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TECHNICALS Cambridge CAMBRIDGE TECHNICALS IN ENGINEERING LEVEL 3 UNIT 9 – MECHANICAL DESIGN RESOURCES LINK Version 1

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Page 1: CAMBRIDGE TECHNICALS IN ENGINEERING - · PDF fileSlide presentation which explains the basic skills of ... drawing layout, use of lines and lettering, adding ... OCR Cambridge Technicals

TECHNICALSCambridge

CAMBRIDGE TECHNICALS IN ENGINEERINGLEVEL 3 UNIT 9 – MECHANICAL DESIGN

RESOURCES LINKVersion 1

Page 2: CAMBRIDGE TECHNICALS IN ENGINEERING - · PDF fileSlide presentation which explains the basic skills of ... drawing layout, use of lines and lettering, adding ... OCR Cambridge Technicals

Resources LinkTECHNICALSCambridge

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Resources Link is an e-resource, provided by OCR, for teachers of OCR qualifications. It provides descriptions of, and links to, a variety of independent teaching and learning resources that you may find helpful.

In Resources Link you will find details of independent resources, many of which are free: where this is the case this has been indicated.

If you know of other resources you would like to see included here, or discover broken links, please let us know. We would also like to hear from you if have any feedback about your use of these, or other, OCR resources. Please contact us at [email protected].

We leave it to you, as a professional educator, to decide if any of these resources are right for you and your learners, and how best to use them.

Introduction

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Resources LinkTECHNICALSCambridge

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Contents

Orthographic projection (third angle) 4

Isometric projection 5

Oblique projection 6

Freehand sketching 7

Perspective (one and two point) 8

Freehand sketching 9

Presenting design ideas 10

Thick and thin line technique 11

Sketching, shading and rendering 12

Sketching worksheet 13

Formal engineering drawing 14

Drawing symbols 15

Tolerances, limits and fits 16

Surface texture (surface finish / surface roughness) 17

Standard components 18

Assembly drawing 19

Mechanisms 20

Reverse engineering 21

Materials selection for engineering design 22

Materials Selection 23

Matweb – materials properties database 24

Manufacturing processes 25

Design for Manufacturing and Assembly (DFMA) 26

DFMA – case studies 27

Life Cycle Analysis (LCA) 28

Life Cycle Analysis (LCA) 29

Design optimisation – case study 30

Design optimisation using Excel 31

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Orthographic projection (third angle)

Description:An explanation, with examples, of third angle projection.

Supports:OCR Cambridge Technicals in Engineering Unit 9

Cost:Free

Format:Web page

http://www.technologystudent.com/designpro/orthogrp1.html

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Resources LinkTECHNICALSCambridge

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Isometric projection

Description:An explanation of how to draw using isometric projection.

Supports:OCR Cambridge Technicals in EngineeringUnit 9

Cost:Free

Format:Web page

http://www.technologystudent.com/designpro/isomet1.htm

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Resources LinkTECHNICALSCambridge

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Oblique projection

Description:An explanation of how to draw using oblique projection.

Supports:OCR Cambridge Technicals in EngineeringUnit 9

Cost:Free

Format:Web page

http://www.technologystudent.com/despro2/obli1.htm

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Freehand sketching

Description:Slide presentation which explains the basic skills of producing projections using freehand sketching.

Supports:OCR Cambridge Technicals in EngineeringUnit 9

Cost:Free

Format:Web page

http://www.slideshare.net/vino1393/engineering-graphics-free-hand-sketch

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Resources LinkTECHNICALSCambridge

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Perspective (one and two point)

Description:A video explaining how to freehand sketch using one and two point perspective.

Supports:OCR Cambridge Technicals in EngineeringUnit 9

Cost:Free

Format:Video

http://www.youtube.com/watch?v=felys-u4nfk

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Resources LinkTECHNICALSCambridge

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Freehand sketching

Description:Book extract which provides and introduction to producing freehand sketches.

