c24hd & c24hds broadcast spreader assembly and …earthway products, inc. warrants this product...
TRANSCRIPT
C24HD & C24HDS Broadcast Spreader Assembly and Operating Instructions
36210Qty 2
36214Qty 4
36200Qty 4
36205Qty 3
36300 Qty 17
36207Qty 2
36305 Qty 2
33117 Qty 1
36105 Qty 1
36104 Qty 1
36103 Qty 1
36209Qty 4
36404 Qty 18
Upper Handle
Gauge & Lever
Handle Shaft
FrameBrace
CrossBrace
LowerHandles
Impeller
FrameGearbox
Pivot
ControlRod
Pivot Rod
Axle
(Qty 4 #36214)1/4-20 X 1½”
Phillips Panhead
(Qty 4 #36300)1/4-20 SS Locknut
2. Position hopper on side. Install frame using (4) 1/4-20 x 1 ½” Pan Head Phillips machine screws and (4) 1/4-20 nylon insert locknuts. First put bolts through holes in frame then through holes in bottom of hopper. Secure with locknuts. TIGHTEN THESE LOCKNUTS NOW.
1. Remove and identify all of the loose parts from carton.
7-2013 Pt# 52142 PAGE 1
Gauge Overlay is snapped over the metal gauge. Replace the stop bolt assembly to secure overlay on
the gauge.
WARNINGDO NOT USE AIR TOOLS TO ASSEMBLE. TO PREVENT
SEIZING SPRAY ALL NUTS & BOLTS WITH FURNITURE POLISH OR WAX
PLEASE CONTACT US: IF YOU ARE MISSING ANY PARTS, HAVE ANY DIFFICULTY IN ASSEMBLY, OR HAVE ANY QUESTIONS REGARDING THE SAFE OPERATION OF THIS SPREADER. THIS MODEL INCLUDES LIFETIME TECHNICAL SUPPORT. SUPPORT HOT LINE: 574-848-7491 or 800-294-0671, email: [email protected]
HELPFUL HINTS: ; If your spreader does not spread evenly, be sure the FRONT on the gear box points to the front of the spreader. The impeller must turn clockwise. Reversing the gearbox will cause the impeller to turn counter clockwise. Clean the impeller after each use as some fertilizer may become stuck on the impeller blades and will cause uneven spreading.
; Your spreader is designed to be pushed at three miles per hour, which is a brisk walking speed. Slower or faster speeds will change the spread patterns. Wet fertilizer will also change the spread pattern and flow rate.
; Clean and dry your spreader thoroughly after each use, wash between the shut-off plate and bottom of the hopper regularly. To prevent rust, coat all metal parts (inside and out) including the frame tubes with a light oil or silicon spray.
; Gears are permanently lubricated at the factory. Do not open the gearbox or dirt may enter. ; If you use Rock Salt remove the agitator to prevent damage to the gearbox and remove salt from the hopper daily. Rock Salt will reconstitute back into a solid block if left in the hopper overnight and will damage your gearbox if pushed with the block in place.
ROCK SALT AND POWDERED MATERIALS SHOULD NOT BE USED IN THIS SPREADER AS IT WILL DAMAGE
GEARBOX AND CAN VOID WARRANTY. USE ONLY GRANULAR MATERIALS.
IF YOUR SPREADER COMES SEMI ASSEMBLED, SKIP TO STEP #7
MADE IN THE USA
3. Install impeller onto pinion shaft. Insert 1/8” x 1¼” cotter pin through impeller then through pinion shaft. Use hole nearest gear box. Spread cotter pin to prevent from falling out. Next, install the Cross Brace through the Gearbox Brace Support as shown above.
