capability list - air india engineering services ltdaiesl.airindia.in/app and cap/aiesl cap02 issue...

AIESL CAP/02

CAPABILITY LIST _____________________________________________________________________________________________________________________

APPROVED BY DGCA

GOVERNMENT OF INDIA

AIESL CAP/02

AIR INDIA ENGINEERING SERVICES LIMITED

CAPABILITY LIST _____________________________________________________________________________________________________________________

APPROVED BY DGCA

GOVERNMENT OF INDIA Vide letter no. F-APP/AIESL/2820 , Dated: 29/12/2014

ISSUED BY CHIEF EXECUTIVE OFFICER


ISSUE 1 REV 0,30 APRIL 2014 Efeective Date: 01 Jan 2015

AIESL CAP/02


CAPABILITY LIST _____________________________________________________________________________________________________________________

PART 0

GENERAL

CAPABILITY LIST AIESL CAP/02

PART 0 SECTION 0.1

GENERAL Issue-1 Rev-0 30APR2014

Page 0.1 - 1

0.1 TABLE OF CONTENTS

SECTION DESCRIPTION PAGE No.

PART-0 GENERAL

0.1 TABLE OF CONTENTS 1-2

0.2 LIST OF EFFECTIVE PAGES 1-1

0.3 RECORD OF REVISIONS 1-1

0.4 DISTRIBUTION LIST 1-1

0.5 AIESL CAR145 MOE REFERENCE 1-3

0.6 APPROVAL SCHEDULE 1-2

0.7 PREAMBLE 1-1

0.8 HIGHLIGHTS OF CHANGES 1-1

PART -1 ENGINES

1.1 GE CF6-50 SERIES ENGINE 1-2

1.2 GE CF6-80C2 SERIES ENGINE 1-2

1.3 PW 4000-94" SERIES ENGINE 1-2

1.4 PW 4000-112" SERIES ENGINE 1-1

1.5 CFM56-7 SERIES ENGINES 1-2

1.6 GE90-100 SERIES ENGINES 1-2

1.7 GENx-1B SERIES ENGINES 1-1

PART -2 APUs

2.1 GTCP 331-250H APU 1-1

2.2 PWC 901A APU 1-1

2.3 GTCP 331-500 APU 1-1

2.4 HONEYWELL 131-9B APU 1-1

2.5 APS5000A APU 1-1

PART -3 PROCESSES

3.1.1 GE PROCESS CLEANING 1-2

3.1.2 P&W PROCESS CLEANING 1-2


PART 0 SECTION 0.1


Page 0.1 - 2

SECTION DESCRIPTION PAGE No.

3.1.3 CFM56 PROCESS CLEANING 1-2

3.1.4 SPECIAL CLEANING PROCESS 1-1

3.1.5 BOND COATING STRIPPING 1-1

3.2.1 FPI -P&W, GE, CFM & HONEYWELL 1-2

3.2.2 FMPI -P&W, GE, CFM & HONEYWELL 1-2

3.3 HEAT TREATMENT 1-1

3.4 PEENING 1-1

3.5 PLATING & COATING 1-2

3.6 PLASMA SPRAY 1-2

3.7 WELDING 1-1

3.8 MACHINE SHOP 1-1

3.9 REWORK 1-1

3.10 PAINTING 1-3


PART 0 SECTION 0.3


Page 0.3 - 1

0.3 RECORD OF REVISIONS

ISSUE NO. REV. NO. DATE DATE REVISED REVISED BY (SIGN)

Issue 1 Rev 0 30 APR 2014


PART 0 SECTION 0.4


Page 0.4 - 1

0.4 DISTRIBUTION LIST

S/No. CONTROL No. LOCATION

1 AIESL CAP/02-01 DAW, DGCA, NORTHERN REGION, DELHI

2 AIESL CAP/02-02 DY. QM/ DY.GM (QUALITY) ENGINE & APU SHOP MUMBAI

3 AIESL CAP/02-03 QM/ GM (QUALITY & SAFETY)

4 AIESL CAP/02-04 CMM (ENGINE & APU) / GM-ENGINE & APU (MUMBAI)

5 AIESL CAP/02-05 SMM (ENGINE-MUMBAI)/ DY.GM (ENGINE)

6 AIESL CAP/02-06 SMM APU SHOP (MUMBAI)/ DY. GM (APU)

7 AIESL CAP/02-07 PPM/ DY.GM (PPD)

8 AIESL CAP/02-08 MMM/ DY.GM (MMD)

9 AIESL CAP/02-09 INSP. OFFICE (EO)

10 AIESL CAP/02-10 IIC (PW 4000 / GE90 )

11 AIESL CAP/02-11 IIC (GE / CFM-56 ENGINES)

12 AIESL CAP/02-12 IIC (APUs )

13 AIESL CAP/02-13 IIC (CRF )


PART 0 SECTION 0.5


Page 0.5 - 1

0.5 AIESL MOE REFERENCE

MAINTENANCE ORGANIZATION EXPOSITION

AIESL/CAR 145 MOE

PART 1 SECTION 1.9

MANAGEMENT Issue-1 Rev-0 10DEC2013

1.9.4 PROCEDURE AIESL undertakes maintenance of aircraft/ engine/ components of Air India/Air India

Express/Alliance Air/ operators/ customers under the approval granted by DGCA by ensuring

good maintenance practices in compliance with all Civil Aviation Requirements. The copies of the "Certificate of Approval" including "Scope of Approval" granted are available with the respective

QM/ Dy. QM. The Scope of Approval granted to different bases of the Organization is enumerated below:

1. Work-scope

Air India Engineering Services Limited work-scope includes: Aircraft Maintenance: Base and Line.

