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© 2007 imc Meßsysteme GmbH imc C-series Dezember, 2007 Version 1.0Rev 4 imc Meßsysteme GmbH, Voltastrasse 5, 13355 Berlin User's manual

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© 2007 imc Meßsysteme GmbH

imc C-series

Dezember, 2007 Version 1.0Rev 4

imc Meßsysteme GmbH, Voltastrasse 5, 13355 Berlin

User's manual

imc C-series2

© 2007 imc Meßsysteme GmbH

Table of Contents

imc C-Series

................................................................................................................................... 81.1 imc Customer Suport - Hotline

................................................................................................................................... 91.2 Guide to Using the Manual

................................................................................................................................... 101.3 Guidelines

......................................................................................................................................................... 101.3.1 CE Certification

......................................................................................................................................................... 111.3.2 Guarantee of Year 2000 conformity

......................................................................................................................................................... 111.3.3 Quality Management

......................................................................................................................................................... 111.3.4 imc Gaurantee

......................................................................................................................................................... 121.3.5 ElektroG, RoHS, WEEE

......................................................................................................................................................... 121.3.6 Product improvement

................................................................................................................................... 131.4 Important notes

......................................................................................................................................................... 131.4.1 Remarks Concerning EMC

......................................................................................................................................................... 131.4.2 FCC-Note

......................................................................................................................................................... 131.4.3 Modifications

......................................................................................................................................................... 141.4.4 Cables

......................................................................................................................................................... 141.4.5 Other Provisions

General Notes

................................................................................................................................... 152.1 After unpacking ...

................................................................................................................................... 152.2 Transporting the device

................................................................................................................................... 152.3 Guarantee

................................................................................................................................... 152.4 Before starting

................................................................................................................................... 162.5 Grounding, shielding

................................................................................................................................... 162.6 Power supply

......................................................................................................................................................... 172.6.1 Main switch

......................................................................................................................................................... 172.6.2 Remote control of the main switch

................................................................................................................................... 182.7 UPS

......................................................................................................................................................... 182.7.1 Concept

......................................................................................................................................................... 182.7.2 Buffering time constant and maximum buffer duration

......................................................................................................................................................... 192.7.3 Charging time

......................................................................................................................................................... 192.7.4 Take-over threshold

................................................................................................................................... 192.8 Rechargeable batteries

................................................................................................................................... 192.9 Fuses

................................................................................................................................... 202.10 Precautions for operation

................................................................................................................................... 202.11 Storage

................................................................................................................................... 202.12 Modularity

................................................................................................................................... 212.13 Notes on maintenance and servicing

................................................................................................................................... 212.14 Watchdog

................................................................................................................................... 212.15 Cleaning

................................................................................................................................... 212.16 Industrial Safety

................................................................................................................................... 222.17 Sampling interval

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© 2007 imc Meßsysteme GmbH

................................................................................................................................... 222.18 Synchronicity

Properties of the imc C-Series

................................................................................................................................... 233.1 General

......................................................................................................................................................... 233.1.1 Universal measurement device for development, testing and service

......................................................................................................................................................... 243.1.2 Different housings for different applications

......................................................................................................................................................... 243.1.3 Real-time capabilities

......................................................................................................................................................... 243.1.4 More than just a universal measurement amplifier

......................................................................................................................................................... 243.1.5 Noise and vibration analysis

......................................................................................................................................................... 243.1.6 Universal power measurement

......................................................................................................................................................... 253.1.7 Measuring with strain gauges - Structure Analysis

......................................................................................................................................................... 253.1.8 The C-Series in test rigs

......................................................................................................................................................... 253.1.9 imc operating software - imcDevices

................................................................................................................................... 253.2 What the C-Series has to offer

......................................................................................................................................................... 253.2.1 Autonomous or PC-aided

......................................................................................................................................................... 263.2.2 Ethernet network capability

......................................................................................................................................................... 263.2.3 Real-time calculation, open- and closed-loop control

......................................................................................................................................................... 263.2.4 No data loss from power outages

......................................................................................................................................................... 263.2.5 Reading measurement data from filed busses

......................................................................................................................................................... 273.2.6 Wireless long-term monitoring and remote maintenance via modem and Internet

......................................................................................................................................................... 283.2.7 Global Positioning System (GPS)

......................................................................................................................................................... 283.2.8 Modem connection

......................................................................................................................................................... 283.2.9 TRIGGER

......................................................................................................................................................... 293.2.10 TEDS

.................................................................................................................................................. 293.2.10.1 imc Plug & Measure - complex measurements as child’s play

.................................................................................................................................................. 293.2.10.2 Particular advantages and applications

.................................................................................................................................................. 293.2.10.3 Sensor administration by database

......................................................................................................................................................... 303.2.11 Temperature measurement

.................................................................................................................................................. 313.2.11.1 Thermocouples as per DIN and IEC

.................................................................................................................................................. 313.2.11.2 PT100 (RTD) - Measurement

Device Description

................................................................................................................................... 324.1 Hardware configuration of all devices

......................................................................................................................................................... 334.1.1 DIOENC

.................................................................................................................................................. 334.1.1.1 Digital inputs and outputs

........................................................................................................................................... 334.1.1.1.1 Digital Inputs

...................................................................................................................................... 334.1.1.1.1.1 Input voltage

...................................................................................................................................... 344.1.1.1.1.2 Sampling interval and brief signal levels

........................................................................................................................................... 344.1.1.1.2 Digital outputs

...................................................................................................................................... 354.1.1.1.2.1 Block schematic

...................................................................................................................................... 364.1.1.1.2.2 Possible configurations

.................................................................................................................................................. 364.1.1.2 Analog outputs

.................................................................................................................................................. 374.1.1.3 Incremental encoder channels

........................................................................................................................................... 374.1.1.3.1 Measurement quantities

........................................................................................................................................... 374.1.1.3.2 Time measurement conditions

........................................................................................................................................... 384.1.1.3.3 Scaling

........................................................................................................................................... 384.1.1.3.4 Sensor types, synchronization

........................................................................................................................................... 394.1.1.3.5 Comparator conditioning

........................................................................................................................................... 404.1.1.3.6 Structure

........................................................................................................................................... 404.1.1.3.7 Channel assignment

........................................................................................................................................... 414.1.1.3.8 Incremental encoder track configuration options

........................................................................................................................................... 414.1.1.3.9 Block schematic

imc C-series4

© 2007 imc Meßsysteme GmbH

........................................................................................................................................... 424.1.1.3.10 Connection

...................................................................................................................................... 424.1.1.3.10.1 Connection: Open-Collector Sensor

...................................................................................................................................... 424.1.1.3.10.2 Connection: Sensors with RS422 differential line drivers

...................................................................................................................................... 434.1.1.3.10.3 Connection: Sensors with current signals

......................................................................................................................................................... 444.1.2 Miscellaneous

.................................................................................................................................................. 444.1.2.1 ACC/DSUB-ICP ICP-Expansion plug for voltage channels

........................................................................................................................................... 444.1.2.1.1 ICP-Sensors

........................................................................................................................................... 444.1.2.1.2 Feed current

........................................................................................................................................... 444.1.2.1.3 ICP-Expansion plug

........................................................................................................................................... 454.1.2.1.4 Configuration

...................................................................................................................................... 474.1.2.1.4.1 Circuit schematic: ICP-plugs

.................................................................................................................................................. 484.1.2.2 ACC/DSUB-ICP2-BNC, ACC/DSUB-ICP2-MICRODOT

.................................................................................................................................................. 484.1.2.3 SEN-SUPPLY Sensor supply

.................................................................................................................................................. 494.1.2.4 imc Display

.................................................................................................................................................. 514.1.2.5 GPS

.................................................................................................................................................. 524.1.2.6 LEDs and Beeper

.................................................................................................................................................. 524.1.2.7 Modem connection

.................................................................................................................................................. 524.1.2.8 SYNC

.................................................................................................................................................. 534.1.2.9 Filter-Einstellungen

........................................................................................................................................... 534.1.2.9.1 Theoretischer Hintergrund

........................................................................................................................................... 534.1.2.9.2 Allgemeines Filter-Konzept

........................................................................................................................................... 534.1.2.9.3 Implementierten Filter

.................................................................................................................................................. 554.1.2.10 DSUB-Q2 charging amplifier

................................................................................................................................... 564.2 CS-1016, CL-1032

......................................................................................................................................................... 564.2.1 Universal measurement device

......................................................................................................................................................... 564.2.2 Hardware configuration

......................................................................................................................................................... 564.2.3 Signal conditioning and circuitry

.................................................................................................................................................. 574.2.3.1 Voltage measurement

.................................................................................................................................................. 574.2.3.2 Current measurement

......................................................................................................................................................... 574.2.4 Current-fed sensors

.................................................................................................................................................. 574.2.4.1 External +5V supply voltage

.................................................................................................................................................. 574.2.4.2 Connection

................................................................................................................................... 584.3 CS-1208, CL-1224

......................................................................................................................................................... 584.3.1 All-purpose laboratory and test rig devices

......................................................................................................................................................... 584.3.2 Hardware configuration

......................................................................................................................................................... 584.3.3 Conditioning and signal connection

.................................................................................................................................................. 584.3.3.1 Voltage measurement

........................................................................................................................................... 594.3.3.1.1 Case 1: Voltage source with ground reference

........................................................................................................................................... 594.3.3.1.2 Case 2: Voltage source without ground reference

........................................................................................................................................... 604.3.3.1.3 Case 3: Voltage source at other, fixed potential

........................................................................................................................................... 604.3.3.1.4 Voltage measurement: With taring

.................................................................................................................................................. 604.3.3.2 Current measurement

.................................................................................................................................................. 614.3.3.3 External voltage supply for ICP-Extension plug

.................................................................................................................................................. 614.3.3.4 Bandwidth

.................................................................................................................................................. 614.3.3.5 Connection

................................................................................................................................... 624.4 CL-2108

......................................................................................................................................................... 624.4.1 Power measurement devices

......................................................................................................................................................... 624.4.2 Hardware equipment

......................................................................................................................................................... 624.4.3 Signal conditioning and circuitry

.................................................................................................................................................. 624.4.3.1 High-voltage channels

........................................................................................................................................... 624.4.3.1.1 Voltage measurement

.................................................................................................................................................. 634.4.3.2 Current probe channels of the CL-2108

........................................................................................................................................... 634.4.3.2.1 Voltage measurement_CL-2108_CP

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© 2007 imc Meßsysteme GmbH

.................................................................................................................................................. 634.4.3.3 Connection

........................................................................................................................................... 634.4.3.3.1 Voltages

........................................................................................................................................... 644.4.3.3.2 Currents

.................................................................................................................................................. 644.4.3.4 Using transducers

.................................................................................................................................................. 654.4.3.5 Rogowski coil

.................................................................................................................................................. 654.4.3.6 Pin configuration and cable wiring

........................................................................................................................................... 654.4.3.6.1 Notes on the measurement setup

................................................................................................................................... 664.5 CS-3008, CL-3024

......................................................................................................................................................... 664.5.1 Compact measurement device for current feed sensores

......................................................................................................................................................... 664.5.2 Hardware configuration

......................................................................................................................................................... 664.5.3 Signal conditioning

......................................................................................................................................................... 664.5.4 Input coupling

......................................................................................................................................................... 674.5.5 Voltage measurement

.................................................................................................................................................. 674.5.5.1 Case 1: Voltage source with ground reference

.................................................................................................................................................. 674.5.5.2 Case 2: Voltage source without ground reference

......................................................................................................................................................... 674.5.6 Bandwidth

................................................................................................................................... 684.6 CS-4108, CL-4124

......................................................................................................................................................... 684.6.1 Compact measurement device with isolated inputs

......................................................................................................................................................... 684.6.2 Hardware configuration

......................................................................................................................................................... 684.6.3 Signal conditioning and circuitry

.................................................................................................................................................. 684.6.3.1 Voltage measurement

.................................................................................................................................................. 694.6.3.2 Current measurement

........................................................................................................................................... 694.6.3.2.1 Input stage block schematic

.................................................................................................................................................. 694.6.3.3 External +5V supply voltage (non-isolated)

.................................................................................................................................................. 694.6.3.4 Temperature-channels

.................................................................................................................................................. 694.6.3.5 Connection

................................................................................................................................... 704.7 CS-5008, CL-5016, CX-5032

......................................................................................................................................................... 704.7.1 Bridge measurement device for multi-channel measurements

......................................................................................................................................................... 704.7.2 Hardware configuration

......................................................................................................................................................... 704.7.3 Signal conditioning and circuitry

.................................................................................................................................................. 704.7.3.1 Voltage measurement

........................................................................................................................................... 714.7.3.1.1 Case 1: Voltage source with ground reference

........................................................................................................................................... 724.7.3.1.2 Case 2: Voltage source without ground reference

........................................................................................................................................... 734.7.3.1.3 Case 3: Voltage source at a different fixed potential

........................................................................................................................................... 734.7.3.1.4 Voltage measurement: With zero-adjusting (tare)

.................................................................................................................................................. 744.7.3.2 Current measurement

........................................................................................................................................... 744.7.3.2.1 Case 1: Differential current measurement

........................................................................................................................................... 754.7.3.2.2 Case 2: Ground-referenced current measurement

........................................................................................................................................... 764.7.3.2.3 Case 3: 2-wire for sensors with a current signal and variable supply

.................................................................................................................................................. 774.7.3.3 Bridge measurement

........................................................................................................................................... 784.7.3.3.1 Case 1: Full bridge

........................................................................................................................................... 794.7.3.3.2 Case 2: Half bridge

........................................................................................................................................... 794.7.3.3.3 Case 3: Quarter bridge

........................................................................................................................................... 814.7.3.3.4 Balancing and shunt calibration

......................................................................................................................................................... 814.7.4 Sensor supply module

......................................................................................................................................................... 814.7.5 Bandwidth

......................................................................................................................................................... 814.7.6 Connection

................................................................................................................................... 824.8 CS-6004, CL-6012

......................................................................................................................................................... 824.8.1 High-end bridge measurement device for DC and CF modes

......................................................................................................................................................... 824.8.2 Hardware configration

......................................................................................................................................................... 824.8.3 Signal conditioning and circuitry

.................................................................................................................................................. 834.8.3.1 Block schematic of bridge channels CS-6004, CL-6012:

........................................................................................................................................... 834.8.3.1.1 Terminal scheme of the CS-6004 and CL-6012 terminal pods:

imc C-series6

© 2007 imc Meßsysteme GmbH

.................................................................................................................................................. 844.8.3.2 Connection scheme: Full bridge, double sense:

.................................................................................................................................................. 844.8.3.3 Connection scheme: Full bridge, double and single line-Sense:

.................................................................................................................................................. 844.8.3.4 Connection scheme: Half-bridge, double Sense:

.................................................................................................................................................. 854.8.3.5 Connection scheme: Half-bridge, single line-Sense:

.................................................................................................................................................. 854.8.3.6 Connection scheme, without Sense:

.................................................................................................................................................. 864.8.3.7 Connection scheme, quarter bridge, with Sense:

.................................................................................................................................................. 864.8.3.8 Connection scheme: Quarter-bridge, without Sense:

........................................................................................................................................... 874.8.3.8.1 Background info on quarter-bridge configuration:

.................................................................................................................................................. 884.8.3.9 Overload recognition

.................................................................................................................................................. 884.8.3.10 Connection

................................................................................................................................... 894.9 CS-7008, CL-7016

......................................................................................................................................................... 894.9.1 Compact measurement device for any sensor and signal type

......................................................................................................................................................... 894.9.2 Hardware configuration

......................................................................................................................................................... 894.9.3 Signal conditioning and circuitry

.................................................................................................................................................. 894.9.3.1 Voltage measurement

........................................................................................................................................... 904.9.3.1.1 Case 1: Voltage source with ground reference

........................................................................................................................................... 914.9.3.1.2 Case 2: Voltage source without ground reference

........................................................................................................................................... 924.9.3.1.3 Case 3: Voltage source at a different fixed potential

........................................................................................................................................... 924.9.3.1.4 Voltage measurement: with zero-adjusting (tare)

.................................................................................................................................................. 934.9.3.2 Current-fed sensors

.................................................................................................................................................. 934.9.3.3 Current measurement

........................................................................................................................................... 934.9.3.3.1 Case 1: Differential current measurement

........................................................................................................................................... 944.9.3.3.2 Case 2: Ground-referenced current measurement

........................................................................................................................................... 954.9.3.3.3 Case 3: 2-wire for sensors with a current signal and variable supply

.................................................................................................................................................. 964.9.3.4 Bridge measurement

........................................................................................................................................... 974.9.3.4.1 Case 1: Full bridge

........................................................................................................................................... 984.9.3.4.2 Case 2: Half bridge

........................................................................................................................................... 984.9.3.4.3 Case 3: Quarter bridge

...................................................................................................................................... 994.9.3.4.3.1 Quarter bridge with 350Ohm option.

........................................................................................................................................... 994.9.3.4.4 Balancing and shunt calibration

.................................................................................................................................................. 1004.9.3.5 Temperature measurement

........................................................................................................................................... 1004.9.3.5.1 Thermocouple measurement

...................................................................................................................................... 1014.9.3.5.1.1 Case 1: Thermocouple mounted with ground reference

...................................................................................................................................... 1024.9.3.5.1.2 Case 2: Thermocouple mounted without ground reference

........................................................................................................................................... 1024.9.3.5.2 Pt100/ RTD measurement

...................................................................................................................................... 1034.9.3.5.2.1 Case 1: Pt100 in 4-wire configuration

...................................................................................................................................... 1034.9.3.5.2.2 Case 2: Pt100 in 2-wire configuration

...................................................................................................................................... 1034.9.3.5.2.3 Case 3: Pt100 in 3-wire configuration

...................................................................................................................................... 1044.9.3.5.2.4 Open sensor detection

.................................................................................................................................................. 1054.9.3.6 Charging amplifier

.................................................................................................................................................. 1054.9.3.7 Sensor supply module

.................................................................................................................................................. 1054.9.3.8 Bandwidth

.................................................................................................................................................. 1054.9.3.9 Connectors

........................................................................................................................................... 1054.9.3.9.1 DSUB-15 plugs

................................................................................................................................... 1064.10 CS-8008

......................................................................................................................................................... 1064.10.1 Overview

......................................................................................................................................................... 1064.10.2 Hardware equipment

......................................................................................................................................................... 1074.10.3 Signal conditioning and circuitry

.................................................................................................................................................. 1074.10.3.1 Voltage measurement’s

.................................................................................................................................................. 1074.10.3.2 1/3-octave calculation

.................................................................................................................................................. 1074.10.3.3 Measurements with ICP sensors

.................................................................................................................................................. 1074.10.3.4 Connection

7

© 2007 imc Meßsysteme GmbH

Technical specifications

................................................................................................................................... 1085.1 C-Series general technical specification

......................................................................................................................................................... 1115.1.1 Incremental encoder channels

......................................................................................................................................................... 1125.1.2 Digital outputs

......................................................................................................................................................... 1135.1.3 Digital Inputs

......................................................................................................................................................... 1135.1.4 Analog outputs (DAC-4)

......................................................................................................................................................... 1145.1.5 DC-12/24 USV

......................................................................................................................................................... 1145.1.6 CAN-BUS Interface

......................................................................................................................................................... 1155.1.7 Synchronization and time base

................................................................................................................................... 1165.2 CS-1016, CL-1032

................................................................................................................................... 1185.3 CS-1208, CL-1224

................................................................................................................................... 1205.4 CL-2108

................................................................................................................................... 1245.5 CS-3008, CL-3024

................................................................................................................................... 1265.6 CS-4108, CL-4124

................................................................................................................................... 1295.7 CS-5008, CL-5016, CX-5032

................................................................................................................................... 1325.8 CS-6004, CL-6012

................................................................................................................................... 1355.9 CS-7008, CL-7016

................................................................................................................................... 1395.10 CS-8008

................................................................................................................................... 1425.11 Miscellaneous

......................................................................................................................................................... 1425.11.1 imc Graphics Display

......................................................................................................................................................... 1435.11.2 Alphanumeric Display M/DISPLAY, M/DISPLAY - L

......................................................................................................................................................... 1435.11.3 ACC/DSUB-ICP ICP-expansion plug

......................................................................................................................................................... 1445.11.4 ACC/DSUB-ICP2-BNC, ACC/DSUB-ICP2-MICRODOT

......................................................................................................................................................... 1455.11.5 ACC/DSUB-ENC4-IU connector for incremental sensors with current signals

......................................................................................................................................................... 1465.11.6 SUPPLY Sensor supply module

......................................................................................................................................................... 1475.11.7 DSUB-Q2 charging amplifier

................................................................................................................................... 1485.12 Connectors

......................................................................................................................................................... 1485.12.1 Connecting DSUB-15

......................................................................................................................................................... 1495.12.2 DSUB-plugs for all devices of the C-Series

.................................................................................................................................................. 1495.12.2.1 DSUB15 plugs for DI, DO, DAC and incremental encoder

.................................................................................................................................................. 1495.12.2.2 DSUB-9 plugs for CAN-Bus

.................................................................................................................................................. 1505.12.2.3 DSUB-9 plug for display

.................................................................................................................................................. 1505.12.2.4 DSUB-9 plug for modem

......................................................................................................................................................... 1515.12.3 DSUB-9 plug for GPS-mouse

......................................................................................................................................................... 1525.12.4 Pin configuration of the ACC/DSUB-15 sockets for amplifiers

......................................................................................................................................................... 1535.12.5 Pin configuration of the ACC/DSUB-15 for CS-6004 and CL-6012

......................................................................................................................................................... 1545.12.6 Pin configuration of the remote sockets

Index 155

8 imc C-series

imc C-series

imc C-Series

user's manual

28.12.2007 Version 1.0Rev 4

1.1 imc Customer Suport - Hotline

In case of problems or questions, our customer service will be happy to help:

Germany:

imc Meßsysteme GmbHPhone: +49 30 / 46 70 90 - 26Fax: +49 30 / 4 63 15 76WWW: http://www.imc-berlin.dee-mail: [email protected]

For our international partners see http://www.imc-berlin.com and click to International Distributors

When requesting telephone consultation, please be prepared to state the serial numbers for your deviceand for your software's data carrier, and have this manual present. Thanks!

9imc C-Series

1.2 Guide to Using the Manual

Tutorials

Troubleshooting

Pins

WHERE? To look for WHAT? Contents

You should really read the following chapters!

Ch. 1 C-series Guidelines and general notes

Ch. 2 General notes Grounding, power supply, etc.

Ch. 3 Properties of the C-series Overview of the device family, general technicaldescription of the device

Ch. 4 Device description description of the various C-series types

Ch. 5 Technical Specifications Spec. sheets tables of connection terminals

WHERE? To look for WHAT? Contents

You should really read the imcDevices manual!

Ch. 2 Getting Started Software installation, requirements, settings,update-info

Ch. 3 Operation Description of the various menu commands andoptions

Ch. 4 Field bus CAN-Bus-Interface

Ch. 5 Triggers and Events Triggered/untriggered measurement, pretrigger,oscilloscope mode, multi-shot operation

Ch. 6 Save Options and Directory Structure Saving to PC hard disk, saving to the device harddisk, autotrial mode, autostart mode, stand-alonemode, directory structureSample memory requirement estimation

Ch. 7 Online FAMOS Operation and application tips

Ch. 8 µ-Disk, PCMCIA Drive Features of the µ-Disk & Hot-plug

Ch. 9 Network Options Synchronized start (Ethernet-) net-bits

Ch. 10 Synchronization with DCF77 Workings, connecting

Ch. 11 Display Operation and Tutorial

Ch. 12 imcMessaging Automatic generated messages by the devices

Ch. 13 Miscellaneous Tips and tricks

Regularly updated information and up-to-date user's manuals can be accessed on www.imc-berlin.com.

10 imc C-series

imc C-series

1.3 Guidelines

1.3.1 CE Certification

11imc C-Series

1.3.2 Guarantee of Year 2000 conformity

We certify that our software products imcDevices, LOOK, FAMOS1, SEARCH, Filter Design, FRAME andOnline-FRAME as well as our hardware product imc C-series meet the "C-EURO YEAR 2000"requirements. There should be no problems in the interpretation of dates. All data recorded after the year1980 (the year DOS was introduced) will be correctly interpreted until the year 2079.

This means in particular (i.a.):

Processing of the date will at no time lead to system interruptions.

Date-based processing operations return the same results regardless of the value for the datasupplied, whether prior to 2000 A.D. or after (up until 2079 A.D.), unless otherwise defined.

The value for the date is defined either explicitly or by an unequivocal algorithm or by a derivablerule, in all interfaces and memory areas.

1Some FAMOS sequences return the year number in two digits (see Manual "FAMOS Functions'Reference"). Your application may require testing for this circumstance.

1.3.3 Quality Management

imc holds DIN-EN-ISO-9001 certification since May 1995. imc's conformity to the world-wide acceptedstandard DIN EN 9001:2000 is attested to by the Certificate issued July 2006 by the accredited TÜV CERTcertification body of TÜV Rheinland Anlagentechnik GmbH. imc's certificate registration number is 01 10085152.

1.3.4 imc Gaurantee

imc Limited Warranty

Subject to imc Meßsysteme GmbH's general terms and conditions.

12 imc C-series

imc C-series

1.3.5 ElektroG, RoHS, WEEE

The company imc Meßsysteme GmbH is registered under the following number:

WEEE Reg.- # DE 43368136

Brand: imcDevices

Category 9: Monitoring and control instruments exclusively for commercial use

Valid as of 24.11.2005

Our products fall under Category 9, "Monitoring and control instruments exclusively for commercial use"and are thus at this time exempted from the RoHS guidelines 2002/95/EG.

_______________________________________________________

The law (ElektroG) governing electrical and electronic equipment was announced on March 23, 2005 in the German Federal LawGazette. This law implements two European guidelines in German jurisdiction. The guideline 2002/95/EG serves "to imposerestrictions on the use of hazardous materials in electrical and electronic devices". In English-speaking countries, it is abbreviated as"RoHS" ("Restriction of Hazardous Substances").

The second guideline, 2002/96/EG "on waste electrical and electronics equipment" institutes mandatory acceptance of returned usedequipment and for its recycling; it is commonly referred to as WEEE guidelines ("Waste on Electric and Electronic Equipment").

The foundation "Elektro-Altgeräte Register" in Germany is the "Manufacturers’ clearing house" in terms of the law on electric andelectronic equipment ("ElektroG"). This foundation has been appointed to execute the mandatory regulations.

1.3.6 Product improvement

Dear Reader!

We at imc hope that you find this manual helpful and easy to use. To help us in further improving thisdocumentation, we would appreciate hearing any comments or suggestions you may have.

In particular, feel free to give us feedback regarding the following:

Terminology or concepts which are poorly explained

Concepts which should be explained in more depth

Grammar or spelling errors

Printing errors

Please send your comments to the following address:

imc Mess-Systeme GmbH

integrated measurement & control

Customer Service Department

Voltastrasse 5

D - 13355 Berlin

Telephone: 0049 - 30 - 46 70 90 - 26

Telefax: 0049 - 30 - 463 15 76

e-mail: [email protected]

13imc C-Series

1.4 Important notes

1.4.1 Remarks Concerning EMC

imc C-Series satisfies the EMC requirements for unrestricted use in industrial settings. The use in livingquarters may cause disturbance for other electric devices.

Any additional devices connected to imc C-Series must satisfy the EMC requirements as specified by(within Europe2):

1. BMPT-Vfg. No. 1046/84 or No. 243/91. or

2. EC Guidelines 89/336/EWG

All products which satisfy these requirements must be appropriately marked by the manufacturer or displaythe CE certification marking.

Products not satisfying these requirements may only be used with special approval of the regulating body inthe country where operated.

All signal lines connected to imc C-Series must be shielded and the shielding must be grounded.

Note

The EMC tests were carried out using shielded and grounded input and output cables with the exception ofthe power cord. Observe this condition when designing your experiment to ensure high interferenceimmunity and low jamming.

Reference

See also Chapter 0. "Shielding "

2When outside Europe, please refer the appropriate EMC standards used in the country of operation.

