career portfolio_attar singh
TRANSCRIPT
ATTAR SINGH P: +91-9873035357 | E: [email protected] | LinkedIn Profile
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CAREER PORTFOLIO
MECHANICAL ENGINEER
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Table of Contents
MISSION ................................................................................................................................................. 3
VISION .................................................................................................................................................... 3
RESUME ................................................................................................................................................. 4
EDUCATION .......................................................................................................................................... 7
WORK EXPERIENCE ............................................................................................................................ 9
PROJECTS ............................................................................................................................................ 11
Design & Development of NeoBreathe (Neonatal Resuscitation Device) ......................................... 12
16” SML Annulus Seal Assembly Pack-off ....................................................................................... 14
Elastomeric Seal Qualifications .......................................................................................................... 16
Speedloc Connectors – I & II Series (7-1/16” & 13-5/8” Size) ......................................................... 18
30” Mechanical Connector ................................................................................................................. 21
18-3/4” Torus IV EDP/LRP Connector .............................................................................................. 23
Hydraulic Actuator Qualification ....................................................................................................... 25
Metallic Straight Bore Seal and BX Gasket Qualification ................................................................. 27
Setup of Test Lab at FMC India, Hyderabad ...................................................................................... 29
Design & Development of Bending Frame Unit ................................................................................ 31
REFERENCES ...................................................................................................................................... 34
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MISSION
To serve as a team member or a leader in a growth oriented organization, live a balanced life,
and apply ethical principles to make a significant difference to my work as well as personal life
VISION
To use myself as an example to impact positive attitudes and share my can-do and never-die
attitude with whoever comes crosses my path in life. I wish that I can inspire and motivate
them to discover and develop their potential.
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RESUME
ATTAR SINGH P: +91-9873035357 | E: [email protected] | LinkedIn Profile
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CORE COMPETENCIES & SKILLS 4 Years Experience in Mechanical Design Engineering and Product Testing
Well-conversant with product design and testing standards – API, ASME, ISO, DNV 2.7
Experience in designing experiments and rigorous testing practices
Product Validation and Product Verification Testing prior to full scale manufacturing release
Conversant with all aspects of FDM 3D Printer (Materials, Machines, Working, Installation, Repair)
Software: Unigraphics NX, CATIA, Pro-E Creo, AutoCAD, NI LabView, MS-Excel
Procurement, Vendor Development, FAT and Commissioning for machinery equipment
Thorough knowledge of materials – metals (steel), plastic (ABS, Acrylic, PC, Delrin) and 3D filaments
Strong communications skills and being familiar with fast growing companies and high-energy culture
Implementation of Quality Management Systems – ISO 9001, 14001, 18001 , 13485, 14971 and CE Marking
PROFESSIONAL EXPERIENCE
WINDMILL HEALTH TECHNOLOGIES
ENGINEER [Jan ’15 – Present]
Core Responsibilities:
Work with an interdisciplinary team to execute product designs from concept to production including
design, prototyping, validation, testing and certification
Involve in R&D for constantly improving the performance, reliability and life cycle
Write and develop functional specifications, design verification plans, and functional test procedures
Review & Approve all Quality related documentation – QMS, regulatory affairs, design & development
Prepare & check design verification activities & calculations to establish a Design Verification Package
Design and Implement Quality Management System (ISO 13485 with ISO 14971) for the organization
Design cost-effective & practical equipment modification to help improve safety & reliability
