c1.10 consumables product catalog - o.e. meyer · pdf file[146] the lincoln electric company...

[145]W E L D I N G C O N S U M A B L E S C A T A L O G

FLUX-COREDCONSUMABLES

FCAW-S/FCAW-G

[146] T H E L I N C O L N E L E C T R I C C O M P A N Y

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Selection GuideFLUX-CORED

Flux-Cored Self-Shielded (FCAW-S) WireProduct Name& AWS Class Key Features

Mild Steel, Flat & Horizontal 0.045(1.1)

1/16(1.6)

0.068(1.7)

5/64(2.0)

3/32(2.4)

7/64(2.8)

0.120(3.0)

Innershield® NR-5(E70T-3)

Fast travel speedsIncreased resistance to porosityConsistent bead appearance

Innershield® NS-3M(E70T-4)

Very high deposition rates Increased resistance to hydrogen cracking and porosity Soft, low penetrating arc for minimal base material admixture

Innershield NR-305(E70T-6)

High deposition rates in the flat and horizontal positions Smooth arc and low spatter levels Capable of producing weld deposits with

at -29°C (-20°F)


High deposition rates and fast travels speedsEasy slag removalOptimal toe wash-in


Fast travel speeds and high deposition ratesMaximum penetrationFlat bead profile on butt welds

Mild Steel, All Position 0.030(0.8)

0.035(0.9)

0.045(1.1)

1/16(1.6)

0.068(1.7)

5/64(2.0)

3/32(2.4)


Designed for high speed welding of specially coated steelsSoft, consistent arcPorosity resistant

Innershield® NR-211-MP(E71T-11)

Versatile welding capability on a variety of base materialsHigh operator appeal and good bead appearanceEasy slag removal

Innershield® NR-203MP(E71T-8-J)

Designed to handle poor fit-up on heavy wall tubes and gaps up to 9.5 mm (3/8 in) with 6.4 mm (1/4 in) offsetFast freezing slag with excellent wash-inRoot bead capability without back-up bars


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Diameters Availablein (mm)


1/16(1.6)

0.068(1.7)

0.072(1.8)

5/64(2.0)


High deposition rates for out-of-position weldingPenetrating arcFast freezing, easy to remove slag system


High deposition rates for out-of-position weldingWelder-friendly, easy to use and great bead appearanceMinimal gas marking

Low Alloy, Flat & Horizontal 0.045(1.1)

0.068(1.7)

5/64(2.0)

3/32(2.4)

7/64(2.8)

Innershield® NR-311 Ni(E70T7-K2, E80TG-K2)

Designed to provide a nominal 1.5% nickel weld depositHigh deposition rates and fast travel speeds Capable of producing weld deposits with impact properties

Low Alloy, All Position 0.045(1.1)

0.068(1.7)

5/64(2.0)

3/32(2.4)

7/64(2.8)

Innershield® NR-212(E71TG-G)

Accommodates a wide range of mild steelsFast freeze characteristics accommodate poor fit-upSmooth arc performance

Innershield® NR-203 Nickel (1%)(E71T8-Ni1)

Designed to produce a nickel bearing weld depositCapable of producing weld deposits with impact toughness

Color match on weathering steels

Innershield® NR-207(E71T8-K6)

Vertical down, hot, fill and cap passes on standard cross-country pipelines and arctic grade pipeRecommended for API grades X42 up to undermatching X70High deposition rates

Pipeliner® NR-207+(E71T8-K6)

Vertical down hot, fill and cap pass welding of up to X70 grade pipe Capable of producing weld deposits with impact toughness

Q2 Lot® - Certificate showing actual deposit chemistry available online

Pipeliner® NR-208-P(E81T8-G)




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Flux-Cored Gas-Shielded (FCAW-G) WireProduct Name& AWS Class Key Features



0.052(1.3)

1/16(1.6)

UltraCore® 71A85(E71T-1M-H8, E71T-9M-H8)

Fast freezing slag for out-of-position welding Designed for welding with 75 - 85% Argon/balance CO2 shielding gas Premium arc performance and bead appearance

UltraCore® 71C(E71T-1C-H8, E71T-9C-H8)

Fast freezing slag for out-of-position welding Designed for welding with 100% CO2 shielding gasPremium arc performance and bead appearance

UltraCore® 71A75 Dual(E71T-1C-H8, E71T-1M-H8, E71T-9C-H8, E71T-9M-H8)

Fast freezing slag for out-of-position welding Designed for welding with either 100% CO2 or 75% Argon/25% CO2 shielding gases Premium arc performance and bead appearance

UltraCore® 712C(E71T-1C-JH8, E71T-9C-JH8, E71T-12C-JH8)

Capable of producing weld deposits with impact

Designed for welding with 100% CO2 shielding gasPremium arc performance and bead appearance

UltraCore® 712A80(E71T-1M-JH8, E71T-9M-JH8, E71T-12M-JH8)


Designed for welding with 75-80% Argon/balance CO2 shielding gas Premium arc performance and bead appearance



Low Alloy, All Position 5/64(2.0)

Pipeliner® NR-208-XP(E81T8-G)



Innershield® NR-208-H(E91T8-G-H8)

Designed to create high strength weld depositsRecommended for API grade X80 High deposition rates



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0.045(1.1)

0.052(1.3)

1/16(1.6)

UltraCore® 712A80-H(E71T-1M-JH4, E71T-9M-JH4, E71T-12M-JH4)

Capable of producing low hydrogen weld deposits

-40°C (-40°F) Designed for welding with 75-80% Argon/balance CO2 gas Premium arc performance and bead appearance

Outershield® 71 Elite(E71T-1C-H8, E71T-9C-H8, E71T-1M-H8, E71T-9M-H8)

Smooth arc transfer and low spatter Designed for welding with either 100% CO2 or 75-82% Argon/balance CO2 shielding gases Good bead appearance

Outershield® 71 Supreme(1)

(E491T-9C-H8, E491T-9M-H8)Designed to be used with either 100% CO2 or 75% Argon/25% CO2 gas.Smooth, consistent arc performanceThe finished weld exhibits an extremely smooth bead appearance, even on out-of-position welds

Outershield® 71M(E71T-1C, E71T-9C)

High travel speeds Designed for welding with 100% CO2 shielding gasSpray like transfer with minimal spatter

Pipeliner® G70M(E71T-1M-JH8, E71T-9M-JH8)

Hot, fill and cap pass welding on up to X70 grade pipeCapable of producing weld deposits with impact


Mild Steel, Flat & Horizontal 0.052(1.3)

1/16(1.6)

5/64(2.0)

3/32(2.4)

UltraCore® 70C(E70T-1C-H8, E70T-9C-H8)

High deposition in the flat and horizontal positionsLow fume generation rates Designed for welding with 100% CO2 shielding gas

UltraCore® 75C(E70T-5C-JH4)

High deposition in the flat and horizontal positionsH4 diffusible hydrogen levels Designed for welding with 100% CO2 shielding gas

Outershield® 70(E70T-1C, E70T-9C)

High deposition in the flat and horizontal positionsDesigned for welding with 100% CO2 shielding gasExcellent bead wetting and low spatter


(1) Made for Canada only.


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0.052(1.3)

1/16(1.6)

UltraCore® 81Ni1A75-H(E81T1-Ni1M-JH4)


-40°C (-40°F) Designed for welding with 75-85% Argon/Balance CO2 shielding gas Premium arc performance and bead appearance

UltraCore® 81Ni1C-H(E81T1-Ni1C-JH4)


-40°C (-40°F) Designed for welding with 100% CO2 shielding gasPremium arc performance and bead appearance

UltraCore® 81Ni2A75-H(E81T1-Ni2M-JH4)


-51°C (-60°F)Designed for welding with 75-85% Argon/Balance CO2 shielding gas Premium arc performance and bead appearance

UltraCore® 81Ni2C-H(E81T1-Ni2C-JH4)


-51°C (-60°F)Designed for welding with 100% CO2 shielding gasPremium arc performance and bead appearance

UltraCore® 81K2A75-H(E81T1-K2M-JH4)


Designed for welding with 75-85% Argon/Balance CO2 shielding gas Premium arc performance and bead appearance

UltraCore® 81K2C-H(E81T1-K2C-JH4)


Designed for welding with 100% CO2 shielding gasPremium arc performance and bead appearance



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0.052(1.3)

1/16(1.6)

Outershield® 91K2-H(E91T1-K2M-H8)

• Designed for welding with 75-95% Argon/Balance CO2 shielding gas

• Capable of producing weld deposits with tensile strength exceeding 620 MPa (90 ksi)

• Use on high strength, low alloy steel applications

Pipeliner® G80M(E101T1-GM-H8)

• Hot, fill and cap pass welding of up to X80 grade pipe• Charpy V-Notch impact toughness tested to

-40°C (-40°F)• Q2 Lot® - Certificate showing actual deposit chemistry

available online

Pipeliner® G90M(E111T1-K3M-JH8)

• Hot, fill and cap pass welding of up to X80 grade pipe• Capable of producing weld deposits with impact

toughness exceeding 27 J (20 ft•lbf) at -29°C (-20°F)• Q2 Lot® - Certificate showing actual deposit chemistry

available online

(1)

(1) Manufactured to 1.2 mm diameter.



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Innershield ® NR-5FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

Welding Positions

Typical Applications

Flat & Horizontal

Single pass welding on up to 48 mm (3/16 in) thicknesses

3 o’clock welding positions

Welds with copper back-up

Propane cylinders

Robotics/hard automation

Fast travel speeds

Increased resistance to porosity

Consistent bead appearance

Conformances

Mild Steel, Flat & HorizontalAWS E70T-3

Key Features

E70T-3E70T-3

AWS A5.20/A5.20M: 2005ASME SFA-A5.20:

WarningNR-5 is NOT recommended for welding multiple passes.

Maximum Plate ThicknessDiameter Maximum Plate Thicknessin (mm) in (mm)

3/320.120

(2.4)(3.0)

3/163/16

(4.8)(4.8)

DIAMETERS / PACKAGING

Diameter 600 lb (272.2 kg)Speed-Feed® Drum

600 lb (272.2 kg)Speed-Feed® Reelin (mm)

3/320.120

(2.4)(3.0)

ED012699ED012698


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(AWS E70T-3)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M: 2005

%C %Mn %Si %S %P %Al %Ti

RequirementsAWS E70T-3

Not Specified

Typical Performance(2) 0.17 - 0.22 0.95 - 1.11 0.34 - 0.40 0.008 - 0.02 0.01 - 0.02 0.07 - 0.12 0.40 - 0.49

MECHANICAL PROPERTIES(1) – As Required per AWS A5.20/A5.20M: 2005

Transverse Tensile Strength Longitudinal HardnessMPa (ksi) Bend Test Rockwell B


480 (70) min. 180° over 3/4 in Radius

No openings exceeding 1/8 in

–

Typical Performance(2) 505 - 560 (75 - 80) Passed 99

(1)Typical all weld metal. (2)See test results disclaimer on pg. 9.

TYPICAL OPERATING PROCEDURES

Diameter,Polarity

CTWDmm (in)

Wire Feed Speed Voltage (volts)

Approx. Current(amps)

Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)

3/32 in (2.4 mm)DC+

32 (1-1/4)

2.53.85.16.4

(100)(150)(200)(250)

22-2323-2424-2525-26

500435510575

4.56.79.0

11.2

(9.9)(14.8)(19.8)(24.7)

3.55.67.79.7

(7.8)(12.3)(16.9)(21.4)

77838587

0.120 in (3.0 mm)DC+

32 (1-1/4)

3.34.26.56.5

(130)(165)(205)(255)

22-2323-2424-2525-26

500600700800

8.210.412.916.1

(18.0)(23.0)(28.5)(35.5)

7.69.5

11.614.3

(16.7)(20.9)(25.6)(31.5)

93919090


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Innershield ® NS-3MFLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

Welding Positions


Flat & Horizontal

Open groove welds

Machinery bases and heavy equipment repair

Installing wear plates

6.4 - 12.7 mm (1/4 - 1/2 in) single pass fillet and lap welds

Very high deposition rates

Increased resistance to hydrogen cracking and porosity

Soft, low penetrating arc for minimal base material admixture

Conformances


Key Features

E70T-4E70T-4E492T-4 H16EN 758 T38 Z W N 3

AWS A5.20/A5.20M: 2005ASME SFA-A5.20:CWB/CSA W48-06:DB:


Diameter 14 lb (6.4 kg) Coil56 lb (25.4 kg) Carton

50 lb (22.6 kg)Coil

600 lb (272.2 kg)Speed-Feed® Drumin (mm)

5/643/32

0.120

(2.0)(2.4)(3.0)

ED012739 ED012740ED012736ED012732

ED012735ED012731


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Innershield ® NS-3MFLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

(AWS E70T-4)


%C %Mn %Si %S %P %Al

RequirementsAWS E70T-4 0.30 max. 1.75 max. 0.60 max. 0.03 max. 0.03 max. 1.8 max.

Typical Performance(3) 0.21 - 0.25 0.37 - 0.53 0.25 - 0.29 ≤0.01 ≤0.01 1.3 - 1.6

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9.


Diameter, Polarity

CTWDmm (in)




5/64 in (2.0 mm)DC+ 54

(2 1/4)

5.16.16.67.6

(200)(240)(260)(300)

29-3130-3230-3231-33

280315330350

5.56.77.38.4

(12.2)(14.8)(16.0)(18.6)

4.65.56.06.9

(10.1)(12.1)(13.2)(15.2)

83828382

3/32 in (2.4 mm)DC+

76 (3)

2.83.84.75.87.0

(110)(150)(185)(230)(275)

28-3029-3130-3231-3332-34

250300350400450

4.66.47.99.8

11.8

(10.1)(14.0)(17.4)(21.6)(26.0)

3.75.36.68.3

10.0

(8.2)(11.7)(14.6)(18.3)(22.0)

8184848585

0.120 in (3.0 mm)DC+

Electrical Stickout:2 - 3/4 in (70 mm)

76 (3)

3.54.45.17.6

(140)(175)(200)(225)

28-3029-3130-3231-33

380450500550

9.011.212.714.2

(19.8)(24.6)(28.0)(31.4)

7.09.1

10.511.9

(15.5)(20.0)(23.2)(26.2)

78818383

0.120 in (3.0 mm)DC+

Electrical Stickout:3 - 3/4 in (95 mm)

102 (4)

5.36.47.69.0

(210)(250)(300)(355)

35-3736-3837-3938-40

450500550600

13.215.618.822.2

(29.0)(34.5)(41.5)(49.0)

11.313.215.418.0

(25.0)(29.0)(34.0)(39.5)

86848281


Yield Strength(2) Tensile Strength Elongation HardnessMPa (ksi) MPa (ksi) % Rockwell B

RequirementsAWS E70T-4 400 (58) min. 480 - 655 (70 -95) 22 min. –

Typical Performance(3)

As-Welded 415 - 450 (60 - 65) 580 - 620 (84 - 90) 25 - 28 87 - 91


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Welding Positions


Flat & Horizontal

General plate fabrication

Structural fabrication, including those subject to seismic requirements [3/32 in (2.4 mm) diameter only]

Shipyards, stiffener welding on barges

Bridges and offshore rigs

Welding over tack welds made with stick electrode

High deposition rates in the flat and horizontal positions

Smooth arc and low spatter levels

Capable of producing weld deposits with

at -29°C (-20°F)

Welds on lightly rusted or primed plate

Conformances


Key Features

E70T-6 H16E70T-6 H162YSA, E70T-6 H16II YMSEN 758 T42 O W N 3EN 758 T42 O W N 33/32 in (2.4 mm) only3/32 in (2.4 mm) only

AWS A5.20/A5.20M: 2005ASME SFA-A5.20:ABS:DNV Grade:DB:TUV:FEMA 353:AWS D1.8:


Diameter 25 lb (11.3 kg)Steel Spool

25 lb (11.3 kg)Plastic Spool

(Vacuum Sealed Foil Bag)50 lb (22.6 kg)

Coil


(Vacuum Sealed Foil Bag)in (mm)

5/643/32

(2.0)(2.4)

ED030648ED030971 ED012593 ED030005

NoteFEMA 353 and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.

Structural Welding Code Seismic Supplement


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(AWS E70T-6)




Typical Performance(3) 0.06 - 0.09 1.08 - 1.57 0.20 - 0.27 0.01 0.01 0.9 - 1.1

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Use CTWD of 2 1/4 in (54 mm) for wire feed speeds greater than 300 ipm.


