cadworx & analysis solutions product update - mexico · – caesar ii the world's most ......
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CADWorx & Analysis Solutions Product UpdateCiudad de Mexico – Octubre 2010
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
Intergraph CADWorx & Analysis Solutions, Inc.
Ciudad de Mexico – Octubre 2010
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About Intergraph CADWorx & Analysis Solutions
� With the January 2010 acquisition of COADE, Inc., Intergraph extended its offerings by
adding plant design solutions for AutoCAD®-based projects and design groups, and for the
broader plant engineering analysis community.
� The goal of Intergraph CADWorx and Analysis Solutions is that design and engineering share
relevant information seamlessly, thereby maintaining accuracy and improving efficiency.
� Our products conform to this goal, and include:
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
– CADWorx
An AutoCAD-based plant design suite for intelligent plant design modeling, process
schematics and automatic production of plant design deliverables
– CAESAR II
The world's most widely used pipe stress analysis software
– PV Elite
For pressure vessel and heat exchanger design and analysis
– TANK
For the design and analysis of oil storage tanks
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Intergraph CADWorx & Analysis Solutions Overview
� Intergraph's CADWorx and Analysis Solutions work together to give you the power to
tackle the most challenging and complex projects with greater ease and with superior
results that were never before achievable.
� Our plant design and analysis offerings are easy to use, extremely flexible, totally
scalable and are trusted by over 80% of the leading plant engineering companies and
owner operators worldwide to deliver accurate, reliable results.
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CAESAR II – Answering the Challenge of Design
and Engineering Collaboration
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
Intergraph CADWorx & Analysis Solutions, Inc.
CIUAD DE MEXICO
October 2010
Engineer Paulo Moncores
Regional ManagerCADWorx & Analysis Solutions
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AGENDA
� Setting the Target
� What does Intergraph
CAESAR II do?
� Excellence in
Support and R&D
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
� Artificial Intelligence in
CAESAR II
� Integration of Smart 3D
with CAESAR II
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AGENDA
� Setting the Target
� What does Intergraph
CAESAR II do?
� Excellence in
Support and R&D
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
� Artificial Intelligence in
CAESAR II
� Integration of Smart 3D
with CAESAR II
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SETTING THE TARGET
� Provide an overview of
CAESAR II as a definitive
solution for pipe stress
analysis
� Present a sneak preview of
CAESAR II artificial
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
CAESAR II artificial
intelligence advantages
� Discuss the substantial
productivity gains that can
come from allowing both
engineering and design to
share information seamlessly
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AGENDA
� Setting the Target
� What does Intergraph
CAESAR II do?
� Excellence in
Support and R&D
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
� Artificial Intelligence in
CAESAR II
� Integration of Smart 3D
with CAESAR II
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What does Intergraph CAESAR II do?
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.Source: http://www.weldreality.com
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What does Intergraph CAESAR II do?
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
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What does Intergraph CAESAR II do?
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
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� Perhaps the first commercial, PC-
based, pipe stress packages and
growing ever since
� Nearly a complete range of
capabilities – both static and
dynamic
� Wide range of component / system
modeling can address most piping
What does Intergraph CAESAR II do?
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
modeling can address most piping
situations
� Stress evaluation in accordance with
34 international piping codes to meet
local requirements
� Popularity with Owner/Operators
soon spread to EPCs large and
small
� An Industry Standard
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What Intergraph CAESAR II doesn’t do-
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Piping Designer Responsibilities
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Piping Designer Responsibilities
� Givens:
– Size based on pressure drop, low rate
– Specification (wall thickness) based on pressure
– Material based on service requirements
� Designer locates equipment and then routes pipe between these
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
then routes pipe between these positions
� Designer has established rules for basic layout
– Access
– Hydraulic issues
– Spans between supports (deadweight sag)
– System stability
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So what’s left for the Piping Engineer?
� Many systems require analysis
to evaluate strain
� The Pipe Stress engineer models a
proposed (or existing) piping system
� CAESAR II validates the
acceptability of that proposed system
(against the piping code, etc.)
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
(against the piping code, etc.)
