capital safety inc–confidential cna roofer’s summit
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Capital Safety Inc–Confidential
CNA Roofer’s Summit
Capital Safety Inc–Confidential
Current Roof Anchor Offerings for Commercial Applications
2105683
• Metal Deck Swiveling Roof Anchor (Mounting Options)– Attaches to corrugated steel
decking with a minimum thickness of 22 gauge.
– If 22 gauge, does not have to attach to purlin.
– If not 22 gauge, have to hit a purlin with at least 8 fasteners
– Uses 16 ¼”-14 x 2-1/2” self drilling Tek screw
– Rated for 5,000 lbs when using this fastener.
Capital Safety Inc–Confidential
Current Roof Anchor Offerings for Commercial Applications
2103676 or AJ730A
Standing Seam Swiveling Roof Anchor Metal Deck -Attaches to the standing seams of structural roof panels
-Can accommodate 24, 30, 32 and 36 inch seam spacings
2103675Reusable Roof Anchor
--This anchor may be installed on steel decking with a minimum material thickness of 22 gauge (.030 inch) over Z-purlins with a minimum material thickness of 16 gauge (.064 inch).
- Twelve 1/4"-14 screws are required to fasten the anchor.
Capital Safety Inc–Confidential
New Roof Anchor Offerings
• Roof Top Anchor (Top 3 features)– Load distributing design – the post
tips over when loaded transferring the load to the base and structure
– Can be mounted to most commercial roof structures (corrugated metal, wood, rubber membrane)
– When mounted does not have to be attached to structural member.
– Part numbers – 2100070, 71– Price: $250.00 list
Capital Safety Inc–Confidential
New Roof Anchor Offerings
• Roof Top Anchor (Mounting Options)– Corrugated steel decking
• Type B wide Rib• Type F Intermediate Rib• 1-1/2” Composite• 2” Composite• R Panel• Type A Deck• Type B Inverted Form• Type S Deck
– Using 8mm Aluminum Rivet• Water proof when using
mastic, rivet has seal• Installed with rivet gun• 12 fasteners needed
– Rated for 5,000 lbs when using this fastener.
Capital Safety Inc–Confidential
New Roof Anchor Offerings
• Roof Top Anchor (Mounting Options)– Corrugated steel decking
• Type B wide Rib• Type F Intermediate Rib• 1-1/2” Composite• 2” Composite• R Panel• Type A Deck• Type B Inverted Form• Type S Deck
– Using Fab-Lok Fac 10 fastener, SS screw, Aluminum body
• Water proof when using mastic, rivet has seal
• Installed with box wrench and cordless drill
• 16 fasteners needed– Rated for 5,000 lbs when
using this fastener.
Capital Safety Inc–Confidential
New Roof Anchors Offerings
• Roof Top Anchor (Mounting Options)– Corrugated steel decking
• Type B wide Rib• Type F Intermediate Rib• 1-1/2” Composite• 2” Composite• R Panel• Type A Deck• Type B Inverted Form• Type S Deck
– Using ¼” Tek Screw fastener
• 16 fasteners needed
– Rated for 3,600 lbs when using this fastener.
Capital Safety Inc–Confidential
New Roof Anchor Offerings
• Roof Top Anchor (Mounting Options)– Plywood
• 5/8” or larger CDX Plywood
– Using ¼” diameter lag screws, SAE Grade 2
• 16 fasteners needed
– Rated for 3,600 lbs when using this fastener.
Capital Safety Inc–Confidential
New Roof Anchor Offerings
• Roof Top Anchor (Mounting Options)– Single Ply or Built up
Type Roof– XXXXXXXXXXXXXX
XXXXXXXXXXXXXXXXXXXXXXXXXXXX
– Rated for 3,600 lbs when using this fastener.
Capital Safety Inc–Confidential
Horizontal Lifeline Systems Portable
7600502 Synthetic Sayfline™
7602020 Cable Sayfline™
Capital Safety Inc–Confidential
Horizontal Lifeline Systems OHSA Standards
What do they really mean?
OSHA states that any HLL shall be designed, installed, and used under the supervision of qualified person, as part of a complete personal fall arrest system, which maintains a safety factor of at least two or 2 to 1 safety factor.
Do I have a “qualified person” on my staff?
Does the 5,000 lb rule apply?
Do loads have to be known every time the system is installed?
Capital Safety Inc–Confidential
Horizontal Lifeline Systems DIY versus Pre-Engineered
Ask yourself the following three questions:
Do I want to assume the liability?
Do I have the testing capabilities to meet the requirements?
Can I go home every night knowing I have my crews in compliance with OSHA standards?
Capital Safety Inc–Confidential
Horizontal Lifeline Systems DIY System Problems
What are the biggest problems with DIY systems:
- Understanding end load of anchorages
- Understanding fall clearances
- “Qualified person” is either not involved or not qualified.
- If not, chances are the system does not meet OSHA requirements.
Capital Safety Inc–Confidential
Horizontal Lifeline SystemMost Common Mistakes?
• Most Common Mistakes:– Under designed end anchors
Capital Safety Inc–Confidential
Horizontal Lifeline SystemMost Common Mistakes?