FRONT
PinionShaft
1/8 x 1-1/4”Cotter Pin (#36105)
DRIVE WHEELHOLE
COAST WHEELHOLE
Impeller
Cross Brace
GEARBOX & AXLE ASSEMBLY
Gearbox Brace
SLIDE INTO GEARBOX
EarthWay EarthWayEV-N-SPRED EV-N-SPRED
®®
4. Install Gearbox by inserting the pinion shaft into hole in center of hoppers bottom. The word “FRONT” on the gearbox must point to FRONT of the hopper.
SLIDE
GearboxAxle Assembly
Lower Handle
Frame Brace
Cross Brace
44249
Gearbox & Axle AssemblyDrive wheel side
Coast wheel side
Frame brace
1/4-20 x 1-1/2”Hex Head Bolt
and cupped washer
1/4-20 x 2-1/4”Hex Head Bolt
and cupped washer
1/4-20 Locknutand cupped washer
Impeller
Cross Brace
Numbers
Frame
Lower Handle
Pivot Rod
Shut-Off
1/4-20 x 1-1/2”Pan Head Bolt
Step 6BStep 6C
Step 6A5. Install Lower Handles onto Axle to both sides as shown above.
6. A. Now insert 2 ¼” bolt with a cupped washer through second hole in lower handle and through first hole in frame, secure with cupped washer and locknut. B. Now insert 1 ½” bolt with a cupped washer through first hole in lower handle, then through frame brace, and finally into the threaded connector in the Cross Brace. [NOTE: Numbers on frame braces must be facing toward gearbox as shown.] DO NOT TIGHTEN YET. C. Next insert 1 ½” bolt through other end of frame brace and through second hole in frame install cupped washer and locknut. DO NOT TIGHTEN YET.
PAGE 2
NOW GO BACK AND TIGHTEN ALL NUTS AND BOLTS STARTING WITH FIRST STEP. DO NOT OVER TIGHTEN.
Notice cupped washer locatioNs
TIP: PosITIon cuPPed washers beTween nuT or bolT head and chassIs
7. Install drive wheel to axle using pin hole nearest to lower handles as shown. Insert 2” cotter pin through wheel and through axle. Bend with pliers to prevent pin from falling out. NEXTInstall coast wheel to axle, and then using outside pin hole on the axle (as shown on the left), insert 1” cotter pin through axle [NOTE: not thru the wheel]. Bend with pliers to prevent pin from falling out. TURN SPREADER UPRIGHT ON TO WHEELS
2” Cotter Pin
1” Cotter Pin
If you have any questions please call 574-848-7491
¼-20Lock Nut
andcupped washer
¼-20 x 2¾”Hex Head Bolt
¼-20 x 2¼”Hex Head Bolt
and cupped washer
3 Position HandleLower Position
Upper Position
Middle Position
Insert Pivot Rodinto Shut-Off
and rotate to secure
8. NOTE: BEFORE INSTALLING THE GAUGE & LEVER ASSEMBLY AND UPPER HANDLE TO THE HANDLE SHAFT, SELECT THE BEST POSITION FOR THE OPERATOR’S COMFORT. You can select lower, middle, or upper positions for best fit to the operator’s height. Insert 2 ¾” bolt through the Gauge, then upper handle and finally through handle shaft. See example to the right.
DO NOT TIGHTEN LOCKNUT YET. 9. Insert pivot rod into shut off plate as shown below. [TIP: Insert rod end from the top, then push down & turn to lock in place.]10. Insert other end of pivot rod into pivot and bracket assembly as shown. [TIP: Insert rod end from the side that has the angle attached to the bracket, then turn to lock in place as shown at the right and above. The correct positioning of the Pivot Bracket has the Angle and Attaching Arm facing away from the gearbox.]
PAGE 3
Angle
Attaching Arm
Notice cupped washer locatioNs
5 1
0 15
30
Insert Control Rod into
Pivot Bracket
Attach 1/4-20 RegularHex Nuts
at these points.
Notice the positionof the double bend point.