– Check for Primary (force-driven)
Loads
– Check for Secondary (displacement-
or expansion-driven) Loads
� If there is a problem, the Pipe Stress
engineer proposes a solution
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80
90
100
110
10
20
50
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CAESAR II
INTERFACE INTERFACE
QUICK
PRESENTATION
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Four typical interests in “Pipe Stress Analysis”
1. Selecting and
Sizing Supports
2. Checking Pipe
Deflection under
Load
3. Verifying Loads
on Connected
Size this spring…What is the
load on this
steel?
How much does this
elbow move when the
system heats up?
Is this pump overloaded?This stub in connection is
overstressed and will fail
by fatigue over time.
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on Connected
Equipment
4. Evaluating Pipe
Stress
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…to minimize this pump load
Pump
Anchor
Thermal
Growth
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Interfaces with other analysis and data management programs to speed data transfer and reduce error
What does Intergraph CAESAR II do?
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
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� Customer Reports
� Bult-in Stress Isometrics (ISOGEN)
CAESAR II Output
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AGENDA
� Setting the Target
� What does Intergraph
CAESAR II do?
� Excellence in
Support and R&D
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
� Artificial Intelligence in
CAESAR II
� Integration of Smart 3D
with CAESAR II
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� One of the greatest strengths of the program is the staff in their
interaction with the user community
– Intergraph ICAS's support personnel is top notch with several years of
field experience
– They are experienced engineers able to apply CAESAR II to "every-
day" problems, not a sales person or a computer programmer
– 3 code committee participants
Excellence in Support and R&D
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
– 3 code committee participants
– Average tenure = 15 years +
� ASME and Other CODES regularly updated inside the applications
� Local Codes also often included: Wind and Seismic
� With over 25 years of engineering and commercial improvements,
CAESAR II has continued to meet the increasing requirements in
piping engineering and analysis
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� Code revisions (+B31.9 added)
� Equipment/Nozzle limit check
� Line numbers
� Graphic editing improvements
� “Local Restraint” report
Example: CAESAR II 2011 (Fall 2010)
This release features many highly requested items from our user Wish List:
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
� Enhanced insulation specification
� Uniform load enhancement
� Transfer of API-650 displacements to model
� Ability to specify spring hardware weight
� Structural tubing
� And more!
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� Contracting with external consultant to
help fast track development of our NQA-1
procedures
� Initiating hiring of Nuclear Software Quality
Assurance Manager to implement those
procedures and oversee our Validation &
Verification Program
Example: CAESAR II Nuclear Certification
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
Verification Program
� Have identified CAESAR II extensions
needed to best support the nuclear industry
– Initial constraints: ASME III, Subsections NC and ND only
� Anticipated delivery within 12 months
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AGENDA
� Setting the Target
� What does Intergraph
CAESAR II do?
� Excellence in
Support and R&D
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
� Artificial Intelligence in
CAESAR II
� Integration of Smart 3D
with CAESAR II
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� Typical end user: Mechanical Engineer
� Many are grayQ
– Plant design personnel in US/Europe average 55+ years of age
� Others are greenQ
– Plant design personnel in most of the countries have
Artificial Intelligence in CAESAR II
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
most of the countries have limited experience today
� In ten years, our customers will beQ “less green”
� We are experiencing the bottleneck already
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� Better estimate of operating loads on pipe supports and equipment
connections
� Accommodating vertical growth at support locations
� Solution to Primary Stress problems is to Add Restraint
� Solution to Secondary Stress problems is to Add Unrestrained
Lengths of Pipe
– This leads to Expansion Loops as typical Secondary Stress solutions
Pipe Stress Analysis – Some Solutions for Problems Found
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
– This leads to Expansion Loops as typical Secondary Stress solutions
� Why can’t we turn CAESAR II into a solution tool, instead of just a
validation tool?
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ARTIFICIAL
INTELLIGENCE INTELLIGENCE
CAESAR II MINI
DEMO (AVI File)
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AGENDA
� Setting the Target
� What does Intergraph
CAESAR II do?
