cap amantex limited

8/9/2019 CAP Amantex Limited

1/63

Assessor Information

Assessor Company Name Bureau VeritasAssessor E-mail Address

Assessor Phone Number 2-8143387

ate o! Assessment 2"-Apr-14

ate o! CAP #inali$ation %-&ay-14

ate o! 'eport (ubmission 21-)an-1%

Facility Information

#a*ility Name Amante+ ,imited

#a*ility Address

ey #a*ility Conta*t Name &d. (amsu$$aman

#a*ility Phone Number

Conta*t Email samsu$$aman0amanroupbd.*om

,ead Brand Company

,ead Brand Conta*t Name

,ead Brand Conta*t Email

Audit ypeName

CAP 'esponder at #a*ility &d. (amsu$$aman

mportant Criterianstru*tions

Boirair*hala(reepur5 6a$ipur

(reepur5 6a$ipurhaaBanladesh


2/63

Audit Closin Comments

Subheader Question Description

(tru*tural (ystem Constru*tion



here are to main !a*tory buildins 9 somean*illary buildins in the premises o! Amante+,td. Auditor team ha:e one throuh thesubmitted do*uments and !ound no sini;*antde;*ien*ies e+*ept stru*tural desin reports inthe a:ailability o! ne*essary do*uments to assesthe said buildins. n the same ay throuh :isualobser:ations5 the !a*tory buildin-1 is !oundse:en storied but in eneral notes o! desindo*uments 5 it is noted si+ storied. oint o! to beams at the 3rd5 4th 9 %th?oors.

s the stru*tural system !ree o! distress5settlement5 shi!tin5 or *ra*in in *olumns oralls=

here is no :isual sin o! distress5 settlement5shi!tin5 or *ra*in in *olumns. But5 somehairline *ra*s ha:e been !ound in all atme$$anine as ell as /th ?oor o! se:en storiedbuildin.

Are all non-stru*tural elements suspended !rom5atta*hed to5 or restin atop the stru*tureade@uately an*hored and bra*ed to resistearth@uae !or*es=

here are some unbra*ed5 plasti*5 o:erheadater tans on the roo!.


3/63

(tru*tural (ystem esin

(tru*tural (ystem esin he li:e load !or storae as almost 8 ps!.




4/63


(tru*tural (a!ety Prorams



(tru*tural (a!ety Prorams #loor ,oad Plans are not posted as re@uired.


! the buildin is *urrently bein reno:ated ore+panded5 are the Constru*tion Pra*ti*es and(a!ety re@uirements o! (e*tion " bein !olloed=

he 8-storied !a*tory buildin buildin-2 isunder *onstru*tion but the sa!ety arranementsu*h as temporary *anopy and sa!ety net is notsuG*ient as per *onstru*tion Pra*ti*es and (a!ety

re@uirements o! Allian*e standard part-". heobser:ed steel shed *onstru*ted on the roo! !orbuildin-1. his *onstru*tion is appro:ed butdetailed the stru*tural desin do*uments isuna:ailable.

s a proram in pla*e to ensure that the li:e loads!or hi*h a ?oor or roo! is or has been desinedill not be e+*eeded=

here is no proram a:ailable to manae ?oorand roo! li:e loads. #loor load plans are also nota:ailable.


5/63




s a desinated representati:e #a*tory ,oad&anaer5 ho is onsite !ull time5 trainedreardin the stru*tural ?oor *apa*ity5 and ser:esas an onoin :endor resour*e and monitor o!operational !a*tory ?oor loadins=

#a*tory ,oad &anaer or desinatedrepresentati:e is not a:ailable.

s a 6eote*hni*al 'eport a:ailable !or re:ie andept on site=

6eote*hni*al report is a:ailable and ept on siteto re:ie5 but the EB no. o! the enineer is nota:ailable.

Are Certi;*ates o! **upan*y a:ailable !or

re:ie=

he !a*tory has not obtained the Certi;*ate o!

**upan*y !rom the authority.


6/63

/82%%2787


7/63

Suggested Plan of Action Standard

1%-(ep-14 Allian*e (tandard Part 8 (e*tion 8.3.3

1%-(ep-14 Allian*e (tandard Part 8 (e*tion 8.3.3

1%-(ep-14

Suggested DeadlineDateEnae a @uali;ed stru*tural enineer to pro:ide

additional in:estiations o! the *ra*in andpro:ide a remediation plan i! ne*essary.


8/63

1%-(ep-14 Allian*e (tandard Part 8 (e*tion 8.13 and 8.14

1%-(ep-14

1%-(ep-14

1%-(ep-14

'elo*ate ater tans to a sa!e lo*ation. Enae a@uali;ed stru*tural enineer to *on;rm anddo*ument that pro:isions ha:e been made toa**ommodate *on*entrated loads. ! pro:isions

ha:e not been made5 ha:e a @uali;ed stru*turalenineer de:elop a remediation plan.


9/63

1%-(ep-14

1%-(ep-14

1%-(ep-14

1%-(ep-14

1%-(ep-14 Allian*e (tandard Part 8 (e*tion 8.2.%.3

1%-(ep-14

Pro:ide suG*ient sa!ety arranements su*h astemporary *anopy ill be pro:ided >ust belo the*onstru*tion ?oor surround the buildin and alsosurrounded by sa!ety net as per *onstru*tionPra*ti*es and (a!ety re@uirements o! Allian*estandard part-".

Allian*e (tandard Part " Constru*tion Pra*ti*esand (a!ety.

e:elop a proram to ensure that all li:e loads!or hi*h a ?oor or roo! has been desined illnot be e+*eeded. he desinated ,oad &anaershall o:er see this proram and ensure it isen!or*ed.

Allian*e (tandard Part 13 (e*tion 13.7 and Part 8(e*tion 8.".

