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Canada-China Clean Energy Initiative & Annual Workshop Department of Mechanical Engineerin g & Institute for Integrated Energy Systems Advanced Research in Hybrid Electric Marine Propulsion Modelling and Design Tiffany Jaster, B.Eng, M.Sc, [email protected] Kevin Anderson and Zuomin Dong

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Page 1: Canada-China Clean Energy Initiative & Annual Workshop Department of Mechanical Engineering & Institute for Integrated Energy Systems Advanced Research

Canada-China Clean Energy Initiative & Annual Workshop

Department of Mechanical Engineering

&Institute for Integrated

Energy Systems

Advanced Research in Hybrid Electric Marine Propulsion Modelling and Design

Tiffany Jaster, B.Eng, M.Sc, [email protected] Anderson and Zuomin Dong

Page 2: Canada-China Clean Energy Initiative & Annual Workshop Department of Mechanical Engineering & Institute for Integrated Energy Systems Advanced Research

Department of Mechanical EngineeringInstitute for Integrated Energy Systems

Marine Research at UVic• UVic Green Vehicle/Transportation Research Specializations

– Advanced Powertrain/Propulsion System Modeling Tools– Optimal Design and Real-time Optimal Control System– Energy Management Systems

• Marine Engineering Research and Development– Computational Fluid Dynamics Analysis– Wave Energy Conversion– Tidal Turbines

Page 3: Canada-China Clean Energy Initiative & Annual Workshop Department of Mechanical Engineering & Institute for Integrated Energy Systems Advanced Research

Department of Mechanical EngineeringInstitute for Integrated Energy Systems

Advance of Hybrid Powertrain Technology

Series/Parallel/BAS → THS → 2-Mode → Multi-Regime → Advanced S/P with ROC

GM 2-Mode

Low-cost HEV: Generation II BAS

Toyota THS

2014 Honda Accord S/P PHEV

UVic EcoCAR2

Multi-Mode/Regime

Real-time Optimal Control

Advanced Series/Parallel Real-time Optimal Control

UVic EcoCAR1

Volt

Page 4: Canada-China Clean Energy Initiative & Annual Workshop Department of Mechanical Engineering & Institute for Integrated Energy Systems Advanced Research

Department of Mechanical EngineeringInstitute for Integrated Energy Systems

Model and Optimization Based Design

Page 5: Canada-China Clean Energy Initiative & Annual Workshop Department of Mechanical Engineering & Institute for Integrated Energy Systems Advanced Research

Department of Mechanical EngineeringInstitute for Integrated Energy Systems

Adaptation of MOBD to Marine Hybrid Electric Propulsion Design

Development of Integrated Time-Domain Simulation Platform • Ship Motion Dynamics Representation with 6 DOF Models • Propulsion System Dynamics with High Fidelity Multi-Physics Models• Electrical Power System Models• Ship Controllers and Energy Management Optimization

Propeller Model Ship Dynamics ModelPowertrain Model

CONTROLLER

Page 6: Canada-China Clean Energy Initiative & Annual Workshop Department of Mechanical Engineering & Institute for Integrated Energy Systems Advanced Research

Department of Mechanical EngineeringInstitute for Integrated Energy Systems

Hydrodynamic Modelling• Unified Seakeeping and Maneuvering Approach to Vessel Modelling

– Use Resistance Coefficients generated from CFD and other data sources– Rigid Body Dynamics Approach

𝑴𝑹𝑩 �̇�+𝑪𝑹𝑩 (𝝊 )𝝊+𝑴 𝑨𝝊𝒓+𝑪 𝑨 (𝝊𝒓 )𝝊𝒓+𝑫 (𝝊𝒓 )𝝊𝒓+𝒈 (𝜼 )+𝒈𝒐=𝝉+𝝉𝒘𝒊𝒏𝒅+𝝉𝒘𝒂𝒗𝒆

Sum of Forces Acting

HydrostaticForces

Hydrodynamic Forces

• Wave Radiation/Diffraction and Added Mass Inertial Effects

Use of ShipMo3D and WAMIT

• Time Domain Simulation and Visualization Direct DLL Link Between Simulink and ProteusDS

Rigid Body Forces

Page 7: Canada-China Clean Energy Initiative & Annual Workshop Department of Mechanical Engineering & Institute for Integrated Energy Systems Advanced Research

Department of Mechanical EngineeringInstitute for Integrated Energy Systems

Integration of Design ToolsSimulink Multi-Physics Development Tools

Mechanical Systems

1. dSPACE Diesel ASM Diesel Engine Model Exhaust After-Treatment

Modelling

2. SimDriveLine Parallel Drive Systems Gearboxes Clutches Propeller Shafts RADs

Electrical Systems

1. SimPowerSystems Electric Machines Inverters Micro-Grid Components Energy Storage

Propellers and Thrusters

1. OpenProp Lifting Line Propeller

Analysis Code Propulsion Optimization

2. Meta-Model Development

ShipMo3DWAMIT

Computational Fluid Dynamics

Ship Motion and Dynamics

1. MSS Toolbox 6DOF Models from

Hydrodynamic Programs WAMIT and ShipMo3D

Ship Controller Models

Page 8: Canada-China Clean Energy Initiative & Annual Workshop Department of Mechanical Engineering & Institute for Integrated Energy Systems Advanced Research

