calalog joarjo 2014

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OCTOBER 2014 CATALOGUE

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New catalog of services from Joarjo. The machining company based in Zaragoza

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Page 1: Calalog joarjo 2014

OCTOBER 2014CATALOGUE

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INDEX

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Presentation

Main activities

1. Precision machining

2. Aluminium cutting and machining

3. Bar turning

Sectors we work for

1. Automotive industry

2. Defence

3. Aeronautical industry

4. Industry and the hydraulics sector

Latest productions

Our customers’ products

Company: Main targets

Industrial quality

Waste Management

Machining processes

Excellence in industrial machining

International scope

Our main customers

Our main suppliers

Corporate social responsibility

Sponsorships and cooperation

Contacts

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PRESENTATIONIt was in March 1957 when Armando Mozota, together with two partners, founded a workshop, the future progress of which nobody could ever have imagined. With the impetus of his son Armando Mozota 2, who is the company’s current managing direc-tor, the Mozota family acquired complete control of the company, taking it from strength to strength and inaugurating, in 1997, its new 2,600 m2 plant.

The third Armando in the saga embarked upon his professional career while still studying a degree in engineering, combining his academic work with learning the trade. He currently holds the post of factory manager and his challenge is to modern-ize the company, to come up with new, fresh ideas for managing and transforming the company’s whole range of CNC machines.

Today the company chiefly works for the automotive industry, although it is also making strong

inroads into the defence sector and manufactures for other sectors too, such as the food indus-

try, electronics, hydraulic valves, lifts or car washes. Most of its production (around 80%) is

exported to such diverse countries as France, Poland, Italy, Brazil, Germany, Sweden or Portu-

gal

The third generation is the company’s present and future.

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Joarjo is backed by ISO 9001 and 14001 certification and in our quest for improvement we are

working towards the implementation of UNE-ISO TS/16949 certification. Joarjo has received

accolades as satisfying as that of “Collaborating Entity in Equal Opportunities for Women and

Men”, awarded by the Women’s Institute of Aragon. Furthermore, in 2001 it was awarded “Best

European Supplier” by the multinational company Hutchinson, that belongs to the Total-Elf-

Fina group.

FUNCTIONAL ORGANIZATIONAL CHART

HEAD OF SALES

Azucena GraciaSALES REPRESENTATIVE

Yolanda Va

MANAGING DIRECTOR AND SOLE ADMINISTRATOR

Armando Mozota Liédana

FACTORY MANAGER

Armando Mozota Lobera

HEAD OF PRODUCTION

Armando Mozota Lobera

HEAD OF QUALITY, ENVIRON-MENT AND HEALTH & SAFETY

Laura Arnal

HEAD OF ADMINISTRATION/HR

Ana María Pérez

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MAIN ACTIVITIES

Precision machining Aluminium cutting and machining

Bar turning Hydraulic valves

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Precision machining

Machining from 2 mm to 60 mm.

Machining of plastics

The types of plastics we work with are:

· NYLON

· PVC

· POLYAMIDE

· POM

· ACETAIL

· ARNITE

· PEEK

· POLYETHYLENE

· TEFLON

Our precision machining process uses state-of-the-art machines, CNC turning centres, CNC lathes, etc.We produce high-precision metal and non-metal parts in light alloys, such as: steel, aluminium, brass, stainless steel, nylon, plastics, etc.

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Aluminium cutting and machining

Our aluminium cutting centre is equipped with specific machinery for different sizes and lengths and we are highly competitive and flexible in terms of sizes and quantities to be manufactured. We specialize in the man-ufacture of aluminium flanges for air-conditioning systems. At the current time we have two production lines for cutting aluminium parts and a computer vision line that guarantee the quality of our products. We regu-larly work with 6082, 6106, 6060 and 7075 alloys, but will always study our customers’ requests.

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Bar turning

JOARJO is specially oriented towards bar turning for large, medium or small production runs, starting directly with bars of iron, stain-less steel, nylon, brass, aluminium or titanium, amongst others. For this purpose we use single-spindle CNC lathes, multi-spindle CNC lathes, multi-spindle screw lathes and auxiliary machinery such as transfer machines. We specialize in the bar turning of products within a diameter range of 2 mm to 60 mm and we have the means required to supply references with finishes, including surface and heat treatments (outsourced services).

