cable management solutions: cable ties, heat shrink …...5.4 lugs and ferrules - ht heavy duty lugs...
TRANSCRIPT
Crimping Terminals 5.0
Inspired by Quality
5.1 Pre-Insulation Terminals Selection Chart ........................................................ 184-185
5.2 Pre-Insulation Terminals ................................................................................. 186-191
5.3 Brass Terminals .............................................................................................. 192-193
5.4 Lugs and Ferrules
- HT Heavy Duty Lugs and Ferrules ............................................................. 194-196
- HTB Standard Lugs and Ferrules .............................................................. 197-199
- XLPE Lugs and Ferrules ............................................................................ 200-201
5.5 Ferrules and Pin Terminals .................................................................................... 202
5.6 Crimping Tips ...................................................................................................... 203
Wir
e R
ang
em
m2
12 (T) 3R12 (T) 3FB10 3HB (T) 3DM (T) 3DF (T) 3PB TF2DF 1TSYL 3QS CE5 (10 x 2,8mm) (4,6mm) (6,4mm) (6,4mm) (6,4mm) (6,4mm)
2,5
- 6,
00(S
ize
3)1,
17 -
3,2
4(S
ize
2),3
4 -
1,57
(Siz
e 1)
6 (T) 1R6 (T) 1S6A‡ (T) 1P10 1UT (T) 1ULM4 (T) 1ULF4 (T) 1FB11 1 HB3 (T) 1DM4 (T) 1DF4 (T) 1PB TF1DF4 1TSRD 1QS CE1 (10mm) (4mm) (4mm) (11 x 3,0mm) (3mm) (4,8mm) (4,8mm) (6,4mm) (4,8mm)
10 (T) 1R10 (T) 1FB10 (T) 1HB (T) 1DM (T) 1DF TF1DF (10 x 2,3mm) (4,6mm) (6,4mm) (6,4mm) (6,4mm)
8 (T) 1R8
8 (T) 3R8
5 (T) 3R5 (T) 3S5
4 (T) 3R4 (T) 3S4A‡
10 (T) 3R10 F3DMY F3DFY (6,4mm Nylon) (6,4mm Nylon)
6 (T) 3R6 (T) 3S6A‡ (T) 3P13 3UT (T) 3ULM5 (T) 3ULF5 (T) 3FB14 3HB3 (T) 3DF9 (13mm) (5mm) (5mm) (14 x 4,5mm) (3mm) (9,4mm)
STU
D (
mm
)
RINGR(E)
SPADES(E)
BUTTUT(E) FLAT
FB(E)HOOKHB(E)
PINP(E)
BULLET BLADEMALE
ULM(E)FEMALEULF(E)
3,5 (T) 3R35
3,5 (T) 2R35 2S35 (T) 2DF9 (9,4mm)
10 (T) 2R10
5 (T) 2R5 2S5A‡
4 (T) 2R4(A)‡ 2S4A‡ (T) 2FB18 2HB3 (T) 2DM4 (T) 2 DF4 F2DMY F2DFY (18 x 2,2mm) (3mm) (4,8mm) (4,8mm) (6,4mm Nylon) (6,4mm Nylon)
6 (T) 2R6 2S6A‡ (T) 2P12 (T) 2ULM5 (T) 2ULF5 (T) 2FB13 TF2DF4 (12mm) (5mm) (5mm) (13 x 2,4mm) (4,8mm)
8 (T) 2R8 (T) 2P10 2UT (T) 2ULM4 (T) 2ULF4 (T) 2FB9 2HB (T) 2DM (T) 2DF (T) 2PB TF2DF 2TSBL 2QS CE2 (10mm) (4mm) (4mm) (9 x 2,8mm) (4,6mm) (6,4mm) (6,4mm) (6,4mm) (6,4mm)
5 (T) 1R5 (T) 1S5A‡
3,5 (T) 1S35
3 (T) 1R3 (T) 1S3 (T)1FB18 F1DMY F1DFY (18 x 2,3mm) (6,4mm Nylon) (6,4mm Nylon)
4 (T) 1R4 (T) 1S4A‡ (T)1 FB14 (T) 1DM2 (T) 1DF2 TF1DF2 (14 x 3,0mm) (2,8mm) (2,8mm) (2,8mm)
5.0 Pre-Insulated TerminalsCrimping Terminals5.0
Pre-Insulated Terminals Selection Chart
Crimping Terminals
NOTE: 1) For inner copper tube (Twingrip) use prefix (T). 2) ‡(A) Option Narrower. 0,25 - 1,65mm2 - 19Amp 600V 1,04 - 2,63mm2 - 27Amp 600V 2,63 - 6,64mm2 - 48Amp 600V
Pre-Insulated Terminals Selection Chart
5/184
5/185
5.0Pre-Insulated Terminals Selection ChartCrimping Terminals
NOTE: 1) For inner copper tube (Twingrip) use prefix (T). 2) ‡(A) Option Narrower. 0,25 - 1,65mm2 - 19Amp 600V 1,04 - 2,63mm2 - 27Amp 600V 2,63 - 6,64mm2 - 48Amp 600V
12 (T) 3R12 (T) 3FB10 3HB (T) 3DM (T) 3DF (T) 3PB TF2DF 1TSYL 3QS CE5 (10 x 2,8mm) (4,6mm) (6,4mm) (6,4mm) (6,4mm) (6,4mm)