Diameter, Polarity

CTWDmm (in)




5/64 in (2.0 mm)DC+

35-51 (1 3/8-2)

4.45.66.67.17.68.3

(175)(220)(260)(280)(300)(325)

21-2322-2423-2524-2625-2725-27

295345385404420435

8.56.07.17.78.28.9

(10.5)(13.3)(15.7)(16.9)(18.1)(19.7)

4.05.05.96.46.97.4

(8.8)(11.1)(13.1)(14.2)(15.2)(16.4)

848383848483

3/32 in (2.4 mm)DC+

41-54 (1 5/8-2 1/4)(4)

4.16.17.6

10.2

(160)(240)(300)(400)

21-2324-2627-2933-35

330425475525

6.09.1

11.315.2

(13.3)(20.0)(25.0)(33.4)

5.07.69.5

12.7

(11.0)(16.7)(21.0)(28.0)

82838483


Yield Strength(2) Tensile Strength Elongation HardnessCharpy V-Notch

J (ft•lbf)MPa (ksi) MPa (ksi) % Rockwell B @ -29°C (-20°F)

RequirementsAWS E70T-6 400 (58) min. 480 - 655 (70 - 95) 22 min. – 27 (20) min.


As-Welded 465 - 535 (68 - 77) 565 - 620 (82 - 90) 24 - 28 88 - 93 27 - 41 (20 - 30)


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Welding Positions


Flat & Horizontal

Recommended for fillet, lap and butt welds on 3.2 mm (1/8 in) and thicker steel, including some low alloy steels

Horizontal butt welds, such as column-to-column structural connections

General fabrication

Assembly welding

High deposition rates and fast travel speeds

Easy slag removal

Optimal toe wash-in

Deep penetration

High resistance to cracking

Conformances


Key Features

E70T-7E70T-7E70T-7E492T-7

AWS A5.20/A5.20M: 2005ASME SFA-A5.20:ABS:CWB/CSA W48-06:



25 lb (11.3 kg)Steel Spool

50 lb (22.6 kg)Coil

600 lb (272.2 kg)Speed-Feed® Reel

600 lb (272.2 kg)Speed-Feed®Drumin (mm)

5/643/327/64

(2.0)(2.4)(2.8)

ED014464 ED030649 ED014459ED012629ED012632 ED012633

ED012628


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(AWS E70T-7)








RequirementsAWS E70T-7 400 (58) min. 480 - 655 (70 -95) 22 min. –


As-Welded 420 - 475 (61 - 69) 600 - 645 (87 - 93) 23 - 26 88 - 92


Diameter, Polarity

CTWDmm (in)




5/64 in (2.0 mm)DC-

38 (1 1/2)

2.54.16.17.6

(100)(160)(240)(300)

20-2324-2825-2927-31

190275355410

2.94.77.08.8

(6.4)(10.3)(15.4)(19.3)

2.33.65.67.2

(5.0)(8.0)(12.4)(15.8)

78788082

3/32 in (2.4 mm)DC-

45 (1 3/4)

1.93.43.85.36.9

(75)(135)(150)(210)(270)

20-2323-2624-2726-2828-30

200300325400450

3.25.96.69.3

11.9

(7.0)(13.1)(14.6)(20.4)(26.2)

2.54.65.27.5

10.0

(5.4)(10.2)(11.4)(16.5)(22.0)

7778788184

7/64 in (2.8 mm)DC-

45 (1 3/4)

2.53.74.46.17.6

(100)(145)(175)(240)(300)

23-2625-2726-2830-3232-34

325400450550625

5.48.19.8

13.416.7

(12.0)(17.8)(21.5)(29.5)(36.9)

4.56.68.2

11.615.0

(10.0)(14.5)(18.0)(25.5)(33.0)

8382838689


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Welding Positions


Flat & Horizontal

Single pass welding on up to 2.8 mm (0.110 in) thicknesses

Sheet metal

Automotive

Fast travel speeds and high deposition rates

Maximum penetration

Flat bead profile on butt welds

Join dissimilar plate thicknesses with even heat distribution

Conformances


Key Features

E70T-10E70T-10

AWS A5.20/A5.20M: 2005ASME SFA-A5.20


Diameter 600 lb (272.2 kg)Speed-Feed® Reelin (mm)

3/32 (2.4) ED012163



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(AWS E70T-10)




Not Specified

Typical Performance(3) 0.22 - 0.26 0.42 - 0.65 0.20 - 0.27 0.005 - 0.007 0.007 - 0.02 1.18 - 1.49






–




Diameter,Polarity

CTWDmm (in)




3/32 in (2.4 mm)Single Arc, DC-

38 (1-1/2)

3.85.16.48.9

10.8

(150)(200)(250)(350)(425)

25-2625-2726-2726-2827-28

390490570720810

6.58.6

10.815.018.2

(14.3)(19.0)(23.7)(33.1)(40.1)

5.37.18.9

33.615.2

(11.6)(15.6)(19.6)(27.6)(33.6)

8182828383

3/32 in (2.4 mm)Twinarc, DC-

44 (1-3/4)

3.34.45.77.08.3

(130)(175)(225)(275)(325)

25-2626-2726-2827-2928-30

55074091010301090

11.115.019.323.527.9

(24.5)(33.0)(42.5)(51.9)(61.4)

8.112.015.819.121.9

(17.9)(26.4)(34.8)(42.0)(48.2)

7279818078


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Welding Positions


All

Single pass welding on thicknesses from 0.8 mm - 4.8 mm (0.030 in - 3/16 in)

Spot or short intermittent welds

Continuous welding on galvanized or zinc coated carbon steel

Automotive

Transportation

Designed for high speed welding of specially coated steels

Soft, consistent arc

Porosity resistant

Excellent overlapping capabilities

Ideal for robotic applications

Conformances

Mild Steel, All PositionAWS E71T-14

Key Features

E71T-14E71T-14

AWS A5.20/A5.20M: 2005ASME SFA-A5.20


Diameter 50 lb (23 kg)Coil

500 lb (227 kg)Speed-Feed® Reelin (mm)

1/160.068

(1.6)(1.7)

ED012185ED012186

ED024301



1/160.068

(1.6)(1.7)

3/163/16

(4.8)(4.8)

NoteThe preferred drag angle is 15°, however, NR-152 is capable of welding at zero drag angle, facilitating easy fixturing in automatic applications.


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(AWS E71T-14)




Not Specified

Typical Performance(2) 0.25 - 0.30 0.83 - 1.04 0.20 - 0.23 0.006 - 0.01 0.005 - 0.02 1.08 - 1.38






–




Diameter,Polarity

CTWDmm (in)




1/16 in (1.6 mm)DC-

16 (5/8)

0.81.01.31.82.8

(30)(40)(50)(70)(110)

13-1414-1515-1616-1719-20

90115140185265

0.50.80.91.42.1

(1.3)(1.8)(2.2)(3.1)(4.8)

0.50.70.91.32.0

(1.2)(1.6)(2.0)(2.8)(4.4)

9288909091

0.068 in (1.7 mm)Twinarc, DC-

19 (3/4)

0.81.01.31.52.02.8

(30)(40)(50)(60)(80)(110)

13-1413-1414-1515-1616-1720-21

6895120145190240

0.70.91.21.41.92.7

(1.6)(2.2)(2.7)(3.3)(4.4)(6.0)

0.60.91.11.31.82.4

(1.4)(1.9)(2.4)(2.9)(3.9)(5.4)

878688878890


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Innershield ® NR-211-MPFLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

Welding Positions


All, except 3/32 in (2.4 mm) diameter

Plate thicknesses in the range of 7.9 mm (5/16 in) to 12.7 mm (1/2 in)

Applications with copper back-up

Sheet or thin gauge metal

Propane cylinders

Robotics/hard automation

Versatile welding capability on a variety of base materials

High operator appeal and good bead appearance

Easy slag removal

Fast freezing characteristics accommodate poor fit-up

Conformances


Key Features

E71T-11E71T-11E71T-11* E491T-11-H16 EN 758 T42 Z S N 1 EN 758 T42 Z S N 1

AWS A5.20/A5.20M: 2005ASME SFA-A5.20:ABS:CWB/CSA W48-06: DB: TUV:


Diameter

1 lb (0.5 kg)Plastic Spool5 lb (2.3 kg)

Carton

1 lb (0.5 kg)Plastic Spool10 lb (4.5 kg)

Carton10 lb (4.5 kg)Plastic Spool

14 lb (6.4 kg)Coil

56 lb (25.4 kg) Carton

25 lb (11.3 kg)Steel Spool

50 lb (22.6 kg)Coilin (mm)

0.0300.0350.0450.0685/643/32

(0.8)(0.9)(1.1)(1.7)(2.0)(2.4)

ED031448ED027641

ED033130ED016354ED016363

ED012506ED012508

ED030637ED030638ED030641ED030645

ED012507ED012509ED013869


0.0300.0350.0450.0685/643/32

(0.8)(0.9)(1.1)(1.7)(2.0)(2.4)

5/165/165/16

1/21/21/2

(7.9)(7.9)(7.9)(12.7)(12.7)(12.7)

*Except 0.030 in (0.8 mm) and 0.035 in (0.9 mm) diameters


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Innershield ® NR-211-MPFLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

(AWS E71T-11)







Diameter, Polarity

CTWDmm (in)




0.030 in (0.8 mm)DC-

13 (1/2)

1.32.53.85.16.47.6

(50)(100)(150)(200)(250)(300)

13-1413-1414-1514-1515-1618-19

306080100130140

0.20.50.71.01.21.4

(0.5)(1.1)(1.6)(2.1)(2.6)(3.2)

0.20.40.60.81.01.2

(0.4)(0.8)(1.2)(1.7)(2.1)(2.6)

817578818081

0.035 in (0.9 mm)DC-

13-16 (1/2-5/8)

1.31.82.83.85.17.0

(50)(70)(110)(150)(200)(275)

14-1515-1616-1717-1818-1920-21

3060115130155155

0.40.50.71.01.42.0

(0.8)(1.2)(1.6)(2.2)(3.0)(4.4)

0.30.50.60.81.11.5

(0.7)(1.0)(1.3)(1.7)(2.5)(3.4)

818378788478

0.045 in (1.1 mm)DC-

16 (5/8)

1.82.32.83.3

(70)(90)(110)(130)

15-1616-1717-1818-19

120140160170

0.71.01.21.5

(1.6)(2.2)(2.7)(3.2)

0.50.81.01.2

(1.1)(1.7)(2.3)(2.7)

69778584

0.068 in (1.7 mm)DC-

19-32(3/4-1 1/4)

1.01.93.34.4

(40)(75)(130)(175)

15-1618-1920-2123-24

125190270300

1.01.83.24.3

(2.1)(4.0)(7.0)(9.4)

0.81.52.83.8

(1.7)(3.4)(6.1)(8.4)

81858889

5/64 in (2.0 mm)DC-

19-32 (3/4-1 1/4)

1.31.93.04.1

(50)(75)(120)(160)

16-1718-1920-2122-23

180235290325

1.62.43.85.1

(3.5)(5.3)(8.4)(11.2)

1.32.03.44.5

(2.9)(4.5)(7.4)(10.0)

83858889

3/32 in (2.4 mm)DC-

19-32 (3/4-1 1/4)

1.31.92.53.3

(50)(75)(100)(130)

16-1719-2020-2122-23

245305365400

2.33.44.55.9

(5.0)(7.5)(10.0)(12.9)

1.92.93.95.1

(4.2)(6.4)(8.7)(11.3)

84858788



RequirementsAWS E71T-11 400 (58) min. 480 - 655 (70 - 95) 20 min. –

Typical Performance(3) 435 - 475 (63 - 69) 605 - 645 (88 - 94) 22 - 25 89 - 92


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Innershield ® NR-203MPFLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

Welding Positions


All

General plate fabrication, including bridge fabrication, hull plate and stiffener welding on ships and barges

Storage tanks

Structural welding

Offshore welding in TKY joints

Designed to handle poor fit-up on heavy wall tubes and gaps up to 9.5 mm (3/8 in) with 6.4 mm (1/4 in) offset

Fast freezing slag with excellent wash-in

Root bead capability without back-up barsConformances

Mild Steel, All PositionAWS E71T-8-J

Key Features

E71T-8-JH16E71T-8-JH163YSA3YS H15III YMS H103YH15SSA3YMHE491T-8 H16

AWS A5.20/A5.20M: 2005ASME SFA-A5.20:ABS:Lloyd’s Register:DNV Grade:GL:BV Grade:CWB/CSA W48-06:



25 lb (11.3 kg)Steel Spoolin (mm)

0.0685/64

(1.7)(2.0) ED021604

ED030640


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Innershield ® NR-203MPFLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

(AWS E71T-8-J)



RequirementsAWS E71T-8-J 0.30 max. 1.75 max. 0.60 max. 0.03 max. 0.03 max. 1.8 max.



Yield Strength(2)

Tensile Strength Elongation Hardness

Charpy V-Notch

MPa (ksi) MPa (ksi) % Rockwell B @ -29°C (-20°F) @-40°C (-40°F)

RequirementsAWS E71T-8-J 400 (58) min. 480 - 655 (70 - 95) 22 min. – Not Specified 27 (20) min.

Typical Performance(3) 415 - 440 (60 - 64) 510 - 545 (74 - 79) 29 - 33 82 - 87 75 - 203 (55 - 150) 68 - 224 (50 - 165)



Diameter, Polarity

CTWDmm (in)




0.068 in (1.7 mm)DC-

25 (1)

1.82.33.03.53.8

(70)(90)(120)(140)(150)

16-1718-1920-2121-2223-24

145180225255265

1.51.92.52.93.1

(3.3)(4.2)(5.6)(6.4)(6.8)

1.01.52.02.22.3

(2.3)(3.2)(4.3)(4.8)(5.1)

6976767575

5/64 in (2.0 mm)DC-

25 (1)

1.31.82.32.83.03.5

(50)(70)(90)(110)(120)(140)

16-1718-1919-2020-2121-2222-23

130180220260280310

1.42.02.53.13.43.9

(3.1)(4.3)(5.6)(6.8)(7.4)(8.7)

0.91.31.92.42.73.1

(1.9)(2.9)(4.2)(5.3)(5.9)(6.8)

616775777979


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Welding Positions


All

Structural fabrication, including those subject to seismic requirements


Hull plate and stiffener welding on ships and barges

Machinery parts, tanks, hoppers, racks and scaffolding

High deposition rates for out-of-position welding

Penetrating arc

Fast freezing, easy to remove slag system

Meets AWS D.18 seismic lot waiver requirements

Conformances


Key Features

E71T-8-H16E71T-8-H163YSA3YS H15III YMS H153YH10SSA3YMHE491T-8 H16EN 758 T42 3 Y N 2EN 758 T42 3 Y N 2MIL-71T-8AS

AWS A5.20/A5.20M: 2005ASME SFA-A5.20:ABS: Lloyd’s Register: DNV Grade:GL:BV Grade:CWB/CSA W48-06: DB: TUV:MIL-E-24403/1:*FEMA 353AWS D1.8


Diameter 13.5 lb (6.1 kg) Coil54 lb (24.5 kg) Carton

13.5 lb (6.1 kg) Coil54 lb (24.5 kg)

Hermetically Sealed Pail25 lb (11.3 kg)

Steel Spool

25 lb (11.3 kg)Plastic Spool (Vacuum

Sealed Foil Bag)50 lb (22.6 kg)

Coilin (mm)

0.0680.0725/64

(1.7)(1.8)(2.0)

ED012518ED012522ED012525

ED030232ED030643ED030644ED030647

ED030949ED012519ED012523ED012526

*Military Grade Classification of MIL-71T-8AS for 0.068 in (1.7 mm) and 0.072 in (1.8 mm) diameters only.

NoteFEMA 353 and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.



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(AWS E71T-8)







MPa (ksi) MPa (ksi) % Rockwell B @ -29°C (-20°F)



As-Welded 460 - 520 (66 - 75) 575 - 615 (83 - 89) 25 - 31 87 - 90 47 - 75 (35 - 55)



Diameter, Polarity

CTWD(6)

mm (in)Wire Feed Speed Voltage(7)

(volts)



0.068 in (1.7 mm)DC-

19-32 (3/4-1 1/4)

2.83.33.84.35.06.47.4

(110)(130)(150)(170)(195)(250)(320)

18-1919-2119-2120-2223-2423-2425-27

195225250270300350400

2.32.83.23.54.35.46.9

(5.0)(6.2)(7.1)(7.8)(9.4)(11.8)(15.2)

1.82.02.42.83.24.05.2

(3.9)(4.6)(5.3)(6.1)(7.0)(9.0)(11.4)

78747578747675

0.072 in (1.8 mm)DC-

19-32 (3/4-1 1/4)

2.03.53.94.36.47.4

(80)(140)(155)(170)(250)(290)

16-1818-2119-2220-2322-2423-25

130225240255315350

1.83.13.33.65.36.2

(4.0)(6.8)(7.2)(8.0)(11.7)(13.6)

1.52.52.72.94.35.0

(3.3)(5.5)(6.0)(6.5)(9.6)(11.0)

838183818281

5/64 in (2.0 mm)DC-

19-32 (3/4-1 1/4)

1.52.93.03.34.6

(60)(115)(120)(130)(180)

16-1719-2019-2020-2122-23

145260270285365

1.73.23.33.55.0

(3.7)(7.0)(7.3)(7.8)(10.9)

1.22.52.62.83.9

(2.7)(5.5)(5.7)(6.2)(8.7)

7378787980


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Welding Positions


All

Structural fabrication, including those subject to seismic requirements


Ship and barge fabrication

Vertical up and overhead fillets and groove welds

High deposition rates for out-of-position welding

Welder-friendly, easy to use and great bead appearance

Minimal gas marking

Meets AWS D.18 seismic lot waiver requirements

Conformances


Key Features

E71T-8-H16E71T-8-H16E71T-8-H16

AWS A5.20/A5.20M: 2005ASME SFA-A5.20:ABS: FEMA 353 AWS D1.8


Diameter 12.5 lb (5.7 kg) Plastic Spool50 lb (22.6 kg) Carton


25 lb (11.3 kg)Plastic Spool (Vacuum Sealed Foil Bag)in (mm)

1/160.0725/64

(1.6)(1.8)(2.0)

ED030933 ED030934ED031030ED033039

ED031576

ED033024

NotesInnershield® K126 Gun Assembly requires one of the following gun tube assemblies for better wire feeding - KP2454-1 (62°, 7.5 in), KP2455-1 (45°, 6 in), KP2456-1 (30°, 12 in)

FEMA 353 and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.