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SECTORS WE WORK FOR

Automotive industry Defence

Aeronautical industry Industry and the hydraulics sector

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Automotive industry

The automotive industry is one of our chief sources of business and we are highly competitive in medium to long production runs of machined parts. As a result, Joarjo has received various awards, amongst which is the “Best European supplier for 2001”, presented by the management of HUTCHINSON, a multi-national company that forms part of the TOTAL-FINAL-ELF group. Since then our growth and commitment to the automo-tive industry has been constant. We are proud to belong to the Spanish Association for Quality (AEC) as board members and to the Spanish Association of Automotive Equipment and Compo-nents Manufacturers (Sernauto).

Our production:At JOARJO, we manufacture and treat screws, aluminium rings, connectors, valves, power steering components, brake compo-nents, clutch components, AC components, gearbox parts, flanges, etc.

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Sector parts we produce

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Defence

We also put our industrial production capacity to the service of the defence sector. We regularly work with different companies in the defence sector, producing items that comply with all of the requirements of this industry.

Some of the parts we produce for this sector are: Booster holder nozzles, simulated fuses , projectile bodies, stop screws, nose tips, self-destruct bodies, retarder carriers, case caps, detonator carriers, anvils, lighter bodies, bases, break shells, strikers, noses, fin pins, positioners, hammers. Projectiles and nose tips.

Board members of the AEC (Spanish Association for Quality)

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Aeronautical industry

JOARJO supplies high-performance components to companies in the aeronautical industry. All of the machined parts undergo exhaustive resistance testing and quality control processes to guarantee compliance with all the standards and regulations for this type of production. We have equipped our plant with state-of-the-art technology and have the necessary means to supply parts with the required finish, including surface and heat treatments.

Production for the aeronautical industrySome of the references that we produce for this industry are: tube reinforcements, M6-M10, etc. nipples, threaded nipples, seat lever shafts, seat reinforcement tubes, 20x 20 m10 nipples, belt anchor sleeves, axle washers, threaded connector reinforcements, seat swivel reinforcements, washers, threaded sleeves, back recline swivel screws, various sleeves, tube connectors, back centerers, supplements, nylon slides, spring adjustments, cylinder stops etc.

Some of the sector parts we produce:

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Hydraulics industry:We manufacture: valves, valve bodies, rotary bodies, connectors, spherical connectors, rotary connectors, cartridges, jackets, plates, caps, adjustment nuts, rotary joints and we also mount valves.

Food industry:Caps, nuts, terminal nuts, connectors, bodies, rods, ball and socket joints, steamers, steam outlet tubes, nozzles, di�users.

Automatic washing systems:Greasing nozzles, valves, connectors, stop rods, roller shafts, wheel brackets, spring bracket guides, washers, axles, rollers, supplements.

Furniture, machinery and lifting systems:Nuts, stops, fastening pins, fastening sleeves, �oating lugs, lug supports, �xed lugs, bushings, fastening tabs, keys, shafts.

Industry and the hydraulics sector

Our experience and the high quality of the products we manufac-ture for other sectors have positioned us as one of the most com-petitive companies in the machining sector. It is for this reason that, although they do not represent the largest volume in terms of our company’s current production, they account for a good deal of our high added value as they are present in industries as import-ant as the food industry, renewable energies, agriculture, machin-ery, hydraulics, etc.

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OUR LATEST PRODUCTIONS

01. Steel. Industry, Defence.

02. PVC, steel, brass. Industry.

03. Nylon, aluminium, steel. Industry.

04. Steel, Automotive industry, Defence.

05. Aluminium, steel. Automotive industry.

06. Steel. Automotive industry, Defence.

07. Aluminium, steel. Industry, Automotive industry.

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08. Steel, aluminium. Automotive industry.