Department of Mechanical EngineeringInstitute for Integrated Energy Systems

Green Ship: Hybrid Propulsion System

Page 9: Canada-China Clean Energy Initiative & Annual Workshop Department of Mechanical Engineering & Institute for Integrated Energy Systems Advanced Research

Department of Mechanical EngineeringInstitute for Integrated Energy Systems

Green Ship: Modeling and Simulation

Ship Open Water Drag Subsystem

Wave/CurrentResistance Subsystem

Page 10: Canada-China Clean Energy Initiative & Annual Workshop Department of Mechanical Engineering & Institute for Integrated Energy Systems Advanced Research

Department of Mechanical EngineeringInstitute for Integrated Energy Systems

Green Ship: Mild vs. 30% ESS Assist

100 200 300 400 500 600 700 800 900 10000

50

100

150

200

250

300

350

400

450

Time [s]

Pow

er [

kW]

ESSGenerator 2Generator 1

30% ESS Assist HEV Mode: Power Contributions

100 200 300 400 500 600 700 800 900 10000

50

100

150

200

250

300

350

400

450

Time [s]

Po

wer

[k

W]

Generator 3Generator 2Generator 1

Mild HEV Mode: Power Contributions

ESS Only Mode

HEV Mode

FC State:OFF

Measure Pdmd and SOC

Pdmd≤PESS,maxYES YES

Full Hybrid ModeH2 Available

NO

NO

SOC>SOCCS,max

YES

NO

NO

YES

Supervisory Mode Control

ONGenerator 1 -> 2 Generator 2 -> 3

Mild 30% ESS Assist Mild 30% ESS Assist

193.5 kW 258 kW 387 kW 451.5 kWOFF

Generator 2 -> 1 Generator 3 -> 2

172 kW 344 kW

Generator Stop/Start Tables

Page 11: Canada-China Clean Energy Initiative & Annual Workshop Department of Mechanical Engineering & Institute for Integrated Energy Systems Advanced Research

Department of Mechanical EngineeringInstitute for Integrated Energy Systems

Study of Short-Cross Ferries for Hybridization

Motivations• Consistent operational load profiles ideal for application of offline

optimization techniques for component sizing and control• Well defined load cycles for energy storage system life prediction

• Models can be tuned to produce based on existing ship data and hot swap architecture option

• Incremental scale from successful commercial EV bus applications using frequent rapid-charge technology

• Target small vehicle ferries with favorable travel-to-berth time

Page 12: Canada-China Clean Energy Initiative & Annual Workshop Department of Mechanical Engineering & Institute for Integrated Energy Systems Advanced Research

Department of Mechanical EngineeringInstitute for Integrated Energy Systems

Rapid-Charge EV Architecture with Backup

DC GRID

DC

DC

Hybrid Rapid-ChargeEnergy Storage System

MECHANICAL PATHSELECTRICAL PATHS

Page 13: Canada-China Clean Energy Initiative & Annual Workshop Department of Mechanical Engineering & Institute for Integrated Energy Systems Advanced Research

Department of Mechanical EngineeringInstitute for Integrated Energy Systems

Information Gathering

0 2000 4000 6000 8000 10000 12000 14000 16000 180000

50

100

150

200

250

Typical Ferry Load Profile

Single Diesel Load Profile

Electrical Generation

Time (s)

Pow

er (k

W)

Data Acquisition (Phase 1)• Measure diesel ECU output load profile over daily sailing schedule• Measure genset power output over daily sailing schedule• Create overall energy use load profile for full electrification load demands

Page 14: Canada-China Clean Energy Initiative & Annual Workshop Department of Mechanical Engineering & Institute for Integrated Energy Systems Advanced Research

Department of Mechanical EngineeringInstitute for Integrated Energy Systems

Economic and Technological Factors for Plug-In Ship Electrification Feasibility

Charge/Discharge Rates

Images taken from “Status of Lithium Batteries Using Lithium Titanate Based Anode” from Altairnano

Battery Cycling and Economic Life

Rapid-Charging Infrastructure

Page 15: Canada-China Clean Energy Initiative & Annual Workshop Department of Mechanical Engineering & Institute for Integrated Energy Systems Advanced Research

Department of Mechanical EngineeringInstitute for Integrated Energy Systems

Future Work

• Conduct data acquisition of additional K-Class ferries to build

database of operating cycles and probabilistic models

• Extend load profile and powertrain studies to harbour tugs

• Develop integrated modelling platform for streamlined

hybrid-electric marine propulsion system design, analysis and

optimization

• Build local, national, and international industry partnerships

for joint-research and feasibility studies

Page 16: Canada-China Clean Energy Initiative & Annual Workshop Department of Mechanical Engineering & Institute for Integrated Energy Systems Advanced Research

Department of Mechanical EngineeringInstitute for Integrated Energy Systems

Thank you!