� Excellence in
Support and R&D
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
� Artificial Intelligence in
CAESAR II
� Integration of Smart 3D
with CAESAR II
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� Obsession for cost reductions and control
� Project teams getting smaller and more mixed
� Management Level: there is almost no time
for tactical analysis and business processes
redesign
� Non-stop concern about productivity
Current Challenges
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
� Non-stop concern about productivity
� Projects must be on time and on budget
� Business processes between your company and
the customer often ignored
� Despite on investment in technology, there are
still too many simple and repetitive processes
consuming time and money
� Data re-entry leading to more errors
� Above all, problems with integration,
collaboration and information sharing
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Integration of Smart 3D with CAESAR II
� So what have we been doing since January 4?
� Survey:
– Talk to customers to determine what they want
– Take inventory of what we have to offer today
� Study:
– The Smart 3D infrastructure
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
– The Smart 3D infrastructure
– The CAESAR II infrastructure
– What is the best means of exchanging data between the two?
� Plan:
– Immediate – what can we do for our customers immediately
– Near term – how can we fulfill customers’ wishes in the near term
– Future – what is our long term vision?
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Survey
� What is the Need?– Piping makes up the largest part of plant design
– A large part of the piping on typical process plants requires stress analysis
– Stress Analysis engineers generally spend 50-75% of their time building
stress models
– Re-creation of piping models introduces additional opportunities for error
– Re-creation of piping models leads to non-concurrent design
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– Re-creation of piping models leads to non-concurrent design
– Stress Analysis tasks occur late in the project design cycle, often
becoming the critical path
– A quick, accurate, easy-to-use interface between 3D Design and Stress
Analysis will reduce the time between a system’s release to stress
analysis and its approval, as well as eliminate errors, providingQ
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SIGNIFICANT PRODUCTIVITY
AND ACCURACY ENHANCEMENTS
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Survey
� Primary Customer Requirements:– Interface from Smart 3D to CAESAR II
� Must be fast
� Must be accurate
� Must be comprehensive (attribute rich)
– Interface from CAESAR II to Smart 3D
� Must inform the designer of changes requested
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� Must inform the designer of changes requested
by the stress analysis
� Must provide easy access to data (output results, etc.) required by
the designer
� Qbut should not automatically update the Smart 3D design!
– Must be available soon so it can be put to use
– OtherQ
� Access the design environment from within the engineering environment
� Provide stress analysis capabilities inside of Smart 3D
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Integration of Smart 3D with CAESAR II
� What is Available Today?– For PDS – the .N file, processed by CAESAR II’s “Intergraph” Interface Processor
– For CADWorx Plant Professional – a seamless, bi-directional interface
� For Smart 3D– PCF File “Standard Configuration”, interfaced to CAESAR II
Missing Data:
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Missing Data:
� Wall thickness
� Materials
� Temperatures
� Pressures
� Restraint data
� Bend radii
� Corrosion
� Imposed loads
� Insulation
� Fluid density
� SIF types
� Etc.
Today, PCF provides ~70%
of what the stress engineer
needs 35
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Integration of Smart 3D with CAESAR II
� What is Available Today?– For PDS – the .N file, processed by CAESAR II’s “Intergraph” Interface Processor
– For CADWorx Plant Professional – a seamless, bi-directional interface
� For Smart 3D– PCF File “Standard Configuration”, interfaced to CAESAR II
– PCF “ISO Stress – CAESAR II” configuration provides a richer set of data attributes
Missing Data:
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
Missing Data:
� Wall thickness
� Materials
� Temperatures
� Pressures
� Restraint data
� Bend radii
� Corrosion
� Imposed loads
� Insulation
� Fluid density
� SIF types
� Etc.
ISO Stress configuration
provides 85-90% of what the
stress engineer needsQ10/5/2010 36Intergraph CADWorx &
Analysis Solutions, Inc.
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Integration of Smart 3D with CAESAR II
� QExcept that CAESAR II doesn’t do a very good job of processing
much of this data!
� Inadequately processed:
– Diameters
– Material properties
– Global coordinates
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– Global coordinates
– SIF type
– Bend radius
– Reducer diameter2
– Insulation thickness
– Insulation density
– Etc.