6 (T) 1R6 (T) 1S6A‡ (T) 1P10 1UT (T) 1ULM4 (T) 1ULF4 (T) 1FB11 1 HB3 (T) 1DM4 (T) 1DF4 (T) 1PB TF1DF4 1TSRD 1QS CE1 (10mm) (4mm) (4mm) (11 x 3,0mm) (3mm) (4,8mm) (4,8mm) (6,4mm) (4,8mm)
10 (T) 1R10 (T) 1FB10 (T) 1HB (T) 1DM (T) 1DF TF1DF (10 x 2,3mm) (4,6mm) (6,4mm) (6,4mm) (6,4mm)
8 (T) 1R8
8 (T) 3R8
5 (T) 3R5 (T) 3S5
4 (T) 3R4 (T) 3S4A‡
10 (T) 3R10 F3DMY F3DFY (6,4mm Nylon) (6,4mm Nylon)
6 (T) 3R6 (T) 3S6A‡ (T) 3P13 3UT (T) 3ULM5 (T) 3ULF5 (T) 3FB14 3HB3 (T) 3DF9 (13mm) (5mm) (5mm) (14 x 4,5mm) (3mm) (9,4mm)
FLATFB(E)
HOOKHB(E)
PIGGY-BACKPB(E)
T-SPLICE(TS)
QUICK SPLICE(QS)
CLOSED END CONNCECTORS
(CE)
BLADE DISCONNECT FULLY INSULATED DISCONNECT
MALEDM(E)
MALE(F-DM)
FEMALEDFE)
FEMALE(F-DF)
3,5 (T) 3R35
3,5 (T) 2R35 2S35 (T) 2DF9 (9,4mm)
10 (T) 2R10
5 (T) 2R5 2S5A‡
4 (T) 2R4(A)‡ 2S4A‡ (T) 2FB18 2HB3 (T) 2DM4 (T) 2 DF4 F2DMY F2DFY (18 x 2,2mm) (3mm) (4,8mm) (4,8mm) (6,4mm Nylon) (6,4mm Nylon)
6 (T) 2R6 2S6A‡ (T) 2P12 (T) 2ULM5 (T) 2ULF5 (T) 2FB13 TF2DF4 (12mm) (5mm) (5mm) (13 x 2,4mm) (4,8mm)
8 (T) 2R8 (T) 2P10 2UT (T) 2ULM4 (T) 2ULF4 (T) 2FB9 2HB (T) 2DM (T) 2DF (T) 2PB TF2DF 2TSBL 2QS CE2 (10mm) (4mm) (4mm) (9 x 2,8mm) (4,6mm) (6,4mm) (6,4mm) (6,4mm) (6,4mm)
5 (T) 1R5 (T) 1S5A‡
3,5 (T) 1S35
3 (T) 1R3 (T) 1S3 (T)1FB18 F1DMY F1DFY (18 x 2,3mm) (6,4mm Nylon) (6,4mm Nylon)
4 (T) 1R4 (T) 1S4A‡ (T)1 FB14 (T) 1DM2 (T) 1DF2 TF1DF2 (14 x 3,0mm) (2,8mm) (2,8mm) (2,8mm)
5/186
5.0 Pre-Insulated TerminalsCrimping Terminals
Pre-Packs
Wall mounted stand comprising of 10 packs of 41 most popular types of terminals, which includes an Assortment Pack (PRPK28) and a Tool Kit Crimper + Assortment Pack (PRPK 29) of terminals. Ideal for electricians and handymen.
Wall mounted peg board available on request.
10 pcs.
6 pcs.
8 pcs.
8 pcs.
8 pcs.
8 pcs.
10 pcs.
10 pcs.
10 pcs.
10 pcs.
10 pcs.
8 pcs.
8 pcs.
5 pcs.
5 pcs.
5 pcs.
6 pcs.
5 pcs.
Pack No.
22
23
24
25
26
27
30
31
32
33
34
35
36
37
38
39
40
41
Code DescriptionWire Range
(mm)Qty per pack
PRPK 22
PRPK 23
PRPK 24
PRPK 25
PRPK 26
PRPK 27
PRPK 30
PRPK 31
PRPK 32
PRPK 33
PRPK 34
PRPK 35
PRPK 36
PRPK 37
PRPK 38
PRPK 39
PRPK 40
PRPK 41
1PB
2PB
1ULM4
2ULM4
1ULF4
2ULF4
1S5A
2S4A
1DF2
1DF4
2DF4
3DF
3DM
3DF9
F1DFY
F2DFY
3UT
3R10
0.34 - 1.57
1.17 - 3.24
0.34 - 1.57
1.17 - 3.24
0.34 - 1.57
1.17 - 3.24
0.34 - 1.57
1.17 - 3.24
0.34 - 1.57
0.34 - 1.57
1.17 - 3.24
2.5 - 6.0
2.5 - 6.0
2.5 - 6.0
0.34 - 1.57
1.17 - 3.24
2.5 - 6.0
2.5 - 6.0
Qty per packPack No. Code DescriptionWire Range
(mm)
Ordering Information Ordering Information
1
2
3
4
5
6
9
10
11
12
13
14
15
16
17
18
19
20
21
PRPK 1
PRPK 2
PRPK 3
PRPK 4
PRPK 5
PRPK 6
PRPK 9
PRPK 10
PRPK 11
PRPK 12
PRPK 13
PRPK 14
PRPK 15
PRPK 16
PRPK 17
PRPK 18
PRPK 19
PRPK 20
PRPK 21
1R6
1R5
1R4
2R6
2R5
2R4
3R5
1S35
1S4A
2S35
2S5A
1P10
2P12
1UT
2UT
1DM
2DM
1DF
2DF
0.34 - 1.57
0.34 - 1.57
0.34 - 1.57
1.17 - 3.24
1.17 - 3.24
1.17 - 3.24
2.5 - 6.00
0.34 - 1.57
0.34 - 1.57
1.17 - 3.24
1.17 - 3.24
0.34 - 1.57
1.17 - 3.24
0.34 - 1.57
1.17 - 3.24
0.34 - 1.57
1.17 - 3.24
0.34 - 1.57
1.17 - 3.24
10 pcs.
10 pcs.
10 pcs.
8 pcs.
10 pcs.
10 pcs.
6 pcs.
10 pcs.
10 pcs.
10 pcs.
10 pcs.
10 pcs.
10 pcs.
10 pcs.
8 pcs.
10 pcs.
10 pcs.
10 pcs.
10 pcs.
Ordering Information
CodeQuantity of Each
ComponentDescription Content
K175
K300
15
10
5
10
5
25
20
15
10
5
Pre-insulated 135 pcs.
Terminal Kit
Pre-insulated235 pcs.
