c15 composites c15

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    ISSUES TO ADDRESS...

    What are the classes and types of composites?

    1

    Why are composites used instead of metals, ceramics, or polymers?

    How do we estimate composite stiness & strength?

    What are some typical applications?

    CHAP!" 1#$C%P%'(! A!"(A)'

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    *

    Composites$

    ++ultiphase material wsigni-cant proportions of ea. phase. atri/$ ++he continuous phase ++Purpose is to$

    transfer stress to other phases protect phases from en0ironment

    ++Classi-cation$ C, CC, PC

    ispersed phase$ ++Purpose$ enhance matri/ properties.

    C$ increase y, ', creep resist.

    CC$ increase 2c

    PC$ increase !, y, ', creep resist.

    ++Classi-cation$ Particle, -3er, structural

    metal ceramic polymer

    wo0en

    -3ers

    crosssection0iew

    4.#mm

    4.#mm"eprinted with permission from. Hull and .W. Clyne,AnIntroduction to CompositeMaterials, *nd ed., Cam3ridge5ni0ersity Press, 6ew 7or8, 199:,;ig. .

    !"(6%)%7C)A''(;(CA(%6

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    1.

    Adapted from ;ig.1:.=, Callister 6e.@;ig. 1:.= iscourtesy Car3oloy'ystems,epartment,

    eneral !lectricCompany.

    Adapted from ;ig.1:.#, Callister 6e.@;ig. 1:.# iscourtesy oodyear

    ire and "u33erCompany.

    C%P%'(! '5"B!7$ Particle+(

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    =

    !lastic modulus, !c, of composites$ ++ two approaches.

    Application to other properties$

    ++ !lectrical conducti0ity, e$ "eplace ! 3y e.

    ++ hermal conducti0ity, 8$ "eplace ! 3y 8.

    ;i3er+reinforced 'tructuralParticle+reinforced

    ata$Cu matri/wtungstenparticles

    4 *4 =4 :4 E4 144

    1#4

    *44

    *#4

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    #

    Aligned Continuous-3ers

    ;i3er+reinforcedParticle+reinforced 'tructural

    !/amples$

    ;rom W. ;un8 and !. lan8, FCreepdeformation of 6i+99E, 19EE. 5sed with

    permission.

    fracturesurface

    matri/$ @o @ductile

    -3ers$J @6i

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    @/

    >

    Critical -3er length for eecti0e stiening & strengthenin

    ;i3er+reinforcedParticle+reinforced 'tructural

    -3er length> 1#fd

    c

    -3er diameter

    shear strength of

    -3er+matri/ interface

    -3er strength in tension

    !/$ ;or -3erglass, -3er length O 1#mm needed Why? )onger -3ers carry stress more ecientlyD

    -3er length> 1# fd

    c

    'horter, thic8er -3er$

    -3er length< 1#fd

    c@/

    )onger, thinner -3er$

    Poorer -3er eciencyetter -3er eciency

    Adapted from ;ig.1:.>, Callister 6e.

    C%P%'(! '5"B!7$ ;i3er+(((

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    !stimate of !cand '$ ++0alid when

    ++ !lastic modulus in -3er direction$

    ++' in -3er direction$

    eciency factor$++aligned 1$ 2 L 1 @anisotropic++random *$ 2 L

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    ;i3er +reinforcedParticle+reinforced

    9

    'tructural

    'tac8ed and 3onded -3er+reinforced sheets ++ stac8ing seQuence$ e.g., 494 ++ 3ene-t$ 3alanced, in+plane stiness

    'andwich panels ++ low density, honeycom3 core ++ 3ene-t$ small weight, large 3ending stiness

    Adapted from;ig. 1:.1:,

    Callister 6e.

    Adapted from ;ig. 1:.1>,Callister 6e. @;ig. 1:.1> isfrom Engineered Materials

    andboo!, Bol. 1, Composites, A' (nternational, aterials Par8, %H, 19E>.

    C%P%'(! '5"B!7$ 'tructural

    honeycom3adhesi0e layer

    face sheet

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    14

    CCs$ (ncreased toughness PCs$ (ncreased !

    Cs$ (ncreased creep resistance

    *4

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    Composites are classi-ed according to$

    ++ the matri/ material @CC, C, PC ++ the reinforcement geometry @particles, -3ers, layers.

    Composites enhance matri/ properties$ ++ C$ enhance y, ', creep performance

    ++ CC$ enhance 2c ++ PC$ enhance !, y, ', creep performance

    Particulate+reinforced$ ++ !lastic modulus can 3e estimated. ++ Properties are isotropic.

    ;i3er+reinforced$ ++ !lastic modulus and ' can 3e estimated along -3er dir. ++ Properties can 3e isotropic or anisotropic.

    'tructural$ ++ ased on 3uild+up of sandwiches in layered form.

    '5A"7

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    "eading$

    Core Pro3lems$

    'elf+help Pro3lems$

    4

    A66%56C!!6'