09. Steel. Automotive industry.

10. Aluminium. Automotive industry.

11. Steel, brass. Parts for valves.

12. Aluminium, anodized aluminium, steel. Industry.

13. Brass. Parts for valves.

14. Steel, brass. Valves, Industry.

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Aluminium AL6082. Automotive industry. (AL.D22 connector)

Brass. Industry (Nozzle cap)

Brass. Industry. (M5 cap)

PA66 polymer. Industry. (Tuner wheel)

Brass. Industry. (Cap washer)

Brass. Industry. (Cap)

AISI 304. Industry. (Coupling connector)

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22. C15 Steel. Industry (Sack rod)

23. Brass. Industry. (Coupling nut)

24. S235JR. Wind power (Counterweight)

25. F114 steel. Automotive industry. (Bush)

26. F114 steel. Automotive industry. (Bush)

27. 6063T6 aluminium. Automotive industry (Flange)

28. 6063T6 aluminium. Automotive industry. (Flange)

29. Brass. Automotive industry (Mesh body)

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OUR CUSTOMERS´ PRODUCTS

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COMPANY:MAIN TARGETS

Our main target, based on teamwork, is to achieve continual improvement and to meet the level of satisfac-tion that our customers require. This approach to our work has earned JOARJO the award of “Best Europe-an Supplier 2001”, presented by the management of HUTCHINSON, a multinational company that belongs to the TOTAL-FINAL-ELF Group.

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BEST EUROPEAN SUPPLIER 2001

“We can be proud of our achievements but never complacent in our e�orts”

“THANK YOU FOR THE CONFIDENCE YOU HAVE SHOWN IN US”

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The Quality Control Department and Production Area of JOARJO are formed by excellent professionals with all the necessary know-how and skills to check each item that we manufacture. All of the products that leave our facilities are totally supervised under our quality system, which has ISO 9001 and ISO 14001certification from the prestigious AENOR audit firm. Our next challenge is to implement the UNE-ISO/TS 16949 quality management system for the automotive industry.

INDUSTRIAL QUALITY

1 Machining 2 Aluminium cutting 3 Bar turning

Checking the products manufactured at JOARJO forms part of a param-

eter quality assurance process based on the characteristic dimensions

of each product. To carry out this control, specific state-of-the art

equipment and machinery are used, guaranteeing the verification of all

items that have undergone any of the processes carried out at JOARJO:

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Product Verification.Advanced Quality Control Technology.

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JOARJO is ISO 14001 certified and operates in compliance with all of the environmental standards established by current legislation. Accordingly, our company complies with the Waste Disposal Regulations implemented by Act 22/2011, 28 July, on Waste and Contaminated Land and for this purpose is registered as a:

The following hazardous waste is generated in the production processes carried out at Joarjo:

Waste Management

1 Small producer of hazardous waste: registration number AR/PP-893/2006

2 Producer of non-hazardous waste: registration number AR/PRINP-88/200

SMALL PRODUCER OF HW

Contaminated absorbents 15 02 02

RESIDUE CER LERRESIDUE

PRODUCER OF NON-HW

Contaminated empty metal containers 15 01 10

Contaminated empty plastic containers 15 01 10

Solvents free of halogens 14 06 03

Water with detergents 12 03 01

Used machining emulsions 12 01 09

Toner 08 03 17

Ink cartridge 08 03 12

Cleaning sludges 13 05 02

Used oils 13 02 08

Used batteries with mercury 16 06 03

Fluorescent lamps 20 01 21

Electric and electronic equipment 20 01 35

Ferrous metal filings and turnings 120101

Non-ferrous metal filings and turnings 120103

Plastics 150102

Wood 150103

Paper and cardboard 150101

Ceramic stones from the vibrating machine 120121

Corn sawdust from the drying machine 120199

One of the pieces of equipment used for this purpose is the PROFILE PROJECTOR, which is employed to evaluate and check the dimensions indicated in drawings and, in particular, the so-called “critical dimensions” that define and establish the characteristics and properties for which each item has been manufactured.

Responsibility for this lies with the company’s Quality Department and Production area, formed by experienced professionals with the necessary know-how and skills to check each item that is produced.

Advanced Quality Control Technology

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In addition to our wide experience in machining and bar turning for diverse sectors, we have also specialized in the manufacture of aluminium flanges for air-conditioning systems. Currently, we have two production lines for cutting and one computer vision line that guarantees the quality of our finishes. This has opened up the way for us as suppliers in Spain and also in other countries such as France, Poland, Italy and Brazil, earning us the acclaim of our customers. We normally work with 6082T6 and 6060T6 alloys although we carefully assess all the requests made by our customers.