Inder uidan*e !rom a @uali;ed stru*turalenineer5 address all areas o! neededmaintenan*e.

Allian*e (tandard Part 8 (e*tion 8.2/ urabilityand &aintenan*e


10/63

1%-(ep-14

1%-(ep-14

1%-(ep-14

esinate a representati:e as the #a*tory ,oad&anaer. he #a*tory ner shall ensure thatone #a*tory ,oad &anaer is lo*ated onsite !ulltime. he #a*tory ,oad &anaer must be trainedin *al*ulatin operational load *hara*teristi*s o!the !a*tory. he #a*tory ,oad &anaer shall ser:eas an onoin resour*e to '&6 :endors and be

responsible to ensure that the !a*tory operationalloads do not at any time e+*eed the !a*tory ?oorloadin limits as des*ribed on the #loor ,oadinPlans.

Allian*e (tandards Part 8 (e*tion 8." #a*tory ,oad&anaer

he EB no. o! the enineer must be mentioned inthe eote*hni*al report.

Allian*e (tandard Part 8 (e*tion 8.2 (tru*turalnterity o! E+istin #a*tory Buildins

Apply !or issuan*e o! Certi;*ate o! **upan*y

and pursue the matter to obtain the same.

Allian*e (tandard Part 8 (e*tion 8.3 Preliminary

(tru*tural Assessment


11/63


12/63

Factory CAP Factory CAP Deadline Date

De ill do it ithin 2-No:-214. 2-No:-14 Enr. #aru@ Ahmed


De ill do it ithin 2-No:-214. 1-)an-14 Enr. #aru@ Ahmed

Factory ResponsiblePerson


13/63


2-No:-14 Enr. #aru@ Ahmed



Already *apa*ity plan *on;rm by (tru*turaldesiner

Already *redible load plan *on;rm by (tru*turaldesiner !or se:en storied buildin and sin ith&EB no.

Already *redible load plan *on;rm by (tru*turaldesiner !or se:en storied buildin and i:ennotes by sin ith &EB number.


14/63


/-No:-14 Enr. #aru@ Ahmed





Already pro:ided suG*ient sa!ety arranementin*ludin temporary *anopy ith sa!ety net.

Already de:eloped a proram to ensure that allli:e loads.

Already de:eloped ?oor load plan by stru*tural*onsultant.

Already de:eloped ?oor load plan by stru*tural

*onsultant.

Already pro:ided appropriate marins at allareas used !or storae to indi*ate the a**eptableloadin limits detailed in the ,oad Plan.


15/63

/-No:-14 Enr. #aru@ Ahmed



De ill appoint a desinated representati:e asthe #a*tory ,oad &anaer.

6eote*hni*al report is a:ailable and ept on siteto re:ie hi*h sined by the &EB enineer.

De ill *olle*t the Certi;*ate o! **upan*y !rom

the authority.


16/63


17/63

Source of Findings Level on!Compliance Level


18/63

&edium 3

&edium 3

&edium 3

&edium 2

o*ument 'e:ieJ Based on the stru*turaldo*ument5 the pro:isions!or a *on*entrated load5 su*h as ater tans5ha:e not been made.5 Visual AssessmentJ

Arranement !or ater tans is not sa!e.

o*ument 'e:ieJ #loor load *apa*ity is notmentioned in the do*ument.5 Visual AssessmentJ,i:e load e+*eeds 42 ps!.

o*ument 'e:ieJ (tru*tural drains area:ailable !or si+ storied buildinF desin report isnot a:ailable.5 Visual AssessmentJ he si+ storiedbuildin shon in drain as noted as se:enstoried !rom :isual obser:ation.

o*ument 'e:ieJ (tru*tural drains sho thatthe buildin is desined to ha:e si+ stories.5Visual AssessmentJ he buildin has se:enstories.


19/63

&edium 2

&edium 2

&edium 1

o*ument 'e:ieJ No ,oad Plan is do*umented. ,o 3

,o 2

,o 2

Visual AssessmentJ bser:ations o! the !a*torybuildin-2.

Visual AssessmentJ #loor load plan is nota:ailable.

Visual AssessmentJ ampness has been !ound inthe 1st ?oor o! buildin 2.

Visual AssessmentJ n :isual assessment no load

plans ha:e been !ound.

Visual AssessmentJ No ,oad Plan is a:ailable inthe ?oor.


20/63

,o 2

,o 2

,o 1

o*ument 'e:ieJ he


21/63


Assessor Company Name Bureau Veritas

Assessor E-mail Address


ate o! Assessment 1/-Apr-14

ate o! CAP #inali$ation 3-&ay-14



#a*ility Name Amante+ ,imited#a*ility Address




,ead Brand Company,ead Brand Conta*t Name


Audit ypeName






22/63



&eans o! Eress

n the *losin meetin5 the non-*on!ormities eree+plained to the !a*tory personnel. he issues areas !ollos- K ne door idth !ound .7m atround ?oor hi*h is not suG*ient in a**ordan*eith Allian*e (tandard in Buildin-2. Visuallysome o! the doors are ;re rated.


23/63

&eans o! Eress

&eans o! Eress

#ire Prote*tion (ystems oes the buildin ha:e a (tandpipe (ystem=

oors are not lo*ed in the dire*tion o! eressunder any *onditions. All hasps5 lo*s5 slide bolts5and other lo*in de:i*es ha:e been remo:ed

here re@uired.

here are *ollapsible ates and steel slidin doorsith lo*in arranements at some eresslo*ations.

All doors in a means o! eress are o! the side-hined sinin type.

(ome doors in means o! eress are not side-hined sinin and sel!-lat*hin type. &ost o!them are *ollapsible5 slidin ates.