Terminal Kit
2R35A
1UT, 2UT, 1DF, 2DF, 1DM, 2DM, 1R4, 1R5, 2R4, 2R5, 1S35
3UT, 3R5
No Tool
1R4, 1R5, 1S35
2R4, 1DF, 2DF, 1DM, 2DM
2R35A
2R5, 1UT, 2UT
3R5, 3R6, 3UT
No Tool
K150T
Pre-insulated 105 pcs.
Terminal Kit complete with Crimping Tool
1R4, 2R4, 2R5, 1S35, 2S35, 1UT, 2UT
3R5, 3S5, 3UT, 1DF, 2DF, 1DM, 2DM
YL2001 (Crimping Tool)
5/187
5.0Pre-Insulated TerminalsCrimping Terminals
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
7.0
7.0
7.0
Code
Insulated Ring Terminals
W
F
L
Wire Range(mm2)
Ordering Information
ColourStud Size
(mm)
Dimensions (mm)
3.2
4.3
5.3
6.4
8.4
10.5
3.7
4.3
5.3
6.4
8.4
10.5
3.7
4.3
5.3
6.4
8.4
10.5
12.0
(T)1R3
(T)1R4
(T)1R5
(T)1R6
(T)1R8
(T)1R10
2R35
(T)2R4
(T)2R5
(T)2R6
(T)2R8
(T)2R10
(T)3R35
(T)3R4
(T)3R5
(T)3R6
(T)3R8
(T)3R10
(T)3R12
5.5
8.0
8.0
11.6
11.6
13.6
6.6
8.5
9.5
12.0
12.0
13.6
7.2
9.5
9.5
12.0
15.0
15.0
19.2
17.5
20.5
20.5
26.8
26.8
30.5
17.8
21.8
21.8
26.8
26.8
30.5
22.7
26.6
26.6
29.5
34.0
34.0
38.6
W L F
5.0
7.0
7.0
11.0
11.0
13.9
6.6
8.5
9.5
11.0
11.0
13.9
6.1
9.1
9.1
10.5
13.5
13.5
16.0
For Inner Copper Tube (TwinGrip) use Prefix “T”.
0.25 - 1.65mm2 - 19Amp 600V 1.04 - 2.63mm2 - 27Amp 600V 2.63 - 6.64mm2 - 48Amp 600V
Insulated Spade Terminals
W
F
L
1S35
(T)1S3
(T)1S4A
(T)1S5A
(T)1S6A
(T)2S35
(T)2S4A
(T)2S5A
(T)2S6A
(T)3S4A
(T)3S5
(T)3S6A
CodeWire Range
(mm2)
Ordering Information
ColourStud Size
(mm)
Dimensions (mm)
0.25 - 1.65
1.04 - 2.63
2.63 - 6.64
3.7
3.2
4.3
5.3
6.4
3.7
4.3
5.3
6.4
4.3
5.3
6.4
6.4
5.7
6.4
8.1
9.5
6.0
6.4
7.9
9.3
8.3
9.0
9.0
21.0
21.0
21.0
21.0
21.0
21.0
21.0
21.0
21.0
25.5
25.5
25.5
W L F
For Inner Copper Tube (TwinGrip) use Prefix “T”.
W
F
L
Insulated Pin Terminals
For Inner Copper Tube (TwinGrip) use Prefix “T”.
Code
(T)1P10
2P10
(T)2P12
(T)3P13
Dimensions (mm)
Ordering Information
Wire Range(mm2)
Colour
0.25 - 1.65
1.04 - 2.63
2.63 - 6.64
1.9
1.9
1.9
19.8
19.8
21.8
W L F
10.0
10.0
12.0
0.25 - 1.65
1.04 - 2.63
2.63 - 6.64
5/188
5.0 Pre-Insulated TerminalsCrimping Terminals
(T)1DM4
(T)1DM
(T)2DM4
(T)2DM
(T)3DM
CodeWire Range
(mm2)
Wire Range(mm2)
Code
Wire Range(mm2)
0.25 - 1.65
1.04 - 2.63
2.63 - 6.64
Insulated Butt Connectors C
L
D
Code Colour
Ordering Information
Dimensions (mm)
1UT
2UT
3UT
4.0
4.5
6.3
1.7
2.3
3.4
D C L
24.6
24.6
26.5
Insulated Blade Terminals
L
W
F
0.25 - 1.65mm2 - 19Amp 600V 1.04 - 2.63mm2 - 27Amp 600V 2.63 - 6.64mm2 - 48Amp 600V
CodeWire Range
(mm2)
Ordering Information
ColourDimensions (mm)
(T)1FB10
(T)1FB11
(T)1FB14
(T)1FB18
(T)2FB9
(T)2FB13
(T)2FB18
(T)3FB10
(T)3FB14
2.3
3.0
3.0
2.2
2.8
2.4
2.2
2.8
4.5
19.8
20.8
23.8
27.8
18.8
22.8
27.8
23.0
27.0
W L F
10.0
11.0
14.0
18.0
9.0
13.0
18.0
10.0
14.0
For Inner Copper Tube (TwinGrip) use Prefix “T”.
0.25 - 1.65
1.04 - 2.63
2.63 - 6.64
Insulated Hook Blade Terminals
L
W
F
F
Ordering Information
ColourDimensions (mm)
1HB3
(T)1HB
2HB3
(T)2HB
3HB3
(T)3HB
3.0
4.6
3.0
4.6
3.0
4.6
27.2
27.2
27.2
27.2
30.2
30.2
W L
16.8
16.8
16.8
16.8
17.2
17.2
For Inner Copper Tube (TwinGrip) use Prefix “T”.
0.25 - 1.6
1.04 - 2.63
2.63 - 6.64
Insulated Male Disconnects
W
F
L
Dimensions (mm)
Ordering Information
Colour
0.25 - 1.654.8
6.35
4.8
6.35
6.35
6.5
7.7
6.5
7.7
7.7
W L F
19.0
21.0
10.0
21.0
24.0
For Inner Copper Tube (TwinGrip) use Prefix “T”.