Key Achievements:
Developed fully functional product prototypes for manikin trials
Streamlined and developed processes for ISO 13485 for effective operations of the organization
Developed specifications for 3D Rapid Prototyping printer and its purchase and maintenance
Created technical file for CE Marking for EU market for the product (Class IIa medical device)
Conceptually developed and implemented automation logic for NI LabView for R&D Testing
Developed machining and raw material vendors for product development and manufacturing
FMC TECHNOLOGIES INDIA
ENGINEER – II [Jul ’11 – Jan ‘15]
Core Responsibilities:
FMC’s Product Responsible Engineer for Christmas Tree Connector Qualification
FMC Internal Reviewer for design, drawings, test procedures and HSE related documentation
Setup test laboratory from ground up for conducting API pressure/temperature and structural testing
Develop conceptual design, system interface layouts and stack up layouts
Prepare & check design verification activities, which include but not limited to failure analysis, design
reviews, calculations to establish a full Design Verification Package
Ensure engineering standardization & documentation of maintenance, test procedures & reports
Perform stress analysis using strain gauge, LVDT, pressure transducers, thermocouples & it’s DAQ
ATTAR SINGH P: +91-9873035357 | E: [email protected] | LinkedIn Profile
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Key Achievements:
Designed:
o Removal tool for 2-1/16” and 5-1/8” KX-metallic gaskets and 1-13/16” SBMS-SL Seal
o Dual bore test hub and inner body for 18-3/4” Subsea EDP/LRP connector (Christmas Tree)
o Secondary unlock release mechanism for 18-3/4” Subsea EDP/LRP connector (Christmas Tree)
o Bending test frame, torsion frame, torque table and mechanical gas accumulators
o H-frame for removal of Annulus Seal Assembly for 16” Submudline Pack-off
o Volume reducers for 30” threaded mechanical connectors and speedloc connectors
o Piping layout & manifold for automated high pressure nitrogen gas booster system, hydraulic
pump, cryogenic vacuum tubing, high pressure control unit for hydraulic cylinders
Implemented Integral Quality Management System in FMC (ISO 9001, 14001, 18001)
Developed and implemented complete automation logic for operating gas & hydraulic booster systems
Wrote Global Work Instructions for Strain Gage Application and Connector Tools
Trained fellow engineers and technicians on best work practices and HSE guidelines
Successfully designed and tested following subsea/surface products for their performance verification:
o 16” SML ASA Pack-off
o 30” Mechanical Connector
o 13-5/8” Speedloc - I & II Connector
o 1-13/16” SBMS-SL Metallic Seal
o 2” to 32” Elastomeric S-Seals
o 18-3/4” Torus IV Connector
o 7-1/16” Speedloc - I & II Connector
o 5-1/8” Torus IV Connector
o 120WS Hydraulic Actuator
o BX Gasket Qualification
LEADERSHIP EXPERIENCE
Leading a team of 5 engineers at Windmill Health Technologies in design, development and quality
management system implementation
Led a team of 15 technicians and 7 engineers in FMC Technologies in product design, testing, procurement
and HSE departments (Setup test laboratory and conduct product validation testing).
Represented class of 61 students in NSIT as placement coordinator and led a team of 3 students who
successfully contacted 100+ companies for campus recruitment
Co-founded a dramatics society in NSIT and led a team of 11 students that participated in college fests.
Additionally, directed various plays during college.
INTERNSHIP EXPERIENCE
ENGINEERS INDIA LIMITED
Study on refrigeration cycle and different types of compressors [Jun ’10 – Jul ‘10]
Project on PDS and its Modules that included study of oil processing plants [Jun ’09 – Jul ‘09]
NEW SABHARWAL & BROTHERS
Studied assembly of manual lathe machine and general shop floor machining operations [Dec ’09]
ACADEMIC PROFILE B.E, Manufacturing Processes & Automation [2007-2011]
Netaji Subhas Institute of Technology (N.S.I.T.), University of Delhi
Certification Course on Mechanical CAD - CATIA and AutoCAD, CADD Centre, 2010
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EDUCATION
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B.E., Manufacturing Process and Automation Engineering (2007-11)
Netaji Subhas Institute of Technology (N.S.I.T.), University of Delhi
Graduated with First Class
Relevant Coursework:
Design Engineering o Engineering and Machine Drawing o Product Design o Mechanical Design o Mechanics of Solids o Kinematics and Dynamics of Machinery o Design of machine elements o Design of machine tools o Science of Materials o Machine Tools (lab - based) o CAD (lab - based) o Mechanical Design (lab - based) o Mechanical Sciences (lab - based)
Manufacturing o Manufacturing Processes o Modern methods of Manufacturing o Management of Manufacturing Systems o CNC, Machine tools and Automation (lab - based) o Conventional methods of manufacturing (lab/workshop - based)