24/63

#ire Prote*tion (ystems oes the buildin ha:e a ;re pump=

#ire Prote*tion Constru*tion


&eans o! Eress

here is a dedi*ated ;re pump a:ailable in the!a*tory and one >o*ey pump ith alternati:eautomati* ba*up poer5 but no appro:ed desinith hydrauli* *al*ulation as !ound as per N#PA2.

Are e+it en*losures pro:ided ith ;re-resisti:erated *onstru*tion barriers=

here are 4 sets o! stairs in the main buildin. o o! them are interior stairs and to aree+ternal stairs. here are sinin lass doors atthe interior e+its.

Are separations beteen ha$ards pro:ided ith;re-resisti:e rated *onstru*tion barriers.

n round ?oor there is *hemi*al storae ithoutproper ;re separation. Chemi*al storae needs to

be ;re separated a**ordin to BNBC able-3.2.2p-13%%.n 2nd ?oor there is no proper ;re separationbeteen produ*tion ?oor and !abri* storae. ohour ;re separation re@uired beteen produ*tion?oor and !abri* storae a**ordin to BNBC able3.2.1 p-13%2.

**upant loads are posted !or e:ery assemblyand produ*tion ?oor in a *onspi*uous spa*e nearthe main point o! eress.

**upant loads are not posted !or e:eryassembly and produ*tion ?oor in a *onspi*uousspa*e near the main point o! eress.


25/63

&eans o! Eress

&eans o! Eress

&eans o! Eress

#ire Prote*tion (ystems

E:ery door in a stair en*losure ser:in more than% stories is pro:ided ith re-entry unless it meetsthe re@uirements o! Allian*e (tandards Part /(e*tion /.8.3.1.

here are no re-entry doors a:ailable ina**ordan*e ith (e*tion-/.8.3 and /.8.3.1a.

Emeren*y poer !or e+it sins is tested at leaston*e per year. ! battery operated5 these lihtsare tested on a monthly basis. #un*tional testino! battery poered sins is pro:ided !or aminimum " min on*e per year.

o*umentation o! periodi*al testin !oremeren*y poer o! means o! eress sins ere!ound but the do*umentation does not *omplyith the Allian*e (tandard.

Emeren*y poer !or means o! eressillumination is :eri;ed at least on*e per year. !

battery operated lihts are used5 these lihts aretested on a monthly basis. #un*tional testin o!battery poered lihts is pro:ided !or a minimum" min on*e per year.

A:ailable do*uments o! periodi*al testin o!emeren*y poer !or means o! eress ere

!ound but do not *omply ith Allian*e (tandard.

#ire e+tinuishers are inspe*ted5 tested5 andmaintained as re@uired.

E+tinuishers are inspe*ted monthly by !a*toryLsstaM. No do*uments ere !ound in support o! iannual maintenan*e o! e+tinuishers by aser:i*in aent5 ii annual testin o! no$$le5andor iii internal inspe*tion o! e+tinuishers at %

year inter:al.

#ire (a!ety Prorams Chemi*als and other ?ammable materials are Chemi*als and other ?ammable materials are not


26/63

#ire (a!ety Prorams



#ire (a!ety Prorams

#ire (a!ety Prorams

&eans o! Eress


stored ithin appro:ed en*losures. stored ithin appro:ed en*losures.

rainin prorams are implemented anddo*umented in a**ordan*e ith the Allian*e(a!ety rainin Curri*ulum.

No re*ords o! trainin prorams are a:ailable ina**ordan*e ith the Allian*e (a!ety raininCurri*ulum on ;re sa!ety.

(tandpipe system pipin is !ree o! me*hani*aldamae5 leaae5 and *orrosion=

Complete standpipe system not installed yet.Current standpipe system pipin is !ree o!

me*hani*al damae5 leaae5 and *orrosion.

s the ;re alarm and dete*tion system monitoredby a *entral station monitorin ser:i*e or dire*tly*onne*ted to the #ire (er:i*e and Ci:il e!ense=

An automati* ;re alarm and dete*tion system isa:ailable in the !a*tory. a*ent to thedoor.

(tair desination sins are not pro:ided at ea*h?oor. nly ?oor le:el is desinated in Benali 9Enlish.

Are inspe*tion5 maintenan*e5 and testinpro*edures o! the standpipe and hose systemdo*umented and up to date= n*ludin inspe*tion

and testin o! hoses i! pro:ided.

Complete standpipe system not installed yet. here are maintenan*e plans and re*ords !or thetestin and maintenan*e o! the *urrent standpipe

system.


27/63




#ire (a!ety Prorams

#ire (a!ety Prorams

s sinae !or the standpipe system installed atre@uired lo*ations and on re@uired *omponents=

Complete standpipe system is not installed yet.(inae !or the e+istin standpipe system is notinstalled.

Are inspe*tion5 maintenan*e5 and testinpro*edures o! the ;re pump do*umented and upto date=

Proper ;re pump has not been installed.nspe*tion5 maintenan*e5 and testin pro*edureso! the e+istin ;re pump has not beendo*umented or ept up to date.

Certi;*ates o! **upan*y !or ea*h buildin ha:ebeen issued and are on ;le.

No o**upan*y *erti;*ates are a:ailable !or anybuildins.

A hot-or permit proram has been established. A hot-or permit proram has not beenestablished.

A ritten houseeepin poli*y is established and

en!or*ed.

he a:ailable re*ord is not in *omplian*e ith the

Allian*e standard.


28/63

/82%%2787


29/63

Suggested Plan of Action Standard

8-Au-14

Suggested DeadlineDatePro:ide 1.% hour ;re-rated openin assemblies in

2 hour ;re-rated e+it en*losure. n*rease dooridth to .8m or reater by demolishin allad>a*ent to the door. ! this door is not re@uired tosatis!y the re@uirement o! total e+it idth basedon o**upant load and ma+imum tra:el distan*e5eliminate this door.

