By Ashok Mittal for STAI on 16th June 2020

C02 GAS PLANT & SYSTEMS BASED ON MOLASSES/ GRAIN/ CORN FERMENTATION

1. Reduce CO2 emissions.2. Convert it into saleable + profitable product

PROJECT GOALS03

ABOUT THE PROJECTCO2 is a high quality by-product of fermentation process. Easy to convert into food grade. Demand is high.

01MAJOR REQUIREMENTSAll basic raw materials and utility are readily available. Raw material is raw CO2 from fermenters and utilities are power, water and steam .

02

OPPORTUNITIES1. Market demand is increasing day by day2. New uses are coming up. 3. Exports

04THREATS

1. Many distilleries are coming up. 2. Pollution board requirements

05

OV

ERV

IEW

K V CARBONICS PVT LIMITED

• INCOR. IN 1999 WITH REGISTERED OFFICE IN NEW DELHI.• MAIN OFFICE IN OKHLA PHASE-1 AND OTHER IN GAZIABAD. • MAIN ACTIVITIES - DESIGN, MANUFACTURE, SUPPLY AND

INSTALLATION OF CO2 GAS PLANTS IN INDIA AND ABROAD.• CO2 GAS PLANT (AS SISTER CONCERN) AT 2 LOCATIONS IN UP.• MOBILE TANKERS FOR CO2 LIQUIDS.• Manufacturing locations in Noida/ Faridabad /Rajasthan (Neemrana).• A very good design office in Okhla with latest softwares and 3D design

capabilities.• Dedicated team of 15+ vendors.

ABOUT US

ASHOK MITTAL BE (ELEC) IIT ROORKEE 1981

More than 30 years of experience in Cement and CO2 industry

AJAY GUPTA BE (CHEM) HBTI KANPUR 1981. PGDM BVB 1983

Over 38 years of experience with Distillery and Distillery based chemicals and herbal products.

KEY PERSONS

HIREN SHAH B.Com from Gujarat and responsible for Business

Development.

VIVEK MITTAL B.Eco from Delhi University. Looks after CO2 gas

plants and CO2 mobile tanker business.

CO2 (Carbon dioxide) gas is formed out of biological process of fermentation of molasses. The ethanol begotten from the whole process is used in the form of absolute or rectified spirit.

How is C02 manufactured?

Source:www.alchema.com

CO2 from ethanol plants is regarded as high grade after some minor processing to remove the small amount of impurities

A typical ethanol plant producing 100 KL ethanol per day will also produce roughly 50-60 metric tons of CO2 per day

HIGH YIELDHIGH GRADE CO2

KEY FACTS ABOUT CO2 FROM ETHANOL PLANTS

C02 SPECIFICATIONSRAW CO2 GAS FINAL

PRODUCT

REMARKS

PRESSURE 300 mm WC 17.5 BAR

TEMPERATURE NORMAL 32OC (-) 25OC

STATE GASEOUS LIQUID

DENSITY 1.977 Kg/nM3 1004Kg /M3

PURITY 95.8% 99.998% 20ppmv are impurities

WATER CONTENT 30 Gms /M3 20 ppm <10ppm

SULFUR COMPUNDS

SULFIDES 600-1000ppm <0.1ppm Hydrogen, Carbon, dimethyl, di-n-

propyle,, Methyle propyle, Ethyle

propyl, Diethyle propyle, sulfur

dioxide)) and MERCAPTANS

OXYGENATED

COMPOUNDS

2500 -4000 ppm

or more

<0.1 Acetyledehydo, Ethers, Methanol,

Butanol,Ethanol etc.