Engine and APU Maintenance.

Component Maintenance.

Specialized Services.

2. Level of Maintenance

Scope of work as approved by RAO to carry out work on a particular unit / item / component / part is by level of maintenance as given below:

Level of

Maintenance

Scope of Work

1 Only Testing

2 Module/ Sub-assembly/ PCB Level

Maintenance and Testing

3 Overhaul and Testing

1.9.5 AIESL’S SCOPE OF WORK/RATING

Refer to Para 1.9.4 Category A class rating means that the CAR-145 approved maintenance organization may carry

out maintenance on the aircraft and any component (including engines/APUs) only whilst such


PART 0 SECTION 0.5


Page 0.5 - 2

components are fitted to the aircraft except that such components can be temporarily removed

for maintenance when such removal is expressly permitted by the aircraft maintenance manual to improve access for maintenance subject to a control procedure in the MOE acceptable to DGCA.

The limitation section will specify the scope of such maintenance thereby indicating the extent of

approval. Category B class rating means that the CAR-145 approved maintenance organization may carry

out maintenance on the uninstalled engine/APU (Auxiliary Power Unit) and engine/APU components only whilst such components are fitted to the engine/APU except that such

components can be temporarily removed for maintenance when such removal is expressly

permitted by the engine/APU manual to improve access for maintenance. The limitation section will specify the scope of such maintenance thereby indicating the extent of approval. A CAR-145

approved maintenance organization with a Category B class rating may also carry out maintenance on an installed engine during „base‟ and „line‟ maintenance subject to a control

procedure in the MOE. The MOE scope of work shall reflect such activity where permitted by DGCA.

Category C class rating means that the CAR-145 approved maintenance organization may carry

out maintenance on uninstalled components (excluding engines and APUs) intended for fitment to the aircraft or engine/ APU. The limitation section will specify the scope of such maintenance

thereby indicating the extent of approval. A CAR-145 approved maintenance organization with a Category C class rating may also carry out maintenance on an installed component during „base‟

and „line‟ maintenance or at an engine/ APU maintenance facility subject to a control procedure in

the MOE. The MOE scope of work shall reflect such activity where permitted by DGCA. Category D class rating is a self contained class rating not necessarily related to a specific

aircraft, engine or other component. The D1 — Non-Destructive Testing (NDT) rating is only necessary for a CAR-145 approved maintenance organization that carries out NDT as a particular

task for another organization. A CAR-145 approved maintenance organization with a class rating in A or B or C category may carry out NDT on products it is maintaining subject to the MOE

containing NDT procedures.

1.9.6 AMENDMENT TO SCOPE OF WORK/SCHEDULE OF APPROVAL Whenever a new capability is added, the Maintenance Manager reviews the data with regard to

the availability of qualified / trained personnel, current manufacturer's technical data, facilities, tools, equipment and test apparatus necessary to assure completion of work before submitting it

to the QM/Dy. QM. For any addition or deletion or amendment to the Capability, Section in-

charge will forward the form (Ref: Forms and Tags Manual) duly filled to QM/Dy. QM through


PART 0 SECTION 0.5


Page 0.5 - 3

MM. On receipt of such request, QM/Dy. QM or his nominee shall carry out assessment/audit.

After satisfactory report, MM of respective activity centre shall obtain necessary approval from RAO. Such approved amendments shall be forwarded to QM for incorporation in the capability

list. A consolidated Capability List including LEP shall be prepared and submitted to RAO at the

time of renewal of organization approval. QM/Dy. QM will ensure distribution of the revised capability list to all copy holders. If amendment to capability list requires any change in the

schedule of approval, the same shall be incorporated and approval from RAO shall be obtained by QM.

The Capability List is reviewed / amended in the following cases:

1. New Equipment/ Tools are procured for repair/ overhaul/ functional test, modification compliance of engine, accessories and components.

2. There is a change in vendor based on Maintenance Planning data revision or manufacturer's recommendations or shop procedures.

3. Issue of revision to CMM or OHM affecting the repair method or ATA code. 4. Addition, deletion or alternations of a capability of AIESL.

5. Reduction in infrastructure, damage or modifications of test equipment, tools etc.

The capability once deleted/ withdrawn can be restored back only after correcting conditions warranting its withdrawal. Such restoration can be done by QM/Dy. QM after assessing the

conditions.

For details Scope of approval refer current approved “Approval Schedule (CA Form 3)”.


PART 0 SECTION 0.6


Page 0.6 - 1

0.6 APPROVAL SCHEDULE

Application Form CA Form 2

DIRECTOR GENERAL OF CIVIL AVIATION, INDIA

CAR 145 APPROVAL

Application for:

Initial grant √

Renewal

Variation

1. Registered name of the applicant: AIR INDIA ENGINEERING SERVICES LTD

2. Trading name (if different): AIR INDIA

3. Address requiring approval: AIR INDIA ENGINEERING SERVICES LTD 113, AIRLINES HOUSE, GURUDWARA RAKABGANJ

ROAD, NEW DELHI 110 001

4. Tel: __________________________________ +91-11- Fax __________________________________ E-Mail ________________________________

5. Scope of CAR 145 approval relevant to this application: As per attachment ( Page 2 to 6) (See page 2 for possibilities)

6. Position and name of the (proposed*) Accountable Manager : H.R. Jagannath Chief Executive Officer, AIESL

7. Fees as per Rule 133C of the Aircraft Rules : Rs. 1,00,000

8. Signature of the proposed* Accountable Manager:

9. Place: DELHI

10. Date:

Note: When completed this form shall be sent to concerned regional airworthiness office for organizations based in India and to DGCA Hdqrs for organizations based outside India.