Allian*e (tandard Part / (e*tion /.%./ &inimumDidths. n*reased o**upant loads ill re@uire adoor idth reater than .8 m.


30/63

3-&ay-14

8-Au-14

8-Au-14

Pro:ide side-sinin5 sel!-*losin and lat*hinnon-lo*able *erti;ed 1.% hour ;re-rated doorsthat open in the dire*tion o! erees in 2 hour

rated e+it en*losures. E+its shall be en*losed iththe same ;re-resistan*e ratin as the ?oorpenetrated but ill not need to e+*eed 2 hour.

Allian*e (tandards Part / (e*tion /.8 oors and6ates

'epla*e all *ollapsible5 slidin ates and shuttersin means o! eresses ith side-hined sinin5sel!-lat*hin doors o! proper idth and ratin to*omply ith (e*tion-/.8.1.


nstall a standpipe system at re@uired lo*ations

hi*h are to be desined by a @uali;ed ;reprote*tion enineer. he system must be*ompliant ith the re@uirements o! N#PA 14. hehydrauli* *al*ulations should be re:ieed byAllian*e and re:ie to be *ompleted prior to starto! or. All standpipe system installations shallbe submitted !or re:ie by the Allian*e !or re:ieprior to *ommen*ement o! installation a**ordinto %.4.3.2. estin o! the installation shall be*ondu*ted in a**ordan*e ith N#PA 14a**eptan*e testin re@uirements. o*umentation

o! all testin shall be submitted !or re:ie by theAllian*e. #inal inspe*tion and testin o! theinstallation shall be itnessed by the Allian*e asper *lause %.4.3.3.

oes the buildin ha:e a standpipe system

installed here re@uired. Allian*e (tandard Part %(e*tion %.4.2

31-*t-14 Allian*e (tandard Part % #ire Prote*tion (ystemsnstall a pump dedi*ated !or ;re ;htin or ;re


31/63

31 *t 14 Allian*e (tandard Part % #ire Prote*tion (ystems

8-Au-14

31-*t-14

13-)un-14

nstall a pump dedi*ated !or ;re ;htin or ;reprote*tion. (hould !ollo the re@uirements o!N#PA 2. Pump desin should also a**ount !or %th?oor hi*h is under *onstru*tion. #ire pumpinstallation is to be tested !or ;nal a**eptan*e inpresen*e o! Allian*e and a ;nal inspe*tion o! theinstallation shall be *ondu*ted by the Allian*eprior to ;nal a**eptan*e o! the installation.

A**eptan*e testin o! the installation shall be ina**ordan*e ith N#PA 25 225 and 24 testinre@uirements. o*umentation o! all testin shallbe submitted to the Allian*e !or re:ie prior to;nal a**eptan*e. his pump is to be *onne*ted toan alternati:e poer sour*e lie a enerator andthe enerator is to be *onne*ted ith A( autostarter.

Pro:ide 2 hr ;re-resisti:e rated *onstru*tionbarriers at e+it en*losures. #it outard openin5side-sinin5 sel!-*losin and lat*hin5 non-lo*able *erti;ed ;re doors o! 1.% hr ratin in allstairell en*losures. Consult a @uali;ed ;reprote*tion enineer to desin the re@uired rated*onstru*tion barriers.

'e!eren*e Allian*e (tandards Part 4 (e*tion 4.%(eparation

Pro:ide ;re-resisti:e rated *onstru*tion barriersbeteen ha$ard types !olloin able 4.4.1 o!Allian*e (tandard or able 4.1.1 !rom BNBC Part4. Consult a @uali;ed ;re prote*tion enineer todesin the re@uired rated *onstru*tion barrier.

'e!eren*e Allian*e (tandards Part 4 (e*tion 4.%(eparation

Post the o**upant load !or e:ery assembly andprodu*tion ?oor in a !a*ility in a *onspi*uousspa*e near the main e+it or e+it a**ess dooray

!or the spa*e.

Allian*e (tandards Part / (e*tion /.4.4 Postin o!**upant ,oad

8-Au-14E:ery door in a stair en*losure ser:in more than Allian*e (tandards Part / (e*tion /.8 oors and


32/63

8 Au 14

13-)un-14

13-)un-14

31-*t-14 N#PA 1 Chapter 7

E:ery door in a stair en*losure ser:in more than% stories shall be pro:ided ith re-entry unless itmeets the !olloin re@uirements. (tair doorsmay be permitted to be lo*ed !rom the stairinress side that pre:ents re-entry to the ?oorpro:ided at least to ?oors alloin re-entry toa**ess another e+it are pro:ided5 there are notmore than 4 stories inter:enin beteen re-entry

?oors5 re-entry is alloed on the top or ne+t totop le:el5 reentry doors are identi;ed as su*h onthe stair side5 and lo*ed doors shall be identi;edas to the nearest re-entry ?oors. Dhen thedis*hare ?oor is determined to be a re@uired re-entry ?oor usin the abo:e re@uirements5 re-entry does not ha:e to be pro:ided ba* into thebuildin on this le:el.


e:elop a testin and maintenan*e proram thatensures the emeren*y poer !or e+it sins istested at least on*e per year. ! battery operatedsins are used5 these lihts must be tested on amonthly basis. #un*tional testin o! batterypoered sins must be *ondu*ted !or a minimum" min on*e per year.

Allian*e (tandard Part 1 (e*tion 1.12llumination o! E+it (ins and &eans ! Es*ape.

e:elop a testin and maintenan*e proram thatensures the operation o! all e+it sins is :eri;edat least on*e per year. ! battery-operated sinsare used5 these lihts shall be tested on amonthly basis. #un*tional testin o! batterypoered sins shall be pro:ided !or a minimum" minutes on*e per year.

