cablemaster crm-30 - installation manual

7/31/2019 Cablemaster CRM-30 - Installation Manual

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INSTALLATION & OPERATION

INSTRUCTIONS

BEFORE INSTALLING THE CABLEMASTER CRM-30:

Before installing the mounting bracket, identify the compartment where the Cablemaster will be installed. The Cablemaster MUST BE installed inan area that is sheltered from the elements. For proper operation of the Cablemaster the power cord exit MUST be centered with the center of the

reel or the power cord will wrap on one side of the reel closest to the exit and could bind during retraction. If the exit is NOT centered, you will need to

purchase additional accessories to aid in this installation. Measure the compartment to insure there is enough space for the Cablemaster. Make sure

that a 3-1/2 space (minimum) is allowed for electrical connections on the circuit breaker side of the Cablemaster.

STEP 1. MOUNT CABLEMASTER (Fig. 1)

The Cablemaster comes with a mounting bracket for easy installation of the

unit. Install the mounting bracket using bolts or screws (installer supplied) fas-tening the bracket to the floor, wall or top of the compartment.

Once the mounting bracket is secured to the compartment space you may con-

nect the Cablemaster to the mounting bracket. Align the lock notches on the

base of the unit with the corresponding pegs on the mounting bracket. Once the

notches have been properly aligned, slide the unit locking it into place with the

mounting bracket. Attach the Cablemaster to the mounting bracket using the

bolts, washers and nuts supplied.

STEP 2. INSTALL HAWSE PIPE [optional] (Fig. 2)

The installation of the Hawse Pipe is optional. You may also use your existingHawse Pipe or any storage space door that is accessible to where you want the

power cord to exit.

If you purchased a Hawse Pipe from Glendinning, follow these instructions

Using the template provided with the Hawse Pipe, mark the location of the Hawse

Pipe. Before drilling or cutting, check to be certain that the area behind the Hawse

Pipe is free of wires, plumbing or structural supports. Mounting surface should be

a minimum 1/2 thick. Proper thickness may be achieved by using a butt block of

marine-grade plywood behind the mounting surface.

Cut the Hawse Pipes center hole and drill the four (4) 1/4 mounting holes. Using

CABLEMASTER CRM-30

Circuit Breaker

(optional)

Pigtail (optionall)

DIMENSIONS:

11.09 [282mm] W

14.08 [358mm] H

13.75 [350mm] D

Reel

DC Control Panel

AC Control Panel

105C rated cordset

Fig. 1

Install mounting bracket & mount unit

Use bolts or screws to

mount bracket to surface

Attach unit to

mounting bracket

Align peg with notches

Fig. 2

Install Hawse Pipe (optional)

Make sure gasket is installed

between hawse pipe flange

and exterior surface

Use template to cut / drill hole

in surface


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a good quality marine beading compound, secure the Hawse Pipe to the surface

using four (4) 1/4 x 20 x 1 stainless steel machine screws, washers, nuts and gas-

ket supplied.

STEP 3. CONNECT AC POWER TO CABLE (Fig. 3)

If you purchased a Cablemaster model that comes equipped with a pigtail (PN

04300-W50-6 and 04300-W50-B6), the pigtail must be connected to the junction

box or power switch that supplies 110v current to the boats electrical system.

Strip the insulation from the end of the pigtail as well as the green, white and black

wires within the insulation jacket. Attach appropriate connectors to each wire and

attach to the junction box.

If you purchased a Cablemaster model that does not come equipped with a pig-

tail (PN 04300-W50) you must supply your own 10AWG wires to connect from the

Cablemaster to the junction box. Attach the wires (green, black and white 10AWG)

to the junction box as outlined above. Remove the cover to the Cablemaster (pic-

tured) and attach terminal eye connectors to each end of the wires. Connect the

wires to the power connections marked B for black wire, G for green wire and

W for white wire. Re-attach cover.

STEP 4. CONNECT DC POWER TO UNIT (Fig. 4)

All wiring should be done in accordance with the instructions contained in the Na-

tional Electrical Code. If there is any uncertainty as to the proper methods of wiring,

a qualified and competent electrician should do the wiring.

Remove the DC Control cover on the unit and identify how many DC post con-

nections your unit has. Refer to the wiring diagram on the opposite page for your Ca-

blemaster model. Using 16awg wire with ring connectors, connect one end of the

wire to battery positive (+) and the other end to the post marked DC (+) 12V on the

DC Control Panel. Connect battery negative (-) connection and the other end to thepost marked DC (-) 12V on the DC Control Panel. DO NOT replace cover pro-

ceed to next step.

STEP 5. INSTALL POWER SWITCH (Fig. 5)

For convenience and ease of operation, the momentary ON power switch should be

mounted near the Hawse Pipe or in a location where the power cable exits the boat.

Remove the two (2) screws which hold the momentary ON power switch and switch

cover plate to the Cablemaster. Route the wiring to the appropriate position near

the Hawse Pipe as outlined above. Cut a hole approximately 1.65 H x 1.00 W. Re-

move the power switch terminal eye connectors from the posts located at the bottom

All wiring should be done in accordance with ABYCs

standards. If you are unsure of these standards, consult

a qualified electrician.

