Productivity for your ZEISS CMMFixtures & Automation

Fixtures, robot automation, custom-made styli – we assist you with our know-how in every individual

measuring project. Benefit from our extensive experience.


Carl Zeiss Slovakia, s.r.o.

Račianska 12481/77/A

831 02 Bratislava 3

[email protected]

www.zeiss.sk

Carl Zeiss Slovakia IMT

Stuff – Slovakia

2 sales managers

3 assistants

3 application engineers

4 service engineers

19

Carl Zeiss spol. s r.o.

Radlicka 14/3201

150 00 Praha 5

[email protected]

www.zeiss.cz


20

Measuring and training center Trnava


Meracie a školiace centrum Trnava

Bratislavská 6/1

917 01 Trnava

[email protected]

2012-3

21

Measuring and training center Trnava


Contourecord 1700

• contour measurement

PRISMO 10

• Scanning stable head

VAST

• Measuring range (XYZ):

1200/2400/1000 mm

CONTURA G2

• Articulating scanning

probe

RDS VAST XXT


1000/1200/650 mm

DURAMAX

• Scanning stable head

VAST XXT TL3


500/500/500 mm

2012-3

22

Measuring servicesThe solution for each measuring task


• Demo measurement

• Commercial measurement

• Software Course Training

• On-site support

• Contract Programming

• Digitization/Reverse Engineering

2012-3


Computed tomography technology centerat Department of Biomedical engineering, automation and measurementFaculty of mechanical engineering, Technical university of Kosice

232012-3


Computed tomography technology centernew application range – measurement principle

24

Measured parts ... ... inserted into the Metrotom ... ... and evaluated in Calypso

2012-3


Computed tomography technology centerreverse engineering

25

Real part 3D CAD model

Volume model Point cloud Splines CAD model

2012-3


„Results you can trust“ –our core promise to our customers

262012-3

CARAT® – bridge

elements

Larger measuring

range with the same

accuracy

New quattro air

bearings for more

performance and

higher accuracy

Foam Insulating

Technology for a

large temperature

range

20-26°C (68-78.8°F)

mass – multi application

sensor system

Laser scanner for high-speed

measuring operations

Passive vibration

damping and new base

Glass ceramic linear

measuring system

with k ≈ 0 µm/K

length change

New control panel with more

functions

New drive technology

for more performance

ACCURA -The answer to your requests.


PRISMO navigator: The Reference Machine with Unique Scanning Methods


DuraMax.Measuring can be that simple.

DuraMax as a replacement for complex gages:

� Made for the shopfloor and production� Measure where you manufacture� No measuring lab required� Temperature stability up

to +30°C� Can be seamlessly integrated into the

production environment� Scanning is standard� Faster, more accurate, more reliable

measuring

DuraMax as a replacement for gages and

manual inspection equipment:

� Replacement for fixed, expensive gages

� Flexibility for workpiece changes and

different measuring tasks

� Pays for itself in a very short time

� More effective and economical than gages

� Object-oriented programming allows flexible

measurement plans


Inline Solutions:CenterMax – The “Flexible Gage“ in Production


Over climatized enclosures in production

From the Lab

to direct InLine installation


The ideal, CT-based coordinate measuring machine for a wide variety of

applications regarding the size and material density.

Metrotomography with METROTOM ®The revolution in measurement


PRO und PRO T: Platform for Productivity in Car Body Measurement


CARMET II The new entry-class CMM for everyone

34

� Low initial costs and life-cycle-costs

� RDS-C-CAA – the benchmark at

articulating probe holders

� F.I. technology for optimal

temperature stability

and attractive design

� CARMET and

the new measuring

software CALIGO

– the productive package

leads simple and fast to results


3535

CARFIT® Fixturing technology at its best

� Manufacture of customized inspection

fixtures based on a modular and

standardized CARFIT® system design

� Combines the advantages of fixed fixtures

with the flexibility of a modular work piece

clamping system

� Versatile and inexpensive standard fixture

components

� Robust technology that has been proven for

many years

� Design of measuring fixtures with a

CARFIT® component library (Catia, UG)


2010-11Carl Zeiss Industrial Metrology 36

carl zeiss in focus - siea · carl zeiss in focus 06. 03. 2012. ... carfit®cmg gridplates...

Documents