Allian*e (tandards Part 1 (e*tion 1.12llumination o! E+it (ins and &eans ! Es*ape,ihtin

#ire e+tinuishers are to be inspe*ted5 tested5 andmaintained in a**ordan*e ith N#PA 1 Chapter7.

3-)un-14(tore *hemi*als and all ?ammable materials inappro:ed en*losure in a sa!e manner.


33/63

13-)un-14 Allian*e (tandards Part 13

31-*t-14 N#PA 2% Chapter / (tandpipe and a*ent to ea*h stair doorindi*atin the stair name and the ?oor le:el atthe noted lo*ations in a**ordan*e ith (e*tion/.".3.1.

Allian*e (tandard Part / (e*tion /." (tairs

An appropriate standpipe system needs to bedesined by a @uali;ed ;re prote*tion enineerand installed at re@uired lo*ations. he system

must *omply ith the re@uirements o! N#PA 14.

'e!eren*e N#PA 2% Chapter / (tandpipe and


34/63

27-)un-14 'e!eren*e N#PA 14 Chapter /

31-*t-14

27-)un-14

31-*t-14

23-)an-1%

An appropriate standpipe system needs to beinstalled at the re@uired lo*ations desined by a@uali;ed ;re prote*tion enineer. he system isto be *ompliant ith the re@uirements o! N#PA14. Also5 install re@uired identi;*ation sins at thenoted lo*ations. (inae must *omply ith N#PA14 Chapter /.

nstall a pump dedi*ated !or ;re ;htin or ;reprote*tion !olloin the re@uirements o! N#PA 2.Also Establish an inspe*tion5 maintenan*e5 andtestin proram !or the ;re pump. Proram must*omply ith N#PA 2%.

'e!eren*e N#PA 2% Chapter 8 #ire Pumps

Apply to PD !or issuan*e o! o**upan*y*erti;*ate and pursue the matter to e+pedite.

Are *erti;*ates o! o**upan*y pro:ided !or ea*hbuildin or an*illary stru*ture=

e:elop a hot-or permit proram that *ompliesith (e*tion-".1.7 and N#PA %1B. n eneral5 thisproram should address the pro*ess o! re@uestand appro:al o! authorities5 ne*essary *he*sprior to appro:al5 standby ;re at*h and;re;htin e@uipment5 soundin o! alarmpro*edure5 duration and e+piry o! permit5 and re-appro:al pro*edures5 et*.

Allian*e (tandards Part 13 (e*tion 13.4


35/63


36/63

Factory CAP Factory CAP Deadline Date

De ill do it ithin 3-No:-214. 23-#eb-1% &r. Abdur 'ahim

Factory ResponsiblePerson


37/63

one &r. Abdur 'ahim

De ill do it ithin 31-e*-214. 23-#eb-1% &r. Abdur 'ahim

De ill do it ithin 31-e*-214. 23-#eb-1% &r. Abdur 'ahim

De ill do it ithin 2%.2.21% 18-&ay-1% &r. Abdur 'ahim


38/63

De ill do it ithin 2%.2.21% 23-#eb-1% &r. Abdur 'ahim

De ill do it ithin 2%.2.21% 18-&ay-1% &r. Abdur 'ahim

one. &r. Abdur 'ahim

23-#eb-1% &r. Abdur 'ahimDe are orin on it. De need hue *onstru*tionors


39/63

De ill do it ithin 31-e*-214. 2"-e*-14 &r. Abdur 'ahim


De ill do it ithin 31-e*-214. 18-&ay-1% &r. Abdur 'ahim

ors.

De ill do it ithin 31.1.21%. 1%-e*-14 &r. Abdur 'ahim


40/63








De ill do it ithin 31-e*-214. 12-)an-1% &r. Abdur 'ahim


41/63

)

18-&ay-1% &r. Abdur 'ahim

De ill do it ithin 31-e*-214. 12-)an-1% &r. Abdur 'ahim


De ill do it ithin 31.1.21%. 1-Au-1% &r. Abdur 'ahim

De ha:e ;re pump. De ill maintain do*umenton maintenan*e5 and testin.


42/63


43/63

Source of Findings Level on!Compliance Level


44/63


45/63


46/63

&edium 2

&edium 2

&edium 2

o*ument 'e:ieJ 'ele:ant do*ument a:ailablebut is not *omplyin ith the allian*e standard.

o*ument 'e:ieJ 'ele:ant do*ument !ound o!periodi*al testin o! emeren*y poer !or meanso! eress ere !ound but do not *omply ith

Allian*e (tandard.

o*ument 'e:ieJ o*uments sho that ;ree+tinuishers are inspe*ted5 tested5 andmaintained on a monthly basis.5 PhotoraphJ #iree+tinuishers are inspe*ted5 tested5 andmaintained monthly.

&edium 2

&edium 2

Visual AssessmentJ Chemi*als and other?ammable materials are not stored ithinappro:ed en*losures.

o*ument 'e:ieJ No re*ords o! trainin


47/63

&edium 2

&edium 2

&edium 2

&edium 1

,o 2

,o 2

,o 2

o*ument 'e:ieJ No re*ords o! traininprorams are a:ailable in a**ordan*e ith theAllian*e (a!ety rainin Curri*ulum on ;re sa!ety.

PhotoraphJ No me*hani*al damae5 leaae5 or*orrosion is identi;able on *urrent standpipe

system.

PhotoraphJ Automati* ;re alarm and dete*tionsystem is a:ailable in the !a*tory.

o*ument 'e:ieJ Amon the do*uments shonby the !a*tory personnel5 no proper emeren*ye:a*uation plan as !ound.

o*ument 'e:ieJ o*uments sho that #ire

epartment pre-plannin has not been *ompletedyet.

PhotoraphJ #loor le:el is mentioned in Benali 9Enlish only.