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(AWS E71T-8)





(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer below. (4)CTWD for 0.072 in. (1.8 mm) and 5/64 in. (2.0 mm) for 200 ipm or greater is 1 in (25 mm).NOTE: For horizontal welding, subtract 1 volt. NOTE: FEMA and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com/d1.8.


Diameter, Polarity

CTWD(4)

mm (in)Wire Feed Speed Voltage(5)

(volts)



1/16 in (1.6 mm)DC-

25 (1)

3.85.16.47.68.9

(150)(200)(250)(300)(350)

17-1919-2121-2323-2525-27

220245270295315

2.43.24.04.75.6

(5.3)(7.1)(8.9)(10.4)(12.3)

1.92.53.03.54.3

(4.2)(5.4)(6.6)(7.7)(9.4)

8076747577

0.072 in (1.8 mm)DC-

19-25(3/4-1)(4)

2.53.85.16.47.6

(100)(150)(200)(250)(300)

17-1818-1920-2122-2323-24

184250295330355

2.03.14.05.16.1

(4.5)(6.7)(8.9)(11.2)(13.4)

1.62.53.24.04.8

(3.6)(5.4)(7.1)(8.9)(10.6)

8080817979

5/64 in (2.0 mm)DC-

19-25 (3/4-1)(4)

2.33.23.85.16.1

(90)(125)(150)(200)(240)

18-1919-2020-2121-2222-23

210260300340380

2.23.23.85.16.1

(4.9)(7.0)(8.4)(11.2)(13.3)

1.82.63.04.14.9

(4.1)(5.6)(6.7)(9.0)(10.8)

8281808181






As-Welded 435 - 455 (63 - 66) 575 - 595 (83 - 86) 26 - 29 87 - 89 34 - 54 (25 - 40)


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Innershield ® NR-311 NiFLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

Welding Positions


Flat & Horizontal

Fillet and lap welds

Horizontal and square edge butt welds, such as column-to-column structural connections

Deep groove welds

Structural fabrication

Weathering steels

Designed to provide a nominal 1.5% nickel weld deposit

High deposition rates and fast travel speeds


-29°C (-20°F)

Color match on weathering steel applications

3/32 in (2.4 mm) diameter meets FEMA 353 and AWS D.18 seismic lot waiver requirements

Conformances

Low Alloy, Flat & HorizontalAWS E70T7-K2, E80TG-K2

Key Features

E70T7-K2-H16, E80TG-K22YSA2YSII YMS2YSSA2YMEN 758 T42 2 1, 5Ni W N 53/32 in (2.4 mm) only3/32 in (2.4 mm) only

AWS A5.29/A5.29M: 2005 & ASME SFA-A5.29:

ABS:Lloyd’s Register:DNV Grade:GL:BV Grade:DB:

FEMA 353:AWS D1.8:


Diameter 25 lb (11.3 kg)Steel Spool

50 lb (22.6 kg)Coil

50 lb (22.6 kg) Coil (Vacuum Sealed Foil Bag)in (mm)

5/643/327/64

(2.0)(2.4)(2.8)

ED030650ED017822ED017824

ED032530

NoteFEMA and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.



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Innershield ® NR-311 NiFLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

(AWS E70T7-K2, E80TG-K2)


%C %Mn %Si %S %P

RequirementsAWS E70T7-K2 / E80TG-K2 0.15 max. 0.50 - 1.75 0.80 max. 0.030 max. 0.030 max.

Typical Performance(3) 0.06 - 0.08 1.25 - 1.40 0.18 - 0.22 0.003 0.005 - 0.008

%Ni %Cr %Mo %V %Al

RequirementsAWS E70T7-K2 / E80TG-K2 1.00 - 2.00 0.15 max. 0.35 max. 0.05 max. 1.8 max.

Typical Performance(3) 1.29 - 1.56 0.03 - 0.04 0.03 – 1.0 - 1.3



Diameter, Polarity

CTWDmm (in)




5/64 in (2.0 mm)DC-

32 (1 1/4)

2.53.34.15.16.1

(100)(130)(160)(200)(240)

21-2324-2625-2726-2827-29

170205235270295

2.53.34.05.06.1

(5.5)(7.2)(8.8)(11.0)(13.3)

1.82.42.93.84.5

(3.9)(5.2)(6.5)(8.3)(10.0)

7072737575

3/32 in (2.4 mm)DC-

38 (1 1/2)

1.92.53.13.84.45.1

(75)(100)(125)(150)(175)(200)

20-2221-2323-2525-2726-2827-29

200245285330365390

2.83.84.75.76.67.6

(6.2)(8.3)(10.4)(12.5)(14.5)(16.6)

1.92.73.44.14.95.6

(4.2)(5.9)(7.5)(9.1)(10.8)(12.3)

677172727474

7/64 in (2.8 mm)DC-

44.5 (1 3/4)

2.53.54.35.16.1

(100)(140)(170)(200)(240)

22-2424-2626-2828-3029-31

310370430470520

5.27.28.9

10.412.4

(11.4)(15.8)(19.5)(22.8)(27.2)

3.85.46.67.79.2

(8.4)(11.8)(14.5)(17.0)(20.4)

7374747475




RequirementsAWS E70T7-K2AWS E80TG-K2

400 (58) min.470 (68) min.

480 - 620 (70 - 90)550 - 690 (80 - 100)

20 min.19 min.

– 27 (20) min.Not Specified


As-Welded 470 - 515 (68 - 75) 575 - 615 (83 - 89) 27 - 30 88 - 93 41 - 87 (30 - 65)


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Welding Positions


All

Single or multiple pass welding on up to 19 mm (3/4 in) thicknesses

Truck bodies, tanks, hoppers, racks and scaffolding

General fabrication

Robotics

Accommodates a wide range of mild steels

Fast freeze characteristics accommodate poor fit-up

Smooth arc performance

Ease of useConformances

Low Alloy, All PositionAWS E71TG-G

Key Features

E71TG-GE71TG-GE491TG-G-H16 (E71TG-G H16)

AWS A5.29/A5.29M: 2005ASME SFA-A5.29:CWB/CSA W48-06:


Diameter 10 lb (4.5 kg)Plastic Spool

14 lb (6.4 kg) Coil56 lb (25.4 kg)

Carton25 lb (11.3 kg)

Steel Spool50 lb (22.6 kg)

Coilin (mm)

0.0450.0685/64

(1.1)(1.7)(2.0)

ED026090ED027803ED027794

ED030639ED030642ED030646 ED026858


0.0450.0685/64

(1.1)(1.7)(2.0)

3/43/43/4

(19.1)(19.1)(19.1)



RequirementsAWS E71TG-G 400 (58) min. 480 - 655 (70 - 95) 20 min. –

Typical Performance(3) 440 - 505 (64 - 74) 575 - 605 (84 - 88) 24 - 28 89 - 92


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(AWS E71TG-G)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)In order to meet the alloy AWS requirements of the G group, the weld deposit needs to have the minimum, as specified in the table, of only one of these elements.


%C %Mn(4) %Si %S %P

RequirementsAWS E71TG-G Not Specified 0.50 min. 1.00 max. 0.030 max. 0.030 max.

Typical Performance(3) 0.06 - 0.11 0.84 - 1.55 0.20 - 0.33 ≤0.003 0.006 - 0.009

%Ni(4) %Cr(4) %Mo(4) %V(4) %Al

RequirementsAWS E71TG-G 0.50 min. 0.30 min. 0.20 min. 0.10 min. 1.8 max.

Typical Performance(3) 1.02 - 1.15 0.02 - 0.04 ≤0.02 – 1.3 - 1.6


Diameter, Polarity

CTWDmm (in)




0.045 in (1.1 mm)DC-

16 (5/8)

1.41.82.32.83.34.1

(55)(70)(90)(110)(130)(160)

14-1515-1616-1717-1818-1919-20

7590115135155170

0.50.71.01.21.41.6

(1.3)(1.6)(2.1)(2.6)(3.1)(3.5)

0.50.60.81.01.21.4

(1.1)(1.4)(1.8)(2.2)(2.6)(3.0)

848785848385

0.068 in (1.7 mm)DC-

25 (1)

1.51.92.33.03.84.4

(60)(75)(90)(120)(150)(175)

16-1717-1818-1919-2020-2122-23

145180200230255275

1.41.72.02.73.33.9

(3.1)(3.8)(4.5)(6.0)(7.4)(8.7)

1.11.41.72.32.93.4

(2.4)(3.2)(3.8)(5.2)(6.4)(7.5)

778484868686

5/64 in (2.0 mm)DC-

25 (1)

1.51.92.32.83.33.8

(60)(75)(90)(110)(130)(150)

16-1718-1919-2020-2121-2322-23

200225245275300325

1.72.12.63.23.74.3

(3.8)(4.7)(5.7)(7.1)(8.3)(9.6)

1.51.82.32.83.33.8

(3.3)(4.1)(5.0)(6.2)(7.3)(8.4)

868787878787


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Innershield®

NR-203 Nickel (1%)FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

Welding Positions


All

Roundabout groove welds on heavy wall tubular construction

Offshore

Bridges and other structural components made from weathering steels


NACE applications

Designed to produce a nickel bearing weld deposit

Capable of producing weld deposits with impact toughness capable of exceeding 27 J

Color match on weathering steels

Handles poor fit-up

Root bead capability

Conformances

Low Alloy, All PositionAWS E71T8-Ni1

Key Features

E71T8-Ni1-H16E71T8-Ni1-H163YSA3YS H15III YMS H10E491T8-Ni1 H16 (E71TG-G-H16)EN 758 T42 3 1Ni Y NEN 758 T42 3 1Ni Y N

AWS A5.29/A5.29M: 2005ASME SFA-5.29:ABS:Lloyd’s Register:DNV Grade:CWB/CSA W48-06:

DB:TUV:



50 lb (22.7 kg)Coilin (mm)

5/64 (2.0) ED012385 ED012386


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Innershield ® NR-203 Nickel (1%) FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

(AWS E71T8-Ni1)




RequirementsAWS E71T8-Ni1 400 (58) min. 480 - 620 (70 - 90) 20 min. – 27 (20) min.


As-Welded 450 - 480 (65 - 70) 545 - 575 (79 - 83) 27 - 32 86 - 90 81 - 156 (60 - 115)


CHEMICAL COMPOSITION(1) – As Required per AWS A5.29/A5.29M: 2005

%C %Mn %Si %S %P

RequirementsAWS E71T8-Ni1 0.12 max. 1.50 max. 0.80 max. 0.030 max. 0.030 max.


%Ni %Cr %Mo %V %Al

RequirementsAWS E71T8-Ni1 0.80 - 1.10 0.15 max. 0.35 max. 0.05 max. 1.8 min.



Diameter, Polarity

CTWDmm (in)




5/64 in (2.0 mm)DC-

25 (1)

1.31.82.32.83.03.5

(50)(70)(90)(110)(120)(140)

16-1718-1919-2020-2121-2222-23

145195240275290310

1.42.02.53.03.33.9

(3.0)(4.3)(5.5)(6.7)(7.3)(8.5)

1.01.52.02.42.63.0

(2.3)(3.3)(4.3)(5.3)(5.8)(6.9)

767678797981


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Welding Positions


All

Standard cross-country pipelines

Arctic grade pipe up to undermatched X70

Vertical down hot, fill and cap passes on standard cross-country pipelines and arctic grade pipe

Recommended for API grades X42 up to undermatching X70

High deposition rates

Conformances

Low Alloy, All PositionAWS E71T8-K6

Key Features

E71T8-K6-H16E71T8-K6-H16E71T-8-K6III YMS H15 3YH15S SA3YMH

AWS A5.29/A5.29M: 2005ASME SFA-A5.29:ABS:DNV Grade:GL:BV Grade:


Diameter 14 lb (6.4 kg) Coil56 lb (25.4 kg) Hermetically Sealed Pailin (mm)

0.0685/64

(1.7)(2.0)

ED016312ED012438


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(AWS E71T8-K6)




Requirements(4)

AWS E71T8-K6 400 (58) min. 480 - 620 (70 - 90) 20 min. – 27 (20) min.

Typical Performance(3) 415 - 445 (60 - 64) 520 - 545 (75 - 79) 29 - 33 84 - 87 81 - 237 (60 - 175)


%C %Mn %Si %S %P

RequirementsAWS E71T8-K6 0.15 max. 0.50 - 1.50 0.80 max. 0.030 max. 0.030 max.


%Ni %Cr %Mo %V %Al

RequirementsAWS E71T8-K6 0.40 - 1.00 0.20 max. 0.15 max. 0.05 max. 1.8 max.




Diameter, Polarity

CTWDmm (in)




0.068 in (1.7 mm)DC-

25 (1)2.02.63.03.54.4

(80)(105)(120)(140)(175)

17-1818-1919-2021-2221-22

190230245275295

1.72.22.53.03.6

(3.8)(5.3)(5.7)(6.8)(8.0)

1.31.82.02.42.9

(3.0)(4.0)(4.5)(5.5)(6.4)

7980798180

5/64 in (2.0 mm)DC-

25 (1)1.72.02.22.73.3

(70)(80)(90)(110)(130)

17-1818-1918-1920-2120-21

205225240275300

2.02.32.63.13.7

(4.5)(5.1)(5.8)(7.0)(8.3)

1.51.72.02.42.9

(3.4)(3.9)(4.5)(5.5)(6.5)

7676787978


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Pipeliner ® NR-207+ FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

Welding Positions


All, except vertical up

Hot, fill and cap pass welding of up to X70 grade pipe

Vertical down hot, fill and cap pass welding of up to X70 grade pipe


at -29°C (-20°F)



ProTech® hermetically sealed packaging

Conformances

Low Alloy, All PositionAWS E71T8-K6

Key Features

E71T8-K6E71T8-K6

AWS A5.29/A5.29M: 2005ASME SFA-A5.29:



5/64 (2.0) ED030924

NoteThis product contains micro-alloying elements. Additional information available upon request.


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Pipeliner ® NR-207+ FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

(AWS E71T8-K6)


Diameter, PolarityCTWD(4)

mm (in)Wire Feed Speed Voltage

(volts)


Melt-Off Ratem/min (in/min) kg/hr (lb/hr)

5/64 in (2.0 mm), DC- 19 (3/4) 1.7-3.3 (70 -130) 18-21 210-305 2.0-3.7 (4.3-8.1)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)For electrical stickout (ESO) subtract 6.4 mm (1/4 in) from contact tip to work distance (CTWD).

DEPOSIT COMPOSITION(1) - As Required per AWS A5.29/A5.29M: 2005

%C %Mn %Si %P %S

RequirementsAWS E71T8-K6 0.15 max. 0.75 - 2.25 0.80 max. 0.030 max. 0.030 max.

Typical Performance(3) 0.04 - 0.06 1.18 - 1.33 0.24 - 0.28 ≤ 0.01 ≤ 0.01

%Ni(4) %Cr(4) %Mo(4) %V(4) %Al(4)

RequirementsAWS E71T8-K6 1.25 - 2.60 0.15 max. 0.25 -0.65 0.05 max. 8.0 max.

Typical Performance(3) 0.78 - 0.93 0.02 - 0.03 0.01 - 0.02 < 0.01 0.9 - 1.2


Yield Strength(2) Tensile Strength ElongationCharpy V-Notch

MPa (ksi) MPa (ksi) % @ -29°C (-20°F)

RequirementsAWS E71T8-K6 400 (58) min. 485 - 620 (70 - 90) 20 min. 27 (20) min.


As-Welded 425 - 470 (62 - 68) 540 - 565 (78 - 82) 29 - 31 119 - 205 (88 - 151)


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Pipeliner ® NR-208-PFLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

Welding Positions




Warm weather cross country pipe welding applications


Capable of producing weld deposits with impact toughness exceeding 83 - 133 J


High operator appeal


Conformances

Low Alloy, All PositionAWS E81T8-G

Key Features

E81T8-GE81T8-G

AWS A5.29/A5.29M: 2005ASME SFA-A5.29:


Diameter 6.3 kg (14 lb) Coil25.4 kg (56 lb) Hermetically Sealed Pailmm (in)

2.0 (5/64) ED032890



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Pipeliner ® NR-208-PFLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

(AWS E81T8-G)



MPa (ksi) MPa (ksi) % @ -29°C (-20°F)

RequirementsAWS E81T8-G

470 (68) min.