1.4.2 FCC-Note

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant toPart 15 of the FCC Rules (CFR 15.105)3. These limits are designed to provide reasonable protectionagainst harmful interference in a residential installation. This equipment generates, uses, and can radiateradio frequency energy and, if not installed and used in accordance with the instructions, may causeharmful interference to radio communications. However, there is no guarantee that interference will notoccur in a particular installation. If this equipment does cause harmful interference to radio or televisionreception, which can be determined by turning the equipment on and off, the user is encouraged to try tocorrect the interference by one or more of the following measures:

Reorient or relocate the receiving antenna.

Increase the separation between the equipment and the receiver.

Connect the equipment into an outlet on a circuit different from that to which the receiver isconnected.

Consult the dealer or an experienced radio or television technician for help.

3FCC - United States Federal Communications Commission

1.4.3 Modifications

The FCC requires the user to be notified that any changes or modifications made to this device that are notexpressly approved by imc may void the user's authority to operate this equipment.

16

14 imc C-series

imc C-series

1.4.4 Cables

Connections to this device must be made with shielded cables with metallic RFI/EMI connector hoods tomaintain compliance with FCC Rules and Regulations.

1.4.5 Other Provisions

This equipment has been carefully designed, manufactured and individually tested. It has been shipped in acondition in complete compliance with the various safety standards and guidelines described in the CECertification.

We certify that imc C-Series in all product configuration options corresponding to this documentationconforms to the directives in the accident prevention regulations in "Electric Installations and IndustrialEquipment" (VBG 4 of the Index of Accident Prevention Regulations of the Professional Guilds inGermany).

This certification has the sole purpose of releasing imc from the obligation to have the electrical equipmenttested prior to first use (§ 5 Sec. 1. 4 of VBG 4). This does not affect guarantee and liability regulations ofthe civil code.

15General Notes

General NotesThis device has been conceived and designed to comply with the current safety regulations for dataprocessing equipment (which includes business equipment). If you have any questions concerning whetheror not you can use this device in its intended environment, please contact imc or your local distributor.

The measurement system has been carefully designed, assembled and routinely tested in accordance withthe safety regulations specified in the included certificate of conformity and has left imc in perfect operatingcondition. To maintain this condition and to ensure continued danger-free operation, the user should payparticular attention to the remarks and warnings made in this chapter. In this way, you protect yourself andprevent the device from being damaged.

Read this manual before turning the device on for the first time! Pay attention to any additionalinformation pages pertaining to the pin configuration etc. which may have been included with thismanual.

WARNING! Before touching the device sockets and the lines connected to them, make sure static electricity isdrained. Damage arising from electrostatic discharge is not covered by the warrantee.

2.1 After unpacking ...

Please check the device for mechanical damage and/ or loose parts after unpacking it. The supplier mustbe notified immediately of any transportation damage! Do not operate a damaged device!

2.2 Transporting the device

When transporting the device, always use the original packaging or a appropriate packaging which protectsthe device against knocks and jolts. If transport damages occur, please be sure to contact the imcCustomer Support. Damage arising from transporting is not covered in the manufacturer's guarantee.

Possible damage due to condensation can be limited by wrapping the device in plastic sheeting. For moreon this topic, see the notes under Before starting .

2.3 Guarantee

Each device is subjected to a 24-hour "burn-in" before leaving imc. This procedure is capable ofrecognizing almost all cases of early failure. This does not, however, guarantee that a component will notfail after longer operation. Therefore, all imc devices are guaranteed to function properly for one year. Thecondition for this guarantee is that no alterations or modifications have been made to the device by thecustomer.

Unauthorized intervention in the device renders the guarantee null and void.

2.4 Before starting

Condensation may form on the circuit boards when the device is moved from a cold environment to a warmone. In these situations, always wait until the device warms up to room temperature and is completely drybefore turning it on. The acclimatization period should take about 2 hours.

We recommend a warm-up phase of at least 30 min prior to taking measurements.

The device is approved for operating temperatures of up to 55°C.

The devices have been designed for use in clean and dry environments. It is not to be operated in 1)exceedingly dusty and/ or wet environments, 2) in environments where danger of explosion exists nor 3) inenvironments containing aggressive chemical agents.

Lay cables in a manner to avoid hazards (tripping) and damage.

15

16 imc C-series

imc C-series

2.5 Grounding, shielding

In order to comply with Part 15 of the FCC-regulations applicable to devices of Class B, the system mustbe grounded. Grounding is also the condition for the validity of the technical specifications stated.

Use of the desktop power supply unit, included in the package, ensures proper grounding via the plug'sprotective earth terminal: in the supply unit's LEMO-plug, the supply voltage's (-) pole as well as the shieldand plug enclosure are connected to the cable's ground.

The DC-supply input on the device itself (LEMO-socket) is galvanically isolated, i.e. isolated from thehousing!

Also, all signal leads to the device must be shielded and the shielding grounded (electric contact betweenthe shielding and the plug housing "CHASSIS"). To avoid compensation currents, always connect theshielding to one side (potential) only.

NoteWhen using multiple devices connected via the Sync terminal for synchronization purposes, ensure thatall devices are the same voltage level. Any potential differences among devices may have to be evenedout using an additional line having adequate cross section.Alternatively it is possible to isolate the devices by using the module ISOSYNC, see also chapterSynchronization in the imcDevices manual.

2.6 Power supply

The device is powered by a DC-supply voltage which is supplied via a 2-pole LEMO-plug (type designation:FGG.1B.302 CLAD ).

The permissible supply voltage range is 10 ... 36V (DC) at 20W max. consumption. The product packageincludes a corresponding desktop supply unit (24V , DC) as an AC-adapter for mains voltage (110 .. 240V50/60Hz).

NotePlease note, that the operation temperature of the desktop supply is prepared for 0°C to 40°C, even ifyour measurement devices is designed for extended temperature range!

The package also includes a cable with a ready-made LEMO-plug which can be connected to a DC-voltagesource such as a car battery. When using this, note the following:

Grounding of the device must be ensured. If the power supply unit comes with a grounding line, itwould be possible to ground the system "by force", by making a connection from this line to the plugenclosure (and thus to the device ground). The table-top power supply unit is made to allow this.This manner of proceeding may not be desirable because it may be desirable to avoid transientcurrents along this line (e.g. in vehicles). In this case the ground-connection must be made to thedevice directly. For this purpose a (black) banana jack ("CHASSIS") is provided.

The feed line must have low resistance, the cable must have an adequate cross-section. Anyinterference-suppressing filters which may be inserted into the line must not have any series inductorgreater than 1mH. Otherwise an additional parallel-capacitor is needed.

Pin configuration:

LEMO-Plug(inside view onsoldering pins)

+Supply

-Supply

FGG.1B.302.CLAD76FGG.0B.302.CLAD52ZN

17General Notes

2.6.1 Main switch

The device's main switch for the CL-devices and CS-8008 is a rocker-switch which must be presseddown on the "ON"-side (upper portion) for approx. 1 sec. to achieve activation. The other CS-devices' mainswitch is a standard switch.

The ON state is indicated by the green "POWER"-LED flashing. If the device boots correctly, three shortbeep-tones are emitted together with blinking of 2x 2LEDs.

To switch the device off, press the rocker switch down on the OFF-side (lower portion) for approx. 1 sec.This causes the device to not be deactivated abruptly during a running measurement. Instead, any files onthe internal hard drive involved are closed before the device switches off by itself. This process takes up to10sec. Holding the "OFF"-side of the switch down is not necessary! If no measurement is currently running,it takes only approx. 1second for the device to be deactivated.

2.6.2 Remote control of the main switch

PIN configuration of LEMO plug (FGG.0B.306.CLAD.52Z 6-pin)

The signal " SWITCH1" serves to run the device with the switch permanently bridged: when "ON" and"SWITCH1" are connected, the device starts as soon as an external supply voltage is provided. If thissupply is interrupted, the UPS keeps the device activated for the appropriate buffer duration in order toclose the measurement and files, and then the device deactivates itself. Starting the device on the internalbattery isn't possible in this configuration, but once it has started the device can run on the battery as abackup. This type of operation is specially designed for use in a vehicle, permanently coupled to the ignitionand not requiring manual control.

Any switch or relay contact used for this purpose must be able to bear a current of approx. 50mA at 10max. The reference voltage for these signals is the primary voltage supply .

Pin configuration: "REMOTE”-plug

CX-, CS-8008

DSUB-15 Pin

Terminal

(imc DSUB terminal plug)

CL

LEMO

Signals at

the REMOTE-plug

9 1 1 OFF

2 2 2 SWITCH

10

3

11

3

4

5

3

4

5

ON

SWITCH1

-BATT (internal test pin)

mainframe 15, 16 mainframe CHASSIS

Possible configurations

Function Jumper between

Switch on "normal" SWITCH and ON

Switch on when connected to main supply only "jumpered main switch " SWITCH1 and ON

Switch off (forced switch off after 10s) SWITCH and OFF

18 imc C-series

imc C-series

2.7 UPS

2.7.1 Concept

An optional module for uninterruptible power supply (UPS) is available. This unit makes it possible tocontinue through a short-term outage of the mains power supply. It is especially useful in mobile settings(on board vehicles) in order to handle the drop in voltage from the vehicle battery which occurs at ignition.

The use of backup power from the battery is indicated by the control lamp "PWR" changing from green toyellow and the buzzer sounding.

The buffering of the power supply is provided by a built-in lead/gel storage battery (accumulator), which isrecharged during normal operation by the external power supply.

The UPS provides backup in case of power outage and also monitors its duration. If the power outage iscontinuous and if it exceeds the device's buffer duration (standard: 1sec.), the device deactivates itself.This is done in the same way as in the case of manual deactivation, i.e., any running measurements andpertinent files are closed, which can cause a delay of up to approx. 10s.

If the power outage isn't continuous but only temporary as in the case of a vehicle being started, the bufferduration monitoring always jumps back to the beginning.

Thus, a typical application of this configuration is in vehicles, where the power supply is coupled to theignition. A buffer is thus provided against short-term interruptions. And on the other hand, deep dischargeof the buffer battery is avoided in cases where the measurement system is not deactivated when thevehicle is turned off.

2.7.2 Buffering time constant and maximum buffer duration

The buffer time constant is a permanently configurable device parameter which can be selected as aorder option. It sets the maximum duration of a continuous power outage after which the device turnsitself off.

The maximum buffer duration is the maximum (total) time, determined by the battery capacity, which thedevice can run on backup. This refers to cases where the self-deactivation is not triggered; e.g., in case ofrepeated short-term power-interruptions. The maximum buffer duration depends on the battery's currentcharge, on the ambient temperature and on the battery's age. The device automatically deactivates itselfjust in time to avoid deep discharge of the battery.

19General Notes

2.7.3 Charging time

With an external supply voltage connected and the device activated (!), about 12W of power areeffectively available for the purpose of charging the internal buffer (backup) battery, up to 15W in the shortterm. The time needed for charging up for the desired buffer duration is thus given by:

T_Charge = T_Buffer * total power / 12W

Due to the inevitable self-discharge or leakage, the device should be run every few months at least for thepurpose of assuring that the UPS-storage battery is fully charged and at the ready.

2.7.4 Take-over threshold

The voltage threshold at which the storage battery takes over the power supply from the external source isapprox. 9.75V (8.1V for CS). The take-over procedure is subjected to an hysteresis to prevent oscillatingtake-over. This would be caused by the external supply's impedance. This inevitable impedance lets theexternal supply rise again, right after take-over to internal buffering. Hysteresis in the take-over thresholdwill prevent oscillations due to this effect. If, during supply from of the buffering battery, the external supplyvoltage rises as high as 10.9V (9V for CS), the external voltage takes over again from the buffering battery.

If you check these thresholds, note that when the supply voltage is overlaid with a high frequencyinterference or ripple-voltage, the minima are of key importance. In fact, the overlying interference could becaused by feedback from the device itself!

NoteThe voltage specification refers to the device terminals. Please consider the voltage drop of the supply line,when determining the voltage supply.

2.8 Rechargeable batteries

The unit comes with long-lasting lithium batteries (Type BR2032) requiring no special maintenance.Replacement of the battery can only be performed by the manufacturer in the framework of a systeminspection (maintenance) (recommended for every 3-7 years depending on field of application).

Devices which come with the optional USV-Function contain maintenance-free lead-gel accumulators (4xType LC-R061R3PG, Panasonic, 6x WPO.5-4 with CL). Charging these internal backup batteries isaccomplished automatically when the activated device receives a supply voltage. Due to the inevitableleakage of charge we recommend that the device be activated at least every 6 months to prevent thebatteries from dying.

For C-series (MP0,5-4 4V Pb accu) the manufacturer specifies 5-7 years @ T<20°C and less than 1 year@ 50°C, if the discharge is very little (Trickle-life).

In case the UPS is used a lot (many discharge and recharge cycles), the life time depends on how much(deep) it has been discharged (is the UPS buffering only for a short time or is the UPS dischargedcompletely every time?). The manufacturer specifies 200 cycles @100% discharging and 1200 cycles @30% and 25°C ambient temperature. (that should be true in general for all Pb accus.)

imc recommend maintenance every 2-3 years.

2.9 Fuses

The device supply input (10..36V DC) is equipped with maintenance-free polarity-inversion protection.No fuses or surge protection is provided here. Particularly upon activation of the device, high current peaksare to be expected. When using the device with a DC-voltage supply and custom-designed supply cable,be sure to take this into account by providing adequate cable cross-section.

The designated current inputs of the "Voltage channels" are protected from overvoltage by 100mA fuses.The fuse is not accessible and can only receive maintenance by the manufacturer.

The supply voltage for external sensors, whose outlet are the voltage or incremental encoder channels, is provided with maintenance-free electronic fuses (current-limitation).

20 imc C-series

imc C-series

2.10 Precautions for operation

Certain ground rules for operating the system, aside from reasonable safety measures, must be observedto prevent danger to the user, third parties, the device itself and the measurement object. These are theuse of the system in conformity to its design, and the refraining from altering the system, since possiblelater users may not be properly informed and may ill-advisedly rely on the precision and safety promised bythe manufacturer.

If you determine that the device cannot be operated in a non-dangerous manner, then the device is to beimmediately taken out of operation and protected from unintentional use. Taking this action is justifiedunder any of the following conditions:

the device is visibly damaged, loose parts can be heard within the device, the device has been stored for a long period of time under unfavorable conditions (e.g. outdoors orin high-humidity environments).

1. Observe the data in the chapter "Technical Specifications", to prevent damage to the unit throughinappropriate signal connection.

2. Note when designing your experiments that all input and output leads must be provided with shieldingwhich is connected to the protection ground ("CHASSIS") at one end in order to ensure high resistanceto interference and noisy transmission.

3. Unused, open channels (having no defined signal) should not be configured with sensitive input rangessince otherwise the measurement data could be affected. Configure unused channels with a broad inputrange or short them out. The same applies to channels not configured as active.

4. To measure voltages > 60V, only use insulated banana plugs (4 mm).

5. If you are using a internal device drive, observe the notes in Chapter 7 of imcDevices manual. Particularcare should be taken to comply with the storage device’s max. ambient temperature limitation.

6. Avoid prolonged exposure of the device to sunlight.

2.11 Storage

As a rule, the measurement device can be stored at temperatures ranging from -40 to +90°C. The followinglimitations apply in consequence of the manufacturer’s specifications.

Lead rechargeable batteries (-20 to 40°C)

Li-Ion rechargeable batteries (-20°C to 60°C)

Display (-20-85°C)

Mechanical hard disk (drives) (-20°C to 70°C)

2.12 Modularity

The devices belonging to the imc C-series are not modular systems. The modules are not to be replacedby other types.

21General Notes

2.13 Notes on maintenance and servicing

No particular maintenance is necessary.

The specified maximum errors are valid for 1 year following delivery of the device under normal operatingconditions (note ambient temperature!).

There are a number of important device characteristics which should be subjected to precise checking atregular intervals. We recommend annual calibration. Our calibration procedure includes calibration ofinputs (checking of actual values of parameters; deviations beyond tolerance levels will be reported), acomplete system-checkup, newly performed balancing and subsequent calibration (the complete protocolset with measurement values is available at an extra charge). Consult our Hotline for the price for systemcalibration according to DIN EN ISO 9001.

When returning the device in connection with complaints, please include a written, outlining description ofthe problem, including the name and telephone number of the sender. This will help expedite the processof problem elimination.

For questions by telephone please be prepared to provide your device's serial number and have yourimcDevices installation software, as well as this manual at hand, thanks!

The serial number, necessary power supply, interface type and software version included can bedetermined from the plaque on the side of the device.

2.14 Watchdog

All devices of the C-series come with the Watchdog function. When the Watchdog is activated the devicerestarts automatically if no interface processor activity is detected for a specifiable period of time. TheWatchdog normally is not active.

For further information see manual imcDevices chapter 13 miscellaneous\ troubleshooting.

2.15 Cleaning

Always unplug the power supply before cleaning the device. Only qualified service technicians arepermitted to clean the housing interior. Do not use abrasive materials or solutions which are harmful to plastics. Use a dry cloth to clean the

housing. If the housing is particularly dirty, use a cloth which has been slightly moistened in a cleaningsolution and then carefully wrung out. To clean the corners, slits etc. of the housing, use a small soft drybrush.

Do not allow liquids to enter the housing interior.

2.16 Industrial Safety

It is confirmed that our product as delivered complies with the provisions of the industrial safety regulation"Electrical Installations and Equipment" (BGV-A3).

This confirmation is for the sole purpose of absolving the company of the obligation of having the electricalequipment inspected prior to initial commissioning (§ 5 Clauses 1, 4 of BGV-A3). Civil liability and warrantyare not affected by this regulation.

22 imc C-series

imc C-series

2.17 Sampling interval

Among the system's physical measurement channels, up to two different sampling times can be in use.See the technical specifications for the smallest possible sampling time. The aggregate sampling rate ofthe system is the sum of the sampling rates of all active channels and can take a maximum value of 400kHz.

The sampling rates of the virtual channels computed by Online FAMOS do not contribute to the sumsampling rate. Along with the (maximum of) two "primary" sampling rates, the system can containadditional "sampling rates" resulting from the effects of certain data-reducing Online FAMOS-functions(ReductionFactor RF).

There is one constraint when selecting two different sampling rates: Two sampling rates having the ratio2:5 are not permitted (e.g. 2ms and 5ms). Any attempt to set sampling rates which do not comply withthis rule will cause an error message to be posted:

"The two active sampling intervals may not be in a ratio of 2:5. Error number: 365“

2.18 Synchronicity

If certain channels are to be correlated to each other, for instance, for the purpose of computing the power,it's vitally important that there not be a phase-offset between them, in other words, that they be capturedsynchronously.

One of the main features of the devices of the imc C-Series is that it can ensure this synchronicity, evenfor channels of different types and different sampling rates. The condition for this is, that the channels beconfigured with the same filter setting. The low-pass filters always cause a defined additional phase-offset.For a 1kHz low pass Butterworth filter, this phase-offset corresponds to a frequency-independent, constant"group delay" which is 663µs (for frequencies well below the cutoff frequency) .

Note that two channels having different sampling rates and both configured with the filter setting AAF donot have the same filter frequency!

23Properties of the imc C-Series

Properties of the imc C-Series

3.1 General

3.1.1 Universal measurement device for development, testing and service

The C-Series consists of smart network-capable, unventilated compact measurement devices forall-purpose measurement of physical quantities. These devices can operate either in computer-aided orautonomous mode and are lightweight, compact, and robust, and thus especially well adapted toapplications in R&D or in the testing of mechanical and und electromechanical components of machines,on board vehicles, or in monitoring tasks in installations.

The C-Series comes with either differential or isolated universal measurement amplifiers with analoganti-aliasing filters.

The universal amplifiers offer a high degree of flexibility; they are high-precision and low in noise. They aredesigned for direct connection of:

voltage- and current signals

any thermocouples and resistance thermometers

strain gauge measurement bridges with current supply and adjustment control

current-fed sensors (ICPs)

they also come with a sensor power supply and TEDS capability.

For measurements in difficult environments, where voltage conditions aren’t clearly defined, the C-Serieswith its models CS-4108 and CL-4124 offers isolated input channels. Through the use of electricallyisolated channels, signal disturbance can be prevented even in the presence of ground loops.

Depending on the model, the input channels can be sampled at up to 100kHz, and this at a bandwidth of upto 22.4kHz.

24 imc C-series

imc C-series

Specialized or all-purpose

Universal lab or mobileapplications

Test rig applications Measurement with straingauges

Noise and vibrationanalysis

Power measurement

3.1.2 Different housings for different applications

To meet the wide spectrum of the C-Series’ application potential, there are three different housing varieties:the very compact CS frame for up to 16 input channels; the CL variant for up to 32 input channels; and thelarger CX frame, which has room for 32 bridge measurement channels.

3.1.3 Real-time capabilities

For real-time functionality such as mathematical calculations, limit monitoring or closed- and open-looptasks in the μs range, the C-Series comes standard equipped with the enhancement Online FAMOS.Online FAMOS comes with powerful digital signal processors (DSPs) which carry out the functions quicklyand independently of the PC. Online FAMOS enables "free" definition of one’s own real-time functions andmakes the C-Series a Personal Analyzer.

3.1.4 More than just a universal measurement amplifier

In addition to the analog inputs, all of the C-Series models also come with:

• 8 digital inputs

• 8 digital outputs

• 4 analog outputs

• 4 counter inputs for capture of RPMs, displacements etc.

• CAN-bus Interface

3.1.5 Noise and vibration analysis

The C-Series is also optimally equipped for noise and vibration analysis. The CS8008 model in particular isa device offering a large analog bandwidth and high sampling rate, as well as the possibility of directlyconnecting current-fed accelerometers and microphones. Along with simple time-domain signals, theCS8008 can also display 1/3-octave spectra.

Using the software platform imcWAVE, the measurement device is transformed into a true workstation forspecialized tasks involving noise and vibration analysis. imcWAVE’s individual optional software modulesmake order-tracking, spectral and sound power analyses possible at the click of a button.

3.1.6 Universal power measurement

For the full range of power measurements, the model CL-2108 provides the right tools. It can carry outsingle-, two-and three-phase power measurements. CL-2108 offers a convincing combination of affordableprice and high precision. An optional software package for network voltage analysis is also available.

25Properties of the imc C-Series

3.1.7 Measuring with strain gauges - Structure Analysis

With five model varieties specially adapted to measuring with strain gauges, the C-Series provides the rightdevice for any structure analysis application. For performing strain gauge measurements inexpensively, themodels CS5008, CL5016 and CX5032 are available. For dynamic strain gauge measurements of thehighest quality, the models CS6004 and CL6012 are the devices of choice.

3.1.8 The C-Series in test rigs

For test rig applications in particular, it is often desirable to integrate equipment into new or existingenvironments. In conjunction with imc COM and the LabView interface, C-Series is able to meet this wish.

3.1.9 imc operating software - imcDevices

By means of the operating software imcDevices, all devices belonging to the C-Series are immediatelyready to go with all of their respective functions. Combined operation with different devices (µ-Musycs,SPARTAN, CRONOS-PL, imcC1) is also possible.

For special tasks such as system integration in test rigs, ther are comfortable interfaces for all commonprogramming languages like Visual Basic ™, Delphi ™ or LabVIEW.

3.2 What the C-Series has to offer

3.2.1 Autonomous or PC-aided

Optional color display

The C-Series devices are optimally suited for PC-less operation as compact smart measurementinstruments. a variety of different setups can be stored on the internal device hard drive and called from thedevice keyboard. If display of measured values is required, it can be provided by the external Displaydevice. If a configuration is written to the device as an Autostart configuration, measurement beginsautomatically upon activating the device.

26 imc C-series

imc C-series

3.2.2 Ethernet network capability

Die C-Series is networkable with Ethernet (TCP/IP). Multiple C-Series devices as well as older imcmeasurement systems can be joined up into a measurement network. The structure of decentralizedmeasurement networks is thus no problem at all and quickly achieved. All devices run in parallel and withcomplete synchronization of the measurement channels. Messages can be exchanged between thedevices. Of course, communication with the PC can also take place wirelessly via WLAN.

3.2.3 Real-time calculation, open- and closed-loop control

With its signal processors (DSP), and in conjunction with Online FAMOS, the C-Series is a PersonalAnalyzer. A Personal Analyzer offers not only general calculation functionality but also special calculationalgorithms such as digital filters, class-counting, order-tracking analysis and much more, as well aselectronic control unit commands and closed-loop control functions.

Without the need for programming tools, the measurement system can be expanded withapplication-specific functionality, such as data compression, calculation operations performed on wholechannels, control processes and closed-loop control functions. Complete integration of this DSPfunctionality is achieved by means of the operating software imcDevices.

3.2.4 No data loss from power outages

The C-Series comes with an internal uninterruptible power supply (UPS) and self-activation capability. In apower outage, the measurement device automatically deactivates itself. The measurement is wrapped upproperly and the data sets acquired are closed. Once the power supply has been restored, themeasurement device starts up automatically and resumes the measurement.

3.2.5 Reading measurement data from filed busses

The C-Series is equipped with a CAN-bus interface which enables the devices to read measured data andstatus information from the field bus. Measured data from the bus are processed, displayed and saved inparallel and synchronicity with conventionally measured data. The C-Series supports CAN High Speed(ISO11898) and CAN Low Speed (ISO11519).

27Properties of the imc C-Series

The measured data sent via the CAN-Bus can be imported, triggered, displayed and processedsynchronously.

3.2.6 Wireless long-term monitoring and remote maintenance via modem andInternet

Maintenance of system performance, localization of sporadic errors and long-term monitoring for thepurpose of preemptive maintenance can all be substantially simplified by means of Internet-based remotemonitoring. Unmanned monitoring of vehicles, machines or plants, as well as wireless transfer ofmeasurement data all save lots of money and time.

The C-Series can be equipped with a modem which can log itself into the Internet and set up a stable andsecure GPRS online connection between the measurement device and the home PC via an Internet-basedswitching center (server).

When a signal limit is violated, the device automatically sends a report in the form of measured data, statusinformation or alarms via SMS, e-mail or FAX.

28 imc C-series

imc C-series

3.2.7 Global Positioning System (GPS)

With the help of a GPS system, it is additionally possible to evaluate the measured data with regard to localcircumstances and conditions.

At the nine-pin GPS socket it is possible to connect a GPS-receiver of the type GPS35LVS, which enablesabsolute synchronization to GPS time. If the GPS-mouse has reception, the measurement systemsynchronizes itself automatically. Also, if a valid DCF-77 signal is applied at the Sync-socket, the first signalwhich the hardware recognizes as valid is accepted.

As of imcDevices Version 2.6, the time counter can be selected by software. Furthermore, from this versiononward, it is possible to evaluate all GPS information which can be retrieved in the system via the processvector. By means of Online FAMOS, this information can be processed further. This requires in addition tothe imcDevices version V2.6 the GPS-receiver Garmin GPS18-5Hz.

The available GPS information includes:

time.sec

course

course_variation

hdop

height

height_geoidal

latitude.degrees

latitude.minutes

longitude.degrees

longitude.minutes

pdop

satellites

speed.kmh

state

time.usec

vdop

The DSUB-9 socket’s pin configuration for the GPS mouse .

3.2.8 Modem connection

By default, an external modem is connected via the 9-pin DSUB socket. If your system comes with abuilt-in modem, there is an RJ45 socket instead. Normal telephone connection plugs are smaller thanstandard RJ45 plugs, however they will fit without an adapter.

NoteDon’t mistake the modem socket for the Ethernet socket used to connect to a computer network.

3.2.9 TRIGGER

imc C-Series enables you to define a digital event for each measurement channel on the basis of signalthresholds, etc., and thus provide a simple method of monitoring measured quantities.

The digital events thus generated can be directly assigned to a digital output and/or can be combined incompound trigger events. In order to solve complex measurement tasks directly, up to 48 independenttriggers can be set up. Any amounts of channels can be assigned to each trigger defined.

151

29Properties of the imc C-Series

3.2.10 TEDS

3.2.10.1 imc Plug & Measure - complex measurements as child’s play

imc Plug & Measure is based on the TEDS technology set out in IEEE 1451.4. It fulfills the vision of quickand error-free measurement even by inexperienced use.