PhotoraphJ 'eistry boo o! maintenan*e andtestin pro*edures o! the standpipe and hosesystem. his shos that the !a*tory *ondu*tedproper inspe*tion5 maintenan*e5 and testinpro*edures o! the standpipe and hose system.

,o 2Visual AssessmentJ No sinae is !ound !or thea:ailable standpipe.


48/63

,o 1

,o 1

,o 1

,o 1

a:ailable standpipe.

o*ument 'e:ieJ here is no e:iden*e o! a planor re*ord !or maintenan*e o! the ;re pump.

o*ument 'e:ieJ o*ument re:ie shos thatthe !a*tory has no o**upan*y *erti;*ate !or anyo! its stru*tures.

o*ument 'e:ieJ A hot-or permit proramhas not been established.

o*ument 'e:ieJ A:ailable re*ord is not in*omplian*e ith the Allian*e standard.


Assessor Company Name Bureau Veritas

Assessor E-mail Address


49/63


ate o! Assessment 1/-Apr-14

ate o! CAP #inali$ation 3-&ay-14



#a*ility Name Amante+ ,imited

#a*ility Address




,ead Brand Company

,ead Brand Conta*t Name


Audit ypeName






Number o! obser:ations ere !ound durin Audit5but !olloin obser:ations ere hihlihteddurin *losin meetinJ 1. ,oopin at Cir*uitBreaer erminal B-Init 215 B-Init 31. 2.,int and irt present inside the istribution PanelB-Init 32. 3. Non 6raded rubber mat presentin!ront o! istribution Panel B-%6#5 B-&id,e:el '5 B-6#25 &B-Dash. 4. No Phaseseparator at Cir*uit Breaer terminal B-Canteen.


Ele*tri*al (ystem &aintenan*e


50/63

Ele*tri*al (ystem Conditions

Emeren*y Poer (ystem







y ytrainin= s trainin do*umentation on site=

y y ytrainin.

Are all sit*hboards andor distribution boardsmetal en*losed ith a dead !ront *onstru*tion=

All distribution boards are metal en*losed but la*dead !ront *onstru*tion.

Are li!e sa!ety loads ;re alarm5 ;re pump5ele:ators5 emeren*y lihtin5 e+it sinae5 et**onne*tin to the emeren*y poer system=

he emeren*y enerator is not under Amante+manaement nor is it in the Amante+ *ompound.

Are emeren*y poer sit*hboards5 distributionboards5 and *ir*uits properly identi;ed=

Emeren*y poer sit*hboards5 distributionboards5 and *ir*uits are not properly identi;ed.

s an uninterruptable poer supply IP(pro:ided=

No uninterruptible poer supply IP( has beenpro:ided !or *ertain ele*tri*al applian*es thatre@uire uninterruptible *onditioned sinusoidala:e.

Are *able tren*hes properly *o:ered= No *o:er on *able tren*h.,o*ationJ Boiler 'oom.

,iht ;+tures ithout prote*ti:e *o:ers are notinstalled in storae areas or in any area herethe nspe*tor o! the #a*tories 'ules 1.%.3.% Part%3 disallos these ;+tures.

,iht ;+tures ithout prote*ti:e *o:ers areinstalled in storae areas.,o*ationJ 4th ?oor5 &ain Buildin

No *ir*uits are dran !or loads ithout thein*orporation o! a o:er*urrent prote*tion de:i*e*ir*uit breaer.

Cir*uits are dran !or loads ithout thein*orporation o! an o:er*urrent prote*tion de:i*e*ir*uit breaer.

,o*ationJ B-6#/5 6round #loor5 &ain Buildin

s ele*tri*al irin*ables si$ed a**ordin to*apa*ity o! *ir*uit breaers No hiher rated*ir*uit breaers ith loer rated irin=

Ele*tri*al *ables are not si$ed a**ordin to*apa*ity o! *ir*uit breaers.

,o*ationJ B- D5 6round #loor5 &ain BuildinProblem !ound 2 Bs out o! 32 Bs.

Ele*tri*al (ystem Conditions ndi*ations o! o:erheatin5 o:erloadin5 or sinso! burnin ere not obser:ed.

ndi*ations o! o:erheatin ere obser:ed Criti*al emperature 7/.7 !ound in thermoraphy s*an.


51/63








,o*ationJ , Panel5 (ubstation room.

Are re*ords *on*ernin the testin and inspe*tiono! the ele*tri*al systems maintained on site and

up to date=

'e*ords *on*ernin the testin and inspe*tion o!the ele*tri*al systems are not maintained.

Are thermoraphi* s*ans o! ele*tri*al e@uipment*ompleted at least e:ery three years=

hermoraphi* s*ans o! ele*tri*al e@uipment arenot *ompleted properly.

o sit*hboards andor distribution boards ha:e*lear identi;*ation marins=

istribution boards ha:e no *lear identi;*ationmarins.,o*ation J All istribution boards.

o sit*hboards andor distribution boards ha:e*apa*ity in!ormation labels=

istribution boards do not ha:e *apa*ityin!ormation labels.,o*ationJ All distribution boards.

Are sit*hboards andor distribution boardspro:ided ith physi*al means to pre:ent theinstallation o! more o:er *urrent de:i*es thanthat number !or hi*h the panel board asdesined5 rated5 and listed.

istribution boards are not pro:ided ith physi*almeans to pre:ent the installation o! more o:er*urrent de:i*es than that number !or hi*h thepanel board as desined5 rated5 and listed.,o*ationJ All distribution boards.

Are periodi* sa!ety inspe*tions o! the ele*tri*alsystem *omponents *ompleted and do*umented=

Periodi* sa!ety inspe*tions o! the ele*tri*alsystem *omponents ere neither *ompleted nordo*umented.

Are ele*tri*al irin*ables properly identi;ed= Ele*tri*al *ables are not properly identi;ed.