Supports:OCR Cambridge Technicals in EngineeringUnit 9

Cost:Free

Format:PDF

http://ef.engr.utk.edu/ef101-2002/as/book/as_chap3.pdf

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Resources LinkTECHNICALSCambridge

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Presenting design ideas

Description:Suggestions for how to present design ideas using annotated sketches.

Supports:OCR Cambridge Technicals in EngineeringUnit 9

Cost:Free

Format:Web page

http://www.technologystudent.com/despro_flsh/desidea1.html

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Resources LinkTECHNICALSCambridge

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Thick and thin line technique

Description:A video explaining how to sketch and draw using the thick and thin line technique.

Supports:OCR Cambridge Technicals in Engineering Level 3Unit 3

Cost:Free

Format:Web page

http://www.teachertube.com/video/thick-thin-line-technique-215023

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Resources LinkTECHNICALSCambridge

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Sketching, shading and rendering

Description:Comprehensive series of videos illustrating sketching, shading and rendering techniques. Includes worksheets. Note: movies are in .mov format and require suitable video player such as Apple Quicktime.

Supports:OCR Cambridge Technicals in EngineeringUnit 9

Cost:Free

Format:Web page

http://web.mit.edu/2.009/www/resources/sketchingTutorials.html

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Resources LinkTECHNICALSCambridge

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Sketching worksheet

Description:A printable worksheet activity for drawing and rendering. Could be used by teachers as the basis for a classroom activity.

Supports:OCR Cambridge Technicals in EngineeringUnit 9

Cost:Free

Format:PDF

http://www.esherdt.co.uk/images/Year%207%20GR%20HW3.pdf

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Resources LinkTECHNICALSCambridge

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Description:A comprehensive introduction to formal engineering drawing, including projections, drawing layout, use of lines and lettering, adding dimensions, sectioning and tolerances/limits and fits. Document also includes exercise activities.

Supports:OCR Cambridge Technicals in EngineeringUnit 9

Cost:Free

Format:PDF

http://wikieducator.org/images/9/9c/FT101.pdf

Formal engineering drawing

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Resources LinkTECHNICALSCambridge

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Description:Series of examples of symbols that are used on formal engineering drawings. Includes tables of standard drawing symbols. See also: http://www.roymech.co.uk/Useful_Tables/Drawing/Drawing.html

Supports:OCR Cambridge Technicals in EngineeringUnit 9

Cost:Free

Format:Web page

http://www.roymech.co.uk/Useful_Tables/Drawing/fastening.html

Drawing symbols

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Resources LinkTECHNICALSCambridge

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Description:Website explaining tolerances, limits and fits. Also shows how these are represented on engineering drawings.

Supports:OCR Cambridge Technicals in EngineeringUnit 9

Cost:Free

Format:Web page

http://www.advice-manufacturing.com/Limits-Fits-and-Tolerances.html

Tolerances, limits and fits

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Resources LinkTECHNICALSCambridge

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Description:A comprehensive article explaining the background behind surface texture and how it is influenced by the manufacturing (machining) process. Shows how surface texture is indicated on formal engineering drawings.

Supports:OCR Cambridge Technicals in Engineering Level 3Unit 9

Cost:Free

Format:PDF

http://www.hexagondesign.net/images/pdf/surface_roughness_jigar_talati.pdf

Surface texture (surface finish / surface roughness)

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Resources LinkTECHNICALSCambridge

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Standard components

Description:Examples of how standard components can be represented on an engineering drawing. The example shows how to represent standard screw threads.

Supports:OCR Cambridge Technicals in EngineeringUnit 9

Cost:Free

Format:Web page

http://www.engineeringessentials.com/ege/fast/fast_page5.htm

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Resources LinkTECHNICALSCambridge

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Assembly drawing

Description:An introduction to producing assembly drawings.

Supports:OCR Cambridge Technicals in EngineeringUnit 9

Cost:Free

Format:Web page

http://www.engineeringessentials.com/ege/assem/assem_page1.htm

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Resources LinkTECHNICALSCambridge

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Mechanisms

Description:A video tutorial showing how to draw simple mechanisms using the locus of a point.