Setting #30
CALIBRATION POINT
1/4-20 X 1-3/4”Hex Head Bolt
with cupped washer
1/4-20Lock Nut
and cuppedwasher
11. Install handle shaft to lower handles and pivot & bracket assembly as shown. Using (4) 1 ¾” bolts with cupped washers and (4) locknuts (2) cupped washers. [TIP: Attach right side first with cupped washers on both nuts and bolts, then attach left (Pivot Bracket) side with washers only on the bolt side]
TIGHTEN BOLTS AND NUTS NOW.
5 1
0 15
30
Gauge & Lever
Control RodTabbed Hole
Control RodLever Tensioning Nut
13. Next push lever forward to setting “0”. Align control rod with hole in pivot bracket, pull lever backward to insert control rod through hole in pivot bracket. [TIP: If the lever does not move easily, loosen slightly to make this step easier] Now install 1/4-20 regular nut on to Control rod.
DO NOT TIGHTEN NUTS YET.14. Pull lever back to setting “30” as shown. Next push pivot & bracket forward so that the shut off plate in the hopper is in the full open position. [NOTE: THE SETTING OF “30” ON THE GAUGE & LEVER ASSEMBLY MUST OPEN THE SHUT-OFF COMPLETELY FOR PROPER CALIBRATION.] Now tighten the nuts against the pivot bracket to prevent change in calibration. Test by opening and closing the Gauge & Lever a few times to ensure an accurate calibration.
15. Tension on the flow control lever may be adjusted by tightening or loosening the tension nut as shown above.
12. Install flattened end of control rod in to lever on gauge into Control Rod Tabbed hole as shown. Turn to lock in place. NEXT: Install (1) 1/4-20 Hex Nut [not a locknut] on to Control Rod and thread halfway as shown below.
17. Insert Agitator to pinion shaft on inside of hopper. NOTE: Position of flat side of agitator. This pin should be installed as shown above.
PAGE 4
16. Install the two 1/4-20 x 1” Stainless Steel bolts into holes located on each side of the hopper and secure with 1/4-20 lock-nut. Next slide Debris Screen under the two bolts inside the hopper.
1/4-20 x 1”Hex Head Bolt
Stainless1/4-20 Lock Nut
Stainless
Notice cupped washer locatioNs
18. For normal operation both doors should be fully opened. To reduce flow to the left side, partially or completely close the door over the rear (LARGE) hole. To reduce flow to the right side, partially or completely close the door over the front (SMALL) hole. Close both doors for a narrow center spread pattern.
WARNING: If the optional side deflector is being used in the down position, the plate over the rear (LARGE) hole MUST BE CLOSED or an over application of material will occur.
The settings furnished on the Setting Matrix are intended as a guide only. Variations in physical characteristics of material applied, walking speed, and roughness of ground surface may require slightly different spreader settings. Due to these conditions, Earthway Products, Inc. makes no warranty as to the uniformity of coverage actually obtained from the settings listed.
Spread PatternEach adjustable port
has 8 positions
One port closed
Both ports closed
Both ports open
FULL Rate (one pass) HALF Rate (two passes)
SPREAD PATH
© 2012 Earthway Products, Inc. All rights reserved
OPERATING INSTRUCTIONSBefore filling hopper, become familiar with the operation of this spreader.
5 Obtain proper setting for material to be used from the enclosed SETTING MATRIX included with this spreader, or from our web site under the MANUALS SECTION.
5 Move stop bolt on rate gauge assembly to the proper setting. 5 While pushing spreader forward, pull control lever back to stop bolt. 5 To stop, push lever forward to close flow holes before you stop moving. 5 When finished, empty any remaining material from hopper. 5 Thoroughly wash spreader and allow to dry before storing. Apply coating of light oil to help prevent corrosion. 5 If you use Rock Salt, remove agitator when using Rock Salt to prevent damage to the gearbox.