,o*ationJ All distribution boards.

Ele*tri*al (ystem Conditions No *able sha!t is pro:ided !or the hole buildin.A ire*able sha!t is pro:ided !or the holebuildin. Dirin and *ables are arraned in sha!t!or ease o! inspe*tion and maintenan*e.


52/63

,ihtnin Prote*tion (ystem









he air termination netor :erti*al andhori$ontal *ondu*tors are appropriately spa*ed.

No desins or do*uments ere !ound to :eri!y airtermination netor :erti*al and hori$ontal*ondu*tors are appropriately spa*ed.

he appropriate number o! don *ondu*tors areinstalled based on the buildin si$e.

No desins or do*uments ere !ound to :eri!y i!the appropriate number o! don *ondu*tors ereinstalled based on the buildin si$e.,o*ationJ 'oo! top o! the buildin

he lihtnin prote*tion round terminals arebonded to the buildin or stru*ture roundin.

he lihtnin prote*tion round terminals are notbonded to the buildin or stru*ture roundin.

Ea*h *ir*uit is pro:ided ith a dedi*ated neutral. (ome *ir*uits are not pro:ided ith a dedi*ated

neutral.,o*ationJ B- Boiler5 6round #loor5 Boiler 'oomProblem !ound 12 Bs out o! 32 Bs.

,ihtin ;+tures are supported !rom the stru*tureand seismi* bra*in is installed as re@uired.

,ihtin ;+tures are not supported properly.,o*ationJ 2nd #loor5 rainin se*tion.

Cable >oints are throuh por*elainPVC *onne*torsith PB tape ound around >oint.

mproper *able >oints ere !ound.,o*ationJ (B-15 rainin5 1st #loor5 rainin(e*tion. All Bs o! 6round ?oor main buildinand 1st ?oor5 main buildin Problem !ound 8

Bs out o! 31 Bs.

Ele*tri*al *onne*tions at e@uipment5 ;+tures5 et*are properly se*ured.

Ele*tri*al *onne*tions at e@uipment are notproperly se*ured.,o*ationJ 4th ?oor5 &ain Buildin.

Ele*tri*al irin and *onduit is properlysupported.

Ele*tri*al irin and *onduits are not properlysupported.,o*ationJ 1. B- D5 6round #loor5 &ain Buildin.

Are ele*tri*al insulation mats pro:ided in !ront o!substation5 sit*hboards andor distribution

boards=

Ele*tri*al insulation mats are non-raded andinsuG*ient in !ront o! distribution boards.

,o*ationJ All distribution boards.


53/63

Ele*tri*al (ystem Conditions Are meters and other ele*tri*al de:i*es

Ammeter5 Voltmeter5 P# Auto Controller5 et*installed on the main ele*tri*al e@uipmentoperational=

&eters and other ele*tri*al de:i*es Ammeter5

Voltmeter and indi*ator liht are not installed onthe main ele*tri*al e@uipment.,o*ationJ &B-Itility5 6round #loor5 &ainBuildin.


54/63

/82%%2787

Suggested Plan of Action Standard Factory CAP

2"-)un-14 'e!eren*e N#PA 7e !or e+ample

Suggested DeadlineDatee:elop and implement an ele*tri*al sa!ety

proram. n*lude ey topi*s su*h as lo*-out ta-out pro*edures personal prote*ti:e e@uipment


55/63

14-&ay-1%

11-)un-14

1-)un-14

13-)ul-14 Not Appli*able

Pro:ide ade@uate *o:er on *able tren*h. 14-&ay-14

4-&ay-14

1%-)un-14

2"-)un-14

out pro*edures5 personal prote*ti:e e@uipmentre@uirements5 et*. Pro:ide trainin do*ument onsite.

Ensure sit*hboards andor distribution boardsare metal en*losed ith a dead !ront

*onstru*tion.

Allian*e (tandards Part 1 (e*tion 1.7 &ain(it*h5 (it*hboards and &etal Clad (it*hear

Pro:ide emeren*y poer *onne*tion !or li!esa!ety loads ;re alarm5 ;re pump5 ele:ators5emeren*y lihtin5 e+it sinae5 et*..

Allian*e (tandard Part 1 (e*tion 1.8 (tandbyPoer

Ensure proper identi;*ation o! emeren*y poersit*hboards5 distribution boards5 and *ir*uits.

N#PA 7 Chapter 7 Arti*le 7.1 Dirin5Emeren*y (ystem

Pro:ide uninterruptable poer supply IP( !orli!e sa!ety loads ;re alarm5 ;re pump5 ele:ators5emeren*y lihtin5 e+it sinae5 et*..

Allian*e (tandard Part 1 (e*tion 1.13.7nspe*tion o! the nstallation

Ensure liht ;+tures ithout prote*ti:e *o:ers arenot installed in storae areas or in any areahere the nspe*tor o! the #a*tories 'ules1.%.3.% Part %3 disallos these ;+tures.

Allian*e (tandards Part 1 (e*tion 1.1% Naed,ihts

Ensure o:er*urrent prote*tion de:i*e *ir*uitbreaer is in*orporated in e:ery *ir*uit.

Allian*e (tandards Part 1 (e*tion 1." Prote*tiono! Cir*uits

Consult ith a @uali;ed Ele*tri*al Enineer andensure ele*tri*al irin*ables are si$eda**ordin to *apa*ity o! *ir*uit breaers.

Allian*e (tandard Part 1 (e*tion 1.3.1 Ele*tri*alConne*tions.

4-&ay-14 Allian*e (tandard Part 1 (e*tion 1.3.%n:estiate the *ause o! the o:erheatin and taeproper a*tion.