550 - 690 (80 - 100)

21 min.

Not Specified


As-Welded 490 - 515 (71- 75) 595 - 622 (86 - 90) 26 - 31 83 - 133 (61 - 98)


Diameter, Polarity

CTWD(5)


(volts)



2.0 mm (5/64 in), DC- 19 (3/4) 1.7-3.3 (70-130) 18-21 210-305 1.6-3.0 (3.6-6.7)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)In order to meet the alloy requirements of the “G” group, the undiluted weld metal shall have not less than the minimum of at least one of the elements listed. (5)For electrical stickout (ESO) subtract 6.4 mm (1/4 in) from contact tip to work distance (CTWD).


%C %Mn %Si %P %S

RequirementsAWS E81T8-G Not Specified 0.50 min 1.00 max. 0.030 max. 0.030 max.

Typical Performance(3) 0.04 - 0.08 1.74 - 1.96 0.32 - 0.37 0.012 - 0.019 0.004 - 0.009

%Ni(4) %Cr(4) %Mo(4) %V(4) %Al(4)

RequirementsAWS E81T8-G 0.50 min. 0.30 min. 0.20 min. 0.10 min. 1.8 max.

Typical Performance(3) 0.94 - 1.11 ≤ 0.01 0.01 - 0.02 ≤0.03 1.0 - 1.2


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Pipeliner ® NR-208-XPFLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

Welding Positions




Cold temperature cross country pipe applications





Conformances

Low Alloy, All PositionAWS E81T8-G

Key Features

E81T8-GE81T8-G

AWS A5.29/A5.29M: 2005ASME SFA-A5.29:



Diameter 6.3 kg (14 lb) Coil25.4 kg (56 lb) Hermetically Sealed Pailmm (in)

2.0 (5/64) ED031968


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Pipeliner ® NR-208-XPFLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

(AWS E81T8-G)


Yield Strength(2) Tensile Strength(4) ElongationCharpy V-Notch

MPa (ksi) MPa (ksi) % @ -29°C (-20°F)

RequirementsAWS E81T8-G

470 (68) min.

550 - 690 (80 - 100)

19 min.

Not Specified


As-Welded 485 - 515 (70 - 75) 550 - 585 (80 - 85) 27 - 29 153 - 302 (113 - 223)


Diameter, Polarity

CTWD(5)


(volts)



2.0 mm (5/64 in), DC- 19 (3/4) 1.7-3.3 (70-130) 17-20 195-295 1.8-3.5 (4.0-7.6)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)In order to meet the alloy requirements of the “G” group, the undiluted weld metal shall have not less than the minimum of at least one of the elements listed. (5)For electrical stickout (ESO) subtract 6.4 mm (1/4 in) from contact tip to work distance (CTWD).


%C %Mn(4) %Si %P %S

RequirementsAWS E81T8-G Not Specified 0.50 min 1.00 max. 0.030 max. 0.030 max.

Typical Performance(3) ≤ 0.02 2.10 - 2.20 0.12 - 0.13 0.004 - 0.007 < 0.003

%Ni(4) %Cr(4) %Mo(4) %V(4) %Al(4)

RequirementsAWS E81T8-G 0.50 min. 0.30 min. 0.20 min. 0.10 min. 1.8 max.

Typical Performance(3) 0.74 - 0.80 0.04 - 0.05 0.01 - 0.03 < 0.004 0.9 - 1.1


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Innershield ® NR-208-HFLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

Welding Positions



Standard cross-country pipelines

Undermatched X80 grade pipe

Designed to create high strength weld deposits

Recommended for API grade X80

High deposition rates Conformances

Low Alloy, All PositionAWS E91T8-G-H8

Key Features

E91T8-G-H8E91T8-G-H8

AWS A5.29/A5.29M: 2005ASME SFA-A5.29:



5/64 (2.0) ED023366


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Innershield ® NR-208-HFLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

(AWS E91T8-G-H8)


Diameter, Polarity

CTWDmm (in)




5/64 in (2.0 mm)DC-

25 (1)1.72.02.22.73.3

(70)(80)(90)(110)(130)

16-1717-1818-1919-2019-20

195220235270295

1.82.12.52.93.5

(4.0)(4.6)(5.4)(6.5)(7.6)

1.41.72.02.42.9

(3.2)(3.9)(4.5)(5.5)(6.5)

8184848585

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)In order to meet the alloy requirements of the G group, the weld deposit needs to have the minimum, as specified in the table, of only one of the elements marked.




RequirementsAWS E91T8-G-H8 540 (78) min. 620 - 760 (90 - 110) 17 min. – Not Specified


As-Welded 555 - 600 (81 - 87) 630 - 670 (91 - 97) 24 - 27 91 - 95 54 - 129 (40 - 95)


%C %Mn %Si %S %P %Ni(4)

RequirementsAWS E91T8-G-H8 Not Specified 0.50 min. 1.00 max. 0.030 max. 0.030 max. 0.50 min.

Typical Performance(3) 0.04 - 0.07 1.48 - 2.02 0.11 - 0.31 ≤0.003 0.004 - 0.010 0.71 - 0.98

%Cr(4) %Mo(4) %V(4) %Al(4)

Diffusible Hydrogen(mL/100g)

RequirementsAWS E91T8-G-H8 0.30 min. 0.20 max. 0.10 min. 1.8 min. 8.0 max.

Typical Performance(3) 0.02 - 0.03 ≤0.04 ≤0.01 0.9 - 1.2 ≤8


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UltraCore ® 71A85FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Welding Positions


All

Shipbuilding

Seismic structural fabrication

General fabrication

Fast freezing slag for out-of-position welding

Designed for welding with 75 - 85% Argon/ balance CO2 shielding gas

Premium arc performance and bead appearance

ProTech® foil bag packaging

Meets AWS D1.8 seismic lot waiver requirements

Conformances

Shielding Gas75% - 85% Argon/Balance CO2Flow Rate: 40 - 50 CFH

Mild Steel, All PositionAWS E71T-1M-H8, E71T-9M-H8

Key Features

E71T-1M-H8, E71T-9M-H83YSA H103YS H10III YMS H10E491T-9M H8

AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:

ABS: Lloyd’s Register:DNV Grade: CWB/CSA W48-06: FEMA 353: AWS D1.8:


Diameter 15 lb (7 kg) Plastic Spool60 lb (28 kg) Carton

33 lb (15 kg) Plastic Spool (Foil Bag)

50 lb (23 kg)Fiber Spool

500 lb (272 kg)Accu-Trak® Drumin (mm)

0.0450.0521/16

(1.1)(1.3)(1.6)

ED031885ED031886ED031887

ED031663ED031664ED031665

ED031847ED031848ED031849

ED032047ED032048ED032049



J (ft•lbf)MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F)

Requirements(4)

AWS E71T-1M-H8,AWS E71T-9M-H8

400 (58)

min.

480 - 655 (70 - 95)

22

min.

27 (20) min.

Not Specified

Not Specified 27 (20) min.


As-Welded with75%-85% Ar/balance CO2 550 - 600 (80 - 88) 600 - 650 (87 - 94) 24 - 26 64 - 115 (47 - 85) 43 - 95 (32 - 70)


NotesFEMA and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.

This product contains micro-alloying elements. Additional information available upon request.


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(AWS E71T-1M-H8, E71T-9M-H8)


%C %Mn %Si %S %P Diffusible Hydrogen (mL/100g weld deposit)

Requirements(4)

AWS E71T-1M-H8,AWS E71T-9M-H8

0.12 max.

1.75 max.

0.90 max.

0.03 max.

0.03 max.

8.0 max.


As-Welded with75%-85% Ar/balance CO2

0.04 1.43 - 1.56 0.52 - 0.59 <0.01 0.01 6 - 8


Diameter, PolarityShielding Gas

CTWD(5)


(volts)Approx. Current

(amps)Melt-Off Rate Deposition Rate Efficiency

(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)

0.045 in (1.1 mm), DC+

75%-85% Ar/ balance CO2

25 (1)

All Position

86-88

4.46.47.68.9

10.211.4

(175)(250)(300)(350)(400)(450)

21-2622-2723-2823-2925-3026-31

115-135135-165150-180175-205190-220215-235

1.82.63.13.64.14.7

(4.0)(5.7)(6.8)(8.0)(9.1)(10.3)

1.62.32.73.23.64.1

(3.5)(5.0)(6.0)(7.0)(8.0)(9.0)

Flat & Horizontal

12.714.015.2

(500)(550)(600)

27-3228-3328-34

230-260250-280265-295

5.25.76.2

(11.4)(12.5)(13.7)

4.55.05.4

(10.0)(10.9)(11.9)

0.052 in (1.3 mm), DC+


25 (1)

All Position

86-88

3.85.16.47.68.99.5

(150)(200)(250)(300)(350)(375)

21-2621-2722-2723-2824-2925-30

135-165150-180175-205200-230220-250240-270

2.02.73.44.14.75.1

(4.5)(6.0)(7.5)(9.0)(10.5)(11.2)

1.82.42.93.54.14.4

(3.9)(5.2)(6.5)(7.8)(9.1)(9.8)

Flat & Horizontal

10.812.112.7

(425)(475)(500)

26-3127-3227-33

260-290280-310300-330

5.86.46.8

(12.7)(14.2)(15.0)

5.05.65.9

(11.1)(12.4)(13.0)

1/16 in (1.6 mm), DC+


25 (1)

All Position

86-88

3.24.45.15.76.47.6

(125)(175)(200)(225)(250)(300)

20-2521-2622-2723-2824-2925-30

170-200200-230220-250250-280270-300300-330

2.43.33.84.34.85.7

(5.3)(7.4)(8.4)(9.5)(10.5)(12.6)

2.12.93.33.74.25.0

(4.6)(6.4)(7.3)(8.2)(9.2)(11.0)

Flat & Horizontal

8.38.9

10.2

(325)(350)(400)

26-3127-3228-33

320-350350-380370-400

6.26.77.6

(13.7)(14.7)(16.8)

5.45.86.6

(11.9)(12.8)(14.6)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded with 75%-85% Argon/Balance CO2

(5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.


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UltraCore ® 71CFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Welding Positions


All

Shipbuilding

Seismic structural fabrication

General fabrication

Barge and railcar fabrication


Designed for welding with 100% CO2 shielding gas




Conformances

Shielding Gas100% CO2Flow Rate: 40 - 50 CFH

Mild Steel, All PositionAWS E71T-1C-H8, E71T-9C-H8

Key Features

E71T-1C-H8,E71T-9C-H8E71T-1C-H8, E71T-9C-H83YS H10III YMS H10E491T-9 H8

AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:

ABS:

Lloyd’s Register: DNV Grade:CWB/CSA W48-06: FEMA 353: AWS D1.8:




50 lb (23 kg)Fiber Spool


0.0450.0521/16

(1.1)(1.3)(1.6)

ED031818ED031819ED031820

ED031666ED031667ED031668

ED031822ED031823ED031824

ED031876ED031877ED031878



J (ft•lbf)MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F)

Requirements(4)

AWS E71T-1C-H8AWS E71T-9C-H8

400 (58)

min.

480 - 655 (70 - 95)

22

min.

27 (20) min.

Not Specified



As-Welded with 100% CO2 515 - 560 (74 - 81) 570 - 605 (82 - 84) 25 - 27 56 - 115 (41 - 85) 34 - 72 (25 - 53)




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(AWS E71T-1C-H8, E71T-9C-H8)


%C %Mn %Si %S %P Diffusible Hydrogen (mL/100g weld deposit)

Requirements(4)


0.12 max.

1.75 max.

0.90 max.

0.03 max.

0.03 max.

8.0 max.


As-Welded with 100% CO20.03 - 0.04 1.31 - 1.41 0.43 - 0.49 0.01 0.01 4 - 7



CTWD(5)





0.045 in (1.1 mm), DC+

100% CO2

25 (1)

All Position

86-88

4.46.47.68.9

10.211.4

(175)(250)(300)(350)(400)(450)

21-2622-2723-2824-2925-3026-31

110-140135-175150-180175-205190-220215-245

1.82.63.13.64.14.7

(4.0)(5.7)(6.8)(8.0)(9.1)(10.3)

1.62.32.73.23.64.1

(3.5)(5.0)(6.0)(7.0)(8.0)(9.0)

Flat & Horizontal

12.714.015.2

(500)(550)(600)

27-3228-3329-34

230-260250-280260-290

5.25.76.2

(11.4)(12.5)(13.7)

4.55.05.4

(10.0)(10.9)(11.9)

0.052 in (1.3 mm), DC+

100% CO2

25 (1)

All Position

86-88

3.85.16.47.68.99.5

(150)(200)(250)(300)(350)(375)

21-2622-2723-2824-2925-3026-31

135-165150-180175-205200-230220-250240-270

2.02.73.44.14.75.1

(4.5)(6.0)(7.5)(9.0)(10.5)(11.2)

1.82.42.93.54.14.4

(3.9)(5.2)(6.5)(7.8)(9.1)(9.8)

Flat & Horizontal

10.812.112.7

(425)(475)(500)

28-3329-3430-36

260-290280-310300-330

5.86.46.8

(12.7)(14.2)(15.0)

5.05.65.9

(11.1)(12.4)(13.0)

1/16 in (1.6 mm), DC+

100% CO2

25 (1)

All Position

86-88

3.24.45.15.76.47.6

(125)(175)(200)(225)(250)(300)

21-2622-2723-2824-2925-3027-31

170-200200-230220-250250-280270-300300-330

2.43.33.84.34.85.7

(5.3)(7.4)(8.4)(9.5)(10.5)(12.6)

2.12.93.33.74.25.0

(4.6)(6.4)(7.3)(8.2)(9.2)(11.0)

Flat & Horizontal

8.38.9

10.2

(325)(350)(400)

26-3329-3430-36

320-350350-380380-410

6.26.77.6

(13.7)(14.7)(16.8)

5.45.86.6

(11.9)(12.8)(14.6)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded with 100% CO2 (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.


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UltraCore ® 71A75 DualFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Welding Positions


All

General fabrication


Designed for welding with either 100% CO2 or 75% Argon/25% CO2 shielding gases



Conformances

Shielding Gas100% CO275% Argon/25% CO2Flow Rate: 40 - 50 CFH

Mild Steel, All PositionAWS E71T-1C-H8, E71T-1M-H8, E71T-9C-H8, E71T-9M-H8

Key Features

E71T-1C-H8, E71T-1M-H8, E71T-9C-H8, E71T-9M-H8E491T-9 H8, E491T-9M H8

AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:

CWB/CSA W48-06:




50 lb (23 kg)Fiber Spool (Foil Bag)


0.0450.0521/16

(1.1)(1.3)(1.6)

ED031882 ED031669ED031670ED031671

ED031844ED031845ED031846

ED032044

ED032046


Yield Strength(2)

Tensile Strength Elongation

Charpy V-NotchJ (ft•lbf)

MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F)

Requirements(4)

AWS E71T-1C-H8, E71T-1M-H8 AWS E71T-9C-H8, E71T-9M-H8

400 (58)

min.

480 - 655 (70 - 95)

22

min.

27 (20) min.

Not Specified



As-Welded with: 100% CO2

75% Ar/25% CO2

510 - 550 (73 - 79)570 - 610 (82 - 88)

570 - 600 (82 - 87)620 - 660 (89 - 95)

26 - 2824 - 26

38 - 95 (28 - 70)62 - 111 (46 - 82)

27 - 65 (20 - 48)39 - 85 (29 - 63)



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UltraCore ® 71A75 DualFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

(AWS E71T-1C-H8, E71T-1M-H8, E71T-9C-H8, E71T-9M-H8)


%C %Mn %Si %S %PDiffusible Hydrogen

(mL/100g weld deposit)

Requirements(4)

AWS E71T-1C-H8, E71T-1M-H8 AWS E71T-9C-H8, E71T-9M-H8

0.12 max.

1.75 max.

0.90 max.

0.03 max.

0.03 max.

8.0 max.