MACHINING PROCESSES

Once the materials have been machined, they undergo a washing and filtering process to ensure that there are no burrs or impurities, before proceeding to the final inspection of the production process.

Washing and greasing of parts

The last step, before packaging, consists of inspect-ing each and every one of the materials and items that have been machined, using for this purpose, our computer vision lines that guarantee the correct dimensioning of all the products we manu-facture.

Final inspection of production process

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From its very beginnings JOARJO has always been committed to offering the highest level of excellence in all of its work. Its range of industrial machinery has been gradually updated and modernized to enhance the efficiency of the different processes. We have modern computer numeric control machines. Our total potential is placed at the service of our customers..

EXCELLENCE IN INDUSTRIAL MACHINING

MACHINERY

32/6i MULTIDECO

MULTI-SPINDLE CNC

UNIVERSAL TRANSFER MACHINERY

OKUMA LB10-II M CNC

BAR CNC

OKUMA LB300 CNCE

UNIVERSAL TRANSFER MACHINE

GILDEMEISTER TRANSFER MACHINE

GILDEMEISTER TRANSFER MACHINERY

SUPEMEC 2 TRANSFER MACHINE

CONSTANT TRANSFER MACHINES

UIPO COMPUTER VISION

COMPUTER VISION

CNC LATHE

MANUAL LATHES

KONDIA MILLING MACHINE

CENTRELESS GRINDING MACHINE

MIYANO BNY 42 CNC LATHE

MIYANO BNE 52 CNC LATHE

MIYANO BNC 34 CNC LATHE

DELTA 20/5 CNC LATHE

GOODWAY TA-32 CNC LATHE

CNC SAWING MACHINE

CNC SAWING MACHINE

MIYANO BNJ CNC

DANOBAT 65T CNC LATHE

WICKMAN 1” LATHE (MULTI-SPINDLE)

MULTI-SPINDLE (SPINDLE) LATHES

SCHÜTTE SA 29 LATHE

MULTI-PLANE LATHES

WICKMAN 1” LATHE (MULTI-SPINDLE)

WICKMAN 1” LATHE (MULTI-SPINDLE)

WICKMAN 1” LATHE (MULTI-SPINDLE)

WICKMAN 1” LATHE (MULTI-SPINDLE)

WICKMAN 1” 3/4 LATHE

WICKMAN 1” 3/8 LATHE

DECO 20a LATHE

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The products machined by JOARJO at its factory in Zaragoza are destined to be included in the production processes of numerous companies all over the world.

INTERNATIONAL SCOPE

In terms of turnover, our production is distributed as follows:

Poland 38.99%

France 18.00%

Spain 17.91%

Portugal 15.95%

Brazil 7%

Czech Republic 1.36%India 0.65%

Sweden 0.14%

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ALUMINIO Y ALEACIONES SA SPAIN