*Applicable only in the case of a new CAR-145 Applicant. CA Form 2 Page 1 of 6

Tel:_____________________________


PART 0 SECTION 0.6


Page 0.6 - 2

SCOPE OF CAR 145 APPROVAL 1. MUMBAI BASE- WESTERN REGION

Class Rating Details Base Line

Aircraft A1 – Aero planes-

Airbus A320 Series fitted with IAE V2500 Engines X X

Airbus A320 Series fitted with CFM 56-5B Engines X

Airbus A319/ A321 Series fitted with CFM 56-5B Engines X X

Airbus A319/ A321 Series fitted with V2500 Engines X

Airbus A330 Series fitted with P&W 4168A Engines X X

Boeing 737 Series fitted with PW JT8D-9A/17A Engines X

ATR 42-320 fitted with PW 121 Engines and HS 14SF propellers X

Bombardier CRJ 700 fitted with GE CF34-8C1/8C5B1 Engines X

Boeing 737-800 fitted with CFM 56-7 Engines X X

Airbus A310 Series fitted with GECF6-80C2 Engines X X

Boeing 747 Series fitted with P&W 4056 Engines X X

Boeing 777 Series fitted with GE 90 -100 Engines X X

Boeing 787 Series fitted with GE GEnx 1B Series Engines X X

Engines

B1- Turbine Engines

GE CF6-50 Series

CFM56-7B Series

PW 4000 Series

GE CF6-80 Series

GE 90 -100 Series

GE GEnx 1B Series

B3-APU

GTCP 331-250 Series

GTCP 331-500 Series

PWC 901A Series

GTCP 660 Series

Honeywell 131-9(B) Series

Hamilton standard APS 5000 A Series

Components other than Complete Engine or APU

C1- Air Cond & Press

As Per Capability list of Component Overhaul Shops.

C2- Auto Flight

C3- Com & Nav

C4- Doors – Hatches

C5- Electrical Power

C6- Equipment

C7- Engine /APU

C8- Flight Controls

C9- Fuel- Airframe

C12- Hydraulic systems

C13- Instruments

C14- Landing Gear

C15- Oxygen

C17- Pneumatic

C18- Protection ice/rain/fire

C19- Windows

C20-Structure

Specialize Services

D1- NDT MPI, FPI, ECI, UI, RI

D1-b)Special Processes Electroplating, Surface Treatment (Coating), Thermal Spray, Shot Peening, TIG Welding, Heat Treatment, Machining and Rework and Chemical & Mechanical Cleaning (As per the Capability of Engine Overhaul Facility, OAP, Mumbai)

CA Form 2 Page 2 of 6


PART 0 SECTION 0.7


Page 0.7 - 1

0.7 PREAMBLE

AIESL Capability List designated as Document Reference No. AIESL CAP/02 has been approved by DGCA, WR vide letter ref. no. dated

The Capability List includes Maintenance, Repair, Overhaul, Testing w.r.t. the following Aircraft, Engines, APUs, Components and their parts; Specialized

Services & Processes (All Aircraft/ Engines/Components/Parts).

Manufacturer Engine Manufacturer APU

General Electric CF6-50 Series Honeywell GTCP331-250H

General Electric CF6-80C2 Series Honeywell GTCP331-500

General Electric GE90-100 Series Honeywell 131-9B

CFMI CFM56-7 Series Pratt & Whitney CANADA PW901A

Pratt & Whitney PW4000 Series

The Engines, APUs and components listed in the capability list are authorized to be maintained/tested/overhauled/repaired and returned to service by AIESL.

Capability List shall be maintained as a separate document containing a Document cover page, Document part Cover page, a preamble, a Table of

Contents Page, a Record Of Revisions Page, a List of Effective pages and a Revision highlights page along with the details of the Capability listed in the

document. Each Part may be further divided into various sections depending upon its activity centers.

The level of Maintenance defined in the Capability List shall be as per the AIESL MOE. Each page of the capability list shall be identified by Issue No., Rev. No., Rev. date, Part and Section on the top right hand side & page reference at the

centre of the footer.

When the main Part No. of a component branches into several dash numbers, the main part no. may be listed with the term- series or XX, as the case

may be in the reference document. Alternately applicability to type design maybe referenced.

Procedure for enhancement/amendment to this capability list has been described in the AIESL MOE, Part 1, Section 1.9.6.


PART 0 SECTION 0.8


Page 0.8 - 1

0.8 HIGHLIGHTS OF CHANGES

PART SECTION DESCRIPTION ATA CH PAGE No. REMARKS

1.7 Engine GENx-1B 72-00-00 11 Addition

2.5 APU APS5000A 72-00-00 5 Addition

AIESL CAP/02


CAPABILITY LIST _____________________________________________________________________________________________________________________

PART 1

engines


PART 1 SECTION 1.1

ENGINES Issue-1 Rev-0 30APR2014

Page 1.1 - 1

1.1 GE CF6-50 SERIES ENGINE

DESCRIPTION SCOPE OF WORK

Modular Maintenance Disassembly of Engine into Modules, partial (or) full & Assembly of Engine. Engine Borescope Inspection including in-

situ blending. Engine split/mate for Transportation / Storage.