As-Welded with 100% CO2

As-Welded with 75% Ar/25% CO2

0.03 - 0.040.03 - 0.04

1.28 - 1.411.45 - 1.60

0.42 - 0.490.54 - 0.62

0.010.01

0.01 - 0.020.01 - 0.02

3 - 84 - 8



CTWD(5)





0.045 in (1.1 mm), DC+

75% Ar/25% CO2

25 (1)

All Position

86-88

4.46.47.68.9

10.211.4

(175)(250)(300)(350)(400)(450)

20-2521-2622-2723-2824-2925-30

120-150135-165150-180175-205190-220215-235

1.82.63.13.64.14.7

(4.0)(5.7)(6.8)(8.0)(9.1)(10.3)

1.62.32.73.23.64.1

(3.5)(5.0)(6.0)(7.0)(8.0)(9.0)

Flat & Horizontal

12.714.015.2

(500)(550)(600)

26-3127-3227-33

230-260250-280270-300

5.25.76.2

(11.4)(12.5)(13.7)

4.55.05.4

(10.0)(10.9)(11.9)

0.052 in (1.3 mm), DC+

75% Ar/25% CO2

25 (1)

All Position

86-88

3.85.16.47.68.99.5

(150)(200)(250)(300)(350)(375)

20-2521-2622-2723-2824-2925-30

140-170150-180175-205200-230220-250240-270

2.02.73.44.14.75.1

(4.5)(6.0)(7.5)(9.0)(10.5)(11.2)

1.82.42.93.54.14.4

(3.9)(5.2)(6.5)(7.8)(9.1)(9.8)

Flat & Horizontal

10.812.112.7

(425)(475)(500)

27-3128-3329-35

260-290280-310310-340

5.86.46.8

(12.7)(14.2)(15.0)

5.05.65.9

(11.1)(12.4)(13.0)

1/16 in (1.6 mm), DC+

75% Ar/25% CO2

25 (1)

All Position

86-88

3.24.45.15.76.47.6

(125)(175)(200)(225)(250)(300)

20-2521-2622-2723-2824-2925-31

180-210200-230220-250250-280270-300300-330

2.43.33.84.34.85.7

(5.3)(7.4)(8.4)(9.5)(10.5)(12.6)

2.12.93.33.74.25.0

(4.6)(6.4)(7.3)(8.2)(9.2)(11.0)

Flat & Horizontal

8.38.9

10.2

(325)(350)(400)

25-3226-3328-35

320-350350-380390-420

6.26.77.6

(13.7)(14.7)(16.8)

5.45.86.6

(11.9)(12.8)(14.6)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded with 100% CO2 & As-Welded 75% Argon / 25% CO

2.

(5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD. (6)When welding under CO2, increase voltage by 1 Volt.


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Welding PositionsTypical Applications

AllBridge fabrication

Pressure vessels

Shipbuilding

Offshore

ASME related applications


at -40°C (-40°F)




Conformances

Shielding Gas100% CO2Flow Rate: 40-50 CFH

Mild Steel, All PositionAWS E71T-1C-JH8, E71T-9C-JH8, E71T-12C-JH8

Key Features

E71T-1C-JH8, E71T-9C-JH8, E71T-12C-JH83YSA H103YS H10III YMS H10E491T-12J H8, E491T-9J H8

AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:

ABS: Lloyd’s Register:DNV Grade:CWB/CSA W48-06:






0.0450.0521/16

(1.1)(1.3)(1.6) ED031896

ED031672ED031673ED031674

ED031839ED031840

ED031681

ED031799


Yield Strength(2)


Charpy V-Notch

MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F) @ -40°C (-40°F)

Requirements(4)

AWS E71T-1C-JH8 AWS E71T-9C-JH8AWS E71T-12C-JH8

400 (58) min.480 - 655 (70 - 95)

22 min.27 (20) min. Not Specified

27 (20) min.Not Specified 27 (20) min.

480 - 620(70 - 90)



As-Welded with 100% CO2 485 - 535(70 - 77)

540 - 585 (78 - 84)

25 - 28 135 - 193 (100 - 143)

91 - 164 (67 - 121)

57 - 133 (42 - 98)



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(AWS E71T-1C-JH8, E71T-9C-JH8, E71T-12C-JH8)


%C %Mn %Si %S %P %NiDiffusible Hydrogen


Requirements(4)

AWS E71T-1C-JH8, E71T-9C-JH8AWS E71T-12C-JH8

0.12 max.

1.75 max. 0.90 max.

0.03 max.

0.03 max.

0.50 max.

8.0 max.1.60 max.


As-Welded with 100% CO2 0.03 1.34 - 1.49 0.26 - 0.32 0.01 0.01 - 0.02 0.33 - 0.41 3 - 8



CTWD(5)





0.045 in (1.1 mm), DC+

100% CO2

25 (1)

All Position

86-88

4.45.77.08.38.9

10.2

(175)(225)(275)(325)(350)(400)

20-2521-2622-2723-2824-2925-30

120-150135-165150-180175-205190-220215-245

1.82.32.83.43.64.1

(4.0)(5.1)(6.3)(7.4)(8.0)(9.1)

1.62.02.52.93.23.6

(3.5)(4.5)(5.5)(6.5)(7.0)(8.0)

Flat & Horizontal

11.412.113.3

(450)(475)(525)

26-3127-3228-33

230-260250-280270-300

4.74.95.4

(10.3)(10.8)(12.0)

4.14.34.7

(9.1)(9.5)(10.4)

0.052 in (1.3 mm), DC+

100% CO2

25 (1)

All Position

86-88

3.85.16.47.68.99.5

(150)(200)(250)(300)(350)(375)

22-2723-2824-2926-3127-3228-33

145-175150-180175-205200-230220-250240-270

2.02.73.44.14.75.1

(4.5)(6.0)(7.5)(9.1)(10.5)(11.2)

1.82.42.93.54.14.4

(3.9)(5.2)(6.5)(7.8)(9.1)(9.8)

Flat & Horizontal

10.812.112.7

(425)(475)(500)

30-3531-3632-37

260-290280-310325-355

5.86.46.8

(12.7)(14.2)(15.0)

5.05.65.9

(11.1)(12.4)(13.0)

1/16 in (1.6 mm), DC+

100% CO2

25 (1)

All Position

86-88

3.84.45.15.76.47.6

(150)(175)(200)(225)(250)(300)

21-2723-2824-2925-3127-3429-36

200-230235-265275-305300-330315-345350-380

2.93.33.84.34.85.7

(6.3)(7.4)(8.4)(9.5)(10.5)(12.6)

2.52.93.33.74.25.0

(5.5)(6.4)(7.3)(8.2)(9.2)(11.0)

Flat & Horizontal

8.38.9

11.4

(325)(350)(450)

31-3832-3934-39

375-405405-435430-460

6.26.78.6

(13.7)(14.7)(18.9)

5.45.87.5

(11.9)(12.8)(16.5)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded with 100% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.


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Welding Positions


All

Offshore

Pressure vessels

Shipbuilding

Heavy equipment

ASME related applications


at -40°C (-40°F)

Designed for welding with 75-80% Argon/ balance CO2 shielding gas



Conformances

Shielding Gas75% - 80% Argon/Balance CO2

Flow Rate: 40 - 50 CFH

Mild Steel, All PositionAWS E71T-1M-JH8, E71T-9M-JH8, E71T-12M-JH8

Key Features

E71T-1M-JH8E71T-9M-JH8 E71T-12M-JH84YSA H104YS H10IV YMS H10 E491T-12MJ-H8, E491T-9MJ-H8

AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:

ABS:Lloyd’s Register:DNV Grade:CWB/CSA W48-06:






0.0450.0521/16

(1.1)(1.3)(1.6) ED031890

ED031675ED031676ED031677

ED031850ED031851ED031852

ED032050ED032051ED032052


Yield Strength(2)


Charpy V-Notch


Requirements(4)

AWS E71T-1M-JH8AWS E71T-9M-JH8AWS E71T-12M-JH8

400 (58) min.480 - 655 (70 - 95)

22 min.

27 (20) min. Not Specified


480 - 620 (70 - 90) Not Specified 27 (20) min.


As-Welded with 75%-80% Ar/balance CO2 505 - 555

(73 - 80)565 - 610 (82 - 88)

25 - 27 166 - 186 (123 - 137)

100 - 160 (74 - 118)

72 - 142 (53 - 105)



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(AWS E71T-1M-JH8, E71T-9M-JH8, E71T-12M-JH8)




Requirements(4)

AWS E71T-1M-JH8, E71T-9M-JH8AWS E71T-12M-JH8

0.12 max.

1.75 max. 0.90 max.

0.03 max.

0.03 max.

0.50 max.

8.0 max.1.60 max.


As-Welded with 75%-80% Ar/balance CO2 0.03 - 0.04 1.40 - 1.53 0.31 - 0.36 0.01 0.01 0.32 - 0.38 4 - 8



CTWD(5)





0.045 in (1.1 mm), DC+


25 (1)

All Position

86-88

4.45.77.08.38.9

10.2

(175)(225)(275)(325)(350)(400)

20-2521-2622-2722-2723-2824-29

125-155135-165150-180175-205190-220215-245

1.82.32.83.43.64.1

(4.0)(5.1)(6.3)(7.4)(8.0)(9.1)

1.62.02.52.93.23.6

(3.5)(4.5)(5.5)(6.5)(7.0)(8.0)

Flat & Horizontal

11.412.113.3

(450)(475)(525)

25-3126-3227-33

230-255250-280265-395

4.74.95.4

(10.3)(10.8)(12.0)

4.14.34.7

(9.0)(9.5)(10.4)

0.052 in (1.3 mm), DC+


25 (1)

All Position

86-88

3.84.45.15.76.47.68.3

(150)(175)(200)(225)(250)(300)(325)

20-2521-2622-2723-2824-2925-3027-31

135-165150-180175-205200-230220-250240-270260-290

2.02.42.73.13.44.14.4

(4.5)(5.2)(6.0)(6.7)(7.5)(9.0)(9.7)

1.82.12.42.72.93.53.8

(3.9)(4.6)(5.2)(5.9)(6.5)(7.8)(8.5)

Flat & Horizontal

8.911.4

(350)(450)

28-3229-34

280-310315-345

4.76.1

(10.5)(13.5)

4.15.3

(9.1)(11.7)

1/16 in (1.6 mm), DC+


25 (1)

All Position

86-88

3.84.45.15.76.47.6

(150)(175)(200)(225)(250)(300)

21-2622-2722-2824-2925-3026-31

185-215200-230220-250250-280270-300300-330

2.93.33.84.34.85.7

(6.3)(7.4)(8.4)(9.5)(10.5)(12.6)

2.52.93.33.74.25.0

(5.5)(6.4)(7.3)(8.2)(9.2)(11.0)

Flat & Horizontal

8.38.9

10.2

(325)(350)(400)

27-3228-3329-34

320-350350-380400-430

6.26.77.6

(13.7)(14.7)(16.8)

5.45.86.6

(11.9)(12.8)(14.6)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded 75%-80% Argon/Balance CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.


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UltraCore ® 712A80-HFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Welding Positions


All

Offshore

Heavy equipment

Shipbuilding

Pressure vessels

Capable of producing low hydrogen weld deposits with impact toughness exceeding

Designed for welding with 75-80% Argon/ balance CO2 gas



Conformances


Mild Steel, All PositionAWS E71T-1M-JH4, E71T-9M-JH4, E71T-12M-JH4

Key Features

E71T-1M-JH4, E71T-9M-JH4, E71T-12M-JH44YSA H54YS H5IV YMS H5E491T-12MJ H4, E491T-9MJ H4

AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:




33 lb (15 kg) Plastic Spool (Foil Bag)in (mm)

0.0450.0521/16

(1.1)(1.3)(1.6)

ED031891

ED031893

ED031678ED031679ED031680


Yield Strength(2)


Charpy V-Notch


Requirements(4)

AWS E71T-1M-JH4AWS E71T-9M-JH4AWS E71T-12M-JH4

400 (58) min.480 - 655 (70 - 95)

22 min.

27 (20) min. Not Specified


480 - 620(70 - 90)



As-Welded with 75%-80% Ar/balance CO2 490 - 570

(71 - 83)550 - 615 (80 - 89)

27 - 28 149 - 180 (111 - 133)

56 - 164 (41 - 121)

27 - 98 (20 - 72)



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UltraCore ® 712A80-HFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

(AWS E71T-1M-JH4, E71T-9M-JH4, E71T-12M-JH4)




Requirements(4)

AWS E71T-1M-JH4, E71T-9M-JH4AWS E71T-12M-JH4

0.12 max.

1.75 max. 0.90 max.

0.03 max.

0.03 max.

0.50 max.

4.0 max.1.60 max.


As-Welded with 75%-80% Ar/balance CO2 0.03 - 0.04 1.25 - 1.37 0.28 - 0.33 0.01 0.01 0.35 - 0.41 2 - 4



CTWD(5)





0.045 in (1.1 mm), DC+


25 (1)

All Position

86-88

4.45.16.47.68.99.5

(175)(200)(250)(300)(350)(375)

21-2522-2623-2723-2824-2925-30

125-155135-165150-180175-205190-220215-235

1.82.12.63.13.63.9

(4.0)(4.6)(5.7)(6.8)(8.0)(8.6)

1.61.82.32.73.23.4

(3.5)(4.0)(5.0)(6.0)(7.0)(7.5)

Flat & Horizontal

10.812.112.7

(425)(475)(500)

26-3127-3228-33

230-260250-280260-290

4.44.95.2

(9.7)(10.8)(11.4)

3.84.34.5

(8.5)(9.5)(10.0)

0.052 in (1.3 mm), DC+


25 (1)

All Position

86-88

3.84.75.76.46.97.6

(150)(185)(225)(250)(275)(300)

21-2522-2623-2724-2824-2924-30

135-165150-180175-205200-230220-250240-270

2.02.53.13.43.74.1

(4.5)(5.5)(6.7)(7.5)(8.2)(9.0)

1.82.22.72.93.23.5

(3.9)(4.8)(5.9)(6.5)(7.2)(7.8)

Flat & Horizontal

8.59.5

10.2

(335)(375)(400)

25-3126-3226-33

260-290280-310295-325

4.55.15.4

(10.0)(11.2)(12.0)

4.04.44.7

(8.7)(9.8)(10.4)

1/16 in (1.6 mm), DC+


25 (1)

All Position

86-88

3.84.45.15.76.46.9

(150)(175)(200)(225)(250)(275)

22-2623-2724-2924-2924-3026-31

185-215195-225220-250250-280270-300300-330

2.93.33.84.34.85.3

(6.3)(7.4)(8.4)(9.5)(10.5)(11.6)

2.52.93.33.74.24.6

(5.5)(6.4)(7.3)(8.2)(9.2)(10.1)

Flat & Horizontal8.38.9

(325)(350)

27-3228-33

320-350350-380

6.26.7

(13.7)(14.7)

5.45.8

(11.9)(12.8)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded 75%-80% Argon/Balance CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.


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Outershield ® 71 EliteFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Welding Positions


All

Shipbuilding, barges and offshore platforms

Heavy equipment


General fabrication

Smooth arc transfer and low spatter

Designed for welding with either 100% CO2 or 75-82% Argon/balance CO2 shielding gases

Good bead appearance



Conformances

Shielding Gas100% CO2

75 - 82% Argon/Balance CO2


Mild Steel, All PositionAWS E71T-1C-H8, E71T-9C-H8, E71T-1M-H8, E71T-9M-H8

Key Features

E71T-1C-H8, E71T-9C-H8, E71T-1M-H8, E71T-9M-H8

AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:

FEMA 353AWS D1.8



33 lb (15 kg)Steel Spool

60 lb (27 kg)Coil


0.0450.0521/16

(1.1)(1.3)(1.6)

ED029418 ED029419

ED029201 ED029204 ED029206

ED029202 ED029205 ED029207 ED029387




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Outershield ® 71 EliteFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

(AWS E71T-1C-H8, E71T-9C-H8, E71T-1M-H8, E71T-9M-H8)


%C %Mn %Si %S %P

RequirementsAWS E71T-1C-H8, E71T-9C-H8 0.180 max. 1.75 max. 0.900 max. 0.030 max. 0.030 max.




0.016 - 0.040 0.021 - 0.040

1.41 - 1.50 1.55 - 1.65

0.440 - 0.600 0.560 - 0.750

0.008 - 0.013 0.009 - 0.013

0.009 - 0.014 0.008 - 0.014




RequirementsAWS E71T-1C-H8AWS E71T-9C-H8

400 (58) min.

485 (70) min.

22 min.

27 (20) min.

–

– 27 (20) min.




545 - 565585 - 595

(79 - 82)(85 - 87)

585 - 615625 - 630

(85 - 90)(91 - 92)

2825 - 28

74 - 8392 - 99

(55 - 61)(68 - 73)

58 - 6470 - 83

(43 - 47)(52 - 61)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.