CUSTOMER COUNTRY COUNTRYCUSTOMER

BACH COMPOSITE ESPAÑA SLU SPAIN

BORYSZEW SA ODDZIAL MAFLOW W TYCHACH POLAND

BOSAL INDUSTRIAL ZARAGOZA SA Plant 54 SPAIN

BURNIKER MACHINING SL SPAIN

CARGOTEC SWEDEN AB 1 SPAIN

EQUIPOS DE RENDIMIENTO SOLAR SL SPAIN

ESPA FRANCE

EURL FOURNIER FRANCE

EXPAL AERONAUTICS SA SPAIN

EXPAL ORDINANCE SA SPAIN

GALASOL SA SPAIN

GRUPO PIERALISI ESPAÑA S.L. SPAIN

HBA HUTCHINSON BRASIL AUTOMOTIVE LTDA BRAZIL

HIAB CRANES SL SPAIN

HIERROS Y METALES DIEZ SL SPAIN

HUTCHINSON FLEXIBLES AUTOMOBILE SNC FRANCE

HUTCHINSON NICHIRIN BRAKE HOSES SL SPAIN

HUTCHINSON PALAMOS SA SPAIN

HUTCHINSON POLAND SP zoo POLAND

HUTCHINSON PORTO Tubos flexivels SU Lda PORTUGAL

HUTCHINSON RACCORDS TDF FRANCE

INDUSTRIAL ELECTROLÍTICA CANO SL SPAIN

INDUSTRIAS TEKOR SA SPAIN

INODIP SA SPAIN

INSTALAZA SA SPAIN

IZCO PLÁSTICOS SPAIN

JAIME DEL CASTILLO PINILLA SPAIN

MECÁNICA VILARO SL SPAIN

MECAV SPAIN

MECYPLASTEC SL SPAIN

MAFLOW FRANCE AUTOMOTIVE SPAIN

MARTÍNEZ VANACLOCHA SL SPAIN

MECANIZADOS RODRÍGUEZ FERNANDEZ SL SPAIN

NAMMO PALENCIA SL SPAIN

OLEOHIDRÁULICA ESPAÑOLA SA SPAIN

OSCA SISTEMAS SL SPAIN

SANTA BÁRBARA SISTEMAS SA SPAIN

SANZ CLIMA SL SPAIN

SECAST FONDERIE D´ALUMINIUM FRANCE

SIJALON SL SPAIN

STAAMP POLAND SP zoo POLAND

STARGLASS SA SPAIN

SULLAIR Chez XGS FRANCE

TALLERES TRISAN SL SPAIN

TEKNIA PEDROLA SL FRANCE

TI GROUP AUTOMOTIVE SYSTEM S.A. SPAIN

TI AUTOMOTIVE AS sro CZECH REPUBLIC

TM NORMA SA SPAIN

TRAID VILLAROYA, HNOS SL SPAIN

TRANSE S.L. SPAIN

VALCO MELTON SLU SPAIN

WIPRO ENTERPRISES LTD INDIA

WIPRO INFRAESTRUCTURE ENGINEERING AB SWEDEN

WIPRO LIMITED INDIA

ZALUX SA SPAIN

ZAPORTA SA SPAIN

OUR MAIN CUSTOMERS

JFM SPAIN

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OUR MAIN SUPPLIERS

Grupo Sapa / Tornos, S.A. / Aceros Gerdau, S.A. / Aramendi, S.L. / Euroacero Atlántico, S.A. / Rodacciai, S.p.A.

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CORPORATE SOCIAL RESPONSIBILITY

Our main commitment: Equal opportunities for men and women

At Joarjo we believe that it is impossible to achieve business excellence in an unequal society. For this veryreason we have participated for many years in projects, activities and initiatives that are, in some cases, aimed at mitigating these inequalities and, in others, their purpose is simply to provide activities that have a strong positive impact on the education and development of young people.

In our company we are committed to valuing women in the business environment and we work to achieve this. For this reason the Aragonese Women’s Institute has accredited us as a collaborating company in its Equal Opportunities project. We work towards balancing responsibility. In this sense we have been pioneers in signing an agreement between the Government of Aragon and the Aragonese Association of Women Man-agers, in their +Women Managers program.

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We provide sports equipment for the football and basketball sections of several schools.

We are members of the Cáritas Diocesana de Zaragoza charity.

We contribute to the maintenance of the Shelter for Women at Risk of Social Exclusion that is run by the La Piedad Foundation.

SPONSORSHIPS AND COOPERATION

We collaborate with ATADES in Special Education projects

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CONTACTSArmando Mozota 2 - MANAGING DIRECTOR - [email protected]

Armando Mozota 3 - FACTORY MANAGER - [email protected]

Ana María Pérez - HEAD OF ADMINISTRATION - [email protected]

Laura Arnal - HEAD OF QUALITY - [email protected]

Azucena Gracia - HEAD OF SALES - [email protected]

Yolanda Va - SALES REPRESENTATIVE - [email protected]

Susana García - QUALITY ASSISTANT - [email protected]

Isabel Mozota - ADMINISTRATION ASSISTANT - [email protected]

Julián Alquézar - WAREHOUSE SUPERVISOR - [email protected]

Javier García - PRODUCTION ASSISTANT - [email protected]

Polígono Malpica-Al�ndén, c/ Acacia, nº 28, 50171 LA PUEBLA DE ALFINDEN (Zaragoza) ESPAÑATel.: 00 34 976 107 078 - Fax: 00 34 976 108 428JOARJO, S.L. N.I.F.: B-50028422Lat. 41º 38’ 27” N / Long. 0ª 45’ 52” W

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www.joarjo.com