Nitric/Nitrous Oxides >100 Less then 2.5

PR

OC

ESS FLOW

D

IAG

RA

M

DESIGN CAPACITY - 2500 kg/hr. FOR -50 MTPD

SAFETY AND RELIEF ARRANGEMENT 3500 Kg/Hr

Foam Trap system 3500 Kg/Hr

Booster Blower System (one Skid Mounted) 2500 Kg/Hr

LP SCRUBBER 2500 Kg/Hr

Knock - Out Drum 2500 Kg/Hr

CO2 Gas Compressor 2500 Kg/Hr

HP SCRUBBER 2500 Kg/Hr

CO2 Dual Tower Deodorizer 2500 Kg/Hr

High Pressure CO2 Pre-Cooler 2500 Kg/Hr

CO2 Dual Tower Dryer 2500 Kg/Hr

Toluene Removal Tower (OPTIONAL) 2500 Kg/Hr

Primary CO2 Condenser (CHILLER) 2500 Kg/Hr

CO2 Stripper Tower 2083 Kg/Hr

Dual NO2 Removal Towers 2083 Kg/Hr

Refrigeration System 250 KW

Storage Tank CAP :50/100 MT X 2 NOS

50 TPD

CO

2 G

AS P

LAN

T

UTILITY QUANTITY

POWER 0.175 UNITS /Kg of CO2

STEAM @7-8 bar Pressure & >180

degree C temp0.15 Kg /Kg of CO2

WATER FOR SCRUBBING ( can be

returned to distillery for process)10 C. Meter /Hr

MAKE UP WATER (1 -2 M3/hr) 2 M3/hr

UTILITY FOR 50 TPD GAS PLANT

ECONOMICS

PROJECT COST 4-5 CR.

ELECTRICITY COST (own generation) @Rs 5 / kg

TOTAL PRODUCTION IN A YEAR

@50TPD x 300 days @80% capacity utilization 12000 tons /year

Power cost =1200x 1000x 5x 0.175 1.05 CR

STEAM + WATER + MANPOWER +MAINTERNANCE 0.25CR

MIN SELLING COST FOR ORDINARY CO2 @3.00/KG 3.6CR

ROI (SIMPLE) LESS THEN 2 YR

RETURN ON INVESTMENT

RETURN OF INVESTMENT(SIMPLE) IS LESS THAN 2 YEARS

BEER INDUSTRY

SOFT DRINKS INDUSTRY

MULTIPLE INDUSTRIAL USES

MARKETING FOR CO2

FERTILIZER UNITS

DRY ICE

SUGAR INDUSTRY

Massive

Demand

MARKETING FOR CO2

WATER TREATMENT PLANTS /DESALINATION PLANTS

SUPERCRITICAL CO2 EXTRACTION

PACKING &FUMIGATION

MARKETING FOR CO2

CO2 IS USED IN GREEN HOUSES FOR BETTER GROWTH

LAYO

UT O

F 50 TP

D P

LAN

T

SECTIONAL VIEW

C02 GENERATION VS TIME IN FERMENTATION PROCESS

MARKET FOR THE CO2 PLANT

CAPACITY OF CO2 PLANT

C02 RECOVERY PLANT

SAFETY AND RELIEF ARRANGEMENT

FOAM TRAP AND BOOSTER BLOWER

HP SCRUBBER

CO2 GAS COMPRESSION SYSTEM

WITH VERY HIGH GRADE ACTIVATED CARBON MADE FROM VIRGIN

COCONUT SHELLS

ACTIVATED CARBON TOWER

WITH SPECIAL ACTIVATED ALUMINA GRADE SP DEVELOPED FOR

DISTILLERY APPLICATION

CO2 GAS DRYER

WITH SCREW COMPRESSOR / ALT PISTON COMPRESSOR ARE AVAILABLE

LIQUEFACTION SYSTEM

- ENERGY SAVING AND EASE OF OPERATION

- NO COOLING WATER IS REQUIRED FROM DISTILLERY

EVAPORATIVE AMMONIA CONDENSER

WITH HIGH QUALITY MOLECULAR

SIEVES

FOOD

GRADE CO2

NOX REMOVAL TOWER

STORES LIQUID CO2 AT (-) 25O C TEMP AND 15 BAR PRESSURE

LIQUID CO2 STORAGE TANKS

CO2 TANK INSTALLATION

OUR PRODUCTS

CO2 CAPTURE

FROM BOILER

FLUE GASES

OUR PRODUCTS

CO2

GENERATION

FROM

FOSSIL AND

BIO FUELS

OUR PRODUCTS

CO2

GENERATION

AND BIOGAS

SWEETENING

SYSTEM

OUR PRODUCTS

DEGASSING

PLANTS

SPARE PARTS

CONSULTANCY SERVICES

TROUBLESHOOTING AND ONSITE TRAINING

OTHER SERVICES

PLANT SKIDS UNDER FABRICATION IN OUR WORKS

WE HAVE WORKED ACROSS THE GLOBE

CONTACT US : K V CARBONICS PVT LIMITED MOB: +919958795260, +919824334542EMAIL: ashok@co2captech.com; marketing@co2captech.comkvcarbonics@gmail.com

THANKS