56/63

2"-)un-14

2"-)un-14

2%-&ay-14

8-)un-14

2"-)un-14

2"-)un-14

2"-)un-14 Banladesh Ele*tri*ity 'ules 1"37 'ule %1 and %/

e:elop an ele*tri*al maintenan*e proram thatin*ludes inspe*tions and testin o! the ele*tri*alsystems. eep re*ords on site.

Allian*e (tandards Part 1 (e*tion 1.13.8Ele*tri*al nspe*tions

Complete thermoraphi* s*ans at least on a threeyear *y*le. Qhermoraphi* s*ans should be*ompleted in a**ordan*e ith the (tandard !orn!rared nspe*tion o! Ele*tri*al (ystems 9'otatin E@uipment and N#PA7B or a*omparable standard.R

Allian*e (tandards Part 1 (e*tion 1.13.8Ele*tri*al nspe*tions

Ensure *lear and permanent identi;*ation marsare painted in all distribution boards5sit*hboards5 sub main boards and sit*hes.

Allian*e (tandard Part 1 (e*tion 1.7BNBC Part 8 (e*tion 2.11.%.4

Pro:ide *apa*ity in!ormation labels ma+imum*urrent ratin5 number o! *ir*uit breaers5 et*.!or sit*hboards andor distribution boards.

Allian*e (tandard Part 1 (e*tion 1.7 &ain(it*h5 (it*hboards And &etal Clad (it*hearand 1.13.7 nspe*tion o! the nstallation

Ensure sit*hboards andor distribution boardsare pro:ided ith physi*al means to pre:ent theinstallation o! more o:er *urrent de:i*es thanthat number !or hi*h the panel board asdesined5 rated5 and listed !olloin N#PA 7se*tion 48.%4.

Allian*e (tandards Part 1 (e*tion 1.7 &ain(it*h5 (it*hboards and &etal Clad (it*hear

Establish a periodi* inspe*tion proram to ensurethe ele*tri*al systems are !ree !rom damae5debris5 dirt5 lint5 et*. &aintain re*ords *on*ernininspe*tions and !ollo up a*tions.

Allian*e (tandard Part 1 (e*tion 1.13nspe*tion and estin and Part 13 (e*tion 13./


57/63

8-)un-14

22-)un-14

1%-)un-14

2"-)un-14

1-)un-14

2"-)un-14

1%-)un-14

1%-)un-14

1-)un-14

Consult ith an e+pert ele*tri*al enineer andmae sure the system is se*ure.

Allian*e (tandards Part 1 (e*tion 1.11,ihtnin Prote*tion

Consult ith an e+pert ele*tri*al enineer andmae sure the system is se*ure.


Ensure the lihtnin prote*tion round terminalsare bonded to the buildin or stru*ture roundin.


Pro:ide dedi*ated neutral !or ea*h and e:ery

*ir*uit.

Allian*e (tandards Part 1 (e*tion 1.3 Ele*tri*al

Dirin and Cablin

Ensure lihtin ;+tures are supported !rom thestru*ture and seismi* bra*in is installed asre@uired.

Allian*e (tandards Part 1 (e*tion 1.3./ ,ihtin#ittins

Ensure *able >oints are throuh por*elainPVC*onne*tors ith PB tape ound around >oint.

Allian*e (tandards Part 1 (e*tion 1.3.8.4 Cable )oints

Ensure ele*tri*al *onne*tions at e@uipment areproperly se*ured.

Allian*e (tandards Part 1 (e*tion 1.3.1Ele*tri*al Conne*tions

Pro:ide ade@uate supports !or ele*tri*al irinand *onduits.

Allian*e (tandard Part 1 (e*tion 1.3.251.3.4.35 and 1.3.%

Pro:ide raded ele*tri*al insulation mats in !ronto! distribution boards.

Allian*e (tandard Part 1 (e*tion 1.13.7nspe*tion o! the nstallation.


58/63

1%-)un-14Ensure meters and other ele*tri*al de:i*es

installed on the main ele*tri*al e@uipment areoperational.

Allian*e (tandard 1.13.7 nspe*tion o! the

nstallation


59/63

Factory CAP Deadline Date Source of Findings Level on!Compliance Level


60/63

PhotoraphJ No dead !ront *onstru*tion.


61/63

&edium 3

&edium 3

PhotoraphJ No *lear identi;*ation marins. &edium 3

PhotoraphJ No B *apa*ity in!ormation labels. &edium 3

&edium 3

&edium 3

PhotoraphJ Ele*tri*al *ables are not identi;ed. &edium 3

o*ument 'e:ieJ No testin and inspe*tionre*ords o! the ele*tri*al systems.

o*ument 'e:ieJ No thermoraphi* s*ans !orele*tri*al e@uipment.

PhotoraphJ No means to pre:ent the installationo! more o:er *urrent de:i*es.

o*ument 'e:ieJ No periodi* sa!ety inspe*tionso! the ele*tri*al system.

Visual AssessmentJ No *able sha!t. &edium 3


62/63

o*ument 'e:ieJ No su*h do*ument !ound. &edium 3

o*ument 'e:ieJ No su*h do*ument !ound. &edium 3

&edium 3

PhotoraphJ No dedi*ated neutral. &edium 2

&edium 1

PhotoraphJ mproper *able >oints. &edium 1

&edium 1

PhotoraphJ nade@uate *able support. &edium 1

,o 3

Visual AssessmentJ he lihtnin prote*tionround terminals are not bonded to the buildinor stru*ture roundin.

PhotoraphJ ,ihtin ;+tures are not supportedproperly.

PhotoraphJ Ele*tri*al *onne*tions are notse*ured.

PhotoraphJ Non-raded mats pro:ided in !ront o!distribution boards.


63/63

,o 1PhotoraphJ No &eters and other ele*tri*alde:i*es Ammeter5 Voltmeter and indi*ator lampare installed.

cap amantex limited

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