A TEDS sensor or a conventional sensor equipped with a sensor recognition memory unit is connected tothe device. The sensor recognition contains a record of the sensor’s data and the measurement devicesettings. The C-Series reads this info and sets itself accordingly. An incorrectly measurement channel isthen recognized automatically and marked in different colors. The meaning of the colors is described inmanual imcDevices chaper 2 menu Settings Configuration Sensor tab.

3.2.10.2 Particular advantages and applications

• Quick and error-free measurement device setting

• Reduction of routine work

• Recordable measurement channel parameter recommendations (sampling rate, filter settings, etc.)

• Standardization of channel designations for particular sensors used

• Verification of calibration data and their validity

• Quick and unambiguous traceability of calibration data per ISO9000

• Monitoring of calibration intervals

• Measurement device-independent sensor administration

• overvoltage protection for 50V

3.2.10.3 Sensor administration by database

In the administration of sensor information, the user is supported by imcSensors (sensor database for theimc Plug & Measure technology).

Along with import of information from TEDS, parameters values can also be transferred from the sensordatabase by means of Drag & Drop.

Sensor information can be transferred via the measurement device software from the sensor database tothe sensor recognition and vice versa.

For more advanced sensor administration, the sensor database supports barcode reading devices.imcSensors makes the use and administration of many different sensors quick, easy and economical bythe use of TEDS and imc Plug & Measure.

imcSensors is a software expansion for imcDevices. But Plug & Measure also functions as a stand-aloneapplication. imc Sensors is designed to make a sensor's data quickly and comprehensively available.

30 imc C-series

imc C-series

It makes it possible to:

• administer sensors in a central database

• parameterize a measurement channel

• trace the calibration history

• inspect the spec sheet

In conjunction with TEDS-capable measurement amplifiers of the C-Series, imcSensors supports modernTEDS sensors in accordance with IEEE 1451.4

Especially recommendable for this purpose are the models CS-7008 and CL-7016, to which a wide varietyof sensors can be connected directly.

3.2.11 Temperature measurement

Temperatures can be measured by CS/CL-41xx and CS/CL-70xx.

Two methods are available for measuring temperature.

Measurement using a PT100 requires a constant current, e.g. of 1mA to flow through the sensor. Thetemperature-dependent resistance causes a voltage drop which is correlated to a temperature according toa characteristic curve.

In measurement using thermocouples, the temperature is determined by means of the electrochemicalseries of different alloys. The sensor produces a temperature-dependent potential difference from theterminal in the CAN connector pod. To find the absolute temperature, the temperature of the terminal pointmust be known. For the PT1000. this is measured directly in the terminal pod, and therefore a special typeof connector pod is needed.

The voltage coming from the sensor will be converted into the displayed temperature using thecharacteristic curves according temperature table IPTS-68.

Note on making settings with imcDevices

A temperature measurement is a voltage measurement whose measured values are converted to physicaltemperature values by reference to a characteristic curve. The characteristic curve is selected from theBase page of the imcDevices configuration dialog. CS/CL-70xx which enable bridge measurement, mustfirst be set to Voltage mode (DC), in order for the temperature characteristic curves to be available on theBase page.

31Properties of the imc C-Series

3.2.11.1 Thermocouples as per DIN and IEC

The following standards apply for the thermocouples, in terms of their thermoelectric voltage andtolerances:

Thermocouple Symbol Max. temp. Defined up to (+) (-)

DIN IEC 584-1

Iron-constantan (Fe-CuNi) J 750 °C 1200 °C black white

Copper-constantan (Cu-CuNi) T 350 °C 400 °C brown white

Nickel-chromium-Nickel (NiCr-Ni) K 1200 °C 1370 °C green white

Nickel-chromium-constantan (NiCr-CuNi) E 900 °C 1000 °C violet white

Nicrosil-Nisil (NiCrSi-NiSi) N 1200 °C 1300 °C rot orange

Platinum-Rhodium-platinum (Pt10Rh-Pt) S 1600 °C 1540 °C orange white

Platinum-Rhodium-platinum (Pt13Rh-Pt) R 1600 °C 1760 °C orange white

Platinum-Rhodium-platinum(Pt30Rh-Pt6Rh)

B 1700 °C 1820 °C n.a. n.a.

DIN 43710

Iron-constantan (Fe-CuNi) L4 600 °C 900 °C rot blue

Copper-constantan (Cu-CuNi) U 900 °C 600 °C rot brown

If the thermo-wires have no identifying markings, the following distinguishing characteristics can help:

Fe-CUNi: Plus-pole is magnetic

Cu-CuNi: Plus-pole is copper-colored

NiCr-Ni: Minus-pole is magnetic

PtRh-Pt: Minus-pole is softer

The color-coding of compensating leads is stipulated by DIN 43713. For components conforming to IEC584: The plus-pole is the same color as the shell; the minus-pole is white.

4not compatible with Type J

3.2.11.2 PT100 (RTD) - Measurement

Aside from thermocouples, RTD (PT100) units can be directly connected in 4-wire-configuration (Kelvinconnection). An additional reference current source feeds a chain of up to 4 sensors in series.

With the imc-Thermoplug, the connection terminals are already wired in such a way that this referencecurrent loop is closed "automatically".

If fewer than 4 PT100 units are connected, the current-loop must be completed by a wire jumper from the"last" RTD to "I4".

If you dispense with the "support terminals" (±I1 .. ± I4) provided in the imc-Thermoplug for 4-wireconnection, a standard terminal plug or any DSUB-15 plug can be used. The "current loop" must then beformed between "+I1" and "-I4".

32 imc C-series

imc C-series

Device Description

CS-7008

CL-1032

4.1 Hardware configuration of all devices

All devices belonging to the imc C-Series come with the following equipment:

2 nodes for Field-bus inputs

4 incremental counter inputs

8 digital inputs

8 digital outputs

4 analog outputs

Display connector for CS Integrated display for CL GPS-input SYNC plug

33Device Description

4.1.1 DIOENC

All devices offer 8 binary inputs, 8 binary outputs, 4 analog outputs and 4 incremental encoder inputs.

Available on request is a 16 binary input version. In that case, the analog outputs are not applied.

The technical specs for the digital inputs .The technical specification of the digital outputs .The technical specification of the module DAC-4 .The technical specification of the incremental encoder .

4.1.1.1 Digital inputs and outputs

Eight eight binary inputs and eight outputs are provided.

The DSUB15 connectors’ pin configuration .

4.1.1.1.1 Digital Inputs

The DI potion possesses 8 digital inputs which can take samples at rates of up to 10kHz. Every group offour inputs has a common ground reference and are not mutually isolated. However, this input group isisolated from the second input group, the power supply and CAN-Bus, but not mutually.

The technical specification of the digital inputs .

The pin configuration of the corresponding DSUB 15 plug ACC/DSUB-DI4-8 .

TTL

DC / DC

+IN1..4

HCOM5V

DI_1..4

5V

-IN1/2/3/4

currentlimit

400µA

LCOM

LEVEL

24V/TTL

level

+IN5..8

DI_5..8

-IN5/6/7/8

register

currentlimit

400µA

register

+IN1..4

HCOM5V

-IN1/2/3/4

LCOM

LEVEL

+IN5..8

-IN5/6/7/8

+IN1..4

HCOM5V

-IN1/2/3/4

LCOM

LEVEL

+IN5..8

-IN5/6/7/8

+IN1..4

HCOM5V

-IN1/2/3/4

LCOM

LEVEL

+IN5..8

-IN5/6/7/8

24V

+-24V

TTL 24V

4.1.1.1.1.1 Input voltage

The input voltage range can be set for a group of 8 channels to either 5V (TTL-range) or 24V. Theswitching is accomplished by means of a jumper at the ACC/DSUB-DI4-8 connector:

- If LEVEL and LCOM are jumpered, all 8 bits work with 5V and a threshold of 1.7..1.8V.

- If LEVEL is not bridged with LCOM, 24V and a threshold of 6.95 ...7.05V are valid.

Thus, an unconnected connector is set by default for 24V. This prevents 24 V from being applied to thevoltage input range of 5V.

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34 imc C-series

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4.1.1.1.1.2 Sampling interval and brief signal levels

The digital inputs can be recorded in the manner of an analog channel. It isn’t possible to select individualbits for acquisition; all 8 bits (digital port) are always recorded. The hardware ensures that the brief HIGHlevel within one sampling interval can be recognized.

input signal

sampling

inc. memory

recorded signal

4.1.1.1.2 Digital outputs

The digital outputs DO_01..08 provide galvanically isolated control signals with current drivingcapability whose values (states) are derived from operations performed on measurement channels usingOnline FAMOS. This makes it easily possible to define control functions.

In addition to control via Online FAMOS, it is alternatively possible to set the digital outputs interactivelyvia the user interface. Furthermore it is even possible to assign trigger values to digital outputs.

The technical specification of the digital outputs .

The pin configuration of the corresponding DSUB 15 plug ACC/DSUB-DO8 .

Important notes available levels: 5V (internal) or up to 30V with external power supply

current driving capability:HIGH: 15 - 20mA LOW: 700mA

short-circuit-proof to supply or to reference potential HCOM and LCOM

configurable as open-drain driver (e.g. as relay driver)

default-state at system power-on:HIGH (Totem-Pole mode) or high-impedance (Open-Drain mode)

The eight outputs are galvanically isolated as a group from the rest of the system and are designed asTotem-Pole drivers. The eight stages' ground references are connected and are accessible as a signalat LCOM.

HCOM represents the supply voltage of the driver stage. It is generated internally with a galvanicallyisolated 5V-source. Alternatively, an external higher supply voltage can be connected (max. +30V), whichthen determines the drivers' output level.

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35Device Description

The control signal OPDRN on the D-SUB plug can be used to set the driver type for the corresponding8-bit-group: either Totem-Pole or Open-Drain :

In Totem-Pole mode, the driver delivers current in the HIGH-state. In the Open-Drain configuration,conversely, it has high impedance in the HIGH-state, in LOW-state, an internally (HCOM) or externallysupplied load (e.g. relay) is pulled down to LCOM (Low-Side Switch).With Open-Drain mode, the externalsupply driving the load, need not be connected to HCOM but only to the load.

Inductive loads (relays, motors) should be equipped with a clamp diode in parallel for shorting outswitch-off transients (anode to output, cathode to positive supply voltage).

Power-up response:

0) deactivated high-Z (high resistance)

1) power-up high-Z (high resistance)High- und LowSide switch inactive

2) first write access With “Prepare measurement” following Reset or Power-up (setting procedure): activation of the output state with the mode set by the programming pin“OPDRN”

Example: * wire jumper between programming pin “OPDRN” and LCOM (-> Totem-Pole driver type)

* Initialization (first setting procedure) with 0 (LOW)

® resulting startup sequence: High-Z à LOW, without intermediate HIGH state!!

Without further steps the default initialization state while preparing measurement is: “LOW”.If a different state is desired, the appropriate checkmark must be set in the DIO interface dialog, namelyunder:

Settings ® Input/ Output channels ® Set values of Input/ Output channels in the experiment

And not under

Measure ® Input/ Output channels ® Read and write Input/ Output channels !!!

4.1.1.1.2.1 Block schematic

DC / DC

TOTEM POLETTL / 24V

OPTO-KOPPLER

Register

20mA

LCOM

BIT1..8

OPDRNenable

HCOM

max. 30V

DO_1..8

5V

36 imc C-series

imc C-series

4.1.1.1.2.2 Possible configurations

Relais

BIT1...8

HCOM

OPDRN

LCOM

max. 30V

BIT1...8

HCOM

LCOM

Totem Pole

+-

30V

Open Drain

OPDRN

Relais

Relais

BIT1...8

HCOM

OPDRN

LCOM

BIT1...8

HCOM

LCOM

Totem PoleOpen Drain

OPDRN

Relais+-

30V

5V (internal)

4.1.1.2 Analog outputs

The analog outputs DAC_01..04 are able to drive analog control signals whose values can be given bythe results of computational operations performed by Online FAMOS on combinations of measurementchannels.

The pin configuration of the corresponding DSUB 15 plug ACC/DSUB-DAC4 .

The most important specs:

± 10V level at max. ± 10mA and 250 driver capability

16bit resolution

guaranteed startup in inactive state (0V) upon switch-on, without undefined transients

short-circuit protected against ground.

The technical specification of the module DAC-4 .

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37Device Description

4.1.1.3 Incremental encoder channels

The four incremental encoder channels are for measuring time or frequency-based signals. In contrast tothe analog channels as well as to the digital inputs, the channels are not sampled at a selected, fixed rate,but instead time intervals between edges (transitions) of the digital signal are measured.

The counters used (set individually for each of the 4 channels) achieve time resolutions of up to 31ns (32Mhz); which is far beyond the abilities of sampling procedures (under comparable conditions). The"sampling rate" which the user must set is actually the rate at which the system evaluates the results of thedigital counter or the values of the quantities derived from the counters.

The pin configuration connector of the ACC/DSUB-ENC-4 . This enables all four incremental encodersto a single connector.

The technical specification of the incremental encoder .

4.1.1.3.1 Measurement quantities

The quantity to measure must be set as the input for the incremental encoder channel.The choices available:

Quantities derived from event-counting:

events

linear motion (differential)

angle (differential)

Quantities derived from time measurements:

time

frequency

velocity

rpm

pulse time (phase-difference)

The quantities derived from event-counting, Events, Linear motion and Angle are "differential"measurements: the quantity measured is the respective change of displacement or angle within the lastsampling interval. (positive or, for dual track encoders, negative also) or the newly occurred events (alwayspositive).

If, for instance, the total displacement is desired, it must be calculated by integration of the differentialmeasurements using Online FAMOS functions.

4.1.1.3.2 Time measurement conditions

The mode Time requires the definition of edge conditions, to specify the time interval to be measured(also two-signal encoder).

These conditions refer to the transitions (edges, slopes) of the digital signal:

positive edge negative edge: ( )

negative edge positive edge: ( )

positive edge positive edge: ( )

The combination

negative edge negative edge: ( ) is not allowed

For all other measurement modes (frequency, rpm's etc.), it generally isn't recommendable to define edgeconditions. For that reason, the time between two positive signal edges is evaluated, as a rule.

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4.1.1.3.3 Scaling

A maximum value must be entered under Input range (max. frequency etc, depend on mode). ThisMaximum determines the scaling factor of the computational processing and amounts to the range which isrepresented by the available numerical format of 16bits. Depending on the measurement mode (quantity tobe measured), it is to be declared as an input range's unit or in terms of a corresponding max. pulse rate.

A maximum value must be entered under Input range (max. frequency etc, depend on mode). ThisMaximum determines the scaling factor of the computational processing and amounts to the range which isrepresented by the available numerical format of 16bits. Depending on the measurement mode (quantity tobe measured), it is to be declared as an input range's unit or in terms of a corresponding max. pulse rate.

In the interest of maximizing the measurement resolution it is recommended to set this value accordingly.

The Scaling is a sensor specification which states the relation between the pulse rate of the sensor and it'scorresponding physical units (sensitivity). This is also the place to enter a conversion factor for the sensoralong with any physical quantity desired, for instance, to translate the revolutions of a flow gauge to acorresponding volume.

The table below summarizes the various measurement types' units;the bold, cursive letters denote the (fixed) primary quantity, followed by its (editable) default physical unit:

Measurement quantity (Sensor-) scaling Range Maximum

Linear motion Pulse / m m m / s

Angle Pulse / U U U / min

Velocity Pulse / m m / s m / s

RPM Pulse / U U / min U / min

Event Pulse / Pulse 1 Pulse Hz

Frequency Hz / Hz Hz Hz

Time s / s s s

Pulse time 1 1 s

4.1.1.3.4 Sensor types, synchronization

Index signal denotes the synchronization signal SYNC which is globally available to all four channels incommon. If its function Encoder w/o zero impulse is not activated, the following conditions apply: After thestart of a measurement the counters remain inactive until the first positive slope arrives from SYNC. Thisarrangement is independent of the release-status of the Start-trigger condition.

The index signal is armed for each measurement!

If a sensor without an index track (Reset signal) is used, Encoder w/o zero impulse must be selected,otherwise the counters will remain in reset-state and will never be started because the enablingstart-impulse will never occur!!

Incremental encoder sensors often have an index track (index signal, zero marker pulse) which emits asynchronization-signal once per revolution. The SYNC-input is differential and set by the comparatorsettings. Its bandwidth is limited to 20kHz by a permanently low-pass filter. The input is located onACC/DSUB-ENC4 Pins 6 and 13. If the input remains open, an (inactive) HIGH-state will set in.

The measurement types Linear Motion, Angle, RPM and Velocity are especially well adapted for directconnection to incremental encoder-sensors. These consist of a rotating disk with fine gradation inconjunction with optical scanning and possibly also with electric signal conditioning.

One differentiates between single track and dual track encoders. Dual track encoders (quadratureencoders) emit two signals offset by 90° of phase, the tracks A and B (C and D). By evaluating the phaseinformation between the A and B-track, the direction of turning can be determined. If the correspondingencoder type is selected, this functionality is supported.

The actual time or frequency information, however, is derived exclusively from the A(C) -track!

39Device Description

The measurement types Event, Frequency, and Time always are measured by one-track encoders, sincein these cases no evaluation of direction or sign would make any sense. The sensor must simply beconnected to the terminal for Track A (C).

Since many signal encoders require a supply voltage, +5V are provided at the connector socket for thispurpose (max. 300mA). The reference potential for this voltage, in other words the supply-groundconnection for the sensor, is CHASSIS.

4.1.1.3.5 Comparator conditioning

The incremental encoder channels' special properties make special demands on the signal quality: Thevery high time-resolution of the detector or counter means that even extremely short impulses whichsampling measurement procedures (as at the digital inputs) would miss are captured and evaluated.Therefore the digital signals must have clean edges in order not to result in distorted measurements.Missed pulses or bounces could otherwise lead to drop-outs in the time measurements, or enormous"peaks" in the rpm-measurements.

Simple sensors such as those based on induction or photosensitive relays often emit only unconditionedanalog signals which must be evaluated in terms of a threshold value condition. Furthermore long cables,ground loops or interference, can make the processing of even conditioned encoder signals (such asTTL-levels) difficult. The device, however, can counteract this using its special three-step conditioning unit.

To begin with, a high-impedance differential amplifier (10V range, 100k) enables reliablemeasurement from a sensor even along a long cable, as well as effective suppression of common modeinterference and ground loops. A (configurable) filter (in preparation) at the next stage offers additionalsuppression of interference, adapted to the measurement set-up. Finally, a comparator with configurablethreshold and hysteresis acts as a digital detector. The (configurable) hysteresis is an extra tool forsuppressing noise:

VREF VHYST

INC(digital)

IN(analog)

IN > VREF+VHYST/2 IN < VREF-VHYST/2

If the analog signal exceeds the threshold VREF + VHYST/2. the digital signal changes its state ( : 0 1)and at the same time reduces the threshold which must be crossed in order to change the state back to 0by the amount VHYST (new threshold: VREF - VHYST/2). The magnitude of the hysteresis thereforerepresents the maximum level of noise and interference that would not cause a spurious transition.

The threshold VREF is set to 1.5V, the hysteresis VHYST is 0.5V.State transitions are therefore detected at the signal amplitudes:

1.75V ( 0 1 ) and1.25V ( 1 0 ).

In future device versions, the threshold and hysteresis will be globally adjustable for all four channels withinthe range:

VREF = 10V VHYST = +100mV .. +4V

Corner frequencies of the (2-pole) low-pass filter will be jointly configurable for both of a channel's tracks tothe values:

Low-pass filter: 20kHz, 2kHz, 200Hz

40 imc C-series

imc C-series

4.1.1.3.6 Structure

Complete conditioning with individual differential inputs is provided for 4 tracks: they can be used for forurchannels with one-signal-encoders or for two channels with two-signal encoders.

Block schematic

GND

-INA

+INA

+5V

CHASSIS

GND

SENSOR

SUPPLY

POWER_GND

Ua

-Ua Filter

REF

HYST FREQ

COUNT +/-30V

9 tracks: IN1..4 X/Y, INDEX

cable sensor

Dual track encoders (quadrature encoders) emit two signals offset by 90° of phase, the tracks A and B. Byevaluating the phase information between the A and B-track, the direction of turning can be determined. Ifthe corresponding encoder type is selected, this functionality is supported. The actual time or frequencyinformation, however, is derived exclusively from the A-track!

Like the other channels, the Index-channel is fully conditioned. If its function is activated, it can take effecton all four channels. At the imc terminal plug the pin is labeled ±INDEX.

4.1.1.3.7 Channel assignment

The connector used is the ACC/DSUB-ENC-4. It enables all four incremental counters to be connected atthe same terminal.

As a prerequisite for the input differential amplifier to find the correct working point, the sensor must beground referenced, i.e. it must have low resistance to ground (GND, CHASSIS, PE). This is not to beconfused with the sensor’s common mode voltage, which may be up to +25V/-12V (even for the –IN input!).It also does not matter that a differential measurement is configured for the high-impedance differentialinput. If this electrical connection to the system ground (CHASSIS) does not exist initially because thesensor is electrically isolated, then such a connection must be set up, for instance in the form of a wirejumper between the sensor’s GND and POWER_GND contacts!

The 5V (max. 100mA, 300mA upon request) supply voltage which the module provides at the terminals+5V and GND can be used to power the sensors. If more voltage or supply power is needed, the sensormust be supplied externally, which means that it is absolutely necessary to ensure that this supply voltageis referenced to system ground!

41Device Description

4.1.1.3.8 Incremental encoder track configuration options

Mode Channel 1 Channel 2 Channel 3 Channel 4

Single-signal mode √ √ √ √

two-signal mode

Single-signal mode shows signal value 0 √ √

two-signal mode √

Single-signal mode √ √ shows signal value 0

two-signal mode √

Single-signal mode shows signal value 0 shows signal value 0

two-signal mode √ √

4.1.1.3.9 Block schematic

42 imc C-series

imc C-series

4.1.1.3.10 Connection

The connector is the ACC/DSUB-ENC-4. This enables all four incremental encoders to a single connector.

Each of the 4 incremental encoder channels has an A and a B-track (C and D) for connecting a two-signalencoder. If a one-signal encoder is used, it must be connected to the X-track and the positive Y-track mustbe shorted with the negative Y-track. If the index-input isn't used, the positive index channel must beshorted with the negative index-channel.

The pin configuration of the DSUB15 plug .

4.1.1.3.10.1 Connection: Open-Collector Sensor

Simple rotary encoder sensors are often designed as an Open-Collector stage:

GND

-INA

+INA

+5V

CHASSIS

+/-30V

cable sensor ENC-4

(SUPPLY)

POWER_GND

Ua

SIGNAL_GND

4.1.1.3.10.2 Connection: Sensors with RS422 differential line drivers

Commercially available rotary encoders are often equipped with differential line drivers, for instance as perthe EIA-standard RS422. These deliver a complementary (inverse) TTL-level signal for each track. Thesensor's data are evaluated differentially between the complementary outputs. The threshold to select is0V, since the differential evaluation results in a bipolar zero-symmetric signal: 3.8...5V (HIGH) or –3.8...-5V(LOW). Ground loops as pure common mode interference are suppressed to the greatest possible extent.

The illustration below shows the circuiting. The reflection response and thus the signal quality can befurther improved by using terminator resistors.

GND

-INA

+INAa

+5V

CHASSIS

+/-30V

cable sensor ENC-4

(SUPPLY)

POWER_GND

Ua

-Ua

R_term RS422

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43Device Description

4.1.1.3.10.3 Connection: Sensors with current signals

For a rotational encoder working with current signals, the current/ voltage terminal ACC/DSUB-ENC-4-IU can be used.

It is possible to power the sensor from the ENC-4 module. The pertinent specifications are:

max. supply current: 320 mA

typ. encoder with 11µAss signals:Heidenhain ROD 456, current c: max. 85mA per (2-signal) encoder

Note The resulting input voltage for the ENC module can not be measured at the terminal but at the pins ofthe DSUB plug.

The pin configuration is equal to ACC/DSUB-ENC-4 .

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4.1.2 Miscellaneous

4.1.2.1 ACC/DSUB-ICP ICP-Expansion plug for voltage channels

4.1.2.1.1 ICP-Sensors

The ICP-channels are specially designed for the use of current-fed sensors in 2-wire-configuration.This sensor type is fed with a constant current of typically 4mA and delivers a voltage-signal consisting of aDC-component (typ. +12V) superimposed with an AC-signal (max. 5V).

ICP-sensors are typically employed in vibration and solid-borne sound measurements and are offered byvarious manufacturers as solid-borne sound microphones or accelerometers under different(trademarked) product names, such as:

PCB: ICP-Sensor, KISTLER: Piezotron-Sensor, Brüel&Kjaer: DeltaTron-Sensor.

The commonly used name ICP (Integrated Circuit Piezoelectric) is actually a registered trademark of theAmerican manufacturer "PCB Piecotronics".

The technical specification of the module ACC/DSUB-ICP4 .

4.1.2.1.2 Feed current

The exact magnitude of the supply current is irrelevant for the measurement's precision. Values of 2mAtend to be adequate. Only in the case of very high bandwidth and amplitude signals in conjunction with verylong cables, supply currents may be a concern, as considerable currents are need to dynamically chargethe capacitive load of the cable.

dynam. current headroom: I = 2mAcable capacity (typ. coax-cable): C = l * 100pF/mmax. signal slew rate (full-power): dU/dt = 5V * 2*PI*25kHz

max. cable length: l_max = 2mA / (100pF/m * 5V * 2*PI*25kHz) = 25m

Up to a max. cable length of 25m, no limitations are to be expected as long as the above conditions arefulfilled.

4.1.2.1.3 ICP-Expansion plug

As a special accessory for voltage channels, an ICP expansion plug is available. This can be used todirectly connect current-fed ICP-sensors also at voltage channels.

4-channel models (ACC /DSUB-ICP4) are available for the following devices:C-12xx, C-10xx, C-41xx

2- channel models (ACC /DSUB-ICP2) are available for the following devices:

C-70xx, C-50xx, C-60xxThis (active) expansion plug having the same dimensions as the imc DSUB-plug, comes with additionalconditioning equipment built into its housing and having the following features:

individual current sources for the current-fed ICP-sensors

per source: 4.2mA (typ.), voltage swing: max. 25V

differential AC-coupling to block the signal's DC-component (approx. +12V) typical with ICP.

each channel can be switched to current-fed ICP measurement (AC-coupled) or DC-coupled voltagemeasurement.

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45Device Description

4.1.2.1.4 Configuration

Block schematic: Potential relationships

+ICP

+27V

-ICP

AGND

+/- 5V ...+/- 250mV"DC-coupling"

+

-

ICP-Sensor

shielded cable

CHASSIS

+IN

-IN

AGND

DC / DC

+5V

GND

CRONOS Voltage channelICP-Expansion plug

see

text

see

text

4 mA

no isolationcommon sensor

AGND

Groundloop common mode interference

Bridge for ungroundedsensors

100

CHASSIS

AGND

Switch position ICP:

The AC-coupling is already provided by the ICP-plug, the voltage channel is DC-coupled.

The input range must be adapted to the signal's AC-component, it can be adjusted within the rangebetween 5V ... 250mV

The combination of the built-in coupling capacitor (2 x 220nF corresponding to 110nF diff.) with theimpedance of the ICP-plug (2M diff.) and the input impedance constitutes a high-pass filter. Whenconnecting the plug or sensor, be aware of the transients experienced by this high-pass filter, causedby the sensor's DC-offset (typ. +12V). It is necessary to wait until this phenomenon decays and themeasured signal is offset-free!

When the ICP-expansion plug is used, a considerable offset can occur (in spite of AC-coupling), whichcan be traced to the (DC-) input currents in conjunction with the voltage amplifier's DC input impedance.This remainder, too, can be compensated by high-pass filtering with Online FAMOS.(Direct high-pass filtering for voltage channels is in preparation).

Switch position Volt:

The voltage channel is DC-coupled, the current source de-coupled.

The voltage channel's input impedance is reduced by parallel connection with the ICP-plug'simpedance.

46 imc C-series

imc C-series

The following table provides an overview of the modules compatible with the ICP-plugs.The voltage amplifiers' different input impedance values (with / without input divider) depend on the voltagerange selected. The resulting high-pass cutoff frequencies and the time necessary for the 12V-offset todecay to 10µV are shown.