Powerplant Build Up and QEC QEC Removal and Installation.

Disassembly, Cleaning, Inspection, Repair & Assembly of QEC Items.

Spinner / Fan Assembly including

Fan Forward Shaft Assembly.

Disassembly, Cleaning, Inspection, Repair, Assembly & Balancing.

Booster Assembly. Disassembly, Cleaning, Inspection, Repair, Assembly & Balancing.

Core EMU with CRF Disassembly, Cleaning, Inspection, Repair, Assembly & Balancing.

Combustor & Stage 1 Nozzle

Assembly

Disassembly, Cleaning, Inspection, Repair & Assembly .

HP Turbine EMU Disassembly, Cleaning, Inspection, Repair, Assembly & Balancing.

LP Turbine EMU with Turbine Rear

Frame Assembly


Inlet Gear Box Disassembly, Cleaning, Inspection, Repair & Assembly.


PART 1 SECTION 1.1


Page 1.1 - 2


Transfer Gear Box Disassembly, Cleaning, Inspection, Repair & Assembly.

Accessory Gear Box Disassembly, Cleaning, Inspection, Repair & Assembly.

Engine Mounts Disassembly, Cleaning, Inspection, Repair, Assembly as per:

GE CMM 71-21-01, 71-20-05 & Boeing CMM 71-21-14.

Exhaust Sleeve & Plug Disassembly, Cleaning, Inspection, Repair, Assembly as per:

GE CMM 78-10-06, & Boeing CMM 78-11-14, 78-11-15

Testing All Tests excluding PMC Check.

NOTE : (1) Capability includes NDT inspection limited to FPI, FMPI, Welding ,Heat Treatment, Peening, Machining, Rework, Plating, and Coatings as listed

in process capability (Part-3).

(2) Refer to Sub-Contractor's List (Appendix A) for list of Vendors whose facilities may be utilised to carry out repairs as required.


PART 1 SECTION 1.2


Page 1.2 - 1

1.2 GE CF6-80C2 SERIES ENGINE


Modular Maintenance Disassembly of Engine into Modules, partial (or) full & Assembly of Engine. Engine Borescope Inspection

including in-situ blending. Engine split/mate for Transportation / Storage.



Spinner / Fan Assembly including Fan

Forward Shaft Assembly.


Booster Assembly. Disassembly, Cleaning, Inspection, Repair, Assembly & Balancing.

Core EMU with CRF Disassembly, Cleaning, Inspection, Repair, Assembly & Balancing.

Combustor & Stage 1 Nozzle Assembly Disassembly, Cleaning, Inspection, Repair & Assembly .

HP Turbine EMU Disassembly, Cleaning, Inspection, Repair, Assembly & Balancing.

LP Turbine EMU with Turbine Rear Frame

Assembly


Inlet Gear Box Disassembly, Cleaning, Inspection, Repair & Assembly.

Transfer Gear Box Disassembly, Cleaning, Inspection, Repair & Assembly.

Accessory Gear Box Disassembly, Cleaning, Inspection, Repair & Assembly.


PART 1 SECTION 1.2


Page 1.2 - 2


Engine Mounts Disassembly, Cleaning, Inspection, Repair, Assembly as per:

GE CMM 71-21-01, 71-20-05 & Boeing CMM 71-21-14.

Exhaust Sleeve & Plug Disassembly, Cleaning, Inspection, Repair, Assembly as per: GE CMM 78-10-06,& Boeing CMM 78-11-14, 78-11-15

Testing All Tests excluding PMC Check.





PART 1 SECTION 1.3


Page 1.3 - 1

1.3 PW 4000-94" SERIES ENGINE


Modular Maintenance Disassembly of Engine into Modules, partial (or) full & Assembly of Engine. Engine Borescope Inspection including in-situ

blending.



Spinner / Fan Assembly Disassembly, Cleaning, Inspection, Repair, Assembly, & Balancing.

L.P. Compressor Disassembly, Cleaning, Inspection, Repair, Assembly, & Balancing.

HP Compressor Disassembly, Cleaning, Inspection, Repair, Assembly, & Balancing.

Combustor/Stage 1 Nozzle

Assembly

Disassembly, Cleaning, Inspection, Repair & Assembly.

H.P. Turbine Module Disassembly, Cleaning, Inspection, Repair, Assembly, & Balancing.

L.P. Turbine Module Disassembly, Cleaning, Inspection, Repair, Assembly, & Balancing.

Exhaust Assembly. Disassembly, Cleaning, Inspection, Repair & Assembly.

Main Gear Box Assembly Disassembly, Cleaning, Inspection, Repair & Assembly.

Angle Gear Box Assembly. Disassembly, Cleaning, Inspection, Repair & Assembly.


PART 1 SECTION 1.3


Page 1.3 - 2


Engine FWD and AFT Mounts Disassembly, Cleaning, Inspection, Repair, Assembly as per: P&W CMM: 71-20-04, 71-20-05 & Boeing CMM 71-21-16.