1.04 - 2.63
2.63 - 6.64
5/189
5.0Pre-Insulated TerminalsCrimping Terminals
Code
Code Wire Range(mm2)
Wire Range(mm2)
Code
(T)1ULM4
(T)2ULM4
(T)3ULM4
(T)3ULM5
F
Wire Range(mm2)
Code
Code
(T)1DF2
(T)1DF4
(T)1DF
(T)2DF4
(T)2DF
(T)2DF9
(T)3DF
(T)3DF9
Insulated Female Disconnects
W
F
L
Insulated Male Bullet DisconnectsW
L
F
Ordering Information
Insulated Female Bullet Disconnects
W
L
F
0.25 - 1.65mm2 - 19Amp 600V 1.04 - 2.63mm2 - 27Amp 600V 2.63 - 6.64mm2 - 48Amp 600V
Fully Insulated Female Disconnects
W
F
L
Insulated Piggy Back Disconnects W
L
F
For Inner Copper Tube (TwinGrip) use Prefix “T”.
Ordering Information
ColourDimensions (mm)
0.25 - 1.65
1.04 - 2.63
(T)1PB
(T)2PB
6.6
6.6
22.0
22.0
W L
8.0
8.0
Wire Range
(mm2)
Ordering Information
ColourDimensions (mm)
0.25 - 1.65
1.04 - 2.63
2.63 - 6.64
3.2
5.0
6.6
5.0
6.6
10.0
6.6
10.0
6.5
6.4
7.3
6.4
7.3
12.0
7.3
12.0
W L F
18.6
19.0
20.5
19.0
20.5
25.5
23.5
28.5
For Inner Copper Tube (TwinGrip) use Prefix “T”.
For Inner Copper Tube (TwinGrip) use Prefix “T”.
Ordering Information
ColourWire Range
(mm2)
Dimensions (mm)
TF1DF2
TF1DF4
TF1DF
TF2DF4
TF2DF
TF3DF
TF3DF9
3.8
5.0
6.6
5.0
6.6
6.6
10.0
6.4
6.4
7.3
6.4
7.3
7.3
12.0
W L F
19.0
19.3
22.0
19.3
22.0
24.0
28.5
0.25 - 1.65
1.04 - 2.63
2.63 - 6.64
(T)1ULF4
(T)2ULF4
(T)2ULF5
(T)3ULF5
Ordering Information
ColourDimensions (mm)
3.9
3.9
5.9
4.9
21.5
25.5
25.5
24.5
7.3
7.3
7.0
7.0
W L F
For Inner Copper Tube (TwinGrip) use Prefix “T”.
0.25 - 1.65
1.04 - 2.63
2.63 - 6.64
ColourDimensions (mm)
0.25 - 1.65 4.0
4.0
4.0
5.0
21.5
21.5
24.0
24.0
W L F
8.5
8.5
8.5
8.5
For Inner Copper Tube (TwinGrip) use Prefix “T”.
2.63 - 6.64
1.04 - 2.63
5/190
5.0 Pre-Insulated TerminalsCrimping Terminals
Ordering Information
ColourWire Range
(mm2)Code
Dimensions (mm)
0.25
2.0
5.5
1QS
2QS
3QS
20.0
20.0
20.5
27.0
27.0
34.5
W L
Closed End ConnectorsW
L
F
D
Dimensions (mm)
Ordering Information
CE1
CE2
Code (mm2)
1.25
2.0
21.0
21.0
8.0
9.0
5.3
6.0
L
9.8
10.0
F DW
Quick Splice Connectors
WL
T-Splice Connectors
ColourCode
1TSRD
2TSBL
3TSYL
Ordering Information
Wire Range(mm2)
Dimensions (mm)
0.25
2.0
5.5
9.4
9.4
9.4
35.0
35.0
35.0
W L
5/191
5.0Pre-Insulated TerminalsCrimping Terminals
EN - Uninsulated
F
C
L
W
1.0
1.2
1.4
1.7
2.3
2.8
3.5
4.5
5.8
1.7
1.9
2.2
2.5
3.3
3.9
4.7
5.8
7.2
1.3
1.5
1.7
2.0
2.6
3.2
3.9
4.9
6.2
6.0
10.0
10.0
10.0
12.0
12.0
12.0
12.0
18.0
Ordering Information
EN0506
EN0710
EN1010
EN1510
EN2512
EN4012
EN6012
EN10012
EN16018
CodeDimensions (mm)
L
0.5
0.75
1.0
1.5
2.5
4.0
6.0
10.0
16.0
Wire Range
(mm2)F W C
E - Insulated
TE - Insulated
Boot Lace Ferrules
L
F
BW
CD
W
TE - Twin Entry Insulated
DC
LW
F
B
White
White
Wire Range Insulation
DC
E0208
E0308
E0510
E0710
E01010
E01510
E02512
E4012
E6012
E10012
E16018
TE0508
TE0708
TE1010
TE1512
TE2513
TE4012
TE6014
TE10014
TE16014
Ordering Information
CodeDimensions (mm)
8.0
8.0
10.0
10.0
10.0
10.0
12.0
12.0
12.0
12.0
18.0
14.5
14.7
17.1
19.5
21.5
23.1
26.1
26.6
31.3
L
0.25
0.34
0.5
0.75
1.0
1.5
2.5
4.0
6.0
10.0
16.0
0.5
0.75
1.0
1.5
2.5
4.0
6.0
10.0
16.0
(mm2) Colour
12.4
12.4
16.0
16.3
16.3
16.4
19.4
19.4
20.5
20.8
28.0
8.0
8.0
10.0
12.0
13.0
12.0
14.0
14.0
14.0
F
1.9
1.9
2.6
3.0
3.0
3.5
4.0
4.5
6.0
7.5
8.7
5.0
5.5
5.5
6.4
8.0
8.8
9.5
12.1
19.0
W
4.4
4.4
6.0
6.3
6.3
6.3
7.4
7.4
8.5
8.8
10.0
3.6
3.5
4.0
4.2
5.0
5.7
6.8
8.0
10.5
B
1.1
1.1
1.3
1.5
1.7
1.7
2.6
3.2
3.9
4.9
6.2
1.8
2.1
2.3
2.6
3.3
4.2
5.3
6.9
8.7
0.8
0.8
1.0
1.2
1.4
2.0
2.3
2.8
3.5
4.5
5.8
1.5
1.8
2.0
2.3
2.9
3.8
4.9
6.5
8.3
5/192
5.0 Brass TerminalsCrimping Terminals
Uninsulated BladeC
W
L
LOM1250
Code
Ordering Information
Stranded Wire Item No.