• Most Common Mistakes:– Under designed cable terminations
Capital Safety Inc–Confidential
Horizontal Lifeline SystemMost Common Mistakes?
• Most Common Mistakes:– Pretension in the lifeline
• Too much tension• Too little tension• Constantly changing tension
Capital Safety Inc–Confidential
Horizontal Lifeline SystemMost Common Mistakes?
• Most Common Mistakes:– No inline shock absorbers incorporated
Capital Safety Inc–Confidential
Horizontal Lifeline SystemMost Common Mistakes?
• Most Common Mistakes:– Calculating fall clearances
Capital Safety Inc–Confidential
Horizontal Lifeline SystemMost Common Mistakes?
• Most Common Mistakes:– User equipment
Capital Safety Inc–Confidential
Horizontal Lifeline SystemHLL Loads
• HLL Loads, how do they work?– HLLs may depending on their geometry
and angle of sag, be subjected to greater loads than the impact load imposed by an attached component. When the angle of a HLL sag is less than 30 degrees, the impact force imparted to the lifeline by an attached lanyard is greatly amplified. For example, with a sag angle of 15 degrees, the force amplification is about 2:1 and at 5 degrees sag it is about 6:1
Capital Safety Inc–Confidential
Horizontal Lifeline SystemHLL Loads
• HLL Loads, how do they work, cont?– HLL end loads are dependent on horizontal
distance or span, vertical force, and pretension in the cable.
Capital Safety Inc–Confidential
Horizontal Lifeline SystemHLL Loads
• HLL Loads, how do they work, cont?
Capital Safety Inc–Confidential
Horizontal Lifeline SystemHLL Loads
• HLL Loads, how do they work, cont?– For example, you are designing a two user
system and you are utilizing 900 lb arresting force lanyards. Assume that your pretension yields a 10 degree vertical deflection during a maximum arresting force. The result is an end load amplification 2.9 times the arresting force or (900 lbs x 2 users x 2.9) = 5,220 lbs. Your end anchors or stanchions have to be designed for 10,440 lbs when applying the OSHA standard of 2:1.
Capital Safety Inc–Confidential
Horizontal Lifeline SystemHLL Loads
• HLL Loads, how do they work, cont?– For example, you are designing a two user
system and you are utilizing 900 lb arresting force lanyards. Assume that your pretension yields a 5 degree vertical deflection during a maximum arresting force. The result is an end load amplification 5.7 times the arresting force or (900 lbs x 2 users x 5.7) = 10,260 lbs. Your end anchors or stanchions have to be designed for 20,520 lbs applying the OSHA standard of 2:1.
Capital Safety Inc–Confidential
Horizontal Lifeline SystemHLL Loads Summary
• Every time a HLL system is installed the following must be known:– End loads must be calculated and documented by a
qualified person for end anchorage design requirements.
– Pretension in the HLL must be known and maintained at the same level throughout the job, if not, the end loads could increase dramatically.
– Number of users on the system has to be controlled and maintained throughout the job.
– The appropriate user equipment that the personnel is using has to be controlled and known throughout the job.
Capital Safety Inc–Confidential
Horizontal Lifeline SystemHLL Loads Summary
• How can I make figuring the end loads out easier?
Capital Safety Inc–Confidential
Horizontal Lifeline SystemInline Shock Absorbers
• Inline shock absorbers– Controls the end anchor
forces to a pre-determined value, every time
– Pretension on the system is not a huge factor when using in-line shocks.
– Number of users can range up to the capacity of the in-line shock absorber.
– Adds deflection of the cable which adds to your total fall distance.
Capital Safety Inc–Confidential
Horizontal Lifeline SystemFall Clearances
• How are they calculated:– Five main
considerations:• Cable deflection• Braking distance of
user equipment• Body extension• Pendulum effect• Free fall
Capital Safety Inc–Confidential
Horizontal Lifeline SystemFall Clearances
• Factors that should be considered when using a shock absorbing lanyard.
Capital Safety Inc–Confidential
Horizontal Lifeline SystemFall Clearances
• Pendulum effect will add to your total fall distance.
Capital Safety Inc–Confidential
Horizontal Lifeline System
• You may be saying:– “I am more confused now than before I
came.”– “I need easier solutions.”
Capital Safety Inc–Confidential
Horizontal Lifeline SystemPre-Engineered HLLs
• The manufacturer is the qualified person for the design portion of the standard.
• Usually incorporate inline shock absorbers.
• Fall clearance charts are provided.• Detailed installation instruction manual is
provided.• Qualified person still has to supervise the
installation and use of the system.
Capital Safety Inc–Confidential
Pilot Program – Commercial Roofer’s Kit
DBI/SALA would develop a commercial roofers kit consisting of the following:
2 Roof Top anchors
1 HLL either cable or synthetic (length TBD)
2 Harnesses (type TBD)
2 User equipment (type TBD)
Capital Safety Inc–Confidential
Pilot Program – Commercial Roofer’s Kit
Discussion
Capital Safety Inc–Confidential
Horizontal Lifeline Systems Permanent
Multi-span Sayfline™
Evolution™Sayfglida®