CTWD(6)


(volts)



0.045 in (1.1 mm)DC+

100% CO2 19 (3/4)

4.5 6.4 7.6 8.9

10.2 12.8 15.3

(175)(250)(300)(350)(400)(500)(600)

22-25 24-27 25-28 26-29 27-30 28-31 29-32

130 155 180 205 230 260 290

1.7 2.42.93.4 4.0 5.0 6.0

(3.8)(5.4)(6.4)(7.6)(8.7)(10.9)(13.1)

1.52.1 2.5 3.0 3.5 4.3 5.2

(3.3)(4.7)(5.6)(6.6)(7.6)(9.5)(11.4)

87 87 87 87 87 87 87

0.052 in (1.3 mm)DC+

100% CO2

19 (3/4)

3.8 5.1 6.4 7.6

10.2 12.8

(150)(200)(250)(300)(400)(500)

22-25 23-26 24-27 25-28 27-29 29-32

150 180 210 240 315 335

2.1 2.83.4 4.8 6.2 6.9

(4.6)(6.1)(7.6)(10.6)(13.7)(15.2)

1.8 2.4 3.0 4.1 5.4 6.0

(3.9)(5.2)(6.5)(9.1)(11.8)(13.1)

86 86 86 86 86 86

3/32 (2.4 mm) DC+

100% CO2

19 (3/4)

3.23.85.1 6.4 7.6

10.2

(125)(150)(200)(250)(300)(400)

22-25 23-26 23-27 24-28 25-29 28-32

190 205 240 290 325 400

2.42.8 3.84.7 5.6 7.5

(5.2)(6.2)(8.3)(10.3)(12.4)(16.5)

2.0 2.43.2 4.0 4.86.4

(4.4)(5.3)(7.0)(8.8)(10.5)(14.0)

85 85 85 85 85 85


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Outershield ® 71 SupremeFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Welding Positions


All

Mining

Offshore

Bridge fabrication

High strength fabrication

Structural steel

Designed to be used with either 100% CO2 or 75% Argon/25% CO2 gas

Smooth, consistent arc performance

The finished weld exhibits an extremely smooth bead appearance, even on out-of-position welds

Conformances

Shielding Gas75% Argon/25% CO2

100% CO2


Mild Steel, All PositionAWS E491T-9C-H8, E491T-9M-H8

Key Features

E491T-9C-H8, E491T-9M-H8E491T-9-H8, E491T-9M-H8

AWS A5.20/A5.20M: 2005

CWB/CSA W48-06:


Diameter 33 lb (15 kg)Spool

60 lb (27 kg)Coil

500 lb (227 kg)Accu-Trak® Drum


0.0450.0521/16

(1.1)(1.3)(1.6)

ED503040ED503041ED503042

ED503043ED503044ED503045

ED503046ED503047

ED503048

NoteThis product is only sold in Canada.



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Outershield ® 71 SupremeFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

(AWS E491T-9C-H8, E491T-9M-H8)

TYPICAL OPERATING PROCEDURES – All Position


CTWD(4)


(volts)



0.045 in (1.1 mm), DC+

100% CO2

22 (7/8) 4.4-12.7 (175-500) 22-28 125-260 2.0-5.2 (4.5-11.3) 1.8-4.6 (4.0-10.05) 89

0.052 in (1.3 mm), DC+

100% CO2

22 (7/8) 3.8-10.2 (150-400) 22-31 135-295 2.1-5.4 (4.6-12.0) 1.8-4.9 (4.0-10.07) 89

1/16 in (1.6 mm), DC+

100% CO2

22 (7/8) 3.8-8.9 (150-350) 23-31 135-365 2.9-6.7 (6.4-14.7) 2.5-5.9 (5.6-13.1) 89


MECHANICAL PROPERTIES(1) – As Required per CSA W48.06


MPa (ksi) MPa (ksi) % @ -29°C (-20°F)

RequirementsCWB E491T-9-H8, E491T-9M-H8

400 (58) min. 490 (71) min.

22 min.

27 (20) min.

Test Results(3)

100% CO2

75%Ar/25% CO2

595 645

(86)(94)

640700

(93)(102)

2625

98119

(72)(88)

DEPOSIT COMPOSITION(1) – As Required per CSA W48.06

%C %Mn %Si %S %P %Ni

RequirementsCWB E491T-9-H8, E491T-9M-H8 0.18 max. 1.75 max. 0.90 max. 0.03 max. 0.80 max. 0.50 max.

Test Results(3)

100% CO2

75%Ar/25% CO2

0.040.03

1.431.64

0.430.68

0.010.01

0.010.01

0.020.02

%Cr %Mo %V %CuDiffusible Hydrogen

(mL/100g)

RequirementsCWB E491T-9-H8, E491T-9M-H8 0.20 max. 0.30 max. 0.08 max. 0.35 max. 8.0 max.

Test Results(3)

100% CO2

75%Ar/25% CO2

0.040.04

0.020.02

0.030.03

0.040.04

8.04.8


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Outershield ® 71MFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Welding Positions


All, except vertical down

Bridge, ship, barge or offshore drilling rig construction

General fabrication

Machinery fabrication


Dual classified for both 100% CO2 and mixed gas

Charpy V-Notch impact toughness tested to -40°C (-40°F)

High travel speeds

Spray like transfer with minimal spatter

Rod based manufacturing for industry leading wire stiffness and feedability

Conformances

Shielding Gas100% CO275% Argon / 25% CO2Flow Rate: 40 - 50 CFH

Mild Steel, All PositionAWS E71T-1C, E71T-9C

Key Features

E71T-1C-H16, E71T-9C-H163YSA H153YS H15III YMS H10SA3YH (CO2 only)E491T-9 H16, E491T-9M H16MIL-71T-1C, MIL-71T-1M

AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:

ABS:Lloyd’s Register:DNV Grade:BV Grade:CWB/CSA W48-06:

MIL-E-24403/1:



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(AWS E71T-1C, E71T-9C)


Yield Strength(2)




RequirementsAWS E71T-1C-J / E71T-1M-J AWS E71T-9C-J / E71T-9M-J

400 (58)

min.

485 (70)

min.

22

min.

27 (20) min.

–

27 (20) min.(a)

– 27 (20) min. 27 (20) min.(a)


As-Welded with 100% CO2 and 75% Ar/25% CO2

500 - 570 (72 - 83)

560 - 630 (81 - 91)

27 - 29

176 - 190

(130 - 140)

176 - 190

(130 - 140)130 - 163 (96 - 120)


%C %Mn %Si %S %P

RequirementsAWS E71T-1C-J / E71T-1M-J AWS E71T-9C-J / E71T-9M-J

0.18 max.

1.75 max.

0.90 max.

0.03 max.

0.03max.


As-Welded with 100% CO2 and 75% Ar/25% CO2 0.05-0.07 1.04-1.60 0.25-0.50 0.01 < 0.01


Diameter 10 lb (4.5 kg)Plastic Spool

25 lb (11 kg)Plastic Spool

33 lb (15 kg)Steel Spool

50 lb (23 kg)Coilin (mm)

0.0350.0450.0521/16

(0.9)(1.1)(1.3)(1.6)

ED026804 ED020836

ED026805 ED022659 ED022660 ED022661

ED030007 ED030008 ED030009

ED020844 ED020845 ED020846

Diameter 300 lb (136 kg)Speed-Feed® Reel

500 lb (227 kg)Accu-Trak® Drum

600 lb (272 kg)Speed-Feed® Reelin (mm)

0.0350.0450.0521/16

(0.9)(1.1)(1.3)(1.6) ED020848

ED027364 ED029778 ED029779 ED020851

(a)Electrodes with the optional supplemental designator “J” shall meet the minimum Charpy V-Notch impact energy requirement for its classification at a test temperature of 10*C lower than the test temperature for its classification.


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CTWD(6)


(volts)



0.035 in (0.9 mm)DC+

100% CO2 and75% Argon/25% CO2

19-25 (3/4-1)

5.1 6.4 7.6 8.9

10.2 12.7 15.2 17.8

(200) (250) (300) (350)(400) (500) (600) (700)

20-23 21-24 22-25 23-26 24-27 26-30 28-32 30-34

85100115130145170190210

1.31.61.92.2 2.5 3.13.8 4.4

(2.8)(3.5)(4.2)(4.9)(5.6)(6.9)(8.4)(9.8)

1.1 1.4 1.6 1.9 2.2 2.7 3.3 3.8

(2.4)(2.8)(3.4)(4.0)(4.6)(5.7)(7.1)(8.2)

8585868686868686

0.045 in (1.1 mm)DC+


19-25 (3/4-1)

5.1 6.4 7.6 8.9

10.2 12.7 15.2 17.8

(200) (250) (300) (350) (400) (500) (600) (700)

23-26 24-27 25-28 26-29 27-30 28-31 30-33 32-35

155175190210225255285 315

2.12.6 3.1 3.6 4.2 5.2 6.37.3

(4.6)(5.8)(6.9)(8.0)(9.2)(11.5)(13.8)(16.0)

1.8 2.3 2.7 3.1 3.6 4.55.46.3

(4.0)(5.0)(5.9)(6.9)(7.9)(9.9)(11.9)(13.9)

83 84 84 84 84 84 85 85

0.052 in (1.3 mm) DC+


19-25 (3/4-1)

3.8 5.1 6.4 7.6 8.9

11.4 12.7 15.2

(150) (200) (250) (300) (350) (450) (500) (600)

23-26 24-27 25-28 26-29 27-30 28-31 30-33 31-34

175205235260285330350390

2.12.8 3.4 4.1 4.8 6.26.9 8.3

(4.6)(6.1)(7.6)(9.1)(10.6)(13.7)(15.2)(18.2)

1.8 2.4 3.0 3.6 4.2 5.4 6.0 7.2

(3.9)(5.2)(6.5)(7.9)(9.2)(11.8)(13.2)(15.8)

81 83 83 84 84 85 85 85

1/16 in (1.6 mm) DC+


19-25 (3/4-1)

3.2 3.8 5.1 6.4 7.6

10.2 12.7

(125) (150) (200) (250) (300) (400) (500)

24-27 24-27 25-28 26-29 27-30 30-33 34-37

195 215 250 290 320 385 440

2.4 3.0 3.94.95.97.99.8

(5.4)(6.5)(8.6)(10.8)(13.0)(17.3)(21.6)

2.1 2.5 3.3 4.2 5.0 6.7 8.4

(4.6)(5.5)(7.3)(9.2)(11.0)(14.7)(18.4)

82 82 83 83 84 84 84




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Pipeliner ® G70MFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Welding Positions


All

Hot, fill and cap pass welding on up to X70 grade pipe

Hot, fill and cap pass welding on up to X70 grade pipe


at -40°C (-40°F)

Q2 Lot® - Certificate showing actual depositchemistry available online



Conformances

Shielding Gas75 - 80% Argon/Balance CO2Flow Rate: 40 - 50 CFH

Mild Steel, All PositionAWS E71T-1M-JH8, E71T-9M-JH8

Key Features

E71T-1M-JH8, E71T-9M-JH8

AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:


Diameter 10 lb (4.5 kg) Plastic SpoolVacuum Sealed Foil Bag

25 lb (11 kg) Plastic SpoolVacuum Sealed Foil Bagin (mm)

0.045 (1.1) ED030926 ED030927



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(AWS E71T-1M-JH8, E71T-9M-JH8)


%C %Mn %Si %P

RequirementsAWS E71T-1M-JH8, E71T-9M-JH8 0.18 max. 1.75 max. 0.90 max. 0.03 max.


As-Welded with 75-80% Ar/balance CO20.04 - 0.06 1.43 - 1.50 0.35 - 0.40 0.009 - 0.02

%S %NiDiffusible Hydrogen


RequirementsAWS E71T-1M-JH8, E71T-9M-JH8 0.03 max. 0.50 max. 8.0 max.


As-Welded with 75-80% Ar/balance CO20.01 - 0.02 0.34 - 0.36 4 - 8



MPa (ksi) MPa (ksi) % @ -40°C (-40°F)

RequirementsAWS E71T-1M-JH8, E71T-9M-JH8

400 (58) min.

485 (70) min.

22 min.

27 (20) min.


As-Welded with 75-80% Ar/balance CO2 550 - 580 (80 - 84) 635 - 655 (92 - 95) 25 - 27 119 -130 (88 - 96)



CTWDmm (in)




0.045 in (1.1 mm)DC+

75-80% Ar/balance CO2 25 (1) 4.4-10.2 (175-400) 23-30 130-275 1.8-5.4 (3.9-11.9)



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Welding Positions


Flat & Horizontal


Heavy equipment

Shipbuilding

High deposition in the flat and horizontal positions

Low fume generation rates




Conformances


Mild Steel, Flat & HorizontalAWS E70T-1C-H8, E70T-9C-H8

Key Features

E70T-1C-H8, E70T-9C, E70T-9C-H8E492T-9 H8

AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:

CWB/CSA W48-06:FEMA 353:AWS D1.8:


Diameter 50 lb (22.7 kg) Coil (Vacuum Sealed Foil Bag)

500 lb (226.8 kg)Accu-Trak® Drum

500 lb (226.8 kg)Speed-Feed® Drumin (mm)

1/165/643/32

(1.6)(2.0)(2.4)

ED032978ED032977ED032941

ED033064ED033065ED033066




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(AWS E70T-1C-H8, E70T-9C-H8)




Requirements(4)


0.12 max.

1.75 max.

0.90 max.

0.03 max.

0.03 max.

8.0 max.


As-Welded with 100% CO2 0.04 - 0.05 1.46 - 1.59 0.54 - 0.59 0.01 0.01 5 - 8

TYPICAL OPERATING PROCEDURES – Flat & Horizontal


CTWD(5)


(volts)



1/16 in (1.6 mm), DC+

100% CO2

25 (1)

3.25.16.47.69.5

(125)(200)(250)(300)(375)

23-2724-2825-3027-3128-32

160-180215-235250-270270-290310-330

2.43.84.85.77.1

(5.3)(8.4)(10.5)(12.6)(15.7)

2.13.24.14.96.1

(4.7)(7.1)(9.0)(10.8)(13.5)

84 - 89

5/64 in (2.0 mm), DC+

100% CO2

25 (1)

3.24.45.76.47.68.3

(125)(175)(225)(250)(300)(325)

23-2724-2925-3026-3227-3329-34

220-240295-315355-375375-395410-430440-460

3.85.46.87.79.09.9

(8.4)(11.8)(15.0)(16.9)(19.8)(21.7)

3.24.65.96.57.88.7

(7.1)(10.1)(13.0)(14.3)(17.2)(19.0)

84 - 88

3/32 in (2.4 mm),DC+

100% CO2

25 (1)3.25.1

(125)(200)

26-3327-34

340-360490-510

5.48.6

(11.9)(19.0)

4.77.6

(10.3)(16.7)

87 - 89

31 (1 1/4)6.47.68.3

(250)(300)(325)

29-3531-3732-38

560-580620-640710-730

10.613.114.3

(23.3)(28.8)(31.5)

9.411.412.4

(20.8)(25.1)(27.2)


Yield Strength(2)




Requirements(4)


400 (58)

min.480 - 655 (70 - 95)

22

min.

27 (20)

min.27 (20)

min.


As-Welded with 100% CO2 485 - 520 (70 - 75) 555 - 590 (81 - 86) 28 - 30 47 - 72 (35 - 53) 28 - 47 (21 - 35)



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Welding Positions


Flat & Horizontal

Highly restrained joints

Hard to weld base metals

Thick steel sections in structural fabrication

Heaving equipment

Mining


H4 diffusible hydrogen levels




Conformances


Mild Steel, Flat & HorizontalAWS E70T-5C-JH4

Key Features

E70T-5C-JH4E70T-5C-JH4E492T-5J H4

AWS A5.20/A5.20M: 2005ASME SFA-A5.20:CWB/CSA W48-06:


Diameter 50 lb (22.7 kg) Coil (Vacuum Sealed Foil Bag)in (mm)

1/165/643/32

(1.6)(2.0)(2.4)

ED032974ED032975ED032940


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(AWS E70T-5C-JH4)




Requirements(4)

AWS E70T-5C-JH4 0.12 max. 1.75 max. 0.90 max. 0.03 max. 0.03 max. 4.0 max.


As-Welded with 100% CO2 0.06 - 0.08 1.51 - 1.66 0.44 - 0.53 0.01 0.01 2 - 4

TYPICAL OPERATING PROCEDURES – Flat & Horizontal

Diameter, Polarity

Shielding GasCTWD(5)


(volts)



1/16 in (1.6 mm), DC+

100% CO2

19-25(3/4-1)

5.16.4

7.628.89

10.1611.43

12.7

(200)(250)(300)(350)(400)(450)(500)

29-3431-3632-3733-3833-3834-3935-40

220-240260-280285-305325-345350-370375-395405-425

3.6-4.54.5-5.45.4-6.36.3-7.27.2-8.18.6-9.5

9.5-10.4

(8-10)(10-12)(12-14)(14-16)(16-18)(19-21)(21-23)

2.7-3.63.6-4.54.1-5.05.0-5.95.9-6.86.8-7.78.2-9.1

(6-8)(8-10)(9-11)(11-13)(13-15)(15-17)(18-20)

76-86

5/64 in (2.0 mm), DC+

100% CO2

25-32 (1-1 1/4)

5.16.4

7.628.89

10.16

(200)(250)(300)(350)(400)

29-3430-3532-3733-3834-39

285-305335-355380-400415-435455-475

5.4-6.36.8-7.78.2-9.1

9.5-10.410.9-11.8

(12 - 14)(15 - 17)(18 - 20)(21 - 23)(24 - 26)

4.5-5.45.4-6.46.8-7.78.2-9.1

9.5-10.4

(10-12)(12-14)(15-17)(18-20)(21-23)

82-86

3/32 in (2.4 mm),DC+

100% CO2

32 (1-3/8)

3.25.16.4

7.628.3

(125)(200)(250)(300)(325)

23-2827-3229-3431-3632-37

320-350435-455490-510580-600595-615

5.0-5.98.2-9.1

10.4-11.312.7-13.613.6-14.5

(11 - 13)(18 - 20)(23 - 25)(28 - 30)(30 - 32)

4.5-5.47.3-8.2

9.1-10.011.3-12.212.2-13.2

(10-12)(16-18)(20-22)(25-27)(27-29)

87-90


Yield Strength(2)


Charpy V-Notch

MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)

Requirements(4)

AWS E70T-5C-JH4

400 (58) min. 480 - 655 (70 - 95)

22 min.

