captive power plant

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25-JAN-06 2:0 0P.M. 1 CAPTIVE POWER PLANT POWER AND STEAM PRODUCTION AND DISTRIBUTION - MANAVADARIA NAYAN K. (F.O.P.E.) C.P.P. (MECHANICAL MAINTENANCE)

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Page 1: Captive Power Plant

25-JAN-06 2:00P.M.

1

CAPTIVE POWER PLANT

POWER AND STEAM PRODUCTION AND

DISTRIBUTION

- MANAVADARIA NAYAN K. (F.O.P.E.) C.P.P. (MECHANICAL MAINTENANCE)

Page 2: Captive Power Plant

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POWER CAPABILITY

GAS TURBINES (GT) - 7 Nos. 7X30 MW = 210 MW

STEAM TURBINES (ST) - 2 Nos. 2X40 MW = 80 MW

TOTAL - 290 MW

Page 3: Captive Power Plant

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STEAM CAPABILITY HEAT RECOVERY STEAM GENERATOR (HRSG) - 7 Nos. 7X125 TPH = 875 TPH

STEAM TURBINES (ST) - 2 Nos.

AUXILLIARY BOILER (AUX. BOILER) - 1 No. 95 TPH

TOTAL = 970 TPH

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CONSUMERS MEG#1, 2, 3 VCM PVC PE#1, 2 POY CRACKER PTA#1,2 PP BUTADIENE OTHERS

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POWER & STEAM DEMAND

POWER : INSTALLED CAPACITY - 290 MW (30X7+40X2) NORMAL AVAILABLE CAPACITY - 226 MW (26X6+35X2) PRESENT DEMAND - 222 MW SURPLUS - 4 MW FUTURE DEMAND - 67 MW TOTAL SURPLUS - -63 MW (226-222-67) STEAM : INSTALLED CAPACITY - 970TPH (125X7+95X1) NORMAL AVAILABLE CAPACITY - 810TPH (120X6+90X1) PRESENT DEMAND - 592TPH SURPLUS - 218TPH FUTURE DEMAND - 223TPH TOTAL SURPLUS - -5TPH (810-592-223)

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NEW PROJECTS GAS TURBINES - 3 Nos. (#8, 9, 10)

HRSGS - 3 Nos. (#8, 9, 10)

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FUTURE REQUIREMENTS

POWER STEAM DBN - MEG & CRACKER - 4.4 MW 39 TPH BUTADIENE - 3.7 MW 34 TPH POY & PSF - 43.8 MW 39 TPH PTA#3 - 13.3 MW 82.4 TPH ACETYLENE - 1.8 MW 37.7 TPH

TOTAL - 67 MW 223 TPH

Page 8: Captive Power Plant

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GAS TURBINES & HRSGs

GT #1 & GT #2 - HRSG #1 & HRSG #2: MAKE - M/S THOMASSEN INTR. OF HOLLAND FUEL - NATURAL GAS, HSD, C-9 BLACK FIRED TURBINES

GT #3 TO GT #9 – HRSG #3 TO HRSG #7 : MAKE - BHEL OF INDIA FUEL - NATURAL GAS, HSD, C-9 & NAPHTHA HRSG #8 & HRSG #9 MAKE - THERMAX ENGG.

Page 9: Captive Power Plant

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STEAM TURBINES STG #1 MAKE - SKODA BOILERS OF HOLLAND TYPE - DOUBLE EXTRACTING CUM CONDENSING

STG #2 MAKE - BHEL OF INDIA TYPE - EXTRACTION CUM INJECTION CUM CONDENSING

Page 10: Captive Power Plant

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AUXILLIARY BOILER

MAKE - M/S STORK BOILERS OF HOLLAND CAPACITY - 95 TPH TYPE - NATURAL CIRCULATION, FORCED DRAFT

Page 11: Captive Power Plant

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THANK YOU