Exhaust Sleeve & Plug Disassembly, Cleaning, Inspection, Repair and Assembly as per: P&W CMM 78-10-04, 78-10-03 & Boeing CMM 78-11-

06, 78-11-15.

Testing All tests.

NOTE: (1) Capability includes NDT inspection limited to FPI, FMPI, Welding , Heat Treatment, Peening, Machining, Rework, Plating, and Coatings as listed




PART 1 SECTION 1.4


Page 1.4 - 1

1.4 PW 4000-112" SERIES ENGINE


Engine Engine Borescope Inspection including in-situ blending.

Engine Fan Blade Replacement.



PART 1 SECTION 1.5


Page 1.5 - 1

1.5 CFM56-7 SERIES ENGINES


Modular Maintenance Disassembly of Engine into Modules, partial (or) full & Assembly of Engine. Engine Borescope

Inspection including in-situ blending.


Disassembly, Cleaning, Inspection, Repair & Assembly of QEC Items. Engine Borescope

Inspection including in-situ blending.

Fan Frame/Case Module Disassembly, Cleaning, Inspection, Repair & Assembly.

Fan, Booster Module and Spinner Disassembly, Cleaning, Inspection, Repair, Assembly, & Balancing.

No.1 & No. 2 Bearing Support Module Disassembly, Cleaning, Inspection, Repair & Assembly.

Core Module:

1. HP Compressor module Disassembly, Cleaning, Inspection, Repair, Assembly, & Balancing.

2. Combustor/HP Turbine Nozzle Module Disassembly, Cleaning, Inspection, Repair & Assembly.

3. H.P. Turbine Module Disassembly, Cleaning, Inspection, Repair, Assembly, & Balancing.

4. HPT Shroud Support and LPT Stg.1

…Nozzle Module.

Disassembly, Cleaning, Inspection, Repair & Assembly.

L.P. Turbine Module Disassembly, Cleaning, Inspection, Repair, Assembly, & Balancing.


PART 1 SECTION 1.5


Page 1.5 - 2


Transfer Gear Box Module Disassembly, Cleaning, Inspection, Repair & Assembly.

Accessory Gear Box Module Disassembly, Cleaning, Inspection, Repair & Assembly.

Engine FWD and AFT Mounts Disassembly, Cleaning, Inspection, Repair, Assembly as per: Boeing CMM 71-21-37.

Exhaust Nozzle & Plug Disassembly, Cleaning, Inspection, Repair, Assembly as per: Boeing CMM 78-11-37, 78-11-38.

Testing All tests.





PART 1 SECTION 1.6


Page 1.6 - 1

1.6 GE90-100 SERIES ENGINES


Engine Engine Borescope Inspection including in-situ blending.

Engine Fan Blade Inspection and Replacement including blending and paint touch-up repair.

Engine Fan Stator Removal and Installation (Engine split/mate for /shipping/ transportation / storage.) including fan booster acoustic panel

replacement.

Engine Special Procedures per Engine Manual, Aircraft Maintenance Manual and Service Bulletins, such as-

TGB Inspection and Replacement as per SB 72-263; LPT Stage 6 blade Inspection and Replacement per SB 72-0260 and 72-0226; Main Fuel Pump stud replacement and AGB removal/installation; AGB carbon seal replacement; HPC Top Case repair; Engine fuel/oil

system preservation, etc.

Engine Stage 9 OGV Leaf Seal replacement per SB 72-338

HPT stage 1 Shroud replacement per SB 72-0404.

AGB Control Alternator pad inspection / repair per SB72-0256.

AGB Main Fuel Pump & HMU mounting studs replacement per SB 72-0326.

AGB aft skirt covers replacement per SB 72-0280.

H PT Stage 2 Blades replacement per Core Module Assembly 72-00-02 Special Procedure 002.

Removal / Installation of LPT Module / HPT Module / Combustor Diffuser Assembly / AGB Module per

GE90-100 EM GEK 109993.

HDS replacement per SB 72-A0478.

Fan Case Abradable Shroud Repair per EM 72-00-06 Repair 001 and fan Stator rework per SB 72—201.TCF Cooling holes repair per SB

72-0476.


PART 1 SECTION 1.6


Page 1.6 - 2


Powerplant Build Up and QEC

QEC Removal and Installation.

NOTE :

(1) Capability includes NDT inspection limited to FPI, FMPI, Welding ,Heat Treatment, Peening, Machining, Rework, Plating, and

Coatings as listed in process capability (Part-3).



PART 1 SECTION 1.7


Page 1.7 - 1

1.7 GENx-1B SERIES ENGINES


Engine Engine Borescope Inspection including boro-blending.

Engine Fan Blade Inspection and Replacement including blending and paint touch-up repair.

Engine Fan Stator Removal and Installation (Engine split/mate for /shipping/ transportation / storage.) including fan booster acoustic panel

Replacement.

Power plant Build

Up / QEC

QEC Removal and Installation.

Preservation Engine fuel/oil system preservation..

SI/SB/AD

Special Inspections/ Service Bulletins/ Airworthiness Directives Compliance on GEnx-1B Engines

AIESL CAP/02


CAPABILITY LIST _____________________________________________________________________________________________________________________

PART 2

APUs


PART 2 SECTION 2.1

APUs Issue-1 Rev-0 30APR2014

Page 2.1 - 1

2.1 GTCP 331-250H APU


Complete APU Disassembly, Cleaning, Inspection, Assembly, Repair, Balancing and Testing. APU Borescope Inspection.