20.6 9.8
L C W
6.350.5 - 2.0
Dimensions (mm)
Griptite Terminals and Covers
Uninsulated ReceptaclesC
W
L
Ordering Information
Stranded WireItem No.
LTO61250N
LTO81250N
19.0
19.6
8.0
8.0
L C W
7.6
7.6
0.75 - 2.0
2.0 - 3.5
Dimensions (mm)Code
Brass - Open Barrel Terminals
Uninsulated Disconnect - FemaleC
W
L19.0
16.0
15.5
19.0
UDF
UDF2
UDF4
UDFC
Code
“C” - with clip.
Dimensions (mm)
W
6.6
3.2
5.0
6.8
Stranded Wire
Item No.
0.5 - 2.0
Ordering Information
L
7.5
6.4
6.5
7.4
C
Dimensions (mm)
UDM
Code
Ordering Information
Stranded Wire Item No.
20.0 7.5
L C W
6.30.5 - 2.0
Uninsulated Disconnect - MaleC
W
L
5/193
5.0Brass TerminalsCrimping Terminals
Uninsulated Bullet - Female / Male
C
W
L
Uninsulated SpadeC
W
L
UULF4
UULM4
Code
Ordering Information
Stranded WireItem No.
17.0
17.8
6.7
8.4
L C W
3.95
4.0
0.5 - 2.0
0.5 - 2.6
Dimensions (mm)
Code
Ordering Information
Stranded Wire Item No.
U$4 22.0 6.8
L C W
6.600.5 - 2.0
Dimensions (mm)
Uninsulated Ring Lug
C
W
L
Code
UR10
UR8
UR6
UR5UR4UR3
Stranded Wire
Item No.
Ordering Information
L C W
0.5 - 2.0
Dimensions (mm)
34.0
26.0
20.8
20.819.415.6
24.0
17.5
12.6
12.611.29.4
18.5
13.8
10.0
10.08.57.0
Code
LF061250A
Ordering Information
Stranded Wire Item No.
16.1 7.8
L C W
8.00.75 - 2.0
Dimensions (mm)
Uninsulated Right-Angled BladeC
L
DW
5/194
5.0 LugsCrimping Terminals
50.0
1.5
2.5
4.0
6.0
10.0
16.0
25.0
35.0
Stud(mm) Code
AID
3.04.05.06.03.04.05.06.08.03.04.05.06.08.010.04.05.06.08.010.05.06.08.010.012.05.06.08.010.012.016.06.08.010.012.016.06.08.010.012.016.06.08.010.012.014.016.020.0
HT13HT14HT15HT16HT23HT24HT25HT26HT28HT43HT44HT45HT46HT48HT410HT64HT65HT66HT68HT610HT105HT106HT108HT1010HT1012HT165HT166HT168HT1610HT1612HT1616HT256HT258HT2510HT2512HT2516HT356HT358HT3510HT3512HT3516HT506HT508HT5010HT5012HT5014HT5016HT5020
1.91.91.91.92.42.42.42.42.42.82.82.82.82.82.83.43.43.43.43.44.44.44.44.44.45.55.55.55.55.55.56.96.96.96.96.98.28.28.28.28.210.010.010.010.010.010.010.0
3.83.83.83.84.24.24.24.24.24.74.74.74.74.74.75.35.35.35.35.36.36.36.36.36.37.67.67.67.67.67.69.09.09.09.09.010.710.710.710.710.712.812.812.812.812.812.812.8
0.950.950.950.950.900.900.900.900.900.950.950.950.95 0.950.950.950.950.950.950.950.950.950.950.950.951.051.051.051.051.051.051.051.051.051.051.051.251.251.251.251.251.401.401.401.401.401.401.40
7.07.07.07.08.08.08.08.08.08.08.08.08.08.011.09.09.09.09.011.011.011.011.011.012.012.012.012.012.012.012.015.015.015.015.015.015.015.015.015.016.016.016.017.018.018.018.018.0
9.012.012.013.09.012.012.013.015.09.012.012.013.017.019.012.012.013.017.020.012.013.017.019.020.013.013.018.020.025.027.016.017.018.021.027.018.018.019.022.030.018.018.024.024.030.030.030.0
5.05.05.06.05.05.05.06.08.05.05.06.05.07.08.05.05.06.07.08.05.06.08.08.010.06.06.08.08.011.013.06.08.08.011.013.08.09.09.010.013.08.09.010.010.013.013.013.0
7.07.08.09.07.07.09.010.012.07.07.0
9.010.013.014.08.09.010.013.015.09.010.013.015.019.011.011.013.015.018.024.014.014.016.018.024.016.016.016.018.024.018.018.020.020.026.026.026.0
Cable Size
(mm2)
Dimensions (mm)
Barrel Spade
BOD
tThickness
CLength
DLength
EHole to End
WWidth
HT Heavy Duty Lugs
Voltage range: Up to 1000V.