Earthway Products, Inc.1009 Maple Street, PO Box 547
Bristol, IN 46507
For Your Records
Date Purchased
Place of Purchase
HOW TO ORDER SPARE PARTSAll spare parts listed may be ordered direct from
EarthWay Products, Inc.Be sure to give the following information when ordering.
Model NumberPart Number
Part DescriptionCall (574) 848-7491, 800-294-0671, or email: [email protected]
for current prices.
5-YEAR LIMITED WARRANTYEarthway Products, Inc. warrants this product free of defects in original workmanship and materials for a period of 5-Years to the end user with the original purchase receipt. If a manufacturing non-conformance is found, Earthway Products, Inc. at its discretion will repair or replace the part(s) or product at no charge provided the failure is not the result of incorrect installation, mishandling, misuse, tampering, or normal wear and tear as determined by Earthway. Earthway at its discretion may require that the part(s) or product be returned along with the original purchase receipt at owners’ expense for examination and compliance with the terms of this warranty. Do not return any product without first receiving authorization from Earthway Products, Inc. To seek remedy under this warranty, contact Earthway Products, Inc. at 574-848-7491, [email protected] or write to Earthway Products, Inc. P.O. Box 547 Bristol, Indiana 46507 and describe the nature of the manufacturing defect. SPECIFIC LIMITATIONS: This warranty covers only the part(s) or product; any labor charges associ-ated with repair or replacement of non-conformances are specifically excluded. Due to the corrosive nature of most fertilizers and ice melt products, Earthway Products, Inc. makes no warranty against and specifically excludes part(s) or product degradation or failure due to cor-rosion or its effects. Clean and dry your spreader thoroughly after each use, as a preventative measure, coat all metal parts with a light oil or silicon spray.
PAGE 5
44249
60060ROPTIONALHeavy-Duty Rain Cover
& Side Deflector Kit
77002OPTIONALHeavy-Duty Rain Cover
3730
5
26
20
11
11
14
329
11
28
11
2234
33
31
25
13
2
27
16
3
1
8
21
5
29
23
5
9
22
36
5
24
22
24
12 15
12
36
18
19
18
17
40
10
35
35
35
35
35
3535
6
7
5
5
5
6
4
3839
C24HD & C24HDS professioNal Broadcast spreaderKey # Part # Description Key # Part # Description
1 40003 SQUARE SCREEN 21 36104 3/16 X 1" COTTER PIN S.S.
2 60219 HOPPER ASSEMBLY 22 36205 1/4-20 X 2 1/4" HHCS S.S.
3 33117 AGITATOR 23 24301 HANDLE SHAFTS WELDED (C24HDS)
4 36214 1/4-20 X 1 1/2" PHPMS S.S. 23 25301 HANDLE SHAFT (C24HD)
5 36300 1/4-20 NYLON INSERT LOCKNUT S.S. 24 36305 1/4-20 HEX NUT STAINLESS STEEL
6 36210 1/4-20 X 1" HHMS S.S. 25 44251 PIVOT ROD
7 12209 HOPPER BUSHING (C24/C25) 26 42256 CONTROL ROD
8 12278 SHUT OFF PLATE ASSEMBLY - COMMERCIAL 27 60298 GAUGE & LEVER ASSEMBLY
9 24202 LOWER HANDLE (C24HDS) COMPLETE 28 36207 1/4-20 X 2 3/4" HHCS S.S.
9 25202 LOWER HANDLE COMPLETE (C24HD) 29 12273 GRIP 9.75" LONG
10 60299 PIVOT & BRACKET ASSEMBLY 30 60069 UPPER HANDLE ASSEMBLY W/GRIPS C-SERIES PAINTED
11 36200 1/4-20 X 1 1/2" HHCS S.S. 30 60070 UPPER HANDLE ASSEMBLY W/GRIPS C-SERIES STAINLESS
12 42237 FRAME BRACE 31 36208 #6 X 3/8" TYPE 25 PHPS S.S.