PART 2 SECTION 2.2


Page 2.2 - 1

2.2 PWC901A APU







PART 2 SECTION 2.3


Page 2.3 - 1

2.3 APU GTCP 331-500


APU Borescope Inspection and LRU replacement.


PART 2 SECTION 2.4


Page 2.4 - 1

2.4 HONEYWELL 131-9B APU







PART 2 SECTION 2.5


Page 2.5 - 1

2.5 APS5000A APU


APU Borescope Inspection and LRU replacement.

AIESL CAP/02


CAPABILITY LIST _____________________________________________________________________________________________________________________

PART 3

PROCESSES


PART 0 SECTION 3.1.1

PROCESSES Issue-1 Rev-0 30APR2014

Page 3.1.1 - 1

3.1.1 GE PROCESS CLEANING

DESCRIPTION SPECIFICATION

SPM CH 70-21-00

Solvent Degreasing METHOD 1

Steam Cleaning METHOD 3

Dry Abrasive Blast Cleaning METHOD 4A,4C,4E

Wet Abrasive Blast Cleaning METHOD 5B

Heavy Duty Alkaline Cleaning without inhibited

Phosphoric Acid

METHOD 6

Three Step Heavy Duty Alkaline Descaling

Without inhibited Phosphoric Acid

METHOD 7

Alkaline Cleaning of Titanium Parts METHOD 9

Four Step Alkaline Cleaning and Acidic

Descaling without inhibited Phosphoric Acid

METHOD 10

Manual Detergent Cleaning METHOD 14

Ultrasonic Cleaning METHOD 15




Page 3.1.1 - 2


Heavy Duty Alkaline Cleaning with inhibited

Phosphoric Acid. (Phosit)

METHOD 16

Three Step Heavy Duty Alkaline Descaling

with inhibited Phosphoric Acid. (Phosit)

METHOD 17

Four Step Alkaline Cleaning and Acidic

Descaling with Phosit

METHOD 20

Light Duty Aqueous Cleaning METHOD 22

Bearing Cleaning CH.70-22-01 METHOD 2

Cleaning of Internal Oil Tubes CH.70-22-05

Cleaning of HPT Rotor Blades(Ultrasonic

Cleaning) CH.70-22-08




Page 3.1.2 - 1

3.1.2 P&W PROCESS CLEANING


SPM CH:70-21-00

Degreasing Engine Exterior SPOP 1

One Step Alkaline Rust Remover on Titanium Parts Only SPOP 18 (or) SPOP 212

Four Step Alkaline Cleaning and Acidic Descaling with inhibited Phosphoric Acid SPOP 211

Four Step Alkaline Cleaning and Acidic Descaling without inhibited Phosphoric Acid SPOP 213

Degreasing of parts by solvent wiping SPOP 208

Degreasing of parts by Aqueous Cleaning SPOP 209

Two Step Alkaline Permanganate and Rust Remover SPOP 221

RTV, Silicon Rubber Removal SPOP 254

Wet Abrasive Blast Cleaning with Aluminium Oxide SPOP 219

Dry Abrasive Grit Blast Cleaning SPOP 10 and SPOP 218

Wet Glass Bead Blast Cleaning SPOP 16

Ultrasonic Cleaning of Aircooled Turbine Airfoil and Duct Segment. SPOP 91

One Step Alkaline Cleaning Long soak. SPOP 203

Bearing Cleaning SPOP 216




Page 3.1.2 - 2


Paint stripping SPOP 260

Plastic Media Blast SPOP 19

Application of Corrosion Inhibitors SPOP 5

Cleaning Of Contact Points And Wiring Harness SPOP 6

Removal of Carbon from Fuel & Oil Tubes SPOP 201


Removal of PWA 77, 110 & 578 Coating from Silver Brazed Parts & Non Silver Brazed

Steel and Nickel Parts SPOP 258

Carbon Seal Cleaning SPOP 215

Bearing Corrosion Protection and Preparation for Storage SPOP 217




Page 3.1.3 - 1

3.1.3 CFM56 PROCESS CLEANING


SPM CH

Solvent degreasing 70-21-11

Steam Cleaning 70-21-13

Cleaning of Titanium Alloys 70-21-14

Cleaning of Internal oil tubes 70-21-17

Light duty Aqueous cleaning 70-21-18

Light oxide removal from Titanium Alloys 70-21-22

Descaling Ferrous Alloys 70-21-31

Descaling Martensitic Alloys 70-21-32

Heavy oxide removal from Austentic Alloys 70-21-33

Heavy oxide removal from Austentic & heat resistant Alloys 70-21-41

Exterior engine cleaning 70-21-53

Dry abrasive blast cleaning with Alumina - Fine 70-22-11( 220 Mesh)

Dry abrasive blast cleaning with Alumina - Medium 70-22-12 ( 120 Mesh)

Plastic Media Blasting 70-22-16 (CP2464)




Page 3.1.3 - 2


Wet Abraive Blasting 70-22-23 (325 Grit)