Others o Robotics and CAM (lab - based) o Transducers and Measurement (lab - based) o Mathematics
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WORK EXPERIENCE
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Windmill Health Technologies Pvt. Ltd. [Jan ’15 - Present]
Lead Engineer (Design, Quality & Testing) - Development of first healthcare product for the company – design and procurement. - Design & Implementation of ISO 13485 (with ISO 14971 Risk Assessments). - Product Verification & Validation Testing for the prototypes
FMC Technologies Pvt. Ltd. [Jul ’11 – Jan ‘15]
Engineer – II (Product Design & Testing) - Design Engineering Projects for Upstream Oil & Gas - Implementation of ISO 9001, ISO 14001 & ISO 18001 - Setup (conceptual idea to commissioning) Test Laboratory machinery, processes and
manpower for Validation Testing
Engineers India Limited [Jun ’10 – Jul ‘10]
Vocational Trainee - Project on different types of compressor and refrigeration cycle
New Sabharwal & Brothers [Dec ‘09]
Vocational Trainee - Workshop experience on built up of Lathe Machines & its operation
Engineers India Limited [Jun ’09 – Jul ‘09]
Vocational Trainee - Project on PDS and its modules. - Isometric Drawings, GAD, MTO Lists
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PROJECTS
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Design & Development of NeoBreathe (Neonatal Resuscitation Device)
Project Duration: Jan-2015 to Present
Project Overview:
o Prototyping for proof-of-concept demonstrations
o Liaison with raw material vendors, chemists and machinists for purchase and
production
o Identification of suitable sensing techniques for conducting tests on the developed
prototype
o CAD design of the system, based on ergonomics and ease of use
o Comparative analysis of existing resuscitation techniques and ways of cost
reduction
o Preparation of technical file for CE Marking (from DNV)
Skills Used: CAD Modeling (PTC Creo and Catia), 3D Printing, Prototyping,
Procurement, Marketing, Verification & Validation Testing
(NeoBreathe – Respiratory and Suction Circuit)
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(Competing Product – Bag and Mask)
(Competing Product – Manual Suction Equipment)
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16” SML Annulus Seal Assembly Pack-off
Project Duration: Oct-2014 to Jan-2015
Project Overview:
The scope of the project involved designing the test fixtures to test the sub-mudline
annulus seal assembly, its procurement as a turn-key project and eventual execution of
the test for product validation. This test was FMC India’s first turn-key project for test
laboratory.
Skills Used: CAD Modeling (UG NX), Assembly & Installation, Product Testing,
Procurement
(Graphic representation of Subsea Wellhead System with Pack-off Seals)
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(Sectional view - Assembly landing sequence of seal with ASA Running/Removal Tool)
(16” SML Pack-off with dummy wellhead)
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Elastomeric Seal Qualifications
Project Duration: Nov-2013 to Jan-2015
Project Overview:
The scope of the project involved designing of test fixtures for 22 different sizes of
elastomeric S-seals (ranging from 1-13/16” to 32”), writing test protocol in accordance
with API 6A and API 17D qualification criteria, manufacturing, assembly and testing
of the fixtures for seals performance verification
Skills Used: CAD Modeling (UG NX), Assembly & Installation, Product Testing,
Procurement
(Seal Fixture cross-sectional view)
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(Post test S-Seal inspection)
(Fixture Assembly – CAD Model)
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Speedloc Connectors – I & II Series (7-1/16” & 13-5/8” Size)
Project Duration: Oct-2013 to Jan-2015
Project Overview:
The scope of the project involved testing of four connectors viz., 7-1/16” Speedloc – I,
13-5/8” Speedloc –I, 7-1/16” Speedloc – II and 13-5/8” Speedloc – II connectors for
surface equipment connections. The connectors were tested by strain gauging them at
various locations and exposing them to structural/bending tests as per API 17G and
performance rating test as per API 6A and API 17D endurance testing.
Skills Used: Strain Gauging, CAD Modeling (UG NX), Assembly & Installation, Product
Testing, Procurement
(General plumbing schematic for Speedloc series)
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(Speedloc – II Sectional View)
(Strain Gauge location for Speedloc-I clamps)
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(Bending test layout with pressure test assembly)
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30” Mechanical Connector
Project Duration: Mar-2014 to Dec-2014
Project Overview:
The scope of the project involved designing a connector for surface equipment to
withstand a bending moment of 2000 ft-kips. The testing of the connector until failure
was also included in the scope.