Failure to wire correctly may result in DEATH, INJURY OR

DAMAGE TO PERSONS, VESSEL OR UNIT.

Before proceeding DISCONNECT the 12vDC power

source!

Fig. 3

Connect AC power

Secure cable with

clamp provided

Fig. 4

Connect DC power

Use upper posts

for DC connection

Disconnect power

switch from posts

Fig. 5

Install power switch

Hole cut in surface for

switch installation


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of the DC Control box and route the 14-gauge conductor wire through the hole. Attach the momentary ON power switch using the four (4) screws in the

switch plate. Replace DC Control box cover removed in Step 4. Remember to re-connect the 12vDC power source that you disconnected at the start

of Step 4.

MAINTENANCE

Experience has shown that when only a short section of the power cable is regularly used, the cable may be subject to kinking. To relieve this con-

dition, routinely extend the power cable completely and stretch it on any smooth surface. Allow the Cablemaster to then retract the cable onto the

reel.

At least once a year, inspect all AC and DC wiring connections and make sure they are free of corrosion.

Periodically inspect the exterior jacket of the power cable for nicks or cuts.

If your power cable is dirty any cleaner should be compatible with the outer jacket material of the power cable.

If needing to replace power cordset USE ONLY 105C RATED CORDSETS.

TO EXTEND THE POWER CORD:

Pull out sufficient cord length that will allow you to route shore

power cord to the electrical distribution box and plug the molded

end into the receptacle.

TO RETRACT THE POWER CORD:

Press and hold the button and the power cord will automatically

retract (CAUTION it is advisable to monitor the progress of

the power cord as it retracts and stores onto the reel).

OPERATION INSTRUCTIONS

DC WIRING DIAGRAM

Enable Switch

SPST

Normally Open

Momentary

18awg

DC (-) 12v

DC (+) 12v

Enable Sw. 1

Enable Sw. 2

DC Control Panel

DC Control Panel

CC

N.C. N .C .

N.O. N.O.

DPST Control Switch

- No Center Position- Momentary

12v DC

(+) & (-)

14awg

12v DC

(+) & (-)

14awg

Black - 12v DC (-)

Red - 12v DC (+)

Green - NC - Micro Switch

Blue - NO - Motor 2White - NO - Motor 1

Green-NC,M

icroSwitch

Black-12vDC(-)

White-NO,Motor1

Blue-NO,

Motor2

Red-12vDC(+)

DC hookup wire:

14awg

1

2

36

5

4

4 POST DC WIRING CONFIGURATION 5 POST DC WIRING CONFIGURATION


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740 Century Circle Conway, SC 29526 P: 843-399-6146 F: 843-399-5005

www.glendinningprods.com SML-CRM30-INSTAL

LIMITED WARRANTY

PRODUCT(S) COVERED BY THIS LIMITED WARRANTY:CABLEMASTER - MODELCRM-30

1. GLENDINNING MARINE PRODUCTS, INC. warrants to the original consumer purchaser that the Cablemaster - Model CRM30 will be free from defects in material and workmanship under normal use and service for a period of

one (1) year from the date of purchase.

2. This LIMITED WARRANTY applies to defects in material and workmanship. It does not apply to chromeplated or anodized finish or to power cable damage caused by inadequate cable storage area or installation not in accordance

with GLENDINNING MARINE PRODUCTS, INC. specifications.

3. This LIMITED WARRANTY is void if the product has been damaged by accident or unreasonable use, neglect, improper installation, or other causes not arising out of defects in material or workmanship.

4. To obtain performance of this LIMITED WARRANTYobligation the original purchaser should contact GLENDINNING MARINE PRODUCTS, INC. for instructions concerning removal and shipping of the defective component. Upon

compliance of the foregoing procedure all warranted defects will be repaired, or at GLENDINNING MARINE PRODUCTS, INC. option, the complete unit replaced and returned to the consumer, shipping charges prepaid.

5. GLENDINNING MARINE PRODUCTS, INC. does not assume the costs of removal and/or installation of the product or any other incidental costs which may arise as a result of any defect in materials or workmanship.

THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. ANY WARRANTY IMPLIED BY LAW INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS, IS IN EFFECT ONLY FOR THE DURATION OF

THE EXPRESS WARRANTIES SET FORTH IN THE FIRST PARAGRAPH ABOVE. NO REPRESENTATIVE OR PERSON IS AUTHORIZED TO GIVE ANY OTHER WARRANTY OR TO ASSUME FOR GLENDINNING MARINE

PRODUCTS, INC.ANY OTHER LIABILITYIN CONNECTION WITH THE SALE OF ITS PRODUCTS. GLENDINNING MARINE PRODUCTS, INC. WILLNOT BE LIABLE FORANY CONSEQUENTIALDAMAGES RESULTING FROM

THE USE OR INSTALLATION OF ITS PRODUCTS.

P/N INSTALLATION ACCESSORIES

04043 Horizontal Pipe Extension Kit

Allows the Cablemaster to be mounted an extended distance from the Hawse

Pipe Assembly.

cablemaster crm-30 - installation manual

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