Bearing cleaning 70-21-52




Page 3.1.4 - 1

3.1.4 SPECIAL CLEANING PROCESS


COMPRESSOR BLADES & VANES VIBRATORY CLEANING

TURBINE BLADES & VANES VIBRATORY CLEANING




Page 3.1.5 - 1

3.1.5 BOND COATING STRIPPING


PURE Al & Ni-Al BOND COATINGS GE SPM 70-23-08

THERMAL SPRAY COATINGS GE SPM 70-23-12

TBC TOP COATINGS & Ni-Cr-Al-Yttr. BOND COAT GE SPM 70-23-22

STRIPPING OF THERMAL SPRAY AL.OXIDE,NON-FERROUS & BOND

COATING

GE SPM 70-23-07

STRIPPING OF SERMETAL 'W' PAINT GE SPM 70-23-02

STRIPPING OF NiAl,CuNiIr COATINGS CFM-56 70-23-34


PART 3 SECTION 3.10


Page 3.10 - 1

3.10 PAINTING


SERMETEL W C03 -038 /PWA 595

SERMETEL -196 C03 -039 /PWA 36054

SERMETEL -249 PWA 548

SERMASEAL -570A /565 PWA 561

ANTIGALLING FELPRO C -200 PWA 586

ANTIGALLING DC -3400 PWA 474

ANTIGALLING -550 PWA 550

DAG -154 CO2-028

DAG -213 CO2 -030

DAG -254 CO2-027/PWA36545

ECOLUBE 642 PWA 474

EVERLUBE - 810 CO2 -049

ANTIGALLING EVERLUBE/ESNALUBE -382 P06 – 038/PWA36545

DRY FILM LUBRICANT SAND STROM 9A

MOLYCOTE P - 37 PWA 36246

PRIMER EPOXY PWA -568 PWA 568

PRIMER GREEN EPOXY BMS 10-11T1

ALUMINIZED ENAMEL PWA -569 PWA 569

POLYURITHANE LAMINAR X-500 WHITE PWA 36014

POLYURITHANE LAMINAR X-500 BLACK PWA 36013

REDUCER FOR X-500 PWA 36015

SYNTHETIC VARNISH AMS3132

HIGH BAKE AL ENAMEL PWA 578


PART 3 SECTION 3.10


Page 3.10 - 2


ZINC CHROMATE CO3 –001/CO3-005

ZINC CHROMATE CO3 - 005

ZINC MOLYBDATE AMS 3117

PRIMER –POLYAMIDE EPOXY CO3-017

PAINT EPOXY POLYAMIDE BLACK

MIL-C-22750

CO3-010

PAINT PLYTHE BLACK

MIL-C-85285 BLACK

CO3-069

PAINT PLYTHE BLACK MIL-C-85285 WHITE

CO3-018

FLAME RESISTANT PAINT (APU) FT209CPT1023

PRIMER (APU) P-415-66-611B

EPOXY PRIMER (APU) 611BC-C-1178

ENAMEL TOP COAT BLACK (APU) DC733-24516

ENAMEL GLOSSY BLACK (APU) A423-66C1178

EPOXY PRIMER GREEN (APU) 612-34151

ALUMINIUM PAINT PSC1902

THINNER POLYURETHANE PMC1685-T78A

PTFE PMC79718

GREEN EPOXY PRIMER 611BCCATC1178-66

THINNER CML 07-005A

POLYURETHANE PRIMER 4056 PWA36509

POLYURETHANE COATING 4056 PWA36510

PRIMER BR -127 BR -127

PRIMER (APU) 612A-34151


PART 3 SECTION 3.10


Page 3.10 - 3


ECOPRIME GREEN PWA(36519-2) PWA36519-2

LUBRICANT RESINBOND

(4152 MOUNT)

MIL-C-46010

GREEN PRIMER BMS 10-11 BMS 10-11

TEFLON S PWA 36038

FLOROELASTOMER COATING (BLACK) PWA 36516-1

FLOROELASTOMER COATING (WHITE) PWA 36516-3

COLOUR REAGENT YELOW CO3-019

COLOUR REAGENT THALO BLUE CO3-020

TOULENE (AMS 31800) AMS3180

EVERLUBE 810 CO2 -049




Page 3.2.1 - 1

3.2.1 FPI -P&W, GE, CFM & HONEYWELL


PRATT & WHITNEY SPM CH 70-33-00

NORMAL SENSITIVITY F.P.I. SPOP 62

NORMAL, HIGH, ULTRA HIGH SENSITIVITY FPI (SPOT

FPI)