Ordering Information
5/195
5.0LugsCrimping Terminals
HT Heavy Duty Lugs
Cable Size
(mm2)
240
10.0
11.0
12.0
14.0
15.0
10.0
13.0
13.0
14.0
16.0
12.0
12.0
14.0
16.0
12.0
16.0
16.0
16.0
13.0
16.0
16.0
19.0
16.0
16.0
16.0
185
WWidth
Dimensions (mm)
Spade
1.65
1.65
1.65
1.65
1.65
1.95
1.95
1.95
1.95
1.95
2.15
2.15
2.15
2.15
2.50
2.50
2.50
2.50
2.70
2.70
2.70
2.70
3.10
3.10
3.10
11.7
11.7
11.7
11.7
11.7
13.5
13.5
13.5
13.5
13.5
15.5
15.5
15.5
15.5
17.0
17.0
17.0
17.0
19.0
19.0
19.0
19.0
21.5
21.5
21.5
HT708
HT7010
HT7012
HT7016
HT7020
HT958
HT9510
HT9512
HT9516
HT9520
HT12010
HT12012
HT12016
HT12020
HT15010
HT15012
HT15016
HT15020
HT18510
HT18512
HT18516
HT18520
HT24010
HT24012
HT24016
CodeStud
(mm)AID
8
10
12
16
20
8
10
12
16
20
10
12
16
20
10
12
16
20
10
12
16
20
10
12
16
15.0
15.0
15.0
15.0
15.0
17.4
17.4
17.4
17.4
17.4
19.8
19.8
19.8
19.8
22.0
22.0
22.0
22.0
24.4
24.4
24.4
24.4
27.7
27.7
27.7
Barrel
BOD
tThickness
CLength
DLength
EHole to End
Ordering Information
70
95
120
150
21.0
22.0
22.0
28.0
30.0
25.0
26.0
26.0
28.0
30.0
27.0
28.0
30.0
32.0
31.0
32.0
32.0
32.0
34.0
34.0
36.0
36.0
40.0
20.0
26.0
28.0
32.0
34.0
24.0
26.0
28.0
32.0
36.0
26.0
28.0
32.0
36.0
31.0
33.0
35.0
36.0
29.0
31.0
34.0
40.0
38.0
38.0
38.0
21.0
21.0
21.0
22.0
22.0
23.0
23.0
23.0
23.0
23.0
26.0
26.0
26.0
26.0
27.0
27.0
27.0
27.0
29.0
29.0
29.0
29.0
33.0
33.0
33.0
Voltage range: Up to 1000V.
5/196
5.0 FerrulesCrimping Terminals
HT Heavy Duty FerrulesApprovals:• SABS IEC1238-1:1993 / RCC NO: 0902175• Test Report available on request
Cable Size
(mm2)
Voltage range: Up to 1000V.
1.5
2.5
4.0
6.0
10.0
16.0
25.0
35.0
50.0
70.0
95.0
120.0
150.0
185.0
240.0
HT1F
HT2F
HT4F
HT6F
HT10F
HT16F
HT25F
HT35F
HT50F
HT70F
HT95F
HT120F
HT150F
HT185F
HT240F
Code
Ordering Information
1.9
2.4
2.8
3.4
4.4
5.5
6.9
8.2
10.0
11.7
13.5
15.5
17.0
19.0
21.5
3.8
3.9
4.7
5.3
6.3
7.6
9.0
10.7
12.8
15.0
17.4
19.8
22.0
24.4
27.7
A
I.D
B
OD
L
Length
12.0
15.0
15.0
15.0
22.0
22.0
24.0
27.0
30.0
34.0
38.0
42.0
48.0
53.0
60.0
Dimensions (mm)
5/197
5.0LugsCrimping Terminals
HTB Standard LugsApprovals:• SABS IEC61238 / AUTHORISATION NO: 0902175• Test Report available on request
Spade
1.5
50.0
3.04.05.06.03.04.05.06.08.03.04.05.06.08.010.04.05.06.08.010.05.06.08.010.012.05.06.08.010.012.016.06.08.010.012.016.06.08.010.012.016.06.08.010.012.014.016.020.0
1.81.81.81.82.42.42.42.42.43.13.13.13.13.13.13.43.43.43.43.44.54.54.54.54.55.55.55.55.55.55.56.96.96.96.96.98.28.28.28.28.210.010.010.010.010.010.010.0
HTB13HTB14HTB15HTB16HTB23HTB24HTB25HTB26HTB28HTB43HTB44HTB45HTB46HTB48HTB410HTB64HTB65HTB66HTB68HTB610HTB105HTB106HTB108HTB1010HTB1012HTB165HTB166HTB168HTB1610HTB1612HTB1616HTB256HTB258HTB2510HTB2512HTB2516HTB356HTB358HTB3510HTB3512HTB3516HTB506HTB508HTB5010HTB5012HTB5014HTB5016HTB5020
3.73.73.73.74.04.04.04.04.34.84.84.84.84.94.95.15.15.15.15.66.26.26.26.66.67.27.27.27.67.67.68.98.98.99.49.410.610.610.610.611.212.912.912.912.912.912.912.9
0.950.950.950.950.800.800.800.800.950.850.850.850.850.900.900.850.850.850.851.100.850.850.851.051.050.850.850.851.051.051.051.001.001.001.251.251.201.201.201.201.501.451.451.451.451.451.451.45
5.05.05.07.07.07.07.08.07.07.07.0 8.011.09.09.09.09.011.09.011.011.011.012.012.012.012.012.012.012.012.012.012.015.015.012.012.012.012.016.016.016.016.016.016.016.016.016.0
9.09.09.09.011.011.011.011.015.011.011.011.011.017.019.011.011.015.015.020.013.013.015.019.020.014.014.014.020.025.027.014.014.021.021.027.018.018.021.021.030.021.021.021.021.021.021.021.0
4.04.04.04.05.05.05.05.08.05.05.05.05.07.08.05.05.06.06.08.06.06.06.08.010.07.07.07.08.011.013.07.07.010.011.013.09.09.010.010.013.010.010.010.010.013.013.013.0
8.08.08.08.08.08.010.010.012.010.010.0 10.010.013.014.010.010.0
12.012.015.012.012.012.015.019.012.012.012.015.018.024.013.016.018.018.024.015.015.018.018.024.018.018.020.020.026.026.026.0
Ordering Information
Voltage range: Up to 1000V.