27 (20) min. 27 (20) min.


As-Welded with 100% CO2 465 - 510 (68 - 74) 545 - 580 (79 - 84) 29 - 32 91 - 142 (67 - 105) 53 - 113 (39 - 83)



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Outershield ® 70FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Welding Positions


Flat & Horizontal


Barge fabrication

Heavy fabrication

Construction equipment



Excellent bead wetting and low spatter

Tolerates mild levels of surface contaminants

Stiff wire for easy breaking

Conformances


Mild Steel, Flat & HorizontalAWS E70T-1C, E70T-9C

Key Features

E70T-1C-H16, E70T-9C-H162YSAII YMS H15E492T-9 H16EN 758 T 46 0 R C3 / M3 H10MIL-70T-1C

AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:

ABS:DNV Grade:CWB/CSA W48-06:TUV:

MIL-E-24403/1:


Diameter 50 lb (23 kg)Coil

600 lb (272 kg)Speed-Feed® Reel

600 lb (272 kg)Speed-Feed® Drumin (mm)

1/165/643/32

(1.6)(2.0)(2.4)

ED012782 ED012785 ED012784

ED014588

ED014120 ED030262



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Outershield ® 70FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE



%C %Mn %Si %S %P

RequirementsAWS E70T-1C, E70T-9C 0.180 max. 1.75 max. 0.900 max. 0.030 max. 0.030 max.


As-Welded with 100% CO20.080 - 0.084 1.41 - 1.43 0.640 - 0.730 0.010 - 0.011 0.009 - 0.010




RequirementsAWS E70T-1CAWS E70T-9C

400 (58)

min.

485 (70)

min.

22

min.

27 (20) min.

–

– 27 (20) min.


As-Welded with 100% CO2 525 - 575 (76 - 83) 620 - 635 (90 - 92) 27 - 28 39 - 42 (29 - 31) 31 -34 (21 - 25)

Stress Relieved with 100% CO2

525 (76) 555 (80) 27 - 28 27 (20) 24 (18)


Diameter, Polarity



(volts)



1/16 in (1.6 mm), DC+

100% CO2

25 (1)

3.25.16.47.69.5

(125)(200)(250)(300)(375)

23-25 25-27 25-28 27-29 29-31

170 235 275 310 365

2.43.84.85.8 7.2

(5.3) (8.5)(10.6)(2.7)(15.9)

2.13.44.25.06.4

(4.6)(7.6)(9.2)(11.1) (14.0)

87 87 878788

5/64 in (2.0 mm), DC+

100% CO2

28 (1-1/8)

3.24.45.76.4 7.6 8.3

(125)(175)(225)(250)(300)(325)

23-26 26-28 27-29 29-31 30-32 31-33

250 350 375 400 450 470

3.85.46.97.7 9.2 9.9

(8.4)(11.8)(15.2)(16.9)(20.2)(21.9)

3.24.55.96.5 7.98.5

(7.0)(10.0)(13.0)(14.4)(17.4)(18.8)

83 85 86 86 86 86

3/32 in (2.4 mm),DC+

100% CO2

32 (1-1/4)

3.2 5.1 6.4 7.6 8.3

(125)(200)(250)(300)(325)

24-27 28-31 30-32 31-34 33-35

335 455 530 590 615

5.38.5

10.612.7 13.7

(11.7)(18.6)(23.3)(28.0)(30.3)

4.47.39.2

11.012.0

(9.8)(16.0)(20.2)(24.3)(26.4)

84 86 87 87 87



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UltraCore ® 81Ni1A75-HFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Welding Positions


All

Bridge fabrication

Weathering steels

Offshore


NACE applications

Capable of producing weld deposits with impact toughness exceeding 88 - 123 J (65 - 91 ft•lbf) at -40°C (-40°F)





Conformances

Shielding Gas75% - 85% Argon/Balance CO2Flow Rate: 40-50 CFH

Low Alloy, All PositionAWS E81T1-Ni1M-JH4

Key Features

E81T1-Ni1M-JH4E81T1-Ni1M-JH44YQ460SA H54Y46S H5IV 46MS H5E551T1-Ni1M-JH4 (E81T1-Ni1M-JH4)

AWS A5.29/A5.29M: 2005ASME SFA-A5.29:


FEMA 353:AWS D1.8:


Diameter 33 lb (15 kg)Plastic Spool (Foil Bag)in (mm)

0.0450.0521/16

(1.1)(1.3)(1.6)

ED032206ED032279ED032207



J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)

Requirements(4)

AWS E81T1-Ni1M-JH4 470 (68) min. 550 - 690 (80 - 100) 19 min. 27 (20) min. 27 (20) min.


As-Welded with 75% Ar/25% CO2 545 - 595 (79 - 86) 595 - 640 (86 - 93) 24 - 28 107 - 142 (79 - 105) 88 - 123 (65 - 91)





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(AWS E81T1-Ni1M-JH4)


%C %Mn %Si %S %P

Requirements(4)

AWS E81T1-Ni1M-JH4 0.12 max. 1.50 max. 0.80 max. 0.030 max. 0.030 max.Typical Performance(3)

As-Welded with 75% Ar/25% CO20.04 - 0.05 1.26 - 1.36 0.25 - 0.29 0.006 - 0.009 0.005 - 0.008

%Ni %Mo %Cr %VDiffusible Hydrogen


Requirements (4)

AWS E81T1-Ni1M-JH4 0.80 - 1.10 0.35 max. 0.15 max. 0.05 max. 4.0 max.


As-Welded with 75% Ar/25% CO20.86 - 0.96 0.01 0.04 - 0.05 0.02 - 0.03 2 - 4



CTWD(5)





0.045 in (1.1 mm), DC+


25 (1)

All Position

86-88

4.45.16.47.68.99.5

(175)(200)(250)(300)(350)(375)

22-2723-2824-2924-2925-3025-30

125-155135-165150-180175-205190-220215-235

1.82.12.63.13.63.9

(4.0)(4.6)(5.7)(6.8)(8.0)(8.6)

1.61.82.32.73.23.4

(3.5)(4.0)(5.0)(6.0)(7.0)(7.5)

Flat & Horizontal10.812.112.7

(425)(475)(500)

26-3127-3228-33

230-260250-280260-290

4.44.95.2

(9.7)(10.8)(11.4)

3.84.34.5

(8.5)(9.5)(10.0)

0.052 in (1.3 mm), DC+


25 (1)

All Position

86-88

3.84.75.76.47.07.6

(150)(185)(225)(250)(275)(300)

22-2723-2823-2824-2924-2925-30

135-165150-180175-205200-230220-250240-270

2.02.53.13.43.74.1

(4.5)(5.5)(6.7)(7.5)(8.2)(9.0)

1.82.22.72.93.23.5

(3.9)(4.8)(5.9)(6.5)(7.2)(7.8)


10.2

(335)(375)(400)

25-3126-3226-33

260-290280-310295-325

4.55.15.4

(10.0)(11.2)(12.0)

4.04.44.7

(8.7)(9.8)(10.4)

1/16 in (1.6 mm), DC+


25 (1)

All Position

86-88

3.84.45.15.76.57.0

(150)(175)(200)(225)(250)(275)

22-2723-2824-2924-2925-3025-31

185-215195-225220-250250-280270-300300-330

2.93.33.84.34.85.3

(6.3)(7.4)(8.4)(9.5)(10.5)(11.6)

2.52.93.33.74.24.6

(5.5)(6.4)(7.3)(8.2)(9.2)(10.1)


(325)(350)

26-3227-33

320-350350-380

6.26.7

(13.7)(14.7)

5.45.8

(11.9)(12.8)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded with 75% Argon / 25% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.


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UltraCore ® 81Ni1C-HFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Welding Positions


All

Bridge fabrication

Weathering steels

Offshore


NACE applications






Conformances


Low Alloy, All PositionAWS E81T1-Ni1C-JH4

Key Features

E81T1-Ni1C-JH4E81T1-Ni1C-JH44YQ460SA H54Y46S H5IV Y46MS H5E551T1-Ni1C-JH4 (E81T1-Ni1C-JH4)

AWS A5.29/A5.29M: 2005ASME SFA-A5.29:


FEMA 353:AWS D1.8:



0.0450.0521/16

(1.1)(1.3)(1.6)

ED032204ED032280ED032205




Requirements(4)

AWS E81T1-Ni1C-JH4 470 (68) min. 550 - 690 (80 - 100) 19 min. 27 (20) min. 27 (20) min.


As-Welded with 100% CO2 540 - 585 (78 - 84) 595 - 635 (86 - 91) 25 - 28 111 - 152 (82 - 112) 84 - 130 (62 - 96)





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(AWS E81T1-Ni1C-JH4)


%C %Mn %Si %S %P

Requirements(4)

AWS E81T1-Ni1C-JH4 0.12 max. 1.50 max. 0.80 max. 0.030 max. 0.030 max.Typical Performance(3)

As-Welded with 100% CO20.04 - 0.05 1.24 - 1.34 0.27 - 0.31 0.006 - 0.007 0.007 - 0.009

%Ni %Mo %Cr %V Diffusible Hydrogen (mL/100g weld deposit)

Requirements (4)

AWS E81T1-Ni1C-JH4 0.80 - 1.10 0.35 max. 0.15 max. 0.05 max. 4.0max.


As-Welded with 100% CO20.88 - 0.99 0.01 0.04 - 0.05 0.02 - 0.03 3 - 4



CTWD(5)





0.045 in (1.1 mm), DC+

100% CO2

25 (1)

All Position

86-88

4.45.16.47.68.99.5

(175)(200)(250)(300)(350)(375)

23-2824-2925-3025-3026-3126-31

125-155135-165150-180175-205190-220215-235

1.82.12.63.13.63.9

(4.0)(4.6)(5.7)(6.8)(8.0)(8.6)

1.61.82.32.73.23.4

(3.5)(4.0)(5.0)(6.0)(7.0)(7.5)


(425)(475)(500)

27-3228-3329-34

230-260250-280260-290

4.44.95.2

(9.7)(10.8)(11.4)

3.84.34.5

(8.5)(9.5)(10.0)

0.052 in (1.3 mm), DC+

100% CO2

25 (1)

All Position

86-88

3.84.75.76.47.07.6

(150)(185)(225)(250)(275)(300)

23-2824-2924-2925-3025-3026-31

135-165150-180175-205200-230220-250240-270

2.02.53.13.43.74.1

(4.5)(5.5)(6.7)(7.5)(8.2)(9.0)

1.82.22.72.93.23.5

(3.9)(4.8)(5.9)(6.5)(7.2)(7.8)


10.2

(335)(375)(400)

26-3127-3227-34

260-290280-310295-325

4.55.15.4

(10.0)(11.2)(12.0)

4.04.44.7

(8.7)(9.8)(10.4)

1/16 in (1.6 mm), DC+

100% CO2

25 (1)

All Position

86-88

3.84.45.15.76.47.0

(150)(175)(200)(225)(250)(275)

24-2924-3025-3025-3126-3126-32

185-215195-225220-250250-280270-300290-320

2.93.33.84.34.85.3

(6.3)(7.4)(8.4)(9.5)(10.5)(11.6)

2.52.93.33.74.24.6

(5.5)(6.4)(7.3)(8.2)(9.2)(10.1)


(325)(350)

27-3228-34

320-350350-380

6.26.7

(13.7)(14.7)

5.45.8

(11.9)(12.8)



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Welding Positions


All

Mining

Offshore

Bridge fabrication







Conformances

Shielding Gas75% - 85% Argon/Balance CO2Flow Rate: 40-55 CFH

Low Alloy, All PositionAWS E81T1-Ni2M-JH4

Key Features

E81T1-Ni2M-JH4E81T1-Ni2M-JH43YSA H53YS H5III Y40MS H5E551T1-Ni2M-JH4 (E81T1-Ni2M-JH4)

AWS A5.29/A5.29M: 2005ASME SFA-A5.29:




0.0450.0521/16

(1.1)(1.3)(1.6)

ED032217ED032277ED032216




Requirements(4)

AWS E81T-1Ni2M-JH4 470 (68) min. 550-670 (80 - 100) 19 min. 27 (20) min. 27 (20) min.


As-Welded with: 75% Ar/25% CO2 555 - 580 (80 - 84) 615 - 635 (89 - 92) 25 - 28 69 - 115 (51 - 85) 41 - 89 (30 - 66)



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(AWS E81T1-Ni2M-JH4)


%C %Mn %Si %S

Requirements(4)

AWS E81T1-Ni2M-JH4 0.12 max. 1.50 max. 0.80 max. 0.030 max.


As-Welded with 75% Ar/25% CO20.04 - 0.05 0.93 - 1.05 0.25 - 0.28 0.005 - 0.006

%P %Ni Diffusible Hydrogen (mL/100g weld deposit)

Requirements (4)

AWS E81T1-Ni2M-JH4 0.030 max. 1.75 - 2.75 4.0 max.


As-Welded with 75% Ar/25% CO20.006 - 0.008 2.01 - 2.13 3 - 4



CTWD(5)





0.045 in (1.1 mm), DC+


25 (1)

All Position

86-88

4.45.16.47.68.99.5

(175)(200)(250)(300)(350)(375)

21-2622-2722-2723-2824-2924-29

125-155135-165150-180175-205190-220215-235

1.82.12.63.13.63.9

(4.0)(4.6)(5.7)(6.8)(8.0)(8.6)

1.61.82.32.73.23.4

(3.5)(4.0)(5.0)(6.0)(7.0)(7.5)


(425)(475)(500)

25-3026-3127-32

230-260250-280260-290

4.44.95.2

(9.7)(10.8)(11.4)

3.84.34.5

(8.5)(9.5)(10.0)

0.052 in (1.3 mm), DC+


25 (1)

All Position

86-88

3.84.75.76.47.07.6

(150)(185)(225)(250)(275)(300)

21-2622-2722-2723-2823-2824-29

135-165150-180175-205200-230220-250240-270

2.02.53.13.43.74.1

(4.5)(5.5)(6.7)(7.5)(8.2)(9.0)

1.82.22.72.93.23.5

(3.9)(4.8)(5.9)(6.5)(7.2)(7.8)


10.2

(335)(375)(400)

24-3025-3125-32

260-290280-310295-325

4.55.15.4

(10.0)(11.2)(12.0)

4.04.44.7

(8.7)(9.8)(10.4)

1/16 in (1.6 mm), DC+


25 (1)

All Position

86-88

3.84.45.15.76.47.0

(150)(175)(200)(225)(250)(275)

21-2721-2822-2923-3024-3124-32

185-215195-225220-250250-280270-300300-330

2.93.33.84.34.85.3

(6.3)(7.4)(8.4)(9.5)(10.5)(11.6)

2.52.93.33.74.24.6

(5.5)(6.4)(7.3)(8.2)(9.2)(10.1)


(325)(350)

24-3225-33

320-350350-380

6.26.7

(13.7)(14.7)

5.45.8

(11.9)(12.8)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded with 75% Argon / 25% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.


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Welding Positions



Mining

Offshore

Bridge fabrication







Conformances


Flow Rate: 40-50 CFH

Low Alloy, All PositionAWS E81T1-Ni2C-JH4

Key Features

E81T1-Ni2C-JH4E81T1-Ni2C-JH43YSA H53YS H5III Y40MS H5E551T1-Ni2C-JH4 (E81T1-Ni2C-JH4)

AWS A5.29/A5.29M: 2005ASME SFA-A5.29:ABS:Lloyd’s Register:DNV Grade:CWB/CSA W48-06:


Diameter 33 lb (15 kg)Spoolin (mm)

0.0450.0521/16

(1.1)(1.3)(1.6)

ED032215ED032278ED032214




Requirements(4)

AWS E81T1-Ni2C-JH4 470 (68) min. 550-670 (80 - 100) 19 min. 27 (20) min. 27 (20) min.