SPOP 70

HIGH SENSITIVITY F.P.I. SPOP 82

ULTRA HIGH SENSITIVITY F.P.I. SPOP 84

SPOP 86

GENERAL ELECTRIC SPM CH 70-32-02

MEDIUM SENSITIVITY F.P.I. CLASS A,B & C

HIGH SENSITIVITY F.P.I. CLASS D

ULTRA HIGH SENSITIVITY CLASS G

SPOT F.P.I. CH: 70-32-03

HONEYWELL

HIGH SENSITIVITY F.P.I ASTM E1417

HIGH SENSITIVITY 70-32-13




Page 3.2.1 - 2


CFM56 SPM CH

MEDIUM SENSITIVITY 70-32-12

HIGH SENSITIVITY 70-32-13

ULTRA HIGH SENSITIVITY 70-32-14 & 70-31-15

LOCAL FPI MEDIUM SENSITIVITY 70-32-22

LOCAL FPI HIGH SENSITIVITY 70-32-23

LOCAL FPI ULTRA HIGH SENSITIVITY 70-32-24




Page 3.2.2 - 1

3.2.2 FMPI -P&W, GE, CFM & HONEYWELL

DESCRIPTION OEM SPECIFICATION

PRATT & WHITNEY SPM CH: 70-32-00

ROD SPOP - 101

ROD - SOLENOID SPOP - 102

ROD/OD CONTACT SPOP - 103

END CONTACT SPOP - 105

END CONTACT AND SOLENOID SPOP - 106

SOLENOID SPOP - 107

SHAFT

SPOP - 108

DISK SPOP - 112

ROD AND INDUCTION (FIXTURE OR CABLE ) SPOP - 115




Page 3.2.2 - 2

DESCRIPTION OEM SPECIFICATION

G.E. SPM CH 70-32-01

HONEYWELL ASTM-E1444

CFM56 SPM CH 70-33-11


PART 3 SECTION 3.3


Page 3.3 - 1

3.3 HEAT TREATMENT


HEAT TREATMENT (LOCAL) PYRO PANEL

HEAT TREATMENT ( AIR FURNACES) FURNACE 4’ X 4’ X 4’

STRESS RELIEVING (AIR OVENS) OVEN 10’ X 10’ X 10’


PART 3 SECTION 3.4


Page 3.4 - 1

3.4 PEENING


SHOT PEENING GE SPM CH: 70-47-01

P&W SPM CH: 70-41-02 SPOP-501

AMS-2430

GLASS BEAD PEENING GE SPM CH: 70-47-01

P&W SPM CH: 70-41-01 SPOP-500

AMS-2430

ROTARY FLAP PEENING GE SPM CH: 70-47-04

CFM56

SHOT PEENING 70-52-12

GLASS BEAD PEENING 70-52-11

ROTARY FLAP PEENING 70-52-14


PART 3 SECTION 3.5


Page 3.5 - 1

3.5 PLATING AND COATING


NICKEL P&W SPM CH: 70-44-01SPOP 26, SPOP 29,

AMS : 2403, AMS 2424

CADMIUM P&W SPM CH: 70-44-01 SPOP 21

AMS 2400

QQ-P-416

BAC-5701

MESSIER-DOWTY CMM32-09-01 SEC3

SILVER P&W SPM CH: 70-44-01 SPOP 23, SPOP 24

AMS 2410, AMS 2412, AMS 2411

GE SPM CH: 70-45-04

CHROMIUM P&W SPM CH: 70-44-01 SPOP 22,

AMS 2406

GE SPM CH: 70-45-01

BAC-5709,

QQ-C-320 CLASS 2

MIL-STD-1501

TITANIUM CADMIUM BAC - 5804


PART 3 SECTION 3.5


Page 3.5 - 2


ELECTROLESS NICKEL P&W SPM CH: 70-44-01 SPOP 309

AMS 2404

GE SPM CH: 70-45-02

NICKEL CADMIUM P&W SPM CH: 70-44-01 SPOP-25

AMS 2416

COATING

ANODIZE TOUCH UP P&W SPM CH: 70-44-01 SPOP-42,

AMS-2473,

GE SPM CH: 70-43-08

BLACK OXIDE FINISH GE SPM CH: 70-43-12

AMS 2485


PART 3 SECTION 3.6


Page 3.6 - 1

3.6 PLASMA SPRAY


PLASMA / FLAME SPRAY POWDERS METCO 45 CNS

METCO 45 VFNS

METCO 51 FNS

METCO 52 CNS

METCO 54 NS (AL-104)

METCO 58 NS

METCO 63 NS

METCO 71 NS

METCO 71 VFNS

METCO 72 FNS

METCO 73 FNS

METCO 81 NS

METCO 81 VFNS

METCO 82 VFNS

METCO 101 BNS

METCO 101 SF

METCO 106

METCO 204 NS

METCO 210 NS

METCO 301 CNS

PWA 1346

METCO 307 NS

METCO 307 NS - 3

METCO 308 NS - 3


PART 3 SECTION 3.6


Page 3.6 - 2


PLASMA / FLAME SPRAY POWDERS METCO 404 NS

METCO 430 NS

METCO 443 NS

METCO 447 NS

METCO 450 NS

METCO 601 NS

METCO 610 NS

AMDRY 365-2(PWA 1365-2)

AMDRY 718

AMDRY 962

TRIBALLOY T 400

TRIBALLOY T 800

FLAME SPRAY WIRE Al BRONZE WIRE

Mo WIRE

METCO Si Al WIRE

Al WIRE


PART 3 SECTION 3.7


Page 3.7 - 1

3.7 WELDING


TIG WELDING ALUMINIUM ALLOYS

CORROSION & HEAT RESISTANT STEEL

NICKEL ALLOYS/INCONEL/NIMONIC

TITANIUM ALLOYS


PART 3 SECTION 3.8


Page 3.8 - 1

3.8 MACHINE SHOP


TURNING LATHES

MILLING CNC MILLING MACHINE

BORING JIG BORING MACHINE

GRINDING GRINDERS

DRILLING RADIAL (DRILLING MACHINE)

MEASUREMENTS COORDINATE MEASURING MACHINE


PART 3 SECTION 3.9


Page 3.9 - 1

3.9 REWORK


RIVETTING

BENCH FITTING

BORING

GENERAL WORKSHOP

COLD BONDING TOOLS

DEBURRING

GRINDING & BLENDING

DRILLING

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