Cable Size
(mm2)CodeStud
(mm) AID
Dimensions (mm)
Barrel
BOD
tThickness
CLength
DLength
EHole to End
WWidth
2.5
4.0
6.0
10.0
16.0
25.0
35.0
5/198
5.0 LugsCrimping Terminals
Voltage range: Up to 1000V.
Cable Size
(mm2)
70.0
Dimensions (mm)
Spade
300.0
Ordering Information
95.0
120.0
150.0
185.0
240.0
400.0
500.0
630.0
11.7
11.7
11.7
11.7
11.7
11.7
13.5
13.5
13.5
13.5
13.5
15.5
15.5
15.5
15.5
15.5
17.0
17.0
17.0
17.0
17.0
18.5
18.5
18.5
18.5
21.5
21.5
21.5
21.5
24.5
24.5
24.5
24.5
28.5
31.5
35.0
15.2
15.2
15.2
15.2
15.2
15.2
17.4
17.4
17.4
17.4
17.4
19.8
19.8
19.8
19.8
19.8
21.7
21.7
21.7
21.7
21.7
23.5
23.5
23.5
23.5
27.0
27.0
27.0
27.0
31.0
31.0
31.0
31.0
36.5
40.5
45.0
1.75
1.75
1.75
1.75
1.75
1.75
1.95
1.95
1.95
1.95
1.95
2.15
2.15
2.15
2.15
2.15
2.35
2.35
2.35
2.35
2.35
2.50
2.50
2.50
2.50
2.75
2.75
2.75
2.75
3.25
3.25
3.25
3.25
4.00
4.50
5.00
18.0
18.0
18.0
18.0
18.0
18.0
20.0
20.0
20.0
23.0
23.0
22.0
22.0
22.0
22.0
22.0
26.0
26.0
26.0
26.0
26.0
32.0
32.0
32.0
29.0
38
38
38
33
42
42
42
35
44.0
48.0
56.0
25.0
25.0
25.0
32.0
34.0
34.0
26.0
26.0
26.0
32.0
36.0
28.0
28.0
28.0
32.0
36.0
32.0
32.0
32.0
32.0
36.0
34.0
34.0
34.0
40.0
40.0
40.0
40.0
42.0
44.0
44.0
44.0
45.0
52.0
56.0
66.0
12.0
12.0
12.0
14.0
15.0
15.0
13.0
13.0
13.0
14.0
16.0
14.0
14.0
14.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
17.0
17.0
17.0
19.0
20.0
20.0
20.0
20.0
22.0
22.0
22.0
18.0
Blank
Blank
Blank
21.0
21.0
21.0
28.0
30.0
30.0
25.0
25.0
25.0
28.0
30.0
28.0
28.0
28.0
28.0
32.0
30.0
30.0
30.0
30.0
32.0
34.0
34.0
34.0
36.0
38.0
38.0
38.0
40.0
43.0
43.0
43.0
45.0
50.0
56.0
65.0
Stud(mm) Code
AID
6.0
8.0
10.0
12.0
16.0
20.0
8.0
10.0
12.0
16.0
20.0
8.0
10.0
12.0
16.0
20.0
8.0
10.0
12.0
16.0
20.0
10.0
12.0
16.0
20.0
10.0
12.0
16.0
20.0
10.0
12.0
16.0
20.0
Blank
Blank
Blank
HTB706
HTB708
HTB7010
HTB7012
HTB7016
HTB7020
HTB958
HTB9510
HTB9512
HTB9516
HTB9520
HTB1208
HTB12010
HTB12012
HTB12016
HTB12020
HTB1508
HTB15010
HTB15012
HTB15016
HTB15020
HTB18510
HTB18512
HTB18516
HTB18520
HTB24010
HTB24012
HTB24016
HTB24020
HTB30010
HTB30012
HTB30016
HTB30020
HTB400
HTB500
HTB630
Barrel
BOD
tThickness
CLength
DLength
EHole to End
WWidth
HTB Standard LugsApprovals:• SABS IEC61238 / AUTHORISATION NO: 0902175• Test Report available on request
5/199
5.0FerrulesCrimping Terminals
Voltage range: Up to 1000V.
HTB Standard Ferrules Approvals:• SABS IEC61238 / AUTHORISATION NO: 0902175• Test Report available on request
Dimensions (mm)
HTB1F
HTB2F
HTB4F
HTB6F
HTB10F
HTB16F
HTB25F
HTB35F
HTB50F
HTB70F
HTB95F
HTB120F
HTB150F
HTB185F
HTB240F
HTB300F
HTB400F
HTB500F
HTB630F
Cable Size
(mm2)
1.5
2.5
4.0
6.0
10.0
16.0
25.0
35.0
50.0
70.0
95.0
120.0
150.0
185.0
240.0
300.0
400.0
500.0
630.0
Ordering Information
1.8
2.4
3.1
3.4
4.5
5.5
6.9
8.2
10.0
11.7
13.5
15.5
17.0
18.5
21.5
24.5
28.5
31.5
35.0
3.7
4.0
4.8
5.1
6.2
7.2
8.9
10.6
12.9
15.2
17.4
19.8
21.7
23.5
27.0
31.0
36.5
40.5
49.0
A
I.D
B
OD
L
Length
12.0
15.0
15.0
15.0
22.0
22.0
24.0
27.0
30.0
34.0
38.0
42.0
48.0
53.0
60.0
67.0
80.0
90.0
110.0
Code
5/200
5.0 LugsCrimping Terminals
SpadeBarrel
Dimensions (mm)
Ordering Information
50.0
70.0
95.0
120.0
150.0
185
240
300
400
500
630
WWidth
35.0
Stud(mm) Code
AID
8.0
10.0
13.0
8.0
10.0
12.0
10.0
12.0
10.0
12.0
1.02
12.0
12.0
12.0
12.0
16.0
16.0
16.0
HTX35-8
HTX35-10
HTX35-12
HTX50-8
HTX50-10
HTX50-12
HTX70-10
HTX70-12
HTX95-10
HTX95-12
HTX120-12
HTX150-12
HTX185-12
HTX240-12
HTX300-12
HTX400-16
HTX500-16
HTX630-16
7.3
7.3
7.3
8.8
8.8
8.8
10.4
10.4
12.1
12.1
14.0
15.3
17.0
20.0
21.6
24.5
28.5
33.0
10.5
10.5
10.5
12.3
12.3
12.3
14.6
14.6
17.0
17.0
19.1
21.3
23.7
27.1
30.5
34.6
38.9
45.0
2.0
2.0
2.0
3.0
3.0
3.0
4.2
4.2
4.7
4.7
5.0
5.8
6.4
7.2
9.0
10.2
10.5
12.0
16.0
16.0
16.0
20.0
20.0
20.0
210
210
24.0
24.0
26.0
31.0
34.0
34.0
38.0
51.0
510
53.0
24.0
24.0
24.0
24.0
24.0
24.0
27.0
27.0
28.0
28.0
18.0
37.0
40.0
41.0
48.0
49.0
52.0
65.0
11.0
11.0
11.0
11.0
11.0
11.0
12.0
12.0
13.0
13.0
1.30
15.0
16.0
16.0
16.0
21.0
25.0
28.0
19.0
19.0
19.0
19.0
19.0
19.0
20.0
20.0
24.0
24.0
26.0
30.0
33.0
37.0
42.0
48.0
54.0
64.0
Cable Size
(mm2) BOD
tThickness
CLength
DLength
EHole to End
XLPE Lugs
Approvals:• SANS IEC61238-1:2003• Test Report available on request
Voltage range: Up 6.3kV.