Module Range diff. R_in Res. impedance tau fg Settling. (10µV)

C-12xx ≥ ±20V 1M 0. 7M 73ms 2.2Hz 1.0s

  ≤ ±10V 20M 1. 2M 20ms 0.8 Hz 2.8s

C-41xx ≥ ±5V 1 M 0. 7M 73ms 2.2 Hz 1.0s

  ≤ ±2V 10M 1. 7M 18ms 0.9 Hz 2.6s

C-60xx ≥ ±5V 1 M 0. 7M 73ms 2.2 Hz 1.0s

  ≤ ±2V 20M 1. 2M 20ms 0.8 Hz 2.8s

C-70xx ≥ ±20V 1 M 0. 7M 73ms 2.2 Hz 1.0s

  ≤ ±10V 20M 1. 2M 20ms 0.8 Hz 2.8s

C-50xx alle 20M 1. 2M 20ms 0.8 Hz 2.8s

In terms of the shielding and grounding of the connected ICP-sensors, note:

We recommend using multicore, shielded cable, where the shielding (at the plug) is connected to theplug "CHASSIS", or can be connected to the pull-relief brace in the plug.

The section on ICP-channels within this chapter provides further information on ICP-sensors and hints onapplications.

47Device Description

4.1.2.1.4.1 Circuit schematic: ICP-plugs

-in1

+in2

-in2

+in3

+in1

+pwr

-in3

+in4

-in4

-pwr

Sensor

4 x 3,8 mA

CHASSIS

Signal ground

15

1

2

3

4

5

6

7

8

Terminalnumbers

DSUB-15 Pins

8

7

14

13

5

4

11

2

10

ICP

ICP

ICP

ICP

17

18

13

14

15

16 1

+5V

100R

100R

100R

100R

+ICP1

-ICP1

+ICP2

-ICP2

+ICP3

-ICP3

+ICP4

-ICP4

CHASSIS

CHASSIS

CHASSIS

CHASSIS

AGND

AGND

48 imc C-series

imc C-series

4.1.2.2 ACC/DSUB-ICP2-BNC, ACC/DSUB-ICP2-MICRODOT

This is a 2-channel pre-amp in the form of an imc clamp terminal, which enables two sensors having ICP-output to be connected via BNC interconnections. To the available coupling types for channels to which it isconnected, it offers the additional entry “AC with current supply”, which makes direct connection of ICP™ -,

DeltaTron®-, or PiezoTron®

-sensors possible. The connector ensures a 4mA current supply.

Once the ICP2-BNC terminal is connected, the information on the TEDS-capable sensors used must beimported. Otherwise, this error message will appear upon performing preparation:

"All channels connected to the imc clamp terminal ACC/DSUB-ICP2-BNC requires inputcoupling AC with current feed or DC! Error number 6329"

Channels at which an ICP2-BNC terminal is connected but not any TEDS-capable sensor must be set toDC, in order to be able to successfully prepare the measurement.

However, if the opposite case occurs: “AC with current feed” is set but no ICP terminal is connected at thecorresponding channel, the following error message provides notification of this:

"The required imc clamp terminal ACC/DSUB-ICP is not connected! Error number: 6334"

In this case, an appropriate terminal must be connected or the coupling type must be corrected byimporting the sensor’s info (if no sensor info is found, the typical coupling types for that amplifier aredisplayed again).

The technical specification of the ACC/DSUB-ICP plug.

AC

C/D

SU

B-I

CP

-BN

C

ACC/DSUB-ICP2-BNC

4.1.2.3 SEN-SUPPLY Sensor supply

Non-isolated Module for Sensor Supply with Selectable Voltage Output

The module provides a sensor supply voltage which is adjustable by a selection switch. The maximumavailable power is 3 W. The voltages provided are short-circuit-proof.

Upon request also available as an internal amplifier expansion for sensor supply. The terminal for thevoltage is then at the amplifier DSUB jack. Other limitations apply (5 ranges; ±15V as optional substitute for+15V), refer to the amplifier’s spec sheet.

The technical specification of the module SEN-SUPPLY .

144

146

49Device Description

4.1.2.4 imc Display

The optional display screen enables interaction between the user and a running measurement process byposting read-outs of system states and allowing parameter adjustments via the membrane touch panel.

If the measurement device is prepared for opening a particular configuration upon being activated, it’spossible to carry out the measurement without any PC. The display serves as a convenient status indicatorand can replace or supplement imcDevices for process control purposes. It works even where no PC ordisplay unit normally could, for example at temperatures of -20°C or +70°C.

The Display can be connected or disconnected at any time without disturbing a running measurement. Thismakes it possible, for instance, to check the status of multiple running devices in succession.

The Display’s interaction with the measurement device is handled by means of virtual Display variables orbits, which can either be evaluated for the purpose of status indication or set in order to affect themeasurement process.

A variety of different models of the Display are available:

- Alphanumeric Displays – Hand-held terminals and built-in displays

o Alphanumeric hand-held terminals have 32 scrollable lines of text with 40 characters each.Four of the lines are visible on screen. This Display type comes in these varieties:

M/Display housing dimensions approx. 220mm x 105mm x 30mm Screen dimensions: 146mm x 28.5mmWeight: approx. 0.5kg

M/Display-L housing dimensions approx. 350mm x 168mm x 25mmScreen dimensions: 244mm x 68mmWeight: approx. 1.3kg

The technical specification of the alphanumerical display .143

50 imc C-series

imc C-series

- Graphics Displays – The prerequisite is the software version imcDevices 2.5

o imc Graphics Terminal technical benchmarks:Housing dimensions: approx. 306mm x 170mm x 25mm Screen dimensions: approx. 11.5cm x 8.6cmWeight: approx. 1.0kgThere are three different display modes:

320 x 240 pixels in 16 gray scale colors

320 x 240 pixels in 65536 colors

The built-in Display is monochrome: 160 x 80 pixels

The technical specification of the graphics display .142

51Device Description

4.1.2.5 GPS

At the nine-pin GPS socket it is possible to connect a GPS-receiver of the type Garmin GPS35LVS,GPS18LVC, GPS18LVC-5Hz etc. which enables absolute synchronization to GPS time. If the GPS-mousehas reception, the measurement system synchronizes itself automatically. Also, if a valid DCF-77 signal isapplied at the Sync-socket, the first signal which the hardware recognizes as valid is accepted.

order numberCRPL/GPS-MOUSE-1Hz 1080065CRPL/GPS-MOUSE-5Hz 1080174C/GPS-MOUSE-5Hz 1400019

As of imcDevices Version 2.6, the time counter DCF77 or GPS can be selected by software. Furthermore,from this version onward, it is possible to evaluate all GPS information which can be retrieved in the systemvia the process vector. By means of Online FAMOS, this information can be processed further.

The available GPS information includes:

pv.GPS.qualityGPS quality indicator

1 Invalid position or position not available2 GPS standard mode, fix valid3 differential GPS, fix valid

pv.GPS.satellitesnumber of used satellites.

pv.GPS.latitudepv.GPS.longitude

latitude and longitude in degree. (Scaled with 1E-7)

pv.GPS.heightheight over sea level (over geoid) in meter

pv.GPS.height_geoidalheight geoid minus height ellipsoid (WGS84) in meter

pv.GPS.coursecourse in °

pv.GPS.course_variationmagnetic declination in °

pv.GPS.speedspeed in km/h

pv.GPS.hdoppv.GPS.vdoppv.GPS.pdop

Dilution of precision for horizontal, vertical and positionSee http://www.iota-es.de/federspiel/gps_artikel.html

for internal use only:

pv.GPS.time.secpv.GPS.time.usecpv.GPS.counterpv.GPS.test

52 imc C-series

imc C-series

slow = Mean( DIn01, 1, 10 )

latitude = CreateVChannelInt( slow, pv.GPS.latitude)longitude = CreateVChannelInt( slow, pv.GPS.longitude)

quality = CreateVChannel( slow, pv.GPS.quality)satellites = CreateVChannel( slow, pv.GPS.satellites)

Important note

pv.GPS.latitude and pv.GPS.longitude are scaled as integer 32 with 1E-7. They must be proceeded asinteger channels, otherwise precession will be lost.

Pin configuration of the DSUB9 connector.

4.1.2.6 LEDs and Beeper

6 Status-lamps (LEDs, on the device front panel) and a beeper are provided as additional visual andacoustic "output channels". They can be used just as standard output channels in Online FAMOS byassigning them the binary values "0" / "1" or functions taking the Boolean value range.

Interactive setting and Bit-window display for these output channels is neither especially useful norsupported.

It is not possible to deactivate the beeper by software.

4.1.2.7 Modem connection

By default, an external modem is connected via the 9-pin DSUB socket. If your system comes with abuilt-in modem, there is an RJ45 socket instead. Normal telephone connection plugs are smaller thanstandard RJ45 plugs, however they will fit without an adapter.

Pin configuration of the 9 pin DSUB socket .

NoteDon’t mistake the modem socket for the Ethernet socket used to connect to a computer network.

4.1.2.8 SYNC

For a synchronized measurement use the SYNC terminal. That connector has to be connected with otherimc devices or a DCF77 antenna.

Note

When using multiple devices connected via the Sync terminal for synchronization purposes, ensure thatall devices are the same voltage level. Any potential differences among devices may have to be evenedout using an additional line having adequate cross section.

Alternatively it is possible to isolate the devices by using the module ISOSYNC.

See also chapter Synchronization in the imcDevices manual.

Technical data for synchronization.

151

150

115

53Device Description

4.1.2.9 Filter-Einstellungen

4.1.2.9.1 Theoretischer Hintergrund

Der Filter-Einstellung kommt bei einem abtastenden Mess-System besondere Bedeutung zu: Aus derTheorie digitaler Signalverarbeitung und des Abtasttheorems (Shannon, Nyquist) geht hervor, dass beieinem abtastenden System eine Bandbegrenzung des Signals vorhanden sein muss. Diese stellt sicher,dass das Signal ab der halben Abtastfrequenz (Nyquist-Frequenz) keine nennenswerten spektraleSignalanteile mehr beinhaltet. Andernfalls führt dies zu Aliasing - Fehlern, die auch durch nachträglicheFilterung nicht mehr zu beseitigen sind.

SPARTAN-Ux(-CAN) stellt ein abtastendes System dar, bei dem die im Konfigurationsmenü einzustellendeAbtastzeit (bzw. Frequenz) dieser Bedingung unterworfen ist. Die auswählbare Tiefpass-Filterfrequenz istdabei bestimmend für die Bandbegrenzung des mit dieser Rate abzutastenden Eingangssignals.

Die Einstellung AAF für die Filtereinstellung steht für Automatisches Antialiasing Filter. Sie nimmt eineautomatische Wahl der Filterfrequenz vor, angepasst an die gewählte Abtastrate. Die zugrundeliegendeRegel dabei ist:

AAF-Filterfrequenz (-80dB) = Abtastfrequenz * 0,6 = Nyquistfrequenz * 1,2

AAF-Filterfrequenz (-0,1dB) = Abtastfrequenz * 0,4 = Nyquistfrequenz * 0,8

4.1.2.9.2 Allgemeines Filter-Konzept

Die C-Serie verwendet eine zweistufige Systemarchitektur, bei dem die analogen Signale mit einer festenprimären Abtastrate abgetastet werden (analog-digital Wandlung mit Sigma-Delta ADCs). Hierbeivermeidet ein festes analoges Tiefpassfilter Aliasing-Fehler. Der Betrag dieser primären Abtastrate ist nichtnach außen hin sichtbar, hängt vom Kanaltyp ab und ist in der Regel größer oder gleich der in derEinstelloberfläche wählbaren Abtastrate. Das einstellbare Filter ist als digitales Filter realisiert, welches denVorteil eines exakten Betrags- und Phasenverlaufs hat. Dies ist insbesondere für den Gleichlauf (Matching)von miteinander verrechneten Kanälen von großer Bedeutung.

Werden in der System-Konfiguration langsamere Datenraten (f_sample) eingestellt, so gewährleistendigitale Anti-Aliasing Filter (Tiefpass-Filter) die Einhaltung der Bedingungen des Abtast-Theorems. DreiFälle können dabei unterschieden werden:

4.1.2.9.3 Implementierten Filter

Filter-Einstellung „Filter-Typ: ohne“:

Nur das (analoge) auf die primäre Datenrate abgestimmte Anti-Aliasing-Filter ist wirksam, neben einernachgeschalteten digitalen Frequenzgang-Korrektur, die für einen steileren Frequenzgang sorgt.Diese Einstellung kann sinnvoll sein, wenn maximale Bandbreitenreserven genutzt werden sollen undgleichzeitig einschränkende Annahmen über die spektrale Verteilung des Messsignals gemacht werdenkönnen, die einen Verzicht auf vollständige Filterung rechtfertigen.

Filter-Einstellung „Filter-Typ: AAF“:

Die (digitalen) Anti-Aliasing-Filter werden als elliptische Cauer-Filter ausgeführt. Deren „scharfe“ Kennlinieim Frequenzbereich ermöglicht es, die Eckfrequenzen erheblich näher an die Abtast- bzw.Nyquist-Frequenz heranzuführen, ohne Kompromisse zwischen Bandbreite und Aliasing-Freiheiteinzugehen.

Die automatische Wahl der Eckfrequenz in der Einstellung „AAF“ basiert auf folgenden Kriterien:

Im Durchlassbereich („pass band“) ist eine maximale (AC-) Verstärkungs-Unsicherheit von 0.006% = -0.005dB zulässig. Das pass band ist definiert durch die Eckfrequenz, bei der dieser Wertunterschritten wird.

Der Sperrbereich („stop band“) ist gekennzeichnet durch eine Dämpfung von mindestens –80 dB.Diese Dämpfung wird auch für 16-Bit Systeme als ausreichend angesehen, da diskrete Störfrequenzennie 100% Amplitude erreichen können: der nutzbare Messbereich wird im wesentlichen durch dasNutzsignal ausgefüllt. Andernfalls müsste ohnehin ein größerer Bereich gewählt werden um

54 imc C-series

imc C-series

Übersteuerung zu vermeiden.

Der Übergangsbereich („transition band“) liegt typischerweise symmetrisch um die Nyquist-Frequenzherum. Damit ist gewährleistet, dass die ins pass band zurückgespiegelten Aliasing-Anteile aus demstop band um ausreichende (mind.) –80dB unterdrückt sind. Rest-Anteile aus dem Frequenzbereichzwischen Nyquist-Frequenz und stop band Grenze spiegeln lediglich zurück in den Bereich außerhalbdes pass band (pass band bis Nyquist) dessen Signalgehalt als nicht relevant definiert ist.

Die genannten Kriterien sind mit den verwendeten Cauer-Filter durch folgende Konfigurations-Regelerfüllt:

Filter-Einstellung „Filter-Typ: AAF“:

fg_AAF (-0.1dB) = 0.4 * f_sample;

Charakteristik: Cauer Filter-Ordnung: 8-pol

Filter-Einstellung „Filter-Typ: Tiefpass“:

Es kann manuell eine Tiefpassfrequenz gewählt werden, die den konkreten Anforderungen derApplikation gerecht wird. Insbesondere kann eine Eckfrequenz deutlich unterhalb der Nyquist-Frequenzeingestellt werden, die in jedem Fall ein Aliasing garantiert ausschließt, natürlich unter „Opferung“entsprechender Bandbreite-Reserven.

mit fg_AAF (3dB) = f_sample / 4 Dämpfung bei Nyquist Frequenz: 1/64 = -36 dB

mit fg_AAF (3dB) = f_sample / 5 Dämpfung bei Nyquist Frequenz: 1/244 = -48 dB

mit fg_AAF (3dB) = f_sample / 10 Dämpfung bei Nyquist Frequenz: 1/15630 = -84 dB

Charakteristik: Butterworth, Filter-Ordnung: 8-pol

In jedem Fall ist die Einstellung AAF keine Garantie für Aliasing-freies Messen: Die Anforderungen an dasFilter sind im konkreten Anwendungsfall zu überprüfen und bei stark gestörten Signalen anzupassen. Dadie einstellbaren Abtast- und Filterfrequenzen jeweils in 1 – 2 – 5 Schritten gestuft sind, ist stets entweder 1

/4 oder 1/5 der Abtastrate als Filter einstellbar.

Weitere mögliche Filtereinstellungen sind Bandpass und Hochpass jeweils 4.Ordnung.

55Device Description

4.1.2.10 DSUB-Q2 charging amplifier

Charging amplifier in DSUB connector

The charging amplifier accessory DSUB-Q2 serves as an adapter for a piezo-electric sensor having acharge output to the voltage measurement inputs of the CRPL device family. It contains two miniaturecharge amplifiers which convert charge to voltage. They can perform both quasi-static and dynamicmeasurements, and can be used to measure force, velocity and acceleration directly or indirectly.

charging amplifier DSUB-Q2

The two-channel pre-amp takes the form of an imc plug which enables two charge sensors to beconnected via BNC. It adds the options “DC charge” and “AC charge” to the list of coupling types availablefor the channels to which it is connected. Since only charges can be measured at the channels concernedas long as the terminal is connected, the other coupling types are not available.

Once the DSUB-Q2 terminal is connected, the channels used are configured by importing the sensor

information . Otherwise, this error message appears during the preparation process:

"The required imc plug with charging amplifier DSUB-Q2 is not connected! Error number:6333"

Now the channels are set to chargecoupling. All other couplings such ascurrent measurement, bridgemeasurement etc. are now no longeravailable.

imcDevices>amplifier tab: DSUB-Q2 settings with UNI-8

NOTE

The charge amplifier itself is not TEDS-capable, so it is not possible to import sensor information from theconnected charge sensors. For this reason, the button “Import sensor data from sensor and set channel”causes the function “Import connector data and set channel” to be performed in this case.

However, if the opposite case occurs, namely that charge coupling is set but no charge amplifier isconnected to the corresponding channel, the following error message provides notification of this:

"The required imc plug charging amplifier DSUB-Q2 is not connected! Error number: 6333"

The technical data for the DSUB-Q2 connector .147

56 imc C-series

imc C-series

4.2 CS-1016, CL-1032

4.2.1 Universal measurement device

CS-1016 and CL-1032 are 16- and 32-channel universal measurement devices, respectively, for voltageand current measurement tasks, with sampling rates of up to 20kHz per channel. The input channels aredifferential and equipped with per-channel signal conditioning, including filters.

The technical specs of the CS-1016, CL-1032 .

CS-1016

CL-1032

4.2.2 Hardware configuration

The devices come with the following analog measurement channels:

voltage current current-fed sensors e.g. ICP (optional)

4.2.3 Signal conditioning and circuitry

The devices come with 16 (CS) or 32 (CL) differential, non-isolated input channels which can be used formeasuring voltage. In addition, current measurement by means of a shunt plug and the use of anICP-expansion plug are provided for.

The module is built as a "scanner" which enables the maximum aggregate sampling rate of 320kHz to bedistributed among the amount of activated channels (up to 16). The maximum sampling rate for a singlechannel can extend up to 20kHz.

The channels each come with 5th order ("analog", fixed-configuration) anti-aliasing filters, whose cutofffrequency is 6.8kHz. This means that for a channel sampled at 20kHz, nearly aliasing-free measurement inthe sense of the Sampling Theorem is ensured.

116

57Device Description

For low channel sampling rates (esp. when many channels are active), appropriately adapted (digital)low-pass filter are implemented. This procedure then no longer stringently adheres to the condition for theSampling Theorem, since the cutoff frequency of the "primary" analog filter (6.8kHz) is not adapted to thelower channel sampling rate; however, the properties of this affordable module are perfectly adequate for anumber of applications.

Input ranges: 250mV, 1V, 2.5V, 10V

Analog bandwidth: 6.8kHz (-3dB).

Maximum aggregate sampling rate: 320kHz

Impedance: 20M (differential)

4.2.3.1 Voltage measurement

Voltage ranges: 250mV, 1V, 2.5V, 10V

The input impedance is 10M referenced to system ground or 20M differential. The inputs areDC-coupled. The corresponding connection terminal is designated ACC/DSUB-U4

4.2.3.2 Current measurement

Current ranges: 5mA, 20mA, 50mA

For current measurements, a special plug with a built-in shunt (50) is needed (order #: ACC/DSUB-I4).Configuration is carried out in the voltage mode, but an appropriate scaling factor is entered which allowsdirect display of current values (20mA/V = 1/50).

For current measurement with the special shunt-plugs ACC/DSUB-I4, input ranging only up to max. ±50mA (corresponding to 2V or 2.5V voltage ranges) are permitted due to the measurement shunt'slimited power dissipation in the case of static long-term loading.

4.2.4 Current-fed sensors

For measurement of current-fed sensors, e.g. ICPs, the special connector ACC/DSUB-ICP2 is required.

4.2.4.1 External +5V supply voltage

At the DSUB-15 connector plugs, there is a 5V supply voltage available for external sensors or for theICP-expansion plug. This source is not isolated; its reference potential is identical to the overall system'sground reference.

The +5V supply outputs are electronically protected internally against short-circuiting and can each beloaded up to max. 160mA (short-circuit limiting: 200mA). The sensor's reference potential, in other wordsits supply-ground connection is the terminal "GND".

4.2.4.2 Connection

The DSUB connectors’ pin configuration of the CS-1016, CL-1032 .152

58 imc C-series

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4.3 CS-1208, CL-1224

4.3.1 All-purpose laboratory and test rig devices

CS-1208 and CL-1224 are 8- and 24-channel universal measurement device, respectively, for voltage andcurrent measurement tasks, with sampling rates of up to 100kHz per channel. Their 50V input range andtheir very low noise voltage in particular destine these devices for highest-performance voltagemeasurement. The input channels are differential and equipped with per-channel signal conditioning,including filters.

The technical specs of the CS-1208, CL-1224.

4.3.2 Hardware configuration

The devices come with the following analog measurement channels:

voltage current current-fed sensors e.g. ICP (optional)

4.3.3 Conditioning and signal connection

8/24 differential analog inputs (ICP™-, DELTATRON®-, PIEZOTRON®-Sensors)5

The measurement inputs (non-isolated, differential amplifiers) are for voltage or current measurement. The15-pin DSUB plug ACC/DSUB-U4 enables voltage measurement on four channels. For measurement ofcurrent, the ACC/DSUB-I4, which comes with 50 shunts, must be used. In addition, the use of anICP-expansion plug ACC/DSUB-ICP4 is possible.

The module supports TEDS; the technical specification of the amplifier .

5-ICP is a registered trade mark of PCB Piezotronics Inc.  - DeltaTron is a registered trade mark of Brüel & Kjær Sound and Vibration. - PIEZOTRON, PIEZOBEAM is a registered trade mark of Kistler.

4.3.3.1 Voltage measurement

Voltage: 50 V... 5 mV

In the voltage ranges 50 V and 20 V, a voltage divider is in operation; the resulting input impedance is 1M. In the voltage ranges 10 V to 5mV, by contrast, the input impedance is 20M. When the device isdeactivated, it drops to about 1 M.

The input configuration is differential and DC-coupled.

118

118

59Device Description

4.3.3.1.1 Case 1: Voltage source with ground reference

The voltage source itself already is referenced to the device's ground. The voltage source is at the samepotential as the device ground.

+in

-in

GND

+- U

e

Example: The unit is grounded. Thus, the input GND is at ground potential. If the voltage source itself isalso grounded, it is referenced to the device ground. It isn't any problem if, as it may be, the groundpotential at the voltage source deviates from the ground potential of the device itself by a few degrees. Themaximum permitted common mode voltage must not be exceeded.

Important: In this case, the negative signal input -IN may not be connected to the ground contact GND inthe device. Otherwise, a ground loop would result, through which interference could be coupled in.

In this case, a true differential (but not isolated!) measurement is performed.

4.3.3.1.2 Case 2: Voltage source without ground reference

The voltage source itself has no reference to unit’s ground, but instead, its potential floats freely vis-à-visthe device ground. If a ground reference cannot be established, it's also possible to connect the negativesignal input –IN to the ground contact GND.

+in

-in

GND

+- U

e

Example: A voltage source which isn't grounded (e.g. a battery) and whose contacts have no connection toground potential is measured. The device is grounded.

Important: When –IN and GND are connected, be sure that the signal source's potential can actually bedrawn to the device ground's potential without an appreciable current flowing. If the source can't be broughtto that potential level (because it turns out to be at fixed potential after all), there is a risk of permanentdamage to the amplifier. If IN and GND are connected, a single end measurement is performed. This isn'ta problem unless a ground reference already existed.

60 imc C-series

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4.3.3.1.3 Case 3: Voltage source at other, fixed potential

In the input ranges ≤20 V, the common mode voltage Ucm must lie within the range 10 V. It is reduced byone-half of the input voltage.

+in

-in

GND

+- U

e

+- Ucm

4.3.3.1.4 Voltage measurement: With taring

With voltage measurement, it's possible to tare a zero offset to restore correct zero. For this purpose,select the menu item Settings _ Amplifiers (balance etc.)…, and on the screen's index card Common,under Balancing, select the option Tare for the desired channel. The input range correspondingly isreduced by the amount of the zero adjustment. If the initial offset is so large that it's not possible to adjust itby means of the device, a larger input range must be set.

4.3.3.2 Current measurement

Current: e.g. ±50mA ... ±1mA

For current measurement, the DSUB connector ACC/DSUB-I4 must be used. This plug is not included inthe standard package. It contains a 50 shunt. In addition, voltage can be measured via an externallyconnected shunt. The appropriate scaling must be set in the user interface. The value 50 is only asuggestion. The resistance should be sufficiently precise. Make not of the shunt's power consumption.

+in

-in

GND

Rcable

Rcable

+

-50

In this configuration, too, the maximum common mode voltage must lie within the range ±10 V. This cangenerally only be assured if the current source is also already referenced to ground. If the current sourcehas no ground reference, there is a danger of the unit suffering unacceptably high overvoltage. It may benecessary to create a ground reference, for instance, by grounding the current source.

61Device Description

4.3.3.3 External voltage supply for ICP-Extension plug

A permanent 5V supply voltage for external sensors for the ICP expansion plug is always available at theterminal sockets. This voltage source is referenced to the unit’s chassis.

4.3.3.4 Bandwidth

The channels' max. sampling rate is 100kSamples/s (10µs sampling interval). The analog bandwidth(without digital low-pass filtering) is 1 4kHz (-3dB).

The technical specification of the CS-1208, CL-1224 .

4.3.3.5 Connection

The DSUB connectors’ pin configuration of the CS-1208, CL-1224 .

118

152

62 imc C-series

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4.4 CL-2108

4.4.1 Power measurement devices

CL-2108 is a measurement device for measurement of network power quality. The amplifier enables directmeasurement of voltages of up to 600V and offers connection terminals for current probes. With theoptional software enhancement imcPOLARES, it can serve network quality analyzer according to EN 50160(power measurement devices and event analyzer) for standards-compliant evaluation of the quality ofelectrical supply networks.

4.4.2 Hardware equipment

The following measurement channels are available:

voltages of up to ±600V with aprotection class of up to CATII

current probes/ low voltages direct support for the use ofRogowski coils

4.4.3 Signal conditioning and circuitry

4 differential analog inputsThe high voltage amplifier consists of one two-channel master module and one two-channel attachmentmodule which is configured for measurement of either voltage or current probe signals. Thus, a singleamplifier can acquire either four voltage signals or two voltage and current probe channels each.

The technical specifications of the CL-2108 .

4.4.3.1 High-voltage channels

The high-voltage channels are each equipped with an isolated amplifier. They enable direct measurementof voltages of up to ±600V (peak values), in accordance with the protection class CAT II. The utilization isdetermined for each target system, and may not reach the maximum in some cases – refer to the technicaldata.

The measurement signal is connected directly to the device via a safety banana jack.

The analog bandwidth (without low-pass filtering) is 6.5kHz.

4.4.3.1.1 Voltage measurement

Voltage: 1000V ... 2.5V in 9 different ranges

The inputs are DC-coupled and have a permanent input impedance of 2M. The differential response isachieved by means of the isolated configuration.

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63Device Description

4.4.3.2 Current probe channels of the CL-2108

Current probe channels are non-isolated voltage channels, which are configured for direct connection ofisolated current probes.

4.4.3.2.1 Voltage measurement_CL-2108_CP

Voltage: 10V ... 300mV in 4 different ranges

The non-isolated differential inputs are DC-coupled and have a permanent input impedance of 2M.