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Our Plan - Immediate
� Best use of our immediate time
is to improve the CAESAR II
side of the PCF interface – to
take advantage of everything
that Smart 3D’s PCF file can
deliver
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� New, improved CAESAR II PCF
processor to be delivered in
October (CAESAR II 2011) or
sooner
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Our Near Term Plan
� Selected Solution: PCF file
– Tried and true technology
– Already walks the line gathering piping attributes
– Already passes those attributes to CAESAR II
– The only drawback is lack of a full CAESAR II attribute setQ
– Qbut Intergraph owns both sides of the technology!
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
� Next Steps
– PCF to be extended to full set of CAESAR II attributes
– CAESAR II to be modified to process Extended PCF file –
providing near 100% data transfer
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Our Near Term Plan
� Provide Pipe Stress
environment access to
Smart 3D data
– Selected Solution: SPR file
(provides access to all SPR
supported formats)
� Round trip changes/results
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� Round trip changes/results
from CAESAR II to Smart
3D
– Automation functions
reading directly from
CAESAR II files
– R3D graphics created from
CAESAR II
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Our Plan – Future
� “CAESAR II Inside”
– Bringing basic, easy-to-
implement Pipe Stress
capabilities to the designer
– Front loads much of the Pipe
Stress work in the Project
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Stress work in the Project
Cycle, thus forcing rework when
changes are much less
expensive
– How much would it be worth to
you to know that 90%+ of the
piping systems sent to
engineering during project
crunch time would work the first
time? 41
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Schedule
� Immediate -- October 2010
– Robust PCF processor
� Near Term -- April 2011
– Extended PCF processor
– Smart 3D graphics/data access from within CAESAR II
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– Smart 3D graphics/data access from within CAESAR II
– Round tripping of CAESAR II changes/results
� Future -- TBD
– “CAESAR II Inside”
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Analysis Solutions, Inc.
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http://coade.typepad.com/coadeinsider/
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
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We really would appreciate your Input
� Tell us your views
� Become a CAESAR II Beta tester
� Take part in CAESAR II sprint reviews
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
� Take part in CAESAR II sprint reviews
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INTERGRAPH® CADWorx®
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CADWorx Plant Professional
– Intelligent 3D Piping
– Specification Driven Design
– Parametric Equipment
– Steel Modelling
– Collision Detection
– ISOGEN Isometrics
– Model and P&ID Synchronization
– Links to Stress Analysis
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CADWorx P&ID Professional
– Intuitive P&ID Creation
– Specification Driven P&ID’s
– User Modifiable Symbol Library
– Link to Project Documents
– Legacy Drawing Conversion
– Project Publishing
– Automatic Loop Diagrams
– Datasheet Capabilities
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CADWorx Design Review
– Quick Review Cycles
– Accurate Visualization
– Editable Animations
– Impressive File Compression
– Intelligent Information
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CADWorx fieldPipe for Leica fieldPro ®
– As-built Development while in the Field
– Laser Precision Accuracy
– Specification-driven Modelling
– Onsite Modelling
– In-shop Spool Verification
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Once pipe centerline are connected, 3D design
model can be generated over centerline.
Inline object like flanges, valves and junctions can be
surveyed and added automatically to the 3D model.
Use fieldPipe tools to survey points on pipe surface
and compute pipe center lines in real-time.
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CADWorx fieldPipe for Leica CloudWorx ®
– As-built Development from Laser Point Clouds
– Specification-driven Modelling
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Software Usage is Wide-Range
Petrochemical
Nuclear and power generation
Pharmaceutical and Biotech
Food and beverage
Water treatment and wastewater
Mining
Chemical
Design subcontractors
Services companies
Oil and Gas Refineries
Engineering companies
Fabrication companies
Equipment vendors
Owner operators
There are ~9,000 CADWorx users
There are ~3,000 CADWorx accounts
Industries Customers Estimated Use
There are approximately There are approximately 500,000 seats of AutoCAD500,000 seats of AutoCAD®®
currently used in plant design. currently used in plant design.
There are approximately There are approximately 500,000 seats of AutoCAD500,000 seats of AutoCAD®®
currently used in plant design. currently used in plant design.