13 24704 CROSS BRACE (11.125") 32 11927 SHUTOFF SUPPORT- LARGE
14 24100 FRAME (C24HDS) 33 11926 SHUTOFF SUPPORT- SMALL
14 25102 FRAME PAINTED (C24HD) 34 31138 #8 X 3/8" PMT #8 HD COARSE BLACK
15 12109 IMPELLER (9" DIA) 35 36404 1/4 CUPPED WASHER S.S.
16 36105 1/8" X 1 1/4" COTTER PIN S.S. 36 36209 1/4-20 X 1 3/4" HHCS S.S.
17 60334 GEAR BOX 37 60027 WING NUT ASSEMBLY BLACK
18 12352 BEARING (COMMERCIAL) 38 37100 1/4-20 X 1" CARRIAGE BOLT ZINC
19 36103 3/16 X 2" COTTER PIN S.S 39 12147 SPACER (PIVOT LINK)
20 19117 13" DIA PNEU TIRE DRIVE 40 AXLE
30 20 10 0
Lesco Settings
Standard Settings (12196) Gauge Overlay andOPTIONAL Lesco Settings (12195) Gauge Overlay
30 20 10 0
EarthWay Settings
60166ROPTIONAL
3-Side Deflector Kit
Bolt Identifier
1-1/2”
1”
2”
2-1/4”
2-3/4”
Earthway Products, Inc.P.O. Box 547
Bristol, Indiana 46507(574) 848-7491 or1-800-294-0671
FULL
Rat
e (o
ne p
ass)
HA
LF R
ate
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SP
RE
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PA
TH
Pt.
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192
5 10 15
30
Inse
rt C
ontr
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od
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the
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rack
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egul
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etti
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ibra
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Fig
2
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.
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e yo
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rop
erly
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re th
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ease
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en h
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ition
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just
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if it
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at #
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ou a
re c
alib
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d. I
f not
you
need
to a
djus
t the
con
trol r
od a
t the
piv
ot b
rack
et s
how
n in
Fig
1.
A
. If
your
shu
t-of
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not a
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to o
pen
fully
as
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tep
#1. L
oose
n th
e to
p nu
t a fe
w tu
rns,
then
loos
en th
e lo
wer
nut
so th
at it
allo
ws
you
to p
ush
the
shut
-off
open
fully
. N
ext t
ight
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ach
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o th
at th
ey c
onta
ct th
e pi
vot b
rack
et
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ithou
t mov
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it, a
nd th
en c
aref
ully
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each
nut
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so
they
do
not l
oose
n du
ring
use.
Rec
heck
adj
ustm
ent
as o
utlin
ed in
#1
abov
e.
B.
If yo
ur s
hut-
off i
s ab
le to
ope
n fu
lly a
s in
ste
p #1
, but
the
Con
trol L
ever
is n
ot a
t #30
. Lo
osen
the
top
nut a
few
turn
s, th
en lo
osen
the
low
er n
ut s
o th
at it
allo
ws
you
to p
ush
the
Con
trol L
ever
to #
30.
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t tig
hten
eac
h nu
t so
th
at th
ey c
onta
ct th
e pi
vot b
rack
et w
ithou
t mov
ing
it. C
aref
ully
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each
nut
fully
so
they
do
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n du
ring
us
e. R
eche
ck a
djus
t as
outli
ned
in #
1 ab
ove.
Cab
le T
ype
Ad
just
men
t1.
Ope
n th
e C
ontro
l Lev
er s
o th
at th
e sh
ut-o
ff an
d dr
op h
oles
are
com
plet
ely
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as
illust
rate
d ab
ove
right
. 2.
Rev
iew
the
Con
trol L
ever
pos
ition
so
that
the
indi
cato
r is
poin
ted
to #
30, i
f it i
s yo
ur c
alib
ratio
n is
cor
rect
. If
not y
ou
need
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djus
t the
con
trol c
able
at t
he c
able
cla
mp
on th
e un
ders
ide
of th
e ho
pper
as
show
n in
Fig
2.