Besides measurement with current probes, any other voltage signals can also be connected.

4.4.3.3 Connection

4.4.3.3.1 Voltages

For voltage measurements of up to 1000V (peak), safety banana jacks are provided.

The maximum permitted voltage to ground depends on the measurement site. See Chapter T tolearn the measurement category.

Only use connectors which are protected on all sides against touch.

All the inputs are individually isolated.

The voltage channels are each equipped with isolated amplifiers. They enable direct measurement ofvoltages up to ± 1000 V (this values decreases the higher the measurement category is see thetechnical data).

The measurement signal is connected directly to the device via a safety banana jack.

The analog bandwidth (without low-pass filtering) enables correct measurement of up to the 50th

harmonic.

The inputs are DC-coupled and have a permanent input impedance in the M range. The differentialresponse is achieved by means of the isolated configuration.

Note

To the extent possible, use symmetric connection cables having separate leads for both the measurementand reference voltages of each line. Connect the leads for the reference voltage, if necessary, only at themeasurement object.

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4.4.3.3.2 Currents

Current measurement is achieved contact-freeCC by means of current probes. To connect thesetransducers, three-pin Phoenix sockets are provided. Only current probes fitted by imc with specialterminals can be connected. Connection resembles the illustrations below.

Current probe MN71 Current transducer AmpFLEX A100

The current probes recommended by imc cover the range for low currents (< 10A) and for medium to highcurrents (5...10kA). With probes having multiple input ranges, the input range set on the probe must alsobe correctly set by hand in the user’s interface.Both the amplitude- and phase response of the currentprobes provided by imc are measured prior to delivery and recorded in a TEDS. The amplifier is able toread this information and to correct the signal accordingly.

Notes

If the current input range set in the user’s interface doesn’t match the probe’s, the current signal isscaled incorrectly. However, the device’s electronics are not in danger of damage.

Use only current probes provided by imc, or have your own current probes modified by our customerservice. Only then can error-free functioning be assured. imc will not accept responsibility fordisturbances or damage sustained by the device if unauthorized probes are used.

Whenever you connect a new current probe, read its TEDS information. This is the only way to ensurethat phase-independent quantities (e.g. power) are determined correctly. The TEDS data are recordedalong with the experiment and therefore need not be imported each time the same equipment isactivated.

4.4.3.4 Using transducers

Compensation of systematic transducer conversion errors isn’t possible, since these errors aren’t known. Ifthe transducer’s conversion uncertainty is specified, it often only pertains to the technical frequencies, sothat the error estimation for higher harmonics is difficult.

Note

The transducers’ amplitudes and angle errors influence the measurement results, which especially affectsthe measurement of power.

65Device Description

4.4.3.5 Rogowski coil

Transducers which work according to the principle of the Rogowski coil return a signal’s derivative. Theamplifier is configured for this measurement type and returns an integrated signal in this case.

4.4.3.6 Pin configuration and cable wiring

Cable connection plug (without pod) – Current probe channels

Plug socket in CL-2108 Signal Definition

+ IN TEDS - IN +IN Signal input

-INSignal input /

Reference potential L or (PE)N

TEDS

Transducer Electronic Data Sheet

Enables recognition of the currentprobe connected

4.4.3.6.1 Notes on the measurement setup

Measurement lines must be kept away from unshielded conductors, sharp edges, electromagnetic fieldsand other adverse environmental factors.

Measurement line for the voltage: The measurement line’s connection to the measurement objectmust be designed for the maximum occurring voltage. Before conducting the measurement, check theline leading to it in order to prevent the occurrence of dangerous touch voltages and short circuits. Theuse of flexible terminals makes special care necessary. It must be checked whether the mechanicalconnection is secure and what would happen if it is accidentally disconnected. For increased reliability,the lines should be secured at the measurement location. The fuse’s breaking capacity must correspondto the expected error current at the measurement location.

Measurement line for the current: The current probes must be connected in a mechanically securemanner. The aim should be to orient it orthogonally to the current rail or lead. This applies especially tocurrent measurement coils operating according to the Rogowski principle.

Measurement device: The device must be placed in such a way that no terminals can be accidentallydisconnected.

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4.5 CS-3008, CL-3024

4.5.1 Compact measurement device for current feed sensores

CS-3008 and CL-3024 are 8- and 24-channel compact measurement devices, respectively, with samplingrates of up to 100kHz per channel. The BNC inputs provide supply for current feed sensors.(ICP™-,

DELTATRON®-, PIEZOTRON®-Sensors). The technical specs of the CS-3008, CL-3024 .

4.5.2 Hardware configuration

The devices come with the following analog measurement channels:

voltage DC voltage AC sensors with current feed supply, e.g. ICP

4.5.3 Signal conditioning

This model includes an internal ICP expansion, so that no external ICP-plug is necessary (ICP™-,

DELTATRON®-, PIEZOTRON®-Sensors). The interconnections ( not isolated, differential) are of the type BNC.This means there is no possibility to measure current via the special DSUB terminal.

The ICPU-8 supports TEDS (Transducer Electronic Data Sheet) as per IEEE 1451.4 Class I MixedMode Interface. According to this protocol, both TEDS data and analog signals are sent and received alongthe same line. The technical specification for ICPU-8 .

4.5.4 Input coupling

Mode: AC

BNC

IN1..8

R_in

range:<= 10V: 910k >10V: 330k

R_in

0.37 Hz /1.0 Hz

Mode: DC

BNC

IN1..8

R_in

range:<= 10V: 10M >10V: 500k

R_in

Mode: AC single-end

BNC

IN1..8

50R

range:<= 10V: 910k >10V: 330kR

_in

0.37 Hz /1.0 Hz

Mode: DC single-end

BNC

IN1..8

50R

R_in

range:<= 10V: 10M >10V: 500k

NoteIn the settings mode Sensor with current feed, an open-circuit current-fed voltage of about 30V is presentat the BNC sockets, which can cause damage to other (non-current-fed) sensor types. For that reason, thismode should only be set for appropriate sensors.

It is assured that no current feed is active when the device is started. This state remains in effect until themeasurement is first prepared, no matter what is set in the user's interface.

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67Device Description

4.5.5 Voltage measurement

Voltage: ±50V... ±5mV

In the voltage ranges 50 V and 20 V, a voltage divider is in operation; the resulting input impedance is 1M in DC mode and 0.67M in AC mode. In the voltage ranges ≤10 V, by contrast, the input impedanceis 20M in DC and 1.82M in AC mode. When the device is deactivated, it drops to about 1 M.

With the AC coupled ICP-measurement the DC voltage is suppressed by a high pass filter of 0.37Hz for allranges ≤ 10V. For the ranges ≥ 20V the low pass cut-off frequency is 1Hz. The input configuration isdifferential.

4.5.5.1 Case 1: Voltage source with ground reference

The voltage source itself alreadyis referenced to the device'sground. The voltage source is atthe same potential as the deviceground.

+in

-in

GND

+- U

e

Example: The measurement system is grounded. Thus, the input GND is at ground potential. If thevoltage source itself is also grounded, it is referenced to the device ground. It isn't any problem if, asit may be, the ground potential at the voltage source deviates from the ground potential of the deviceitself by a few degrees. The maximum permitted common mode voltage must not be exceeded.

Important: In this case, the negative signal input -IN may not be connected to the ground contactGND in the device. Otherwise, a ground loop would result, through which interference could becoupled in.

In this case, a true differential (but not isolated!) measurement is performed.

4.5.5.2 Case 2: Voltage source without ground reference

The voltage source itself has no referenceto the device's ground, but instead, itspotential floats freely compared to thedevice ground. If a ground referencecannot be established, it's also possible toconnect the negative signal input –IN to theground contact GND.

+in

-in

GND

+- U

e

Example: A voltage source which isn't grounded (e.g. a battery) and whose contacts have noconnection to ground potential is measured. The measurement system is grounded.

Important: When –IN and GND are connected, be sure that the signal source's potential canactually be drawn to the device ground's potential without an appreciable current flowing. If thesource can't be brought to that potential level (because it turns out to be at fixed potential after all),there is a risk of permanent damage to the amplifier. If IN and GND are connected, a single endmeasurement is performed. This isn't a problem unless a ground reference already existed.

4.5.6 Bandwidth

The channels' max. sampling rate is 100kSamples/s (10µs sampling interval). The analog bandwidth(without digital low-pass filtering) is 14kHz (-3dB). In AC mode the lower cut off frequency is 0.37Hz for allranges ≤ 10V, else 1Hz.

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4.6 CS-4108, CL-4124

4.6.1 Compact measurement device with isolated inputs

CS-4108 and CL-4124 are 8- and 24-channel universal measurement devices, respectively, with samplingrates of up to 50kHz per channel. They are specially designed for measurement tasks in environments withunclear voltage fields such as test rigs or large-scale machinery. The input channels are electricallyisolated, differential and equipped with per-channel signal conditioning including filters.

The technical specs of the CS-4108, CL-4124 .

4.6.2 Hardware configuration

The devices come with the following analog measurement channels:

voltage

current

current-fed sensors e.g. ICP (optional) thermocouples

PT100

4.6.3 Signal conditioning and circuitry

Each of the isolated voltage channels has its own isolated amplifier, operated in the voltage mode.

Along with voltage measurement, current measurement via a shunt plug and temperature measurementare all provided for. It is also possible to use the ICP extension plug with the ISO2-8, but than theisolation properties are not effective anymore.

The analog bandwidth (without low-pass filtering) of the isolated voltage channels is 8kHz.

General remarks on isolated channelsWhen using an isolated channel (with or without supply), one should make sure the common modepotential is "defined", one way or another: Using an isolated channel on an isolated signal source usuallydoes not make sense. The very high common mode input impedance of this isolated configuration (> 1G)will easily pick up enormous common mode noise as well as possibly letting the common mode potentialdrift to high DC-level. These high levels of common-mode noise will not be completely rejected by theamplifier's common-mode (isolation-mode) rejection.

So, as a general rule: isolated amps should be used in environments where the common-mode level is highbut "well defined" in terms of a low (DC-) impedance towards (non-isolated) system ground (CHASSIS).

In other words: isolated amps are used in environments where the common mode levels and noise arealready inherent in the process and not just accidental results of the equipment's isolation.

If, in turn, the signal source itself is isolated, it can be forced to a common-mode potential, which is thepotential of the measurement equipment. This is the case with a microphone: the non-isolated powersupply will force the common mode potential of the microphone and amp-input to system ground instead ofleaving it floating, which would make it susceptible to all kinds of noise and disturbance.

The technical specification of the analog inputs of the CS-4108, CL-4124 .

4.6.3.1 Voltage measurement

Voltage: 60V ... 50mV in 11 different ranges

An internal pre-divider is in effect in the voltage ranges 50V to 5V. In this case, the differential inputimpedance is 1M, in all other ranges 10M. If the device is de-activated, the impedance is always 1M.

The inputs are DC-coupled. The differential response is achieved by means of the isolated circuiting.

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69Device Description

4.6.3.2 Current measurement

Current: 40mA , 20mA, 10mA.,. 1mA in 6 rangesA special plug (order-code: ACC/DSUB-I4) with a built-in shunt (50 ) is needed for current measurement.Configuration is performed in voltage mode, whereby an appropriate scaling factor is entered in order foramperage values to be displayed (20mA/V = 1/50).

For current measurement with the special shunt-plugs ACC/DSUB-I4, inputs ranging only up to max. ±50mA (corresponding to 2V or 2.5V voltage ranges) are permitted due to the measurement shunt'slimited power dissipation in the case of static long-term loading.

4.6.3.2.1 Input stage block schematic

1M

Ω

20kΩ

+IN

-IN

Isolation

current measurement

rom-

voltage measuremen

t +IN

-IN

50 Ω

ACC/DSUB_I4 isolated voltage channel - 10 kHz

10M

Ω

4.6.3.3 External +5V supply voltage (non-isolated)

The isolated voltage channels are also provided with a 5V supply voltage at the DSUB-15 connectorplugs, for external sensors or ICP-extension plug. This source is not isolated; its reference potential isidentical to the non-isolated reference ground of the overall system.

These +5V supply outputs are each electronically protected inside from short-circuiting, against up to 160mA (limit of short circuit protection: 280mA). The reference potential, in other words the supply's groundconnection for the sensor, is the terminal GND.

4.6.3.4 Temperature-channels

The analog channels are designed for direct connection of thermocouples and PT100-sensors (RTD,platinum-resistance thermometers). Any combination of both sensor types can be used; all commonthermocouple types are supported along with their particular characteristic curves.

4.6.3.5 Connection

The DSUB connectors’ pin configuration of the CS-4108, CL-4124 .152

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4.7 CS-5008, CL-5016, CX-5032

4.7.1 Bridge measurement device for multi-channel measurements

CL-5016

The devices CS-5008, CL-5016 and CX-5032 are especially well suited for affordable multi-channelmeasurement of strain gauges. Outfitted according to only slightly less powerful specs than the amplifiersfor CS-6004 and CL-6012, and not equipped for CF-mode, the measurement amplifier offers the highestdensity of channels in the smallest space. Ideal for multi-channel dynamic and quasi-static strain gaugeapplications.The technical specs of the CS-5008, CL-5016, CX-5032 .

4.7.2 Hardware configuration

The devices have the following kinds of analog measurement channels:

bridge-sensor

bridge: strain gauge

differential voltage

voltage measurements withadjustable supply

current feed sensors

currentmeasurement

4.7.3 Signal conditioning and circuitry

The eight measurement inputs whose terminals are the four DSUB plugs (ACC/DSUB-UN2) are forvoltage, current, bridge PT-100 and thermocouple measurements. They are non-isolated differentialamplifiers. They share a common voltage supply for sensors and measurement bridges.

The amplifier supports TEDS ; the technical specification of the CS-5008, CL-5016, CX-5032 .

4.7.3.1 Voltage measurement

Voltage: 1000V ... 2.5V in 9 different ranges

The inputs are DC-coupled and have a permanent input impedance of 2M. The differential response isachieved by means of the isolated configuration.

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29 129

71Device Description

4.7.3.1.1 Case 1: Voltage source with ground reference

The voltage source itself already has a connection to the device’s ground. The potential difference betweenthe voltage source and the device ground must be fixed.

+in

-in

+V Supply

GND

sense

I; 1/4Bridge

+-

C

A

B

F

G

D

Ue

Example: The device is grounded. Thus, the input D is also at ground potential. If the voltage source itselfis also grounded, it's referenced to the device ground. It doesn't matter if the ground potential at the voltagesource is slightly different from that of the device itself. But the maximum allowed common mode voltagemust not be exceeded.

Important: In this case, the negative signal input B may not be connected with the device ground D.Connecting them would cause a ground loop through which interference could be coupled in.

In this case, a genuine differential (but not isolated!) measurement is carried out.

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4.7.3.1.2 Case 2: Voltage source without ground reference

The voltage source itself is not referenced to the device ground but is instead isolated from it. In this case,a ground reference must be established. One way to do this is to ground the voltage source itself. Then it ispossible to proceed as for "Voltage source with ground reference". Here, too, the measurement isdifferential. It is also possible to make a connection between the negative signal input and the deviceground, in other words to connect B and D.

+in

-in

+V Supply

GND

sense

I; 1/4Bridge

+-

C

A

B

F

G

D

Example: An ungrounded voltage source is measured, for instance a battery whose contacts have noconnection to ground. The device module is grounded.

Important: If B and D are connected, care must be taken that the potential difference between the signalsource and the device doesn't cause a significant compensation current. If the source's potential can't beadjusted (because it has a fixed, overlooked reference), there is a danger of damaging or destroying theamplifier. If B and D are connected, then in practice a single-ended measurement is performed. This is noproblem if there was no ground reference beforehand.

73Device Description

4.7.3.1.3 Case 3: Voltage source at a different fixed potential

Suppose a voltage source is to be measured which is at a potential of 120V to ground. The device itself isgrounded. Since the common mode voltage is greater than permitted, measurement is not possible. Also,the input voltage difference to the amplifier ground would be above the upper limit allowed. For such atask, the device cannot be used!

+in

-in

+V Supply

GND

sense

I; 1/4Bridge

+-

C

A

B

F

G

D

Ue

+- Ucm

4.7.3.1.4 Voltage measurement: With zero-adjusting (tare)

In voltage measurement, it is possible for the sensor to have an initial offset from zero. For such cases, usethe operating software to select the measurement mode "Voltage enable offset calibration" for the desiredchannel. The measurement range will be reduced by the offset correction If the initial offset is too large forcompensation by the device, a larger input range must be set.

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4.7.3.2 Current measurement

4.7.3.2.1 Case 1: Differential current measurement

Current: e.g. 50mA ... 1mA

+in

+V Supply

GND

Rcable

Rcable

sense

+I; 1/4Bridge

+

-50

C

A

B

F

G

D

-in

For current measurement could be used the DSUB plug ACC/DSUB-I2. That connector comes with a 50shunt and is not included with the standard package. It is also possible to measure a voltage via anexternally connected shunt. Appropriate scaling must be set in the user interface. The value 50 is just asuggestion. The resistor needs an adequate level of precision. Pay attention to the shunt's powerconsumption.

The maximum common mode voltage must be in the range ±10 V for this circuit, too. This can generallyonly be ensured if the current source itself already is referenced to ground. If the current source isungrounded a danger exists of exceeding the maximum allowed overvoltage for the amplifier. The currentsource may need to be referenced to the ground, for example by being grounded.

The sensor can also be supplied with a software-specified voltage via Pins C and D.

75Device Description

4.7.3.2.2 Case 2: Ground-referenced current measurement

Current: 50mA ... 2mA

+in

-in

+V Supply

GND

Rcable

Rcable

-sense

+I; 1/4Bridge

+

-120

C

A

B

F

G

D

In this circuit, the current to be measured flows through the 120 shunt inside the module. Note that here,the terminal D is simultaneously the device’s ground. Thus, the measurement carried out is single-end orground referenced. The potential of the current source itself may be brought into line with that of thedevice's ground. In that case, be sure that the unit itself is grounded.

In the settings interface, set the measurement mode to Current.

Note that the jumper between A and G should be connected right to PIN G inside the connecter.

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4.7.3.2.3 Case 3: 2-wire for sensors with a current signal and variable supply

E.g. for pressure transducers 4.. 20mA.

+in

-in

+V Supply

I; 1/4Bridge

GND

Rcable

Rcable

sense

C

A

B

F

G

D

Sensor4..20mA

120

Transducers which translate the physical measurement quantity into their own current consumption andwhich allow variable supply voltages can be configured in a two-wire circuit. In this case, the device has itsown power supply and measures the current signal.

In the settings dialog on the index card Universal amplifiers/ General, a supply voltage is set for thesensors, usually 24V. The channels must be configured for Current measurement.

The sensor is supplied with power via Terminals C and G.

The signal is measured by the unit between A and D. For this reason, a wire jumper must be positionedbetween Pins A and G inside the connector pod.

NoteThere is a voltage drop across the resistances of the leadwires and the internal measuring resistance of 120W which is proportional to the amperage. This lost voltage is no longer available for the supply of thetransducer (2.4V = 120W * 20mA). For this reason, you must ensure that the resulting supply voltage issufficient. It may be necessary to select a leadwire with a large enough cross-section.

77Device Description

4.7.3.3 Bridge measurement

Measurement of measurement bridges such as strain gauges.

The measurement channels have an adjustable DC voltage source which supplies the measurementbridges. The supply voltage for all eight inputs is set in common. The bridge supply is asymmetric, e.g., fora bridge voltage setting of VB = 5V, Pin C is at +VB = 5V and Pin D at -VB = 0V. The terminal–VB issimultaneously the device's ground reference.

Depending on the supply set, the following input ranges are available:

Bridge measurement [V] Input ranges [mV/V]

10 1000 ... 0.5

5 1000 ... 0.5

Fundamentally, the following holds:

For equal physical modulation of the sensor, the higher the selected bridge supply is, the higher are theabsolute voltage signals the sensor emits and thus the measurement's signal-to-noise ratio and driftquality. The limits for this are set by the maximum available current from the source and by the dissipationin the sensor (temperature drift!) and in the device (power consumption!) For typical measurements with strain gauges, the ranges 5 mV/V ... 1mV/V are particularly relevant. There is a maximum voltage which the Potentiometer sensors are able to return, in other words max.

1V/V; a typical range is then 1000mV/V.

Bridge measurement is set by selecting as measurement mode either Bridge: Sensor or Bridge: Straingauge in the operating software. The bridge circuit itself is then specified under the tab Bridge circuit, wherequarter bridge, half bridge and full bridge are the available choices.

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4.7.3.3.1 Case 1: Full bridge

A full bridge has four resistors, which can be four correspondingly configured strain gauges or onecomplete sensor which is a full sensor internally. The full bridge has five terminals to connect. Two leads (Cand D) serve supply purposes, two other leads (A and B) capture the differential voltage. The fifth lead (F)is the Sense lead for the lower supply terminal, which is used to determine the single-sided voltage drop

along the supply line. Assuming that the other supply cable (C) has the same impedance and thusproduces the same voltage drop, no 6th lead is needed. The Sense lead makes it possible to infer the

measurement bridge's true supply voltage, in order to obtain a very exact measurement value in mV/V.

+in

-in

+VB

I; 1/4Bridge

-VB

Rcable

Rcable

sense

VBC

A

B

F

G

D

Please note that the maximum allowed voltage drop along a cable may not exceed approx. 0.5V. Thisdetermines the maximum possible cable length.

If the cable is so short and its cross section so large that the voltage drop along the supply lead isnegligible, the bridge can be connected at four terminals by omitting the Sense line. In that case, however,F and D must be jumpered. Pin F must never be unconnected!

79Device Description

4.7.3.3.2 Case 2: Half bridge

A half bridge may consist of two strain gauges in a circuit or a sensor internally configured as a half bridge,or a potentiometer sensor. The half bridge has 4 terminals to connect. For information on the effect and

use of the Sense lead F, see the description of the full bridge .

I; 1/4Bridge

+in

-in

+VB

-VB

Rcable

Rcable

sense

int.halfbridge

VBC

A

B

F

G

D

The unit internally completes the full bridge itself, so that the differential amplifier is working with a genuinefull bridge.

4.7.3.3.3 Case 3: Quarter bridge

A quarter bridge can consist of a single strain gauge resistor, whose nominal value can be 120.

For quarter bridge measurement, only 5V can be set as the bridge supply.

+in

-in

+VB

-VB

120

Rcable

Rcable

quarterbridge

sense

I; 1/4Bridge

VBC

A

B

F

G

D

int.halfbridge

The quarter bridge has 3 terminals to connect. Refer to the description of the full bridge for comments onthe Sense lead. However, with the quarter bridge, the Sense lead is connected to +IN and Sense jointly.

If the sensor supply is equipped with the option “±15V”, a quarter bridge measurement is notpossible. The pin I_1/4B for the quarter bridge completion is used for–15V instead.

78

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General notesThe SENSE lead serves to compensate voltage drops due to cable resistance, which would otherwiseproduce noticeable measurement errors. If there are no Sense lines, then SENSE (F) must be connectedin the terminal plug according to the sketches above.

Bridge measurements are relative measurements (ratiometric procedure) in which the fraction of thebridge supply fed in which the bridge puts out is analyzed (typically in the 0.1% range, corresponding to 1mV/V). Calibration of the system in this case pertains to this ratio, the bridge input range, and takes intoaccount the momentary magnitude of the supply. This means that the bridge supply's actual magnitudeis not relevant and need not necessarily lie within the measurement's specified overall accuracy.

The bandwidth for DC bridge measurement (without low-pass filtering) is also 5kHz (-3dB).

Any initial unbalance of the measurement bridge, for instance due to mechanical pre-stressing of the straingauge in its rest state, must be zero-balanced (tare). Such an unbalance can be many times the inputrange (bridge balancing). If the initial unbalance is too large to be compensated by the device, a larger inputrange must be set.

Input range [mV/V] Bridge balancing

(VB = 5V) [mV/V]

Bridge balancing

(VB = 10V) [mV/V]

1000 500 150

500 100 250

200 100 50

100 15 50

50 15 7

20 3 7

10 10 15

5 10 5

2 3 5

1 4 5

81Device Description

4.7.3.3.4 Balancing and shunt calibration

The amplifier offers a variety of possibilities to trigger bridge balancing (tare): Balancing / shunt calibration upon activation (cold start) of the unit. If this option is selected, all the

bridge channels are balanced as soon as the device is turned on. Balancing / shunt calibration via the on the Amplifier balance tab. In shunt calibration, the bridge is unbalanced by means of a 59.8k or 174.66k shunt. The results are:

Bridge resistance 120 350

Unbalance 59.8k174.7k

0.5008mV/V0.171mV/V

1.458mV/V 0.5005mV/V

The procedures for balancing bridge channels also apply analogously to the voltage measurement modewith zero-balancing.

NoteWe recommend setting channels which are not connected for voltage measurement at the highest inputrange. Otherwise, if unconnected channels are in quarter- or half-bridge mode, interference may occur in ashunt calibration!

4.7.4 Sensor supply module

The CS-5008, CL-5016 and CX-5032 is enhanced with a sensor supply unit, which provides an adjustablesupply voltage for active sensors.

The supply outputs are electronically protected internally against short circuiting to ground. The reference ­potential, in other words the sensor's supply ground contact, is the terminal GND.

The supply voltage can only be set for all measurement inputs in common. The voltage selected is alsothe supply for the measurement bridges. If a value other than 5V or 10 V is set, bridge measurement is nolonger possible!

4.7.5 Bandwidth

The channels' maximum sampling rate is 10µs (100kHz). The analog bandwidth (without digitallow-pass filtering) is 5KHz (-3dB).

4.7.6 Connection

The DSUB connectors’ pin configuration of the CS-5008, CL-5012, CX-5032. 152

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4.8 CS-6004, CL-6012

4.8.1 High-end bridge measurement device for DC and CF modes

The CS-6004 and CL-6012 units come with a high-end bridge amplifier for direct connection of straingauges. The amplifier can run in either DC- or CF-mode and allows double sensor leads and symmetricalbridge supply. With these properties and with the especially quiet 24-bit measurement amplifier, thismodule is ideal for measuring mechanical strains.The technical specs of the CS-6004, CL-6012 .

CS-6004

4.8.2 Hardware configration

The devices have the following kinds of analog measurement channels:

bridge: sensor

bridge: strain gauge

differential voltage input

4.8.3 Signal conditioning and circuitry

The device's bridge works with your choice of a DC-voltage or a carrier frequency of 5kHz. For a bandwidthof 8.6kHz (DC mode) the available sampling rate per channel is up to 20kHz. With carrier frequency, thebandwidth is limited to 3kHz (-1dB). Voltage or bridge mode is global for all four channels.

The technical specification of the CS-6004, CL-6012 .

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83Device Description

4.8.3.1 Block schematic of bridge channels CS-6004, CL-6012:

+IN

+VB

-IN

-VB

+/- 50V ...+/- 5mV

DC

TF5 kHz

+Vb/2

Rb =120R ...1k

0V, 1V, 2.5V, 5V

global: k1..k4

AGND

10M

10M

dR/R

R

R

R

R

R_HB

R_HB

R_KAL25k / 50k / 200k

R_1/4120 / 350

+Vb/2

Uk

CHASSIS

Rk

Uk

Rk

-Vb/2

Teiler

-SENSE

BR4

Rk

g=10

AGND

single-end

R_KAL25k / 50k / 200k

4-Leiter

+SENSE

1/4 Brücke DC3-Leiter-Sense

3-Leiter

4-Leiter

3-Leiter

+/- 2V ...+/- 5mV

4.8.3.1.1 Terminal scheme of the CS-6004 and CL-6012 terminal pods:

The amplifier supports configurations with single-line sense, for compensation of symmetric cables: Justleave the unused sense line unconnected (+ or –SENSE): Internal pulldown-resistors provide defined zerolevels to detect the SENSE configuration automatically. It will be shown at the balance dialog ofimcDevices and allows probe-breakage recognition.

84 imc C-series

imc C-series

4.8.3.2 Connection scheme: Full bridge, double sense:

+VB

-IN

+IN

-VB

-SENSE

+SENSE

R_cable

R_cable

R_B

R_B

R_B

R_B

+VB/2

-VB/2

R_cal

R_cable

6-wire connection Both SENSE-lines, ±SENSE, used ("4L-Sense").