5/201
5.0FerrulesCrimping Terminals
XLPE Ferrules
Approvals:• SABS IEC61238 / Authorisation No: 0902175• Test Report available on request
Cable Size
(mm2)
Ordering Information
HTX35F
HTX50F
HTX70F
HTX95F
HTX120F
HTX150F
HTX185F
HTX240F
HTX300F
HTX400F
HTX500F
HTX630F
7.3
8.8
10.4
12.1
14.0
15.3
17.0
20.0
21.6
24.5
28.5
33.0
10.5
12.3
14.6
17.0
19.1
21.3
23.7
27.1
30.5
34.6
38.9
45.0
AI.D
BOD
LLength
38.0
42.0
43.0
45.0
55.0
58.0
64.0
70.0
75.0
80.0
90.0
100.0
35.0
50.0
70.0
95.0
120.0
150.0
185.0
240.0
300.0
400.0
500.0
630.0
Dimensions (mm)
Code
Voltage range: Up 6.3kV.
5/202
5.0 Ferrules and Pin TerminalsCrimping Terminals
T FerrulesApprovals:• SABS IEC1238-1:1993• Test Report available on request
BRAZED JOINT
A
B
D
C
HT Pin Terminals
CodeA B
Dimensions (mm)
C
HT2TF 18.5 9.5 2.4 3.9
HT4TF 21.0 10.0 2.8 4.7
HT6TF 32.0 15.0 3.4 5.3
HT10TF 44.0 20.0 4.4 6.3
HT16TF 56.0 25.0 5.5 7.6
HT25TF 70.0 30.0 6.9 9.0
HT35TF 74.0 32.0 8.2 10.7
HT50TF 78.0 34.0 10.0 12.8
HT70TF 86.0 36.0 11.7 15.0
HT95TF 94.0 38.0 13.5 17.4
HT120TF 105.0 40.0 15.5 19.8
D
Ordering Information
HTPTNB513 6.0 3.4 5.6 6.0 14.0 20.0 2.8
HTPTNB10121 10.0 4.5 6.9 8.0 14.0 22.0 4.3
HTPTNB1613 16.0 5.8 8.4 10.0 16.0 26.0 5.5
HTPTNB2515 25.0 7.0 9.5 13.5 20.0 33.5 6.8
HTPTNB3520 35.0 8.4 11.8 16.0 24.5 40.5 8.0
HTPTNB5012 50. 9.6 13.6 19.0 26.0 45.0 9.5
HTPTNB7025 70.0 11.4 15.8 24.0 31.0 55.0 11.0
HTPTNB9525 95.0 13.5 18.9 24.0 31.0 55.0 12.5
Code Size (mm) A D
Dimensions (mm)
B LC W
Voltage range: Up to 1000V.
Ordering Information
5/203
5.0Crimping TipsCrimping Terminals
Crimping TipsA compression terminal with little material can be crimped with a crimp die designed for this geometry. The same terminal crimped with another die from a different system, where the die is designed for a terminal with a larger barrel, would result in lower crimp reduction which would cause overheating due to poor electrical contact.
Assembly Instructions for Cable Lugs and Ferrulesw
• Strip conductor according to insertion depth (+10% because of length changing of crimp sleeve)
• Conductor ends must be cleaned before termination• Insert conductor fully into cable lug or ferrule• Observing the crimping direction (see pic below), crimp the
cable lug or ferrule using the appropriate crimping tool
Area of conductor before compression
Area of conductor after compression
1st compression
crimping direction
HYCP400KT - Hand Hydraulic Crimper Kit
• Automatic low/high - pressure conversion with rapid/slow operating motion
• Heavy duty case included• Pressure relief valve for overload protection• Head rotates 180˚ • Range: 16.0mm2 - 40.0mm2
• Dimensions: 590.0 x 170.0mm • Force at die face: 12 metric ton (700 bar)• C-head opening: 32.0mm
Specification
Die Code Die No. A B C
CP40016D Cu-16 7.20 3.12 14.00
CP40025D Cu-25 8.43 3.67 14.00
CP40035D Cu-35 10.00 4.33 16.00
CP40050D Cu-50 11.60 5.02 16.00
CP40070D Cu-70 13.70 5.95 15.60
CP40095D Cu-95 15.90 6.85 15.70
CP400120D Cu-120 17.98 7.79 16.00
CP400150D Cu-150 20.10 8.70 15.00
CP400185D Cu-185 22.33 9.67 14.00
CP400240D Cu-240 25.43 11.01 13.00
CP400300D Cu-300 28.44 12.32 11.20
CP400400D Cu-400 30.00 14.55 11.50