As-Welded with 100% CO2 555 - 600 (80 - 86) 615 - 650 (89 - 94) 26 - 28 76 - 111 (56 - 82) 54 - 84 (40 - 62)



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(AWS E81T1-Ni2C-JH4)


%C %Mn %Si %S

Requirements(4)

AWS E81T1-Ni2C-JH4 0.12 max. 1.50 max. 0.80 max. 0.030 max.Typical Performance(3)

As-Welded with 100% CO20.04 - 0.05 1.14 - 1.24 0.27 - 0.32 0.006 - 0.007

%P %Ni Diffusible Hydrogen (mL/100g weld deposit)

Requirements (4)

AWS E81T1-Ni2C-JH4 0.030 max. 1.75 - 2.75 4.0 max.Typical Performance(3)

As-Welded with 100% CO20.006 - 0.007 1.86 - 2.19 2 - 4



CTWD(5)





0.045 in (1.1 mm), DC+

100% CO2

25 (1)

All Position

86-88

4.45.16.47.68.99.5

10.8

(175)(200)(250)(300)(350)(375)(425)

23-2824-2925-3025-3026-3126-3127-32

125-155135-165150-180175-205190-220215-235230-260

1.82.12.63.13.63.94.4

(4.0)(4.6)(5.7)(6.8)(8.0)(8.6)(9.7)

1.61.82.32.73.23.43.8

(3.5)(4.0)(5.0)(6.0)(7.0)(7.5)(8.5)


(475)(500)

28-3329-34

250-280260-290

4.95.2

(10.8)(11.4)

4.34.5

(9.5)(10.0)

0.052 in (1.3 mm), DC+

100% CO2

25 (1)

All Position

86-88

3.84.75.76.47.07.6

(150)(185)(225)(250)(275)(300)

23-2824-2924-2925-3025-3026-31

135-165150-180175-205200-230220-250240-270

2.02.53.13.43.74.1

(4.5)(5.5)(6.7)(7.5)(8.2)(9.0)

1.82.22.72.93.23.5

(3.9)(4.8)(5.9)(6.5)(7.2)(7.8)


10.2

(335)(375)(400)

26-3127-3227-34

260-290280-310295-325

4.55.15.4

(10.0)(11.2)(12.0)

4.04.44.7

(8.7)(9.8)(10.4)

1/16 in (1.6 mm), DC+

100% CO2

25 (1)

All Position

86-88

3.84.45.15.76.4

(150)(175)(200)(225)(250)

24-2924-3025-3025-3126-31

185-215195-225220-250250-280290-320

2.93.33.84.34.8

(6.3)(7.4)(8.4)(9.5)(10.5)

2.52.93.33.74.2

(5.5)(6.4)(7.3)(8.2)(9.2)


(275)(325)(350)

26-3227-3228-34

290-320320-350350-380

5.36.26.7

(11.6)(13.7)(14.7)

4.65.45.8

(10.1)(11.9)(12.8)



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UltraCore ® 81K2A75-HFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Welding Positions



High strength steels with 550 MPa (80 ksi) tensile strength

Offshore

Shipbuilding






Conformances


Low Alloy, All PositionAWS E81T1-K2M-JH4

Key Features

E81T1-K2M-JH4E81T1-K2M-JH44YQ460SA H54Y46S H5IV 46MS H5

AWS A5.29/A5.29: 2005ASME SFA-A5.29:ABS:Lloyd’s Register:DNV Grade:


Diameter 33 lb (15 kg)Plastic Spoolin (mm)

0.0450.0521/16

(1.1)(1.3)(1.6)

ED032385ED032386ED032387


Yield Strength(2)




Requirements(4)

AWS E81T1-K2M-JH4 470 (68) min. 550 - 690 (80 - 100) 19 min. 27 (20) min. 27 (20) min.


As-Welded with 75% Argon/25% CO2 535 - 550 (78 - 80) 585 - 605 (85 - 88) 26 - 27 117 -155 (86 - 114) 89 - 127 (66 - 94)


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UltraCore ® 81K2A75-HFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

(AWS E81T1-K2M-JH4)


%C %Mn %Si %S %P

Requirements(4)

AWS E81T1-K2M-JH4 0.15 max. 0.50 - 1.75 0.80 max. 0.030 max. 0.030 max.Typical Performance(3)

As-Welded with 75% Ar/25% CO2 0.04 - 0.05 0.98 - 1.09 0.25 - 0.28 0.006 - 0.009 0.005 - 0.008

%Ni %Cr %Mo %VDiffusible Hydrogen


Requirements (4)

AWS E81T1-K2M-JH4 1.00 - 2.00 0.15 max. 0.35 max. 0.05 max. 4 max.Typical Performance(3)

As-Welded with 75% Ar/25% CO2 1.40 - 1.63 0.03 - 0.04 0.01 - 0.02 0.02 - 0.03 2 - 4



CTWD(5)





0.045 in (1.1 mm), DC+


25 (1)

All Position

86-88

4.45.16.47.68.99.5

(175)(200)(250)(300)(350)(375)

22-2723-2824-2924-2925-3025-30

125-155135-165150-180175-205190-220215-235

1.82.12.63.13.63.9

(4.0)(4.6)(5.7)(6.8)(8.0)(8.6)

1.61.82.32.73.23.4

(3.5)(4.0)(5.0)(6.0)(7.0)(7.5)


(425)(475)(500)

26-3127-3228-33

230-260250-280260-290

4.44.95.2

(9.7)(10.8)(11.4)

3.84.34.5

(8.5)(9.5)(10.0)

0.052 in (1.3 mm), DC+


25 (1)

All Position

86-88

3.84.75.76.46.97.6

(150)(185)(225)(250)(275)(300)

22-2723-2823-2824-2924-2925-30

135-165150-180175-205200-230220-250240-270

2.02.53.13.43.74.1

(4.5)(5.5)(6.7)(7.5)(8.2)(9.0)

1.82.22.72.93.23.5

(3.9)(4.8)(5.9)(6.5)(7.2)(7.8)


10.2

(335)(375)(400)

25-3126-3226-33

260-290280-310295-325

4.55.15.4

(10.0)(11.2)(12.0)

4.04.44.7

(8.7)(9.8)(10.4)

1/16 in (1.6 mm), DC+


25 (1)

All Position

86-88

3.84.45.15.76.46.9

(150)(175)(200)(225)(250)(275)

22-2723-2824-2924-2925-3025-31

185-215195-225220-250250-280270-300300-330

2.93.33.84.34.85.3

(6.3)(7.4)(8.4)(9.5)(10.5)(11.6)

2.52.93.33.74.24.6

(5.5)(6.4)(7.3)(8.2)(9.2)(10.1)


(325)(350)

26-3227-33

320-350350-380

6.26.7

(13.7)(14.7)

5.45.8

(11.9)(12.8)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded with 75% Argon/25% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.


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UltraCore® 81K2C-HFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Welding Positions


All

High strength steels with 550 MPa (80 ksi) tensile strength

Offshore

Shipbuilding






Conformances



Low Alloy, All PositionAWS E81T1-K2C-JH4

Key Features

E81T1-K2C-JH4E81T1-K2C-JH44YQ460SA H54Y46S H5IV 46MS H5

AWS A5.29/A5.29: 2005ASME SFA-A5.29:ABS:Lloyd’s Register:DNV Grade:


Diameter 33 lb (15 kg) Plastic Spoolin (mm)

0.0450.0521/16

(1.1)(1.3)(1.6)

ED032388ED032389ED032390



MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40° C (-40° F)

RequirementsAWS E81T1-K2C-J H4As-Welded with 100% CO2

470 (68)

min.

550 - 690 (80 - 100)

19

min.

27 (20)

min.

27 (20)

min.


As-Welded with 100% CO2 530 - 555 (77 - 80) 580 - 610 (84 - 88) 27 - 29 127 - 157 (94 - 116) 111 - 141 (82 - 104)


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%C %Mn %Si %S %P

Requirements(4)

AWS E81T1-K2C-JH4 0.15 max. 0.50-1.75 0.80 max. 0.030 max. 0.030 max.Typical Performance(3)

As-Welded with 100% CO2 0.04 1.08 - 1.15 0.23 - 0.31 0.005 - 0.009 0.005 - 0.009

%Ni %Cr %Mo %V Diffusible Hydrogen (mL/100g weld deposit)

Requirements (4)

AWS E81T1-K2C-JH4 1.00 - 2.00 0.15 max. 0.35 max. 0.05 max. 4.0 max.


As-Welded with 100% CO2 1.30 - 1.62 0.03 - 0.05 0.01 - 0.02 0.01 - 0.02 2 - 3

UltraCore ® 81K2C-HFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

(AWS E81T1-K2C-JH4)



CTWD(5)





0.045 in (1.1 mm), DC+

100% CO2

25 (1)

All Position

86-88

4.45.16.47.68.99.5

10.8

(175)(200)(250)(300)(350)(375)(425)

23-2824-2925-3025-3026-3126-3127-32

125-155135-165150-180175-205190-220215-235230-260

1.82.12.63.13.63.94.4

(4.0)(4.6)(5.7)(6.8)(8.0)(8.6)(9.7)

1.61.82.32.73.23.43.8

(3.5)(4.0)(5.0)(6.0)(7.0)(7.5)(8.5)


(475)(500)

28-3329-34

250-280260-290

4.95.2

(10.8)(11.4)

4.34.5

(9.5)(10.0)

0.052 in (1.3 mm), DC+

100% CO2

25 (1)

All Position

86-88

3.84.75.76.46.97.6

(150)(185)(225)(250)(275)(300)

23-2824-2924-2925-3025-3026-31

135-165150-180175-205200-230220-250240-270

2.02.53.13.43.74.1

(4.5)(5.5)(6.7)(7.5)(8.2)(9.0)

1.82.22.72.93.23.5

(3.9)(4.8)(5.9)(6.5)(7.2)(7.8)


10.2

(335)(375)(400)

26-3127-3227-34

260-290280-310295-325

4.55.15.4

(10.0)(11.2)(12.0)

4.04.44.7

(8.7)(9.8)(10.4)

1/16 in (1.6 mm), DC+

100% CO2

25 (1)

All Position

86-88

3.84.45.15.76.46.9

(150)(175)(200)(225)(250)(275)

24-2924-3025-3025-3126-3126-32

185-215195-225220-250250-280270-300290-320

2.93.33.84.34.85.3

(6.3)(7.4)(8.4)(9.5)(10.5)(11.6)

2.52.93.33.74.24.6

(5.5)(6.4)(7.3)(8.2)(9.2)(10.1)


(325)(350)

27-3228-34

320-350350-380

6.26.7

(13.7)(14.7)

5.45.8

(11.9)(12.8)



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Outershield ® 91K2-HFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

Welding Positions



For applications requiring high strength weld metal, such as HY-80, HSLA 80 and ASTM A710 steels


Capable of producing weld deposits with tensile strength exceeding 620 MPa (90 ksi)

Use on high strength, low alloy steel applications


Conformances


Low Alloy, All PositionAWS E91T1-K2M-H8

Key Features

E91T1-K2M-H8E91T1-K2M-H8E91T1-K2M-H8

AWS A5.29/A5.29M: 2005ASME SFA-A5.29:ABS:


Diameter 25 lb (11 kg) Plastic SpoolVacuum Sealed Foil Bagin (mm)

0.0450.0521/16

(1.1)(1.3)(1.6)

ED030975 ED030976 ED030977



MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -51° C (-60° F)

RequirementsAWS E91T1-K2M-H8

540 (78)

min.

620 - 760 (90 - 110)

17

min.

27 (20) min.

–

– 27 (20) min.


As-Welded with:

75% Ar/25% CO2 565 - 605 (82 - 88) 620 - 690 (90 - 100) 22 - 28 81 - 149 (60 - 110) 47 - 95 (35 - 70)

95% Ar/5% CO2 650 (94) 660 (96) 27 108 (80) 79 (58)


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Outershield ® 91K2-HFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

(AWS E91T1-K2M-H8)


Diameter, Polarity



(volts)



0.045 in (1.2 mm) DC+

75-95% Ar/ balance CO2

25 (1)

4.47.09.5

12.7 15.9

(175)(275)(375)(500)(625)

20-22 23-25 25-27 27-29 30-32

130 180 220 265 305

2.03.04.1 5.2 6.9

(4.3)(6.7)(9.1)(12.2)(15.2)

1.5 2.4 3.44.35.8

(3.4)(5.4)(7.4)(10.0)(12.7)

79 81 81 82 84

1/16 in (1.6 mm) DC+


25 (1)

3.25.1 6.4 7.68.9

10.210.8

(125)(200)(250)(300)(350)(400)(425)

21-23 22-24 24-25 25-27 27-29 28-30 30-31

170 235 275 310 350 385 400

2.43.84.85.76.67.6 8.1

(5.3)(8.4)(10.5)(12.5)(14.6)(16.7)(17.8)

2.03.2 4.0 4.8 5.66.56.9

(4.3)(7.0)(8.8)(10.6)(12.4)(14.2)(15.2)

81 83 84 85 85 85 85



%C %Mn %Ni %Si %Mo

RequirementsAWS E91T1-K2M-H8 0.150 max. 0.500 -1.750 1.00 -2.00 0.800 max. 0.350 max.

Typical Results(3)



0.060 0.060

1.350 1.450

1.80 1.80

0.300 0.320

0.020 0.020

%P %S %Cr %V

RequirementsAWS E91T1-K2M-H8 0.030 max. 0.030 max. 0.150 max. 0.050 max.

Typical Results(3)



0.005 0.005

0.010 0.010

0.030 0.030

0.005 0.005


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Welding Positions





Charpy V-Notch impact toughness tested to -40°C (-40°F)




Conformances


Low Alloy, All PositionAWS E101T1-GM-H8

Key Features

E101T1-GM-H8E101T1-GM-H8

AWS A5.29/A5.29M: 2005ASME SFA-A5.29



25 lb (11 kg) Plastic SpoolVacuum Sealed Foil Bagin (mm)

0.045 (1.1) ED031107 ED031486



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(AWS E101T-GM-H8)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)In order to meet the alloy requirements of the “G” group, the undiluted weld metal shall have not less than the minimum of at least one of the elements listed. NOTE: This product contains micro-alloying elements. Additional information available upon request.


%C %Mn %Si %P %S

RequirementsAWS E101T1-GM-H8 Not Specified 1.75 min. 0.80 min. 0.03 max. 0.03 max.



0.03 - 0.04 1.70 - 1.79 0.37 - 0.41 0.015 - 0.017 0.008 - 0.012

%Ni(4) %Cr(4) %Mo(4) %V(4)

Diffusible Hydrogen(mL/100g weld deposit)

RequirementsAWS E101T1-GM-H8 0.50 min. 0.30 min. 0.20 min. 0.10 min. 8.0 max.


As-Welded with 75% Ar/25% CO2 0.90 - 0.98 0.07 - 0.11 0.24 - 0.27 0.022 - 0.023 4 -7



CTWDmm (in)




0.045 in (1.1 mm)DC+


25 (1) 4.4-10.2 (175-400) 23-30 130-275 1.8-4.1 (4.0-9.0)


Yield Strength(2) Tensile Strength(4) ElongationCharpy V-Notch


RequirementsAWS E101T1-GM-H8

605 (88) min.

690 - 825 (100 - 120)

16 min.

Not Specified

Not Specified


As-Welded with 75% Ar/25% CO2 660 - 700 (95 - 102) 700 - 740 (102 - 107) 21 - 26 52 - 58 (44 - 64) 46 - 49 (34 - 36)


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Welding Positions





Capable of producing weld deposits with impact toughness exceeding 27 J (20 ft•lbf) at -29°C (-20°F)


High stacking efficiency


Conformances


Low Alloy, All PositionAWS E111T1-K3M-JH8

Key Features

E111T1-K3M-JH8E111T1-K3M-JH8E111T1-K3MJ-H8

AWS A5.29/A5.29M: 2005ASME SFA-A5.29ABS:



33 lb (15 kg) Plastic SpoolVacuum Sealed Foil Bagmm (in)

1.21.3

(0.047)(0.052)

ED032860 ED032664

ED031931



J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F)

RequirementsAWS E111T1-K3M-JH8

675 (98) min.

760 - 860 (110 - 125)

15 min.

27 (20) min.


As-Welded with 75% Ar/25% CO2 760 - 825 (110 - 120) 795 - 860 (115 - 125) 19 - 22 56 - 85 (41 - 63)



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(AWS E111T1-K3M-JH8)

(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)For electrical stickout (ESO) subtract 6.4 mm (1/4 in) from contact tip to work distance (CTWD). NOTE: This product contains micro-alloying elements. Additional information available upon request.


%C %Mn %Si %P %S

RequirementsAWS E111T1-K3M-JH8 0.15 max. 0.75 - 2.25 0.80 max. 0.030 max. 0.030 max.



0.05 - 0.07 1.45 - 1.70 0.21 - 0.28 0.01 - 0.02 0.01 - 0.02

%Ni %Cr %Mo %VDiffusible Hydrogen


RequirementsAWS E111T1-K3M-JH8 1.25 - 2.60 0.15 max. 0.25 - 0.65 0.05 max. 4.0 max.


As-Welded with 75% Ar/25% CO2 1.80 - 2.22 0.03 - 0.06 0.50 - 0.61 0.02 2 - 3



CTWD(4)


(volts)



1.2 mm (0.045 in)DC+


25 (1) 4.4-10.2 (175-400) 23-30 130-275 1.8-4.1 (3.9-9.0)

1.3 mm (0.052)DC+

75-80% Ar/balance CO2

25 (1) 4.4-9.5 (175-375) 23-30 130-275 2.5-5.0 (5.5-11.0)

c1.10 consumables product catalog - o.e. meyer · pdf file[146] the lincoln electric company...

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