Compensation of the influence even of asymmetric cable resistances. Calibration resistor for shunt calibration; for long cables in CF mode, reduced precision due to phase

errors

4.8.3.3 Connection scheme: Full bridge, double and single line-Sense:

Analogous to the corresponding half-bridge configuration

4.8.3.4 Connection scheme: Half-bridge, double Sense:

+VB

-IN

+IN

-VB

-SENSE

+SENSE

R_cable

R_cable

R_B

R_B

+VB/2

-VB/2

R_cal

R_H

BR

_H

B

R_cable

5-wire connection Both SENSE-lines, ±SENSE, used (double Sense):

Compensation of the influence even of asymmetric cable resistances. Calibration resistor for shunt calibration: shunt calibration of external half-bridge arm;

for long cables in CF mode, reduced precision due to phase errors Internal half-bridge completion excitation is controlled by an internal, buffered SENSE line; therefore

asymmetric cable is permitted without the resulting offset-drift!

85Device Description

4.8.3.5 Connection scheme: Half-bridge, single line-Sense:

+VB

-IN

+IN

-VB

-SENSE

+SENSE

R_cable

R_cable

R_B

R_B

+VB/2

-VB/2

R_cal

R_H

BR

_H

B

R_cable

4-wire connection Only one SENSE-line is used (single line-Sense):

Compensation of the influence of symmetric cable resistances.+SENSE or –SENSE can be used, recognized automatically, unused SENSE left open.

Calibration resistor for shunt calibration of external half-bridge arm;for long cables in CF mode, reduced precision due to phase errors.

Internal half-bridge completion fed by ±VB, therefore symmetric cable required, otherwise not onlyincorrect gain correction but also corresponding offset drift!

4.8.3.6 Connection scheme, without Sense:

+VB

-IN

+IN

-VB

-SENSE

+SENSE

R_cable

R_cable

R_B

R_B

+VB/2

-VB/2

R_cal

R_H

BR

_H

B

R_cable

3-wire connection No SENSE-line used, SENSE terminals to be left open of jumpered to ±VB at the plug, in order to

compensate the plug's contact resistance. Calibration resistor for shunt calibration on external half-bridge arm;

for long cables in CF mode, reduced precision due to phase errors. Optional cable resistance calibration ("offline"):

Cable resistance determined by means of shunt calibration and automatic calculation.Symmetric cabling required (also to +IN!).No acquisition of cable resistance drift, since it can only be performed offline before measurement.

Internal half-bridge completion fed by ±VB, therefore symmetric cabling required, otherwise not onlyincorrect gain correction but also corresponding offset drift!

86 imc C-series

imc C-series

4.8.3.7 Connection scheme, quarter bridge, with Sense:

+VB

-IN

+IN

-VB

-SENSE

+SENSE

R_cable +VB/2

-VB/2

R_H

BR

_H

B

R_cable

R_cable

R_B

R_cal

R_1/4

4-wire connection

+SENSE is used compensation of gain error caused by symmetric cable resistance (at ±VB).

Calibration resistor for shunt calibration: Shunt calibration at internal quarter-bridge completion. Shunt calibration can also be used with long cables in the CF mode!

Symmetric cables required, otherwise corresponding offset drift!

4.8.3.8 Connection scheme: Quarter-bridge, without Sense:

+VB

-IN

+IN

-VB

-SENSE

+SENSE

R_cable +VB/2

-VB/2

R_H

BR

_H

B

R_cable

R_cable

R_B

R_cal

R_1/4

3-wire connection No SENSE-line is used, leave SENSE terminals open.

+SENSE may also NOT be connected. Compensation of the plug contact resistance at VB is thus notpossible (in contrast to the case of half-bridge 2-wire configuration).

Symmetric cabling required, otherwise corresponding offset drift! Calibration resistance for shunt calibration: Shunt calibration at internal quarter-bridge completion.

Shunt calibration can also be used with long cables in the CF mode! For DC:

Compensation of gain error due to cable resistance at VB by means of measurement and automaticcompensation of the voltage drop along the cable between –VB and +INOnline-compensation, capture also of cable drift (which must be symmetric!)

87Device Description

For CF: Optional cable resistance compensation ("offline"): Determination of and automatic accountingfor cable resistance. Symmetric cable also required at +IN (!) No acquisition of cable resistance drift,since it can only be performed offline before measurement. Offline compensation measurement bymeans of shunt calibration at external quarter-bridge arm performed in DC mode and only coversresistance effects of cable!

4.8.3.8.1 Background info on quarter-bridge configuration:

In quarter-bridge configuration the external ¼-bridge branch is connected via three cables, where thetwo current-bearing leads "+VB" and "-VB" must be symmetric (same resistance, thus identical length andcross-section). Under these circumstances, their influence (in terms of the offset, not the gain) iscompensated, so that no offset versus the (constant) internal half-bridge's potential arises.

If this symmetry condition is not met (e.g. if only two cables are used and the terminals "–VB" and "+IN" aredirectly jumpered at the terminal, the following offset drift would result due to the temperature-dependentcable resistance in series with the bridge impedance:

Assuming a (one-way) cable length of 1 m, we get:

Cu-cable: 0.14mm², 130m/m, cable length l=1m Cable Rk = 130m

Temperature coefficient Cu: 4000ppm / K

Drift Rk: 0.52m / K

Equivalent bridge drift (120 bridge) ¼ 0.52m / (K *120) = 1.1µV/V / K

Example: Temperature change dT = 20K 22µV/V (dT =20K)

Cable resistance values which aren't ideally symmetric would have a proportionally equal effect:e.g., 500m of cable with 0.2% resistance difference would cause the same offset drift of 1.1µV/V / K.

Along with the offset, a gain uncertainty given by the ratio between the cable resistance and the bridgeimpedance must also be taken into account. For 120 bridges, it remains under 0.1% for cable lengths ofapprox. 1m: (Cu-cable, 0.14mm², 130mΩ/m cable Rk/Rb = 1/1000 for l=0.9m)

There are three different procedures for cable compensation:

Connection of an additional 4th line: "+SENSE": * automatic calculated compensation on the condition of cable symmetry* online compensation procedure which also takes temperature drift into account* can be used with CF and DC-mode

Evaluation of the voltage drop along the cable to "-VB" by means of measuring the voltage differencebetween the terminals "-VB" and "+IN":* automatic computed compensation on the condition of cable symmetry* online-compensation procedure which also accounts for temperature drift * only can be used for DC

Offline cable resistance compensation by means of shunt calibration (on external quarter bridge):

automatic computed compensation on the condition of cable symmetry, including for the line "+IN"! This condition is generally not set for the 3-line Sense configuration!!

Assumption of nominal values for bridge impedance, shunt and gain: any deviation by the actualvalue in shunt calibration is interpreted as the influence of the cable resistance.

The underlying model results in a different correction than "classical" shunt calibration!

Offline compensation procedure which doesn't account for temperature drift

Used only with DC, since compensation is done only once, offline, if CF-mode is set, thisprocedure is performed in DC mode.

88 imc C-series

imc C-series

4.8.3.9 Overload recognition

Overload is indicated as double the value of the input range limit value. If the negative input range isexceeded, then in DC-mode, the doubled negative input range is indicated. In CF-mode, the doubledpositive input range is always shown.

4.8.3.10 Connection

The DSUB connectors’ pin configuration of the CS-6004, CL-6012 .153

89Device Description

4.9 CS-7008, CL-7016

4.9.1 Compact measurement device for any sensor and signal type

CS-7008 and CL-7016 are 8- and 16-channel universal measurement devices, respectively, with samplingrates of up to 100kHz per channel. They are especially well suited to frequently changing measurementtasks. Practically every sensor- or signal type can be connected directly to any of the measurementamplifier’s all-purpose channels. The input channels are differential and equipped with per-channel signalconditioning including filters.

The technical specs of the CS-7008, CL-7016 .

4.9.2 Hardware configuration

The devices have the following kinds of analog, non-isolated channels:

voltage measurements

voltage measurementswith adjustable supply

current

current feed sensors

charging amplifier

thermocouples

RTD (PT100) (2- and4-wire-configuration)

bridge - sensor

bridge - strain gauge

4.9.3 Signal conditioning and circuitry

The eight measurement inputs whose terminals are the four DSUB plugs (ACC/DSUB-UN2) IN1 throughIN8 are for voltage, current, bridge PT-100 and thermocouple measurements. In addition the use of anICP-expansion plug are provided for. They are non-isolated differential amplifiers. They share acommon voltage supply for sensors and measurement bridges.

The analog channels support TEDS ; the technical specification of the CS-7008, CL-7016 .

4.9.3.1 Voltage measurement

Voltage: 50 V... 5mV

DSUB-plug: ACC/DSUB-UNI2

Within the voltage ranges 50 V and 20 V, a voltage divider is in effect; the resulting input impedance is 1M. By contrast, in the voltage ranges 10 V and 5mV, the input impedance is 20 M. For thedeactivated device, the value is approx. 1 M.

In the input ranges <20 V, the common mode voltage6 must lie within the 10 V range. The range isreduced by half of the input voltage. The input configuration is differential and DC-coupled.

6The common mode voltage is the arithmetic mean of the voltages at the inputs +IN and -IN, referenced tothe device ground. For instance, if the potential to ground is +10 V at +IN and +8 V at -IN, the commonmode voltage is +9 V.

135

29 135

90 imc C-series

imc C-series

4.9.3.1.1 Case 1: Voltage source with ground reference

The voltage source itself already has a connection to the device's ground. The potential difference betweenthe voltage source and the device ground must be fixed.

+in

-in

+V Supply

GND

sense

I; 1/4Bridge

+- U

e

Example: The device is grounded. Thus, the input GND is also at ground potential. If the voltage sourceitself is also grounded, it's referenced to the device ground. It doesn't matter if the ground potential at thevoltage source is slightly different from that of the device itself. But the maximum allowed common modevoltage must not be exceeded.

Important: In this case, the negative signal input -IN may not be connected with the device ground GND.Connecting them would cause a ground loop through which interference could be coupled in.

In this case, a genuine differential (but not isolated!) measurement is carried out.

91Device Description

4.9.3.1.2 Case 2: Voltage source without ground reference

The voltage source itself is not referenced to the amplifier ground but is instead isolated from it. In thiscase, a ground reference must be established. One way to do this is to ground the voltage source itself.Then it is possible to proceed as for "Voltage source with ground reference". Here, too, the measurement isdifferential. It is also possible to make a connection between the negative signal input and the deviceground, in other words to connect -IN and GND.

+in

-in

+V Supply

GND

sense

I; 1/4Bridge

+- U

e

Example: An ungrounded voltage source is measured, for instance a battery whose contacts have noconnection to ground. The device module is grounded.

Important: If -IN and GND are connected, care must be taken that the potential difference between thesignal source and the device doesn't cause a significant compensation current. If the source's potentialcan't be adjusted (because it has a fixed, overlooked reference), there is a danger of damaging ordestroying the amplifier. If -IN and GND are connected, then in practice a single-end measurement isperformed. This is no problem if there was no ground reference beforehand.

92 imc C-series

imc C-series

4.9.3.1.3 Case 3: Voltage source at a different fixed potential

Suppose a voltage source is to be measured which is at a potential of 120V to ground. The system itself isgrounded. Since the common mode voltage is greater than permitted, measurement is not possible. Also,the input voltage difference to the amplifier ground would be above the upper limit allowed. For such atask, the amplifier cannot be used!

+in

-in

+V Supply

GND

sense

I; 1/4Bridge

+- U

e+- Ucm

4.9.3.1.4 Voltage measurement: with zero-adjusting (tare)

In voltage measurement, it is possible for the sensor to have an initial offset from zero. For such cases, usethe operating software to select the measurement mode "Voltage enable offset calibration" for the desiredchannel. The input range will be reduced by the initial offset. If the initial offset is too large for compensationby the device, a larger input range must be set.

93Device Description

4.9.3.2 Current-fed sensors

For measurement of current-fed sensors, e.g. ICPs, the special connector ACC/DSUB-ICP2 is required.

NoteThis mode is not possible, if one channel is set to measure thermocouples.

4.9.3.3 Current measurement

4.9.3.3.1 Case 1: Differential current measurement

Current: e.g. 50mA ... 1mA

DSUB-plug: ACC/DSUB-I2

That connector comes with a 50 shunt and is not included with the standard package. It is also possibleto measure a voltage via an externally connected shunt. Appropriate scaling must be set in the userinterface. The value 50 is just a suggestion. The resistor needs an adequate level of precision. Payattention to the shunt's power consumption.

+in

+V Supply

GND

Rcable

Rcable

sense

+I; 1/4Bridge

+

-50

-in

The maximum common mode voltage must be in the range ±10 V for this circuit, too. This can generallyonly be ensured if the current source itself already is referenced to ground. If the current source isungrounded a danger of exceeding the maximum allowed overvoltage for the amplifier exists. The currentsource may need to be referenced to the ground, for example by being grounded.

Because this procedure is a voltage measurement of the shunt, the channel has to be configured inimcDevices as a voltage measurement. The scaling factor is 1/R and the unit has to be A.

The sensor can also be supplied with a software-specified voltage via Pins +VSupply and GND.

94 imc C-series

imc C-series

4.9.3.3.2 Case 2: Ground-referenced current measurement

Current: 50mA ... 2mA

DSUB-plug: ACC/DSUB-UNI2

In this circuit, the current to be measured flows through the internal 120 shunt. Note that here, theterminal GND is simultaneously the amplifier ground. Thus, the measurement carried out is single-end orground referenced. The potential of the current source itself may be brought into line with that of theamplifier’s ground. In that case, be sure that the unit itself is grounded.

+in

-in

+V Supply

GND

Rcable

Rcable

-sense

+I; 1/4Bridge

+

-120

In the settings interface, set the measurement mode to Current.

Note that the jumper between +IN and +I; ¼Bridge should be connected right to +I; ¼Bridge inside theDSUB-Plug.

In case the amplifier is of the 350 variety, ground referenced current measurement is not possible!

95Device Description

4.9.3.3.3 Case 3: 2-wire for sensors with a current signal and variable supply

DSUB-plug: ACC/DSUB-UNI2

E.g. for pressure transducers 4.. 20mA.

Transducers which translate the physical measurement quantity into their own current consumption andwhich allow variable supply voltages can be configured in a two-wire circuit. In this case, the device has itsown power supply and measures the current signal.

+in

-in

+V Supply

GND

Rcable

Rcable

-sense

+I; 1/4Bridge

+

-120

In the settings dialog on the index card Universal amplifiers/ General, a supply voltage is set for thesensors, usually 24V. The channels must be configured for Current measurement.

The sensor is supplied with power via Terminals +V Supply and +I; ¼Bridge.

The signal is measured by the unit between +IN and GND. For this reason, a wire jumper must bepositioned between Pins A and +I; ¼Bridge inside the connector pod.

Note

There is a voltage drop across the resistances of the leadwires and the internal measuring resistance of120W which is proportional to the amperage. This lost voltage is no longer available for the supply of thetransducer (2.4V = 120W * 20mA). For this reason, you must ensure that the resulting supply voltage issufficient. It may be necessary to select a leadwire with a large enough cross-section.

In case the amplifier has been ordered as 350 variant, this mode is not possible!

96 imc C-series

imc C-series

4.9.3.4 Bridge measurement

DSUB-plug: ACC/DSUB-UNI2

Measurement of measurement bridges such as strain gauges.The measurement channels have an adjustable DC voltage source which supplies the measurementbridges. The supply voltage for all eight inputs is set in common. The bridge supply is asymmetric, e.g., fora bridge voltage setting of VB = 5V, Pin C is at +VB = 5V and Pin D at -VB = 0V. The terminal–VB issimultaneously the device's ground reference.

Depending on the supply set, the following input ranges are available:

Bridge measurement [V] Input ranges [mV/V]

10 1000 ... 1

5 1000 ... 1

Fundamentally, the following holds:

For equal physical modulation of the sensor, the higher the selected bridge supply is, the higher are theabsolute voltage signals the sensor emits and thus the measurement's signal-to-noise ratio and driftquality. The limits for this are determined by the maximum available current from the source and by thedissipation in the sensor (temperature drift!) and in the device (power consumption!)

For typical measurements with strain gauges, the ranges 5 mV/V ... 1mV/V are particularly relevant.

There is a maximum voltage which the Potentiometer sensors are able to return, in other words max.1 V/V; a typical range is then 1000mV/V.

Bridge measurement is set by selecting as measurement mode either Bridge: Sensor or Bridge: Straingauge in the operating software. The bridge circuit itself is then specified under the tab Bridge circuit, wherequarter bridge, half bridge and full bridge are the available choices.

NoteWe recommend setting channels which are not connected for voltage measurement at the highest inputrange. Otherwise, if unconnected channels are in quarter- or half-bridge mode, interference may occur in ashunt calibration!

97Device Description

4.9.3.4.1 Case 1: Full bridge

A full bridge has four resistors, which can be four correspondingly configured strain gauges or onecomplete sensor which is a full sensor internally. The full bridge has five terminals to connect. Two leads (+VB and -VB) serve supply purposes, two other leads (+IN and -IN) capture the differential voltage. The 5th

lead (Sense) is the Sense lead for the lower supply terminal, which is used to determine the single-sidedvoltage drop along the supply line. Assuming that the other supply cable (+VB) has the same impedanceand thus produces the same voltage drop, no 6th lead is needed. The Sense lead makes it possible to inferthe measurement bridge's true supply voltage, in order to obtain a very exact measurement value in mV/V.

+in

-in

+VB

I; 1/4Bridge

-VB

Rcable

Rcable

sense

VB

Please note that the maximum allowed voltage drop along a cable may not exceed approx. 0.5V. Thisdetermines the maximum possible cable length.

If the cable is so short and its cross section so large that the voltage drop along the supply lead isnegligible, the bridge can be connected at four terminals by omitting the Sense line. In that case, however,Sense and -VB must be jumpered. Pin Sense must never be unconnected!

98 imc C-series

imc C-series

4.9.3.4.2 Case 2: Half bridge

A half bridge may consist of two strain gauges in a circuit or a sensor internally configured as a half bridge,or a potentiometer sensor. The half bridge has 4 terminals to connect. For information on the effect anduse of the Sense lead, see the description of the full bridge .

I; 1/4Bridge

+in

-in

+VB

-VB

Rcable

Rcable

sense

int.halfbridge

VB

The amplifier internally completes the full bridge itself, so that the differential amplifier is working with a fullbridge.

4.9.3.4.3 Case 3: Quarter bridge

A quarter bridge can consist of a single strain gauge resistor, whose nominal value can be 120.

For quarter bridge measurement, only 5V can be set as the bridge supply.

+in

-in

+VB

-VB

120

Rcable

Rcable

quarterbridge

sense

I; 1/4Bridge

VB

int.halfbridge

The quarter bridge has 3 terminals to connect. Refer to the description of the full bridge for comments onthe Sense lead. However, with the quarter bridge, the Sense lead is connected to +IN and Sense jointly.

If the sensor supply is equipped with the option “±15V”, a quarter bridge measurement is notpossible. The pin I_1/4B for the quarter bridge completion is used for–15V instead.

78

99Device Description

4.9.3.4.3.1 Quarter bridge with 350Ohm option.

A built-in 120W completion resistor comes standard for bridge measurements. A 350W completion resistorfor quarter bridge measurements is also possible. When using this option, the scope of functionality islimited:

no direct current measurement with the included standard connectors ACC/DSUB-UNI2 is possible,but only with the optional connector ACC/DSUB-I2 having a 50W shunt (differential measurement);

no Pt100 3-line measurement is possible, but 4-line measurement is still possible.

General notesThe SENSE lead serves to compensate voltage drops due to cable resistance, which would otherwiseproduce noticeable measurement errors. If there are no Sense lines, then SENSE must be connected inthe terminal plug according to the sketches above.

Bridge measurements are relative measurements (ratiometric procedure) where the ratio of bridge supplyinput to bridge output is analyzed (typically in the 0.1% range, corresponding to 1mV/V). Calibration of thesystem in this case pertains to this ratio, the bridge input range, and takes into account the momentarymagnitude of the supply. This means that the bridge supply's actual magnitude is not relevant andneed not necessarily lie within the measurement's specified overall accuracy.

The bandwidth for DC bridge measurement (without low-pass filtering) is also 14kHz (-3dB).

Any initial unbalance of the measurement bridge, for instance due to mechanical pre-stressing of the straingauge in its rest state, must be zero-balanced (tare). Such an unbalance can be many times the inputrange (bridge balancing). If the initial unbalance is too large to be compensated by the device, a larger inputrange must be set.

Input range [mV/V] Bridge balancing(VB = 5V) [mV/V]

Bridge balancing(VB = 10V) [mV/V]

1000 500 150

500 100 250

200 100 50

100 15 50

50 15 7

20 3 7

10 10 15

5 10 5

2 3 5

1 4 5

4.9.3.4.4 Balancing and shunt calibration

The amplifier offers a variety of possibilities to trigger bridge balancing (tare):

Balancing / shunt calibration upon activation (cold start) of the unit. If this option is selected, all thebridge channels are balanced as soon as the device is turned on.

Balancing / shunt calibration via the on the Amplifier balance tab.

In shunt calibration, the bridge is unbalanced by means of a 59.8k or 174.66k shunt. The resultsare:

Bridge resistance 120 350

Unbalance 59.8k174.7k

0.5008mV/V0.171mV/V

1.458mV/V 0.5005mV/V

The procedures for balancing bridge channels also apply analogously to the voltage measurement modewith zero-balancing.

100 imc C-series

imc C-series

4.9.3.5 Temperature measurement

DSUB-plug: ACC/DSUB-UNI2

The module's channels are designed for direct measurement with thermocouples and PT100-sensors.Any combinations of the two sensor types can be connected.

Note on making settings with imcDevicesA temperature measurement is a voltage measurement whose measured values are converted to physicaltemperature values by reference to a characteristic curve. The characteristic curve is selected from theBase page of the imcDevices configuration dialog. Amplifiers which enable bridge measurement, must firstbe set to Voltage mode (DC), in order for the temperature characteristic curves to be available on the Basepage.

4.9.3.5.1 Thermocouple measurement

The cold junction compensation necessary for thermocouple measurement is built-in.

In the imc connector ACC/DSUB-UNI2, the cold junction is located directly under the clampterminal strip and is measured automatically.

For connection with ITT VEAM plugs, the module comes with the appropriate PT1000 resistors formeasuring the junction temperature. Note, however, that these resistors are not installed in theplugs themselves but on the housing, so that they are actually at some distance from the realcontact point. This point's exact location is where the thermo-wires meet the electric contacts in theplug, basically where they are soldered or crimped. Since the temperature sensor PT1000 and thecontact point are separated in space, their temperatures can also diverge. This temperaturedifference can also lead to measurement errors. However, situations do exist where themeasurement results are valid; for example, inside a switch cabinet where the temperatureprocesses are stabilized, the internal cold junction compensation is in practice adequate.However, if the temperature processes in the device’s environment are not stable, a Pt100 in theconnector is absolutely necessary. This is certainly the case if:

o there is a draught

o if the module is used on-board a vehicle

o if cables with terminals of different temperature are connected

o if the ambient temperature is fluctuating

o whenever reliable and precise measurement is required.

The following circuit diagrams reflect each of the varieties with and without Pt100 in the connector. Westrongly recommend using a Pt100 in the connector for all thermocouple measurements. When usingDSUB plugs, the wiring is established automatically.

101Device Description

4.9.3.5.1.1 Case 1: Thermocouple mounted with ground reference

The thermocouple is mounted in such a way that it already is in electrical contact with the device ground /chassis. The thermocouple is connected for differential measurement.

+in

-in

V Supply

GND

sense

I; 1/4Bridge

+in

-in

V Supply

GND

sense

I; 1/4Bridge

PT100

The thermocouple itself already is referenced to the device ground. This is ensured by attaching thethermocouple to a grounded metal body, for instance. Since the unit is grounded itself, the necessaryground reference exists.

It is not a problem if the ground potential at the thermocouple differs from that of the device units by a fewvolts. However, the maximum allowed common mode voltage may not be exceeded.

Important: In this case the negative signal input -IN may not be connected to amplifier ground point GND.Connecting them would cause a ground loop through which interference could be coupled in. In this case, agenuine differential (but not isolated!) measurement is carried out.

Select in the operating software the measurement mode Thermocouple (mounted with groundreference).

102 imc C-series

imc C-series

4.9.3.5.1.2 Case 2: Thermocouple mounted without ground reference

The thermocouple is mounted so as to be isolated from the module's ground/chassis. The thermocouple'sconnection is differential, but the module itself supplies the necessary ground reference internally.

The thermocouple itself is not referenced to the module's ground, but is instead isolated from it. This isachieved by sticking the thermocouple on to non-conducting material.

+in

-in

V Supply

GND

sense

I; 1/4Bridge

C

A

B

F

G

D

+in

-in

V Supply

GND

sense

I; 1/4Bridge

C

A

B

F

G

D

PT100

In the operating software, select the measurement mode Thermocouple (isolated mode).

In this measurement mode, the unit itself provides the ground reference by having Terminals -IN and GNDconnected internally. Then a measurement which is practically single-ended (ground-referenced) isperformed. There is no disadvantage to this if there was no ground reference previously.

Important: The thermocouple itself may not be ground referenced! If it was mounted with a groundreference, there is a danger that a large compensation current will flow through the thermocouple's (thin)line and the module's plug. This can even lead to the destruction of the amplifier. Compensation currentsare a danger with every single-ended measurement. For that reason, single end measurement is really onlyallowed -and only then really necessary- if the thermocouple has no ground reference of its own.

Note A description of the available thermocouples .

When using thermocouples, the ICP-supply is no longer available.

4.9.3.5.2 Pt100/ RTD measurement

DSUB-plug: ACC/DSUB-UNI2

Pt100, RTD, platinum resistor thermometer. Along with thermocouples, PT100 can be connected directly in 4-wire-configuration. The 4-wire measurement returns exact results since it does not require theresistances of both leads which carry supply current to have the same magnitude and drift. Each sensor isfed by its own current source with approx. 1.2mA.

31

103Device Description

4.9.3.5.2.1 Case 1: Pt100 in 4-wire configuration

The Pt100 is supplied by 2 lines. The other two serve as Sense-leads. By using the Sense-leads, thevoltage at the resistor itself can be determined precisely. The voltage drop along the conducting cable thusdoes not cause any measurement error.

+in

-in

+V Supply

GNDRcable

RTD(PT100)

sense

I; 1/4Bridge

+

-

Rcable

Rcable

Rcable

The Sense-leads carry practically no current.

The 4-wire configuration is the most precise way to measure with a Pt100. The module performs a genuinedifferential measurement.

4.9.3.5.2.2 Case 2: Pt100 in 2-wire configuration

Use the software to set a Pt100 4-wire configuration, because the connection is made in the same way asfor the 4-wire case. The difference is that +IN/SENSE and –IN/GND must be jumpered inside theconnector. Note that the total cable resistance contributes to measurement error, and that this method isthe most imprecise and not to be recommended.

4.9.3.5.2.3 Case 3: Pt100 in 3-wire configuration

+in

-in

+V Supply

GNDRcable

RTD(PT100)

sense

I; 1/4Bridge

C

A

B

F

G

D

+

-

Rcable

Rcable

The Pt100 is supplied by 2 lines. The other one serve assense-lead. By using the Sense-lead, the voltage at the resistoritself can be determined precisely. The voltage drop along theconducting cable thus does not cause any measurement error.

The Sense-leads carry practically no current.

It is important, that the connection between +IN to Sense and -INto GND (-VB) is made directly at the module.

3-wire configuration is not always as precise as 4-wireconfiguration. When in doubt, 4-wire configuration is preferable.

104 imc C-series

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4.9.3.5.2.4 Open sensor detection

The amplifier comes with the ability to recognize breakage in the sensor lines.

Thermocouple: If at least one of the thermocouple's two lines breaks, then within a short time (only a fewsamples), the measurement signal generated by the amplifier approaches the bottom of the input range ina defined pattern. The actual value reached depends on the particular thermocouple. In the case of Type Kthermocouples, this is around 270°C. If the system is monitoring a cutoff level with a certain tolerance, e.g.Is the measured value < -265°C, then it's possible to conclude that the sensor is broken, unless suchtemperatures could really occur at the measurement location.