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc. 51
Chemical
Semiconductor
Pulp and paper
Durable manufacturing
Refrigeration
Gas compression
Owner operators
EPCs
Electrical contractors
Instrumentation contractors
Industrial suppliers
Fertilizer plants
Vessel fabricators
Fire protection companies
Power plants
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Typical CADWorx Accounts
Smaller company Smaller project
CADWorxCADWorx
� Can’t afford SP3D but
recognize the value of
3D in the design process
�Won’t likely ever be
large enough to need or
justify the expense of SP
� Required to hand over
a 3D model with some
�Only produce a small
specialized segment of
a larger plant
�Produce mostly basic
designs that are
modular, highly similar,
and repeatable (skid
package suppliers)
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Limited integration & work sharing
Simpler configuration management
a 3D model with some
intelligence as spec’d by
the EPC or O/O
package suppliers)
� No heavy integration
between many
departments and
functional areas
� No global work
sharing required
� No massive
configuration
management
requirements.
� No stringent
regulatory
requirements.
CADWorx: CADWorx: An AutoCADAn AutoCAD--based plant based plant design solution for AutoCADdesign solution for AutoCAD--based based
projects and deliverables.projects and deliverables.
CADWorx: CADWorx: An AutoCADAn AutoCAD--based plant based plant design solution for AutoCADdesign solution for AutoCAD--based based
projects and deliverables.projects and deliverables.
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Valued Software Investment
� World’s most widely used CAD platform
� Uncomplicated toolset for plant design
� Helps secure lower margin projects
� Easy on‐the‐fly customization
� Less training and resources required
� Speedy implementation
� Standard database engines: Oracle, Access or SQL
� Strong design and analysis links
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
� Strong design and analysis links
� Cost effective and reliable
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INTERGRAPH® PV Elite™
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PV Elite – Vessel & Exchanger Analysis
� Vessel, Exchanger, and Tubesheet Design and Analysis
� Multiple Design Codes available
– ASME Section VIII Divisions 1 & 2
– EN 13445
– PD 5500
– API 579 (Fitness for Service)
� Customizable Output and Reports
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
� Customizable Output and Reports
� International Materials and Codes
– Vessel Material Definitions
– Piping and Steel Component Data
– Domestic and International Wind and
Seismic Codes
� Links to Intergraph CADWorx Equipment &
Intergraph PV Fabricator
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What potential problems can PV Elite address?
� Wall thickness can cause system failure and needs to be checked
– Shell collapse can be evaluated using the calculated stress values
– Check combination of Internal and External Temperatures and Pressures
� Nozzle and Flanges take on certain loads and stress values need to be
checked
– Produced by thermal expansion and loads from the piping system (utilize WRC-107)
– Three forces (radial, longitudinal shear, circumferential shear)
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
– Three moments (torsion, circumferential, longitudinal)
– Manufacturers have load limits for each to assure safe and reliable operating
� Vessels and Exchangers will be subject to wind and seismic loading
– Equipment is checked for bending stress and vibration
– Supports and Attachments must be checked based on weight, wind and seismic
loads
� Heat Exchangers: Tubesheet and Tube design based on ASME UHX,
TEMA, PD 5500
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Modeling in PV Elite
� Mark up the drawing
– Break the system down into areas
� Shell length and thickness
� Number of nozzles, sizes, material
� Supports and attachments: legs, skirt, base ring, saddles, platforms, etc.
– Starting point is assigned based on either vessel is vertical or horizontal
� Enter the system data
8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.
� Enter the system data
– PVE input
– Each element (from node “a” to “b”) has an input screen
� Establish the load cases to be analyzed
� Select the appropriate wind and seismic codes
– Multiple International codes available
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INTEGRATION & COLLABORATION
THE KEY TO IMPROVED PRODUCTIVITY
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Benefits of Integration and Project Collaboration
� Seamless inputs
� Transparent revisions
� Accurate design models
� Accurate engineering models
� Concurrent engineering
� Input once, use many times
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� Less guessing
� Less checking
� Less time
� Higher profits
� On-time delivery
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Intergraph CADWorx & Analysis Products Work
Together Seamlessly
CADWorx Plant CAESAR IICADWorx P&ID
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PV ElitePV FabricatorExternal Project
Database
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GRACIAS!
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