Supports:OCR Cambridge Technicals in EngineeringUnit 9

Cost:Free

Format:Video

http://www.youtube.com/watch?v=-bsJiAejcx0

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Resources LinkTECHNICALSCambridge

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Reverse engineering

Description:An explanation of the term ‘reverse engineering’ and how and why it is used in the design of new products.

Supports:OCR Cambridge Technicals in EngineeringUnit 9

Cost:Free

Format:Web page

http://www.npd-solutions.com/reoverview.html

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Resources LinkTECHNICALSCambridge

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Materials selection for engineering design

Description:A Powerpoint presentation illustrating the reasons for selection of materials and manufacturing processes in engineering design. Includes a case study of a bicycle.

Supports:OCR Cambridge Technicals in EngineeringUnit 9

Cost:Free

Format:PowerPoint presentation

http://www.materials.ac.uk/resources/fe/materialsselection.ppt

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Materials Selection

Description:Book by Michael Ashby covering the selection of materials in engineering design. Also includes a methodical approach to materials selection.

Supports:OCR Cambridge Technicals in EngineeringUnit 9

Cost:£32.39

Format:Paperback book

http://www.amazon.co.uk/Materials-Selection-Mechanical-Design-Michael/dp/1856176630/ref=sr_1_1?ie=UTF8&qid=1439220566&sr=8-1

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Matweb – materials properties database

Description:A comprehensive database covering properties of a wide range of materials.

Supports:OCR Cambridge Technicals in EngineeringUnit 9

Cost:Free

Format:Web page

http://www.matweb.com/index.aspx

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Resources LinkTECHNICALSCambridge

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Manufacturing processes

Description:Book by Rob Thompson covering a wide range of manufacturing processes used by design professionals.

Supports:OCR Cambridge Technicals in EngineeringUnit 9

Cost:£37.70

Format:Hardcover book

http://www.amazon.co.uk/Manufacturing-Processes-Design-Professionals-Thompson/dp/0500513759

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Design for Manufacturing and Assembly (DFMA)

Description:An introduction to the fundamental principles of DFMA.

Supports:OCR Cambridge Technicals in EngineeringUnit 9

Cost:Free

Format:Web page

http://www.engineeringexchange.com/profiles/blogs/11-principles-and-guidelines-in-design-for-manufacturing-and

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DFMA – case studies

Description:A number of DFMA case studies that could be used as the basis for lesson discussion.

Supports:OCR Cambridge Technicals in EngineeringUnit 9

Cost:Free

Format:Web page

http://www.dfma.com/resources/studies.htm

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Life Cycle Analysis (LCA)

Description:A basic introduction to the lifecycle of a product.

Supports:OCR Cambridge Technicals in EngineeringUnit 9

Cost:Free

Format:Web page

http://www.technologystudent.com/prddes1/lifecy1.html

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Life Cycle Analysis (LCA)

Description:A series of lesson plans and worksheets looking at LCA with practical examples for learners to undertake. Explains how LCA begins with the design of products.

Supports:OCR Cambridge Technicals in EngineeringUnit 9

Cost:Free

Format:Web page

http://www.powerhousemuseum.com/ecologic/resources/lesson-plans-worksheets/lesson-plan-product-life-cycle-analysis/#worksheet

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Resources LinkTECHNICALSCambridge

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Design optimisation – case study

Description:A case study of how design optimisation has been used to reduce the weight of a helicopter.

Supports:OCR Cambridge Technicals in EngineeringUnit 9

Cost:Free

Format:Web page

http://altairenlighten.com/2012/12/reducing-helicopter-weight-through-design-optimization/

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Resources LinkTECHNICALSCambridge

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Design optimisation using Excel

Description:An example of how to use Excel to optimise a design using Solver.

Supports:OCR Cambridge Technicals in EngineeringUnit 9

Cost:Free

Format:Video

http://www.youtube.com/watch?v=BZmSH8Y8_fc

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TECHNICALSCambridge

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