The open sensor detection is also triggered if a channel is parameterized for "Thermocouple" andmeasurement starts without any thermocouple being connected. If a thermocouple is later connected afterall, it would take the period of a few measurement samples for transients in the module's filter to subsideand the correct temperature to be indicated. Note also in this context that any thermocouple cable'sconnector which is recently plugged into the amplifier is unlikely to be at the same temperature as themodule. Once the connection is made, the temperatures begin to assimilate. Within this phase, the Pt100built into the connector may not be able to indicate the real junction temperature exactly. This usually takessome minutes to happen.

RTD/PT100: If the leads to the PT100 are broken, then within a short time (only a few samples), themeasurement signal generated by the amplifier approaches the bottom of the input range, to about 200°C,in a defined pattern. If the system is monitoring a cutoff level with a certain tolerance, e.g. Is the measuredvalue < -195°C, then it's possible to conclude that the sensor is broken, unless such temperatures couldreally occur at the measurement location. In case of a short-circuit, the nominal value returned is also thatlow.

In this context, note that in a 4-wire measurement a large variety of combinations of broken and shortedleads are possible. Many of these combinations, especially ones with a broken Sense lead, will not returnthe default value stated.

105Device Description

4.9.3.6 Charging amplifier

The UNI8 module supports the DSUB-Q2 charge amplifier, which is a 2-chanel pre-amp in the shape of animc terminal connector enabling connection of two charge sensors via BNC.

The charge amplifier is recognized and adjusted automatically if either DC- or AC charge coupling isselected in the amplifier dialog. In order for these two coupling types to be displayed for the channelselected, the charge amplifier must be read by means of TEDS technology or it must be adjusted accordingto an appropriate sensor database entry.

The DSUB-Q2 is a module of the CRONOS-PL/SL family and is described in the corresponding manual.You will find that manual at the installation CD for imcDevices.

The description of the DSUB-Q2 and the technical specification .

4.9.3.7 Sensor supply module

The module is enhanced with a sensor supply unit, which provides an adjustable supply voltage for activesensors.

The supply outputs are electronically protected internally against short circuiting to ground. The reference ­potential, in other words the sensor's supply ground contact, is the terminal GND.

The supply voltage can only be set for all measurement inputs in common. The voltage selected is alsothe supply for the measurement bridges. If a value other than 5V or 10 V is set, bridge measurement is nolonger possible!

4.9.3.8 Bandwidth

The channels' maximum sampling rate is 10µs (100kHz). The analog bandwidth (without digitallow-pass filtering) is 14kHz (-3dB).

4.9.3.9 Connectors

4.9.3.9.1 DSUB-15 plugs

The amplifier is equipped with four DSUB-15 plugs (two channels / plug).

The pin configuration of the DSUB plugs .

55 147

152

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4.10 CS-8008

4.10.1 Overview

Noise and vibration analysis

CS-8008 is an 8-channel universal measurement device with sampling rates of up to 100kHz and abandwidth of 45,3kHz (@0.005dB) per channel. With active thirds, the sampling rate is up to 50kHz with abandwidth of 22,4kHz (@-3dB). Any kind of ICP™ sensors such as DeltaTron® accelerometers andmicrophones are supplied with power and can be directly connected to the measurement amplifiers, withthe 1/3-octave spectrum returned along with the signal’s plot over time.

It is additionally possible to connect voltage or current signals at the differential input channels, which areeach individually equipped with signal conditioning including filters.

In conjunction with its operating software imcDevices, the CS-8008 module is immediately ready to takemeasurements, and all of its functions are operable.

Additionally, the device can be expanded into a complete workstation for noise and vibration analysis, byrunning the (optional) imcWAVE software platform alternatively to imcDevices. Along with a spectrumanalyzer, there are packages for order tracking- and structure analysis for standards-compliantmeasurement of workplace noise, as well as pass-by analysis of noise from motor vehicles, and a modulefor free configuration of application-specific functions. Supplemental processing of the signals is possiblethanks to the signal analysis software FAMOS, while interfaces to ME´Scope™ and µ-Remus™ are alsoavailable.

The technical specs of the CS-8008 .

4.10.2 Hardware equipment

The following measurement channels are available:

current-fed ICP™ sensors such as DeltaTron® accelerometers and microphones

voltage

139

107Device Description

4.10.3 Signal conditioning and circuitry

The CS-8008 includes an amplifier specially designed for acquisition of sound and vibration data. Inaddition, acquisition using ICP™ or DeltaTron-Sensores®7 is possible.

Its particular strengths are: large analog bandwidth sampling rate up to 100kHz per channel online third octave processing on amplifier board TEDS - Transducer Electronic Data Sheets (IEEE 1451) The technical specification

7ICP is a registered trade mark of PCB Piezotronics Inc. DeltaTron is a registered trade mark of Brüel & Kjær Sound and Vibration

4.10.3.1 Voltage measurement’s

Voltage measurements can handled as single ended- as well as differential measurements. In addition youcan choose between AC and DC. In the 25V and 50V ranges, a divider is switched in between whichlead to a reduced input impedance of 1MΩ or 2MΩ.

We recommend the differential mode, if the source which should be measured has a low impedance pathto ground. In cases of isolated sources single-ended should be chosen to avoid floating problems andbetter noise immunity. The various sources of interference can affect the measurement by a variety ofmeans, depending on the measurement environment; even the setting AC or DC for the coupling an affectthings differently. Therefore, check each individual case with multiple settings in order to achieve optimalmeasurement results.

4.10.3.2 1/3-octave calculation

The online processor on the amplifier card is able to calculate 1/3-octaves in real-time. The calculated1/3-octave channels appear in the software after the amplifier's analog input channels. A 1/3-octavechannel's data stream must be processed with the Online FAMOS function AudioBoardThirds, in order forthe 1/3-octave spectra to be displayed properly.

NoteIf the calculation of the 1/3-octaves is only enabled after delivery, the incremental numbering of thechannels in the software is shifted upward. In this way, it can happen that the channel designation on thedevice panel will deviate from its designation in the software interface.

4.10.3.3 Measurements with ICP sensors

The use of ICP™ e.g. DeltaTron-sensors® is supported by a 4mA current source. The sensor informationcan read directly from the sensor in accordance to the standard „TEDS - Transducer Electronic DataSheets (IEEE 1451)“.

The technical specification of the CS-8008 .

4.10.3.4 Connection

The signals are connected via BNC sockets.

29

139

139

108 imc C-series

imc C-series

Technical specificationsUnless otherwise indicated, the technical specs given are valid for the following ambient conditions:

temperature 23°C

air pressure 1013mbar

relative humidity 40%

5.1 C-Series general technical specification

“X”: standard-equipped; “O” optional; “-“: not available

Type CS-Series CL-Series CX-Series

Housing

Housing type compact frame compact frame compact frame

Dimension (WxHxD in mm) 95 x 111 x 185 250 x 85 x 260 TBD

Weight (kg) 2 3,5 TBD

Interconnections CS-Series CL-Series CX-Series

PC connector:: Ethernet TCP/IP 10/100 MBit

PCMCIA Slot 1

Synchronization of multiple devices BNC SMB TBD

Modem connection DSUB RJ45 DSUB

Hand-held terminal connection DSUB - DSUB

Earth connection by supply TBD

Measurement signal terminals see description of device

Current supply CS-Series CL-Series CX-Series

Power supply 10-36V DC 10-36V DC 10-36V DC

DC-input isolated x x x

110 V / 230 V power adapter x x x

Battery buffering / UPS x x x

UPS buffer time/ power outage 1s 30s TBD

Automatic charge control x x x

Automatic measurement operation withautostart

x x x

Auto-data saving upon power outage x x x

Power consumption (with UPS batteryfully charged)

<40 W <60 W TBD

109Technical specifications

Operating conditions CS-Series CL-Series CX-Series

Operating environment (standard) indoor

Operating temperature (standard) -10 .. 55 °C

Operating altitude up to 2000 m

Relative humidity80 % for less than 31°C, for more than 31°C linear declining to 50%,

according DIN EN61010-1

Shock resistance 30g pk over 3 ms

Extended temperature range (opt.) -20 .. 85°C

PC - software equipment CS-Series CL-Series CX-Series

Operating software "imcDevices" x x x

LabView Visualization tool x x x

Factory configuration options CS-Series CL-Series CX-Series

Personal Analyzer Online FAMOS O O O

Display intern - x -

Digital inputs 8 8 8

Digital outputs 8 8 8

Incremental inputs 4 4 4

Analog-outputs 4 4 4

CAN-Bus Interface 2 nodes 2 nodes 2 nodes

Internal modem - O O

PCMCIA Slot X X X

Compact Flash memory slot O O O

LED-Port (6 LEDs) X - X

Sensor supplyEither provided by the signal conditioning module or availableseparately as a supply module.

110 imc C-series

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Device properties and hardware options all C-Series variations

Maximum channel count 512, incl. analog, digital, virtual, monitor and bus channels

Maxim aggregate sampling rate 400 kHz

Time bases 2

Per-channel sampling rates x

Sampling rate adjustable in 1-, 2-, 5 steps x

Monitor channels x

Multi-triggered (multi-shot) data acquisition x

Extensive intelligent trigger functions x

arithmetic mean, min, max, mean value, x

extensive real-time calculation and controlfunctions

O (with Online FAMOS - Personal Analyzer)

External hand-held terminal for display ofmeasured data and status messages(#10)

O

External modem (PPP) for remote measurement X

DCF77 real time radio clock X

GPS real time radio clock O

external GPS receiver O

Wireless LAN PCMCIA board (#9) O

Characteristic curve for temperature measurement temperature table according IPTS-68

(#9) occupies the PCMCI slot and can be operated alternatively to the PCMCIA removable hard drive.(#10) Not CL-Series

Data storage CS-Series CL-Series CX-Series

internal hard drive - O OPCMCIA-Solid State storage O O OCompact Flash-Card O O OOption of removable drive or PC storage X X XOption of internal hard drive or PC storage - X XAny memory depth with pre- and post

triggeringX X X

Circular buffer memory X X XSynchronous, multi-triggered records X X X

111Technical specifications

5.1.1 Incremental encoder channels

Parameter Value (typ. / max) Remarks

channels 4 + 1(5 tracks)

Four single-tracks or combining two single-into two-track encoders

One index track

measurement modes: Displacement, Angle, Events,Time, Frequency;Velocity, RPMs

connection terminals 1 x DSUB-15 ACC/DSUB-ENC4

sampling rate 50kHz / channel (max.)

time resolution of measurement 31.25ns Counter frequency: 32MHz(primary sampling rate)

data resolution 16bits

input configuration differential

input impedance 100k

input voltage range(differential)

±10V

common mode input range max. +25V, min. –11V

switching threshold -10V ... +10V adjustable per channel

hysteresis min. 100mV adjustable per channel

analog bandwidth 500kHz -3dB (full power)

analog filter Bypass (no Filter),20kHz, 2kHz, 200Hz

adjustable (per-channel)2nd order Butterworth

switching delay 500ns Modulation: 100mV squarewave

CMRR 70dB60dB

50dB50dB

DC, 50Hz10kHz

gain uncertainty < 1% of input voltage range @ 25°C

offset uncertainty < 1% of input voltage range @ 25°C

overvoltage protection ± 50V to system ground

sensor supply +5V, 300mA not isolated (reference: GND, CHASSIS)

The description of the incremental encoder channels .37

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5.1.2 Digital outputs

Parameter Value (typ. / min.max.) Comments

channels / bits 8bit 1 group of 8 bits, galvanically isolatedas a whole, common reference potential("LCOM“) for each group

connector plug 1 * DSUB-15 / 8 Bit ACC/DSUB-DO8

isolation strength 50V to system ground (protection ground)

output configuration totem pole (push-pull) or

open-drain

configurable by wire jumper ("ODRN" –"LCOM") in the connector plug

output level TTL

ormax. Uext -0.8V

internal, galvanically isolatedsupply voltageby connecting an external supplyvoltage Uext an "HCOM", Uext = 5V .. 30V

State following system start High resistance (high-Z) Independent of output configuration(OPDRN-pin)!

Activation of the output stagefollowing system start

upon first preparation of measurement

with initial states which can be adjustedin the experiment (High / Low) in theselected output configuration (OPDRN-pin)

max. output current (typ.)TTL24V-logicopen-drain

HIGH15mA22mA

---

LOW0.7A0.7A0.7A

external clamp diode needed forinductive load

output voltageTTL24V-logic (Uext = 24V)

HIGH> 3.5V> 23V

LOW≤ 0.4 V≤ 0.4 V

for load current:Ihigh, = 15mA, Ilow, ≤ 0.7AIhigh, = 22mA, Ilow, ≤ 0.7A

switching time < 100µs

The description of the digital outputs .34

113Technical specifications

5.1.3 Digital Inputs

Parameter Value (typ. / min.max.) Remarks

channels 8 common ground reference for each4-channel group, isolated from the otherinput group

connection terminals DSUB-15 ACC/DSUB-DI4-8

configuration options TTL or 24V input voltage range

(global configurable for all inputs)

configurable at the DSUB

jumper from LCOM to LEVEL activatesTTL-mode

LEVEL unconn. activates 24V-mode

sampling rate 10kHz per channel

isolation strength 50 V to system ground (tested 200V)

input configuration differential isolated mutually and from supply

input current max. 500µA

switching threshold 1,5V (±200mV)

7V (±300mV)

5V mode

24V mode

switching time < 20s

supply HCOM 5V max. 100mA isolated (HCOM refered to LCOM)

The description of the digital inputs .

5.1.4 Analog outputs (DAC-4)

Parameter Value (typ. / min.max.) Remarks

channels 4

connection terminals 1 * DSUB-15 / 4 channels ACC/DSUB-DAC4

output level ±10V

load current ±10mA /channel max.

resolution 16Bit

non-linearity 2 LSB 3 LSB

max. output frequency 50kHz

analog bandwidth 50kHz -3dB, low pass 2. order

gain uncertainty < ±5mV < ±10mV -40° - 85°C

offset uncertainty < ± 2mV < ±4mV -40° - 85°C

The description of the analog outputs .

33

36

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5.1.5 DC-12/24 USV

Parameter Value (min / max) Comment

input supply 10..36V DC

internal battery voltage 24V

buffer time constant 1sec. the duration of a continuous outagewhich triggers device deactivation.Other configurations upon request

effective buffer capacity ≥ 15 W h typ. 23°C, battery fully charged

minimum charging time for 1 min. buffer duration

≤ 10min. for empty battery, depending on devicemodel (total power ≤ 110W)

charging time ratio buffer time * (total power/ 12W) more charging power available in shortterm

charging time for empty battery 24h device activated!

5.1.6 CAN-BUS Interface

Parameter value (min / max) Comments

number of CAN-nodes 2

connector plug 2x DSUB-9 for each of CAN_IN / CAN_OUT

transfer protocol CAN High Speed1 MBaud (ISO 11898)

CAN Low Speed125 KBaud (ISO 11519)

Standard

set by software

max. cable length at datatransfer rate

25m at 1000kBit/s90m at 500kBit/s

CAN High Speeddelay of cable 5.7ms/m

channels < 512 per device; see 1) Note

termination 124 set per node per software

Integration of CANSAS yes

isolation strength 50V to system ground (protection ground)

1)NoteThe number of channels is limited to 512 per device. A channel could be an analog, field bus or virtualchannel.

115Technical specifications

5.1.7 Synchronization and time base

Parameter value typical min. / max. Comments

time base per device without external synchronization

not balanced (default) 50ppm @ 25°C (== accuracy ofinternal time base)

Drift 20ppm 50ppm

ageing 10ppm @ 25°C, 10 years

accuracy of time base with external synchronization

synchronized with GPS-signal, GPS accuracy

synchronized with DCF-signal DCF-accuracy

synchronization for several devices with DCF

DCF accuracy 1 Sample 3ms(max.) TTL-level, short circuit proof,none isolated

jitter (max.) 8µs

max. cable length 200m for cable RG58

max. number of devices 20 slaves only

common mode 0V module ISOSYNC withpotential difference

voltage level 5V

ISOSYNC with different potentials

isolation strength 1000V 1 minute

delay 5µs @ 25°C

temperature range -35...+80°C

max. cable length 200m for cable RG58

max. number of devices 20 slaves only

For description see imcDevices manual and here .52

116 imc C-series

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5.2 CS-1016, CL-1032

General technical specification

Parameter Value Comments

inputs 16 (CS) / 32(CL) differential, non isolated

measurement modes: - voltage- current

- transducer with constant current supply

(e.g. ICP™-, DELTATRON®-Sensors8)

sampling frequency /channel 20kHz total sampling frequency 320ksps

bandwidth0...5kHz

0...6.6kHz-0.1dB-3 dB (analogue 5th order AAF)

connection

DSUB-15

4x (CS) / 8x (CL) ACC/DSUB-U4ACC/DSUB-I4

ACC/DSUB-ICP4ACC/DSUB-TEDS-U4ACC/DSUB-TEDS-I4

16/32 voltagecurrentcurrent feed sensorsvoltage with TEDScurrent with TEDS

1x ACC/DSUB-DI8

1x ACC/DSUB-DO8

1x ACC/DSUB-ENC4

4x ACC/DSUB-DAC4

8 digital inputs

8 digital outputs

4 incremental encoder inputs

4 analog outputs

2 x DSUB-91 x DSUB-91 x DSUB-9

LEMO FGG.1B.302.CLAD62ZLEMO FGG.0B.302.CLAD62Z

two nodes CAN (in / out)displaymodem or GPSsupply (CS)supply (CL)

Technical specification analog inputs

Parameter typ. min. / max. Comments

filter cut-off frequencycharacteristic, order

5kHz, 2kHz, 1kHz …, 2HzCauer, Butterworth, Bessel (digital)low pass filter 8th order AAF: Cauer 8th order with fcutoff = 0,4 fs

TEDS - Transducer ElectronicDataSheets

conform IEEE 1451.4

Class II MMI

ACC/DSUB-TEDS-U4 ACC/DSUB-TEDS-I4

voltage measurements

input ranges10V, 5V, 2.5 V,

1V, 500mV, 250 mV

surge protection 40V permanent channel to chassis

input impedance 20M 1%differential,

> 10k off-state

gain: uncertainty 0.02% 0.05% of reading

drift 8ppm/KTa 30ppm/KTa Ta=|Ta -25°C|; ambient temp: Ta

offset: uncertainty 0.02% 0.05% of range

117Technical specifications

Parameter typ. min. / max. Comments

drift18µV/KTa

2µV/KTa

45µV/KTa

5µV/KTa

10 V. . .2.5mV1 V. . .250mVTa=|Ta -25°C|; ambient temp: Ta

max. common mode voltage 12 V

common mode rejectionranges 10V. . .2.5 V

1 V. . .250mV-90dB

-108dB-80dB-97dB

common mode test voltage: 10 V=

and 7Vrms, 50Hz

channel to channel crosstalkMB 10V. . .2.5 V

1 V. . .250mV-90dB

-116dB

test voltage: 10 V= und 7Vrms, 0...50

Hz; range: 10V

noise 12µVrmsbandwidth:0.1Hz...1kHz

current measurement

input ranges 50mA, 20mA, 10mA, 5mA 50 shunt in terminal plug

max. over load 60 m A permanent

input configuration differential 50 shunt plug (ACC/DSUB-I4)

gain: uncertainty 0.02%0.06%0.1%

of readingplus uncertainty of 50 shunt

drift 20ppm/KTa 55ppm/KTa Ta=|Ta -25°C|; ambient temp: Ta

offset: uncertainty 0.02% 0.05% of range

drift 30nA/KTa 60nA/KTa Ta=|Ta -25°C|; ambient temp: Ta

general

auxiliary supply+5V (max. 160mA / plug)

not isolatede.g. for ICP-expansion plugs

The description of the CS-1016, CL-1032 .

8ICP is a registered trade mark of PCB Piezotronics Inc. DeltaTron is a registered trade mark of Brüel & Kjær Sound and Vibration.

56

118 imc C-series

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5.3 CS-1208, CL-1224

General technical specification

Property Value Comments

analog inputs 8 (CS) / 24 (CL)

measurement modes: - voltage

- current

- sensors with current supply

with shunt terminal plug

with ICP extension plug

sample rate 100kHz

bandwidth 14kHz -3 dB

connection

DSUB-15

2x (CS) / 6x (CL) ACC/DSUB-U4ACC/DSUB-I4

ACC/DSUB-ICP4ACC/DSUB-TEDS-U4ACC/DSUB-TEDS-I4

8/24 voltagecurrentcurrent feed sensorsvoltage with TEDScurrent with TEDS

1x ACC/DSUB-DI8

1x ACC/DSUB-DO8

1x ACC/DSUB-ENC4

4x ACC/DSUB-DAC4

8 digital inputs

8 digital outputs

4 incremental encoder inputs

4 analog outputs

2 x DSUB-91 x DSUB-91 x DSUB-9

LEMO FGG.1B.302.CLAD62ZLEMO FGG.0B.302.CLAD62Z

two nodes CAN (in / out)displaymodem or GPSsupply (CS)supply (CL)

Technical specs (differential analog inputs)

Parameter typ. min. / max. Comments

filter cut-off frequency, order 2Hz..5kHz

Cauer, Butterworth, Bessel (digital)low pass filter 8th order high pass filter 4th order band pass, LP 8th and HP 4th order AAF: Cauer 8th order with fcutoff = 0,4 fs

voltage measurement

sampling frequency/channel 100kHz

input ranges50V, 25V, 10V, 5V, 2.5 V,

1V, ... 5 mV

surge protection 80V permanent channel to chassis

input coupling DC

input configuration differential

input impedance 1M20M

1%

differential> 10 V 10 V

119Technical specifications

gain uncertainty0.02%

+20ppm/KTa

0.05%

+80ppm/KTa

of reading

Ta=|Ta -25°C|; ambient temp: Ta

offset uncertainty 0.02% 0.05%0.06%

of range, in ranges:

> 50mV 50mV

drift60µV/KTa

0.06µV/KTa

100µV/KTa

0.3µV/KTa

> 10 V 10 VTa=|Ta -25°C|; ambient temp: Ta

common mode rejectionranges 5 0V. . . 25V

10 V. . .50mV25mV. . .5m V

62dB92dB

120 dB

>46dB>84dB

>100dB

common mode test voltage (50%):50 V10 V10 V

noise0.4µVrms

14nV/√Hzbandwidth 0.1...1kHz, (RTI)

parameter typ. min. / max. comments

current measurement

sampling frequency/channel 100kHz

input ranges50mA, 20mA, 10mA, 5mA, 2

mA, 1mA50 shunt in terminal plug

over load protection 60 m A permanent

input configuration differential 50 shunt in terminal plug(ACC/DSUB-I4)

gain: uncertainty 0.02%0.06%0.1%

of readingplus uncertainty of 50 shunt

drift +20ppm/KTa +95ppm/KTa Ta=|Ta -25°C|; ambient temp: Ta

offset: uncertainty 0.02% 0.05% of range

drift 0.5nA/KTa 5nA/KTa Ta=|Ta -25°C|; ambient temp: Ta

The description of the CS-1208, CL-1224 .58

120 imc C-series

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5.4 CL-2108

Property Value Comments

Analog inputs per module 8

Max. sampling rate / channel 100kHz

Bandwidth 17kHz

Digital inputs 8

Digital outputs 8

Counter inputs 4

Analog outputs 4

CAN: 2 nodes

Aggregate sampling rate: 400kHz

Current supply 10..36VDC

UPS (optional) Buffer duration: 30s 23°C

Accessories Table-top power adapter incl. powercable

Operating temperature range -10°C .0.55°C No condensation

Resolution 16 bit

Power consumption < 60WDC For fully charged UPS rechargeablebatt.

Weight approx. 3 . 5 k g without table-top power adapter

Dimensions (WxHxD) in mm 250 x 85 x 260 without connections

Connection terminals

15-pin DSUB terminal plugs

4x safety banana jacks

4x Phoenix terminals

1x ACC/DSUB-DI4-8

1x ACC/DSUB-DO8

1x ACC/DSUB-ENC4

4x ACC/DSUB-DAC4

4 voltage channels

4 voltage channels for current probes

8 digital inputs8 digital outputs

4 counter inputs

4 analog outputs

2 x DSUB-91 x DSUB-91 x DSUB-9

LEMO FGG.0B.302.CLAD62Z

two nodes CAN (in / out)Displaymodem or GPSsupply

121Technical specifications

Parameter typ. min. / max. Comments

General

Sampling frequenc y / channel 100kHz

Isolation strength 4.3kVeff 50Hz, 1min / 1000V CAT III

Measurement categoriesimc CRONOS-PL-3imc CRONOS-PL-8imc CRONOS-PL-16

600 V CAT III 600 V CAT III 600 V CAT III

Maximum possible meas. category

Pollution Degree 2

Bandwidth 0...17kHz -3 dB

Filter

5Hz .. 10 kHz,Bypass

Cauer, Butterworth, Bessel (digital)low pass filter 8th order high pass filter 4th order band pass, LP 8th and HP 4th order

AAF: Cauer 8th order with fcutoff = 0,4 fs

Channels for voltage measurement

Input range 1000V, 500V, 250 V, ... , 2.5 V Crest value

Overvoltage strength 1450V Long-term

Input impedance 2.0 M 1%

Input coupling DC isolated

Gain uncertainty 0.02% 0.05%

5ppm/KTa 15ppm/KTa

Ta=|Ta -25°C| ambient temperature Ta,

thermally stabile

Offset 0.02% 0.05%

5ppm/KTa 15ppm/KTa

Ta=|Ta -25°C| ambient temperature Ta,

thermally stabile

Isolation suppression130dB

76dB50dB

> 130dB

>74dB>48dB

Isolation voltage 500Veff.

DC

50Hz1kHz

Measurement bandwidth 0 ... 6.5kHz <0.1%

Phase uncertainty 0 ... 2.5kHz <1°

Signal noise<20mV

<2mV

MB ±250V and higher

MB ±100V and lower

122 imc C-series

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Channels for current measurement with current probes

Input range 5 V, 2.5 V, 1 V, ... , 250 mV

Overvoltage strength 100V long-term

Input impedance 100 k500 k

1%1%

isolatedinput range ±250 mV...±1 Vinput range ±2.5V . . .±5 V

Gain uncertainty 0.02%  0.09%

3ppm/KTa 15ppm/KTa

Ta=|Ta -25°C| ambient temperature Ta,

thermally stabile

Offset 0.02% 0.05%

3ppm/KTa 15ppm/KTa

Ta=|Ta -25°C| ambient temperature Ta,

thermally stabile

Isolation suppression>130dB> 105dB> 80 dB

Isolation voltage: 500 Veff.