A
. If
your
shu
t-of
f is
not a
ble
to o
pen
fully
as
in s
tep
#1. L
oose
n th
e ca
ble
clam
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rew
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htly
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you
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the
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r cab
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o th
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e sh
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fully
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ext t
ight
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ble
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rew
sec
urel
y. R
eche
ck
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just
men
t as
outli
ned
in #
1 ab
ove.
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. If y
our s
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off i
s ab
le to
ope
n fu
lly a
s in
ste
p #1
, but
the
Con
trol L
ever
is n
ot a
t #30
. Lo
osen
the
cabl
e cl
amp
scre
w
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htly
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that
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e ou
ter c
able
in s
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ontro
l Lev
er o
pens
to #
30. N
ext t
ight
en th
e ca
ble
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p
scre
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ecur
ely.
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heck
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ent a
s ou
tline
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#1
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e.
If yo
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ny q
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erat
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or a
ssem
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of y
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ll us
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or
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ay 9
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tern
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epai
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ble
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ese
num
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Fig
1
BA
G C
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S
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TAB
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SE
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p 1
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Cha
rt 1
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stim
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the
num
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rage
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0 LB
bag
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re fo
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e fe
et)
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p 2
: Fi
nd th
e cl
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t LB
S/1
,000
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are
feet
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hart
2 th
at y
ou e
stim
ated
us
ing
Cha
rt 1
(Exa
mpl
e: 2
.0 L
BS
/1,0
00 s
quar
e fe
et =
Spr
eade
r S
ettin
g of
13)
ME
TR
IC R
AT
E S
ET
TIN
GD
eter
min
ing
a S
etti
ng R
ate
Use
cha
rt be
low
to d
eter
min
e th
e S
etti
ng R
ate
base
d on
Gra
ms/
Sq
uare
Met
er o
f cov
erag
e as
dire
cted
on
the
bag.
All
spre
ad w
idth
s ar
e d
eter
min
ed b
y th
e p
artic
le s
ize
and
den
sity
. B
elow
will
giv
e ap
pro
xim
ate
spre
ad w
idth
s.
GR
AM
S/S
Q
ME
TER
LBS
./1,
000
SQ
FT
SP
RE
AD
ER
S
ETT
ING
5 G
ram
s1.
0 LB
S.
1110
Gra
ms
2.0
LBS
.13
15 G
ram
s3.
0 LB
S.
1420
Gra
ms
4.0
LBS
.16
25 G
ram
s5.
0 LB
S.
1730
Gra
ms
6.0
LBS
.18
35 G
ram
s7.
0 LB
S.
1940
Gra
ms
8.0
LBS
.20
45 G
ram
s9.
0 LB
S.
2250
Gra
ms
10.0
LB
S.
23
GR
AM
S/S
Q
ME
TER
LBS
/1,0
00 S
Q F
TS
PR
EA
DE
R
SE
TTIN
G10
Gra
ms
2 LB
S.
1315
Gra
ms
3 LB
S.
1420
Gra
ms
4 LB
S.
1625
Gra
ms
5 LB
S.
17
The
sett
ings
furn
ishe
d o
n th
e R
ate
Set
ting
Mat
rix a
re in
tend
ed a
s a
guid
e on
ly.
Varia
tions
in p
hysi
cal c
hara
cter
istic
s of
mat
eria
l ap
plie
d,
wal
king
sp
eed
, and
rou
ghne
ss o
f gro
und
sur
face
may
req
uire
slig
htly
diff
eren
t sp
read
er s
ettin
gs. D
ue t
o th
e ab
ove
cond
ition
s, E
PI
mak
es n
o w
arra
nty
as t
o th
e un
iform
ity o
f cov
erag
e ac
tual
ly o
bta
ined
from
the
set
tings
list
ed.