Skills Used: Strain Gauging, CAD Modeling (UG NX), Assembly & Installation, Product
Testing, Procurement
(Test Plumbing Schematic/Sectional View)
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(Test Connector with Strain Gauges)
(Surface Stress Vs. Bore Pressure Vs. Time Analysis through Strain Gauges)
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18-3/4” Torus IV EDP/LRP Connector
Project Duration: Feb-2013 to Dec-2013
Project Overview:
The scope of the project involved designing the interface between emergency
disconnect package (EDP) and lower riser package (LRP). The manufacturing and
functional testing for the connector was done in FMC Houston, while the full
extended test (as per API 6A, API17D and FMC Extended cycles for the dual bore
gaskets) was carried out in FMC India’s laboratory.
Skills Used: Strain Gauging, CAD Modeling (UG NX), Assembly & Installation, Product
Testing, Procurement
(Inner Body-Connector-Hub Assembly in Gas Testing Chamber)
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(Connector assembly with Strain Gauges & LVDT during structural capacity testing)
(Sectional view of the assembly)
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Hydraulic Actuator Qualification
Project Duration: Feb-2013 to Jun-2013
Project Overview:
The scope of the project involved design and fabrication of test fixture for seating gate
valve and actuator assembly. The scope also included functional testing of the
actuator springs for fail-to-close condition and test report preparation for actuator
performance.
Skills Used: CAD Modeling (UG NX), Assembly & Installation, Product Testing,
Procurement
(Hydraulic Actuator Assembly with Gate Valve Stand in GSTC)
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(Assembly Manifold Layout and Positioning)
(Sectional view of the assembly)
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Metallic Straight Bore Seal and BX Gasket Qualification
Project Duration: Nov-2012 to Mar-2013, Sep-2013 to Nov-2013
Project Overview:
The scope of the project involved designing of test fixtures for 1-13/16” Inconel (725)
metallic seal and 5 BX Gaskets (), writing test protocol in accordance with API 6A and
API 17D qualification criteria, manufacturing, assembly and testing of the fixtures for
seals performance verification.
Skills Used: CAD Modeling (UG NX), Assembly & Installation, Product Testing,
Procurement
(Fixture Assembly for SBMS-SL Testing)
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(Fixture Assembly in Progress)
(Final Assembly in test chamber with manifold)
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Setup of Test Lab at FMC India, Hyderabad
Project Duration: Aug-2011 to Dec-2012
Project Overview:
The scope of the project involved laying specifications for machinery, procurement,
FAT and their commissioning at FMC’s Test Lab. The project was worked on single-
handedly with third party support for machinery installation.
Skills Used: Procurement, Negotiation, AutoCAD, FAT, Vendor Development,
Commissioning, Installation, AMC, HSE, P&ID Calculations, Team Management
(FMC Test Lab, Hyderabad) – Date: 14-Jan-2015
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(Test Lab construction activities between Apr-2011 to Nov-2011)
((Before/After) IMS Implementation in Test Lab – Jul-2014)
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Design & Development of Bending Frame Unit
Project Duration: Aug-2011 to Jun-2012
Project Overview:
The scope of the project involved designing (calculations and CAD modeling) of a
frame capable of mating with FMC test components and delivering 8000 ft-kips of
bending moment, 1000 kips tension force and 300 ft-kips torsion moment.
Skills Used: CAD Modeling (UG NX), Procurement, Negotiation, FAT, Vendor
Development, Commissioning, Installation, P&ID Calculations
(Bending Frame structure assembly)
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(Large bore cylinders for tension and bending moment; small bore cylinders for torsion moment)
(Torsion Cylinder mounting A-Frames)
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(Top Frame isometric view)
(Bottom Frame isometric view)
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REFERENCES
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1. Amit Kumar, R&D Engineering Manager, Windmill Health Technologies
(Manages me directly at Windmill Health Technologies from 2015 onwards)
P: +91-9900612797
2. Sreehari Bhuvaragha M., Test Lab & Engineering Manager, FMC Technologies
(Managed me directly at FMC Technologies between 2013-2014)
P: +91-9894639624
3. Atul Kumar Dixit, Engineering Manager, INTECSEA
(Managed me directly at FMC Technologies between 2011-2013)
P: +91-9030124934
4. Sandeep Yadav, Procurement Engineer, FMC Technologies
(Worked with him in different teams at FMC Technologies between 2014-2015)
P: +91-9581840012
5. Sarv Parteek Singh, M.S., Mechanical Engineering (University of Michigan, Ann
Arbor)
(Worked with him in Campus Placement Cell at NSIT between 2007-2011)
P: +1-7347470838