DC50Hz1kHz

Measurement bandwidth 0 ... 6.5kHz <0.1%

Phase uncertainty 0 ... 2.5 kHz <1°

Signal noiseNoise suppression

75µV> 86dB Bandwidth: 100Hz

Current measurement with MN71 clamp sensor

Input range 10A≈, 5A≈, ... , 2.5A≈ RMS-values, crest factor <1.5

Overload strength ≤200A≈

long-term, f≤ 1kHz,crest factor < 1.5

Measurement uncertainty 0.3% 0.7% 1mA

50Hz, sine, line centered

TBDTa=|Ta -25°C| ambient temperature Ta

Measurement bandwidth 40Hz ... 6.5kHz <0.5%

Phase uncertainty 40Hz ... 2.5kHz < 1°

Signal-to-noise ratio (SN ratio) T B D Bandwidth: 100 Hz

123Technical specifications

Current measurement with AmpFlex A100 (2kA)

Input range 2000A≈ RMS-values, crest factor <1.5

Overload strength ≤3000A≈

long-term, f≤ 1kHz,crest factor < 1.5

Measurement uncertainty 0.2 % 0.6% 1A

50Hz, Sinus, line centered andorthogonal

TBDTa=|Ta -25°C| ambient temperature Ta

Measurement bandwidth 40 Hz ... 6.5kHz < 0.6%

Phase uncertainty 40Hz ... 2.5kHz < 1°

Signal-to-noise ratio (SN ratio) TBD Bandwidth: 100Hz

Current measurement with AmpFlex A100 (10kA)

Input range 10kA≈ RMS-values, crest factor <1.5

Overload strength ≤10kA≈

long-term, f≤ 1kHz,crest factor < 1.5

Measurement uncertainty 0.2 % 0.6% 2A

50Hz, sine, line centered andorthogonal

TBDTa=|Ta -25°C| ambient temperature Ta

Measurement bandwidth 40 Hz ... 6.5kHz < 0.6%

Phase uncertainty 40Hz ... 2.5kHz < 1°

Signal-to-noise ratio (SN ratio) TBD Bandwidth: 100Hz

The description of the CL-2108 .62

124 imc C-series

imc C-series

5.5 CS-3008, CL-3024

General technical specification

Property Value Comments

analog inputs 8 (CS) / 24 (CL)

measurement modes ICP-mode (4 mA)DC voltage mode AC voltage mode

software-configurable

sample rate ≤100kHz per channel

bandwidth 0...14kHz - 3 dB

connection BNC voltagecurrent feed sensors with TEDS

DSUB-15 1x ACC/DSUB-DI8

1x ACC/DSUB-DO8

1x ACC/DSUB-ENC4

4x ACC/DSUB-DAC4

8 digital inputs

8 digital outputs

4 incremental encoder inputs

4 analog outputs

2 x DSUB-91 x DSUB-91 x DSUB-9

LEMO FGG.1B.302.CLAD62ZLEMO FGG.0B.302.CLAD62Z

two nodes CAN (in / out)displaymodem or GPSsupply (CS)supply (CL)

Technical specs (differential analog inputs)

Parameter Value (typ. / max) Comment

filter characteristic, cut-offfrequency, order

2Hz....5kHz Cauer, Butterworth, Bessel (digital)low pass filter 8. order high pass filter 4. order band pass, LP 8. and HP 4. order

AAF: Cauer 8. order with fcutoff = 0,4 fs

for AC-coupling without filter a HP 2nd

orderBessel with fcutoff =0,4Hz is calculated *

input configuration differentialsingle-end

software-configurable

input ranges50V, 25V, 10V, 5V, 2.5 V, 1V,

..., 5 mV

filter cut-off frequency(-3 dB, high-pass)

0.37Hz1.0Hz

AC, differential, range ≤ 10VAC, differential, range ≥ 20V

TEDStransducer electronic data sheet

conform IEEE 1451.4 Class I Mixed Mode Interface

TEDS-data and analog signalshared-wire

sampling frequency/channel 100kHz

ICP-current sources 4.2mA / channel ± 10%, individual current sources

voltage swing > 24V

input resistance (static) 960 k380 k

1.82 M0.67 M

20 M1 M

ICP, differential, range ≤ 10VICP, differential, range ≥ 20V

AC, differential, range ≤ 10VAC, differential, range ≥ 20V

DC, differential, range ≤ 10VDC, differential, range ≥ 20V

125Technical specifications

Parameter Value (typ. / max) Comment

gain uncertainty0.02%

+20ppm/KTa

0.05%+80ppm/KTa

of readingTa=|Ta -25°C|; ambient temp: Ta

offset uncertainty 0.02% 0.05%0.06%

of range, in ranges:

> 50mV 50mV

drift60µV/KTa

0.06µV/KTa

100µV/KTa

0.3µV/KTa

> 10 V 10 VTa=|Ta -25°C|; ambient temp: Ta

isolation max. 50V to device ground (CHASSIS, protectionground) channels not mutually isolated

common mode rejectionranges

50V. . .10V5 V. . .50mV25mV. . .5m V

62dB92dB

120 dB

>46dB>84dB

>100dB

common mode test voltage(50Hz):50 V10 V10 V

noise0.4µVrms14nV/√Hz

bandwidth 0.1...1kHz, (RTI)

The descirption of the CS-3008 and CL-3024 66

126 imc C-series

imc C-series

5.6 CS-4108, CL-4124

General technical specification

Property Value Comments

analog inputs 8 (CS) / 24 (CL)

measurement modes voltage

current

thermocouple, RTD (PT100)

ICP (current fed sensors) not isolated

sample rate ≤50kHz per channel

bandwidth 8kHz - 0.2 dB

connection

DSUB-15

2x (CS) / 6x (CL) ACC/DSUB-U4ACC/DSUB-I4

ACC/DSUB-ICP4ACC/DSUB-T4

ACC/DSUB-TEDS-U4ACC/DSUB-TEDS-I4

ACC/DSUB-ICP-Microdot

8/24 voltagecurrentcurrent feed sensorstemperaturevoltage with TEDScurrent with TEDScurrent feed sensors with TEDS

1x ACC/DSUB-DI8

1x ACC/DSUB-DO8

1x ACC/DSUB-ENC4

4x ACC/DSUB-DAC4

8 digital inputs

8 digital outputs

4 incremental encoder inputs

4 analog outputs

2 x DSUB-91 x DSUB-91 x DSUB-9

LEMO FGG.1B.302.CLAD62ZLEMO FGG.0B.302.CLAD62Z

two nodes CAN (in / out)displaymodem or GPSsupply (CS)supply (CL)

Technical specs (8 / 24 differential isolated inputs)

Parameter typ. min. / max. Comments

filter cut-off frequency,characteristic, order

2Hz..5kHz Cauer, Butterworth, Bessel (digital)low pass filter 8th order high pass filter 4th order band pass, LP 8th and HP 4th order AAF: Cauer 8th order with fcutoff = 0,4 fs

voltage and current measurement

voltage input ranges 50mV / 100mV /250mV / 500mV/ 1V/ 2V / 5V / ±10V / 25V /50V

/ 60V

current input ranges ±1mA / ±2mA / ±5mA ±10mA / ±20mA / ±40 mA

with shunt-plug (Shunt 50)(ACC/DSUB-I4)

gain uncertainty < 0,025%

< 0,07%

< 0.05%

< 0.15%

voltage, 23°C

current with shunt-plug

offset uncertainty 2 LSB

non-linearity < 120 ppm range ±10V

gain drift 6 ppm/K

50 ppm/K

ranges ≤ 2V

ranges ≥ 5V

over fulltemperature range

127Technical specifications

Parameter typ. min. / max. Comments

offset drift 2.5 ppm/K over full temperature range

input voltage noise 2.5µVrms

20µVpp

bandwidth 0.1 … 1kHz for input range ±50mV

IMR (isolation mode rejection)

> 145dB (50Hz)

> 70dB (50Hz)

range ≤ 2V

range ≥ 5V

Rsource = 0Ω

channel isolation > 1G, < 40pF

> 1G, < 10pF

channel-to-ground

(protection ground)

channel-to-channel

channel isolation(crosstalk)

channel-to-channel

> 165dB (50Hz)

> 92dB (50Hz)

range ≤ 2V

range ≥ 5V

Rsource ≤ 100Ω

temperature measurement - thermocouples

measurement range R, S, B, J, T, E, K, L, N according IEC 584

resolution 0.063K (1/16K)

measurement uncertainty < ±0.6K

< ±1.0K

type K, range -150…1200°C

else

temperature drift0.02K/KTa

Ta= |Ta -25°C|ambient temperature Ta

uncertainty of cold junctioncompensation

temperature drift 0.001K/KTj

< 0.15K ACC/DSUB-T4Tj = |Tj -25°C|

cold junction temperature Tj

temperature measurement – PT100

measurement range -200…+850°C

-200…+250°C

resolution 0.063K (1/16K)

measurement uncertainty < 0.2K < 0.05%

–200...+850°C, 4-wire connection

plus of reading

temperature drift 0.01 K/K Ta Ta=|Ta -25°C|; ambient temp. Ta

sensor feed (PT100) 250µA

general

isolation

nominal rating

test voltage

60V

300V (10 sec.)

channel to case (chassis)and channel-to-channel

not isolated with ICP plug

overvoltage protection ±60 V

ESD 2kV

transient protection: automotive load dump ISO 7636, Testimpuls 6

differential input voltage (continuous)

human body model

test pulse 6 with max. –250V

Ri=30, td=300µs, tr<60µs

128 imc C-series

imc C-series

Parameter typ. min. / max. Comments

input couplingconfiguration

DC, isolated (differential) galvanically isolated to System-GND(case, CHASSIS)

input impedance 10M

1M

50

voltage mode (range ≤ +/-2V),temperature mode

voltage mode (range ≥ +/-5V)

current mode (shunt-plug)

input current

operating conditions

on overvoltage condition

1nA

1mA |Vin| > 5V on ranges < ±5Vor device powered-down

TEDS - Transducer ElectronicDataSheets

conform IEEE 1451.4

Class II MMI

auxiliary supply +5V (max. 160mA / plug)not isolated

e.g. for ICP-expansion plugs

power-consumption of analog conditioning

2.0 W 2.4 W per 8 channels (no ICP-plug used);fraction of total system power

The description of the CS-4108, CL-4124 .68

129Technical specifications

5.7 CS-5008, CL-5016, CX-5032

General technical specification

Property Value Comments

analog inputs 8 (CS) / 16 (CL) / 32 (CX)

measurement modes: voltage measurements

current measurement

current feed sensors (ICP*)

bridge-sensor

bridge: strain gauge

with shunt plug ACC/DSUB-I2

(*ICP™-, DELTATRON®-,

PIEZOTRON®-Sensors) withACC/DSUB-ICP210

sample rate 100kHz

bandwidth 5kHz -3 dB

connection

DSUB-15

2x (CS) / 6x (CL) ACC/DSUB-B2ACC/DSUB-UNI2

ACC/DSUB-I2ACC/DSUB-ICP2

8/16/32 voltage, bridge ”

currentcurrent feed sensors

1x ACC/DSUB-DI8

1x ACC/DSUB-DO8

1x ACC/DSUB-ENC4

4x ACC/DSUB-DAC4

8 digital inputs

8 digital outputs

4 incremental encoder inputs

4 analog outputs

2 x DSUB-91 x DSUB-91 x DSUB-9

LEMO FGG.1B.302.CLAD62ZLEMO FGG.0B.302.CLAD62Z

two nodes CAN (in / out)displaymodem or GPSsupply (CS)supply (CL)

Technical specs. (8 differential analog inputs)

Parameter typ. min. / max. Comments

filter cut-off frequency,characteristic, order

2Hz....5kHz

Cauer, Butterworth, Bessel (digital)low pass filter 8th order high pass filter 4th order band pass, LP 8th and HP 4th order AAF: Cauer 8th order with fcutoff = 0,4 fs

5V (Vcc) (pin 17 at DSUB plug) ±5%; no load

Short circuit proofindependent of integrated sensorsupply module SUPPLY

voltage measurement

input ranges 10V, 5V, 2.5 V, 1V, ..., 5 mV

surge protection 40V permanent channel to chassis

input coupling DC

input configuration differential

130 imc C-series

imc C-series

Parameter typ. min. / max. Comments

input impedance 20M 1% differential

gain uncertainty 0.02% 0.05% of reading

drift +20ppm/KTa +80ppm/KTa DTa=|Ta -25°C|; ambient temp: Ta

offset uncertainty 0.02% 0.05%0.06%

of range, in ranges:> 50mV 50mV

drift 0.06µV/KTa 0.3µV/KTa 10 VDTa=|Ta -25°C|; ambient temp: Ta

common mode rejectionranges 10 V. . .50mV

20mV. . .5m V92dB

120 dB>84dB

>100dBcommon mode test voltage: 10 V=

noise0.4µVrms

14nV/√Hzbandwidth 0.1...1kHz, (RTI)

current measurement

input ranges50mA, 20mA, 10mA, 5mA, 2

mA, 1mA

over load protection 60 m A permanent

input configurationsingle-enddifferential

with 120 internallyor 50 shunt in terminal plug

gain: uncertainty 0.02%0.06%0.1%

of readingplus uncertainty of 50 shunt

drift +20ppm/KTa +95ppm/KTa DTa=|Ta -25°C|; ambient temp: Ta

offset: uncertainty 0.02% 0.05% of range

drift 0.5nA/KTa 5nA/KTa DTa=|Ta -25°C|; ambient temp: Ta

bridge measurement

bridge measurementmodes:

full bridgehalf bridge

quarter bridge 5V bridge excitation voltage only

input ranges±1000mV/V, ±500mV/V, ±200

mV/V, ... ±1mV/V... ±0.5mV/V

excitation bridge voltage: 5V10V

131Technical specifications

input impedance 20MW ±1% differential, full bridge

gain: uncertainty 0.02% £0.05% of reading

drift +20ppm/KTa +80ppm/KTa DTa=|Ta -25°C|; ambient temp: Ta

offset: uncertainty 0.01% £0.02% of input range after automatic bridge balancing

drift +16nV/V/KTa+0.2µV/V/KT

aDTa=|Ta -25°C|; ambient temp: Ta

bridge excitationvoltage

10V5V

±0.5%

min. bridge impedance

bridge impedance(max.)

120W full bridge60W half bridge

5kW

internal quarter bridgecompletion

120W optional 350W; no direct current measurement

Cable resistance forbridges

(without return line)

< 6W

< 12W

10 V excitation 120W

5 V excitation 120W

The description of the CS-5005, CL-5016, CX-5032 . The descirption of the sensor supply .

10-ICP is a registered trade mark of PCB Piezotronics Inc.; DeltaTron is a registered trade mark of Brüel & Kjær Sound and Vibratio;PIEZOTRON, PIEZOBEAM is a registered trade mark of Kistler.

70 146

132 imc C-series

imc C-series

5.8 CS-6004, CL-6012

General technical specification

Property Value Comments

analog inputs 4 (CS) / 12 (CL)

measurement modes full bridgehalf bridge

quarter bridge

differential voltage input

Voltage or bridge mode global for allfour channels.

sample rate 20kHz

bandwidth 8.6kHz (DC)

3kHz (CF)

connection

DSUB-15

2x (CS) / 6x (CL)CRPL/DSUB-BR-4-BR

ACC/DSUB-I2ACC/DSUB-ICP2

8/24 voltage, bridgecurrentcurrent feed sensors

1x ACC/DSUB-DI8

1x ACC/DSUB-DO8

1x ACC/DSUB-ENC4

4x ACC/DSUB-DAC4

8 digital inputs

8 digital outputs

4 incremental encoder inputs

4 analog outputs

2 x DSUB-91 x DSUB-91 x DSUB-9

LEMO FGG.1B.302.CLAD62ZLEMO FGG.0B.302.CLAD62Z

two nodes CAN (in / out)displaymodem or GPSsupply (CS)supply (CL)

Technical specs. (8/12 differential analog inputs)

Parameter Value (typ. / max.) Comments

filter cut-off frequency,characteristic, order

2Hz..5kHz Cauer, Butterworth, Bessel (digital)low pass filter 8th order high pass filter 4th order band pass, LP 8th and HP 4th order AAF: Cauer 8th order with fcutoff = 0,4 fs

sensors strain gauge: full-, half-, quarter bridgepiezo-resistive bridge transducer

potentiometervoltage

current (e.g. 4-20mA sensors)current-fed piezo-electric transducer

(e.g. ICP, Deltatron)

directly connectable

with shunt-connector podwith ICP-connector pod

bridge input ranges±1mV/V ... ±400mV/V±2mV/V... ±800mV/V

±5mV/V... ±2000mV/V

corresponding to strain gauge:±2 000µm/m ... ±800 000µm/m

±4 000µm/m ... ±1600 000µm/m±10 000µm/m ... ±4 000 000µm/m

for bridge voltage:5V2.5V1V

for bridge voltage:5V2.5V1V

bridge voltageDC 1V, 2.5V, 5V (symmetric)

set globally for 4-channel groupscorresp. ±0.5V, ±1.25V, ±2.5V

133Technical specifications

Parameter Value (typ. / max.) Comments

CF Carrier frequency

1V, 2.5V, 5V (peak)5kHz

corresp. RMS: 0.7V, 1.8V, 3.5V

voltage input ranges ±5mV / ±10mV / ±25mV / ±50mV / ±100mV / ±250mV / ±500mV /

±1V / ±2V / ±5V / ±10V / ±25V / ±50V

current input ranges ±100µA / ±200µA / ±400µA / ±1mA / ±2mA / ±5mA /

±10mA / ±20mA / ±40mA

with special shunt connector pod (shunt50)

surge protection ±50V

±80V

long-term(differential- and SENSE-inputs)

short-term

input impedance 10M1M

ranges 5mV to 2Vranges 5V to 50V and for deactivated device

input current 40nA (max.)

input capacitance 300pF (typ.)

common mode voltage (max.) ±2.8V±50V

ranges 5mV to 2Vranges 5V to 50V

bridge balance range ≥ measurement range

however, minimally:≥ ±5mV/V

≥ ±10mV/V≥ ±25mV/V

for Vb = 5Vfor Vb = 2.5Vfor Vb = 1V

min. bridge impedance

bridge impedance (max.)

120, 10mH full bridge60, 5mH half bridge

5k

Vb = 1V .. 5V, I_load ≤ 42mA

cable length (max.) 500m (one-way length) 0.14mm², 130m / m, 65

cable compensation technique4-wire Sense3-wire Sense

by means of shunt-calibration

3 techniques available:any cables;for cables of same type;one-time (not controlled) compensation

internal quarter-bridgecompletion

120, 350 selectable

automatic shunt-calibration 0.5mV/V for 120 and 350 bridges

gain uncertainty < 0.05% 23 °C

offset after bridge balance < 0.02% 23 °C

non-linearity < 200 ppm

input offset-drift 0.05µV /K0.01µV/V /K

0.3µV /K0.06µV/V /K

DC voltage measurementDC full bridge(Vb=5V, 1mV/V range)without ext. bridge offset

gain drift 60ppm /K < 100ppm /K

134 imc C-series

imc C-series

Parameter Value (typ. / max.) Comments

drift of bridge balance

equivalent offset drift by meansof balanced ext. bridge offset

50ppm /K

0.05µV/V /K

< 90ppm /K

0.09µV/V /K

of compensated amount

full bridge (DC or CF),ext. bridge offset = 1mV/V1mV/V input range

half-bridge drift (int. half-bridge) 0.5µV/V /K 1µV/V /K DC or CF bridge

SNR (signal to noise ratio)

> 90dB

> 88dB

> 82dB

> 75dB

> 69dB

full-scale / rms-noise full bandwidth

ranges ±100mV ... ±50V

range ±50mV

range ±25mV

range ±10mV

range ±5mV

Input noise, voltage (RTI)

16nV/Hz rms14V pk-pk

2V rms0,6V pk-pk

DC-Mode (range ±5mV)

0...1kHz0...10kHz0...10kHz0,1...10Hz

Input noise (bridge)

DC full bridge 3µV/V pk-pk, 0,39µ/V rms0,9µV/V pk-pk, 0,12µ/V rms0,3µV/V pk-pk, 0,04µ/V rms

0,1µV/V pk-pk

range: 1mV/V (bridge voltage = 5V)

0...10 kHz1 kHz, lowpass filter100 Hz, lowpass filter10 Hz, lowpass filter

DC half-/quarter bridge 3,3µV/V pk-pk, 0,45µ/V rms1,1µV/V pk-pk, 0,15µ/V rms0,35µV/V pk-pk, 0,05µ/V rms

0,3µV/V pk-pk

0 .. 10 kHz1 kHz, lowpass filter100 Hz, lowpass filter10 Hz, lowpass filter

CF full bridge, half bridge 3,5µV/V pk-pk, 0,47µ/V rms1,7µV/V pk-pk, 0,22µ/V rms0,6µV/V pk-pk, 0,07µ/V rms

0,3µV/V pk-pk

0 .. 10 kHz1 kHz, lowpass filter100 Hz, lowpass filter10 Hz, lowpass filter

min. measurement resolution 0,31 µV0,06 µV/V0,12 µm/m

15 Bit

common mode rejection ratio(CMRR) > 120dB

> 110dB

> 95dB

> 54dB

DCranges 5 mV to 25 mV

ranges 50 mV to 100 mV

ranges 250 mV to 2V

ranges 5 V to 50 V

> 100dB

> 68dB

> 90dB

> 54dB

50 Hz

ranges 5 mV to 2 V

ranges 5 V to 50 V

> 50dB

5 kHz

all ranges

auxiliary supply +5V (max. 160mA / plug)not isolated

e.g. for ICP-expansion plugs(ACC/DSUB-ICP2)

The description of the CS-6004, CL-6012 .82

135Technical specifications

5.9 CS-7008, CL-7016

General technical specification

Property Value Comments

analog inputs 8 (CS) / 16 (CL)

measurement modes: voltage measurements

current measurement

current feed measurement*

charging

thermocouples

thermocouples, isolated

temperature sensor PT100 (3- and 4-line)

bridge-sensor

bridge: strain gauge

with shunt plug ACC/DSUB-I2 or singleended

ICP™-, DELTATRON®

-, PIEZOTRON® 1

sensors with imc plugACC/DSUB-ICP2.

with DSUB-Q2

the thermocouple has nolow-impedance connection to thedevice ground.

sample rate 100kHz per channel

bandwidth 14kHz -3 dB

connector plug

DSUB-15

4x (CS) / 8x (CL) ACC/DSUB-UNI2ACC/DSUB-ICP2

8/16 voltage, current, bridge, temp.(ICP™-, DELTATRON®-, PIEZOTRON®

-Sensors)9.

1x ACC/DSUB-DI8

1x ACC/DSUB-DO8

1x ACC/DSUB-ENC4

4x ACC/DSUB-DAC4

8 digital inputs

8 digital outputs

4 incremental encoder inputs

4 analog outputs

2 x DSUB-91 x DSUB-91 x DSUB-9

LEMO FGG.1B.302.CLAD62ZLEMO FGG.0B.302.CLAD62Z

two nodes CAN (in / out)displaymodem or GPSsupply (CS)supply (CL)

1- ICP is a registered trade mark of PCB Piezotronics Inc.  - DeltaTron is a registered trade mark of Brüel & Kjær Sound and Vibration. - PIEZOTRON, PIEZOBEAM is a registered trade mark of Kistler.

Technical specs. (8 / 16 differential analog inputs)

Parameter Value (typ. / max) Comments

filter cut-off frequency,characteristic, order

2Hz..5kHz

Cauer, Butterworth, Bessel (digital)low pass filter 8th order high pass filter 4th order band pass, LP 8th and HP 4th order AAF: Cauer 8th order with fcutoff = 0,4 fs

5V (Vcc) (pin 17 at DSUB plug) ±5%; no load

Short circuit proofindependent of integrated sensorsupply module SUPPLY

136 imc C-series

imc C-series

voltage measurement

voltage input range 50V, 25V, 10V, 5V, 2.5 V, 1V... 5 mV

surge protection 80V differential (long term)

input coupling DC

input configuration differential

input impedance1MΩ

20MΩ1%

differentialinput range > 10 Vinput range 10 V

gain uncertainty 0.02% 0.05% of reading

+20ppm/KTa +80ppm/KTaTa= |Ta -25°C|; ambient temp. Ta

offset 0.02% 0.05%0.06%

of measurement range

input range > 50mVinput range 50mV

drift60µV/KTa

0.06µV/KTa

100µV/KTa

0.3µV/KTa

> 10 V 10 VTa= |Ta -25°C|; ambient temp. Ta

linearity 300ppm

common mode rejectionranges 60V. . .20V 10 V. . .50mV 20mV. . .5m V

62dB92dB

120 dB

>46dB>84dB

>100dB

common mode test voltage:

50 V10 V10 V

noise(RTI)

0.4µVrms14nV/√Hz

bandwidth 0.1...1kHz

current measurement Value (typ. / max) Comments

current input range 50mA, 20mA, 10mA, 5mA, 2mA, 1mA

with 50W shunt in terminal plug

or 120W internally

over current protection 60mA long term

input configurationdifferential

single-end

with 50W shunt in terminal plug

or 120W internally

gain uncertainty 0.02% 0.06% of reading

+20ppm/KTa +95ppm/KTa Ta= |Ta -25°C|; ambient temp. Ta

offset 0.02% 0.05% Of measurement range

0.5nA/KTa 5nA/KTa Ta= |Ta -25°C|; ambient temp. Ta

137Technical specifications

bridge measurement Value (typ. / max) Comments

bridge measurementmodes

full bridgehalf bridge

quarter bridge 5V bridge excitation voltage only

bridge input range 1000mV/V, 500mV/V, 200mV/V,

1mV/V... 0.5mV/V

excitation bridge voltage: 5V10V

input impedance 20MΩ 1% differential, full bridge

gain uncertainty 0.02% 0.05%

drift +20ppm/KTa +80ppm/KTa Ta= |Ta -25°C|; ambient temp. Ta

offset uncertainty 0.01% 0.02%of input range after automatic bridgebalancing

drift +16nV/V/KTa +0.2µV/V/KTa Ta= |Ta -25°C|; ambient temp. Ta

linearity 550ppm

bridge excitation voltage10V5V

0.5%

min. bridge impedance

bridge impedance (max.)

120Ω full bridge

60Ω half bridge

5kW

internal quarter bridgecompletion

120W optional 350W; no direct currentmeasurement

cable resistance forbridges (without return line)

< 6W

< 12W

10 V excitation 120W

5 V excitation 120W

temperature measurement Value (typ. / max) Comments

thermocouple measurement

input range J, T, K, E, N, S, R, Baccording IEC 584

resolution: ca. 0.1K

uncertainty

drift +0.02 K/KTa

0.05%0.05%

+0.05 K/KTa

type K

of measurement range of reading

Ta= |Ta -25°C|; ambient temp. Ta

uncertainty of cold junctioncompensation

drift 0.001K/KTj

< 0.15K

with „ACC/DSUB-T4“

Tj = |Tj -25°C|

cold junction temperature Tj

input impedance 20 MW 1 % differential

138 imc C-series

imc C-series

PT100

input range -200...850 °C-200...250°C

resolution: ca. 0.1Kca. 0.1K

uncertainty< 0.25 K

+0.02%

< 0.1 K+0.02%

4-wire measurement:

-200...850 °Cof reading

-200...250°Cof reading

+0.01 K/KTa Ta= |Ta -25°C|; ambient temp. Ta

sensor feed (PT100) 1.23mA

The description of the CS-7008, CL-7016 . The descirption of the sensor supply .89 146

139Technical specifications

5.10 CS-8008

General technical specification

Property Comments

analog inputs 8 + 8 thirds-channels when used withimcWAVE

measurement modes: - voltage

- sensors with current supply ICP™-, DELTATRON®-Sensors

sample rate 100kHz

50kHz

without thirds

with thirds

bandwidth 1Hz

45,3kHz

22,4kHz

lower cutoff frequency -3dB

without thirds (0.005dB)

with thirds (-3dB) (imcWAVE)

connection BNC 8x BNC 8 voltage

DSUB-15 1x ACC/DSUB-DI8

1x ACC/DSUB-DO8

1x ACC/DSUB-ENC4

4x ACC/DSUB-DAC4

8 digital inputs

8 digital outputs

4 incremental encoder inputs

4 analog outputs

2 x DSUB-91 x DSUB-91 x DSUB-9

LEMO FGG.1B.302.CLAD62ZLEMO FGG.0B.302.CLAD62Z

two nodes CAN (in / out)displaymodem or GPSsupply (CS)supply (CL)

Technical specs. (8 differential analog inputs)

Parameter typ. min. / max. Comments

filter cut-off frequencyfilter characteristic, order

10kHz, 5kHz, .. , 5Hz Cauer, Butterworth, Bessel (digital)low and high filter pass 8th order band pass, LP and HP each 4th order

AAF: Cauer 8th order with fcutoff = 0,4 fs

for AC-coupling without filter a HP 2nd orderBessel with fcutoff =1Hz (0,5Hz with WAVE)

calculated 10

TEDSsensors (current supply)condenser micro

conform IEEE 1451.4Class I MMIClass II MMI

Voltage

ranges50V, 25 V, 10V, 5V, 2.5 V,

1V... 25mV

input voltage surge protection 65V200V

refer to chassiscontinuous< 2ms 11

input impedance

1M10 M

2M

1%2%

1%

single-end, ranges:50V, 25 V10 V... 25mV

differential, ranges:50V, 25 V

140 imc C-series

imc C-series

Parameter typ. min. / max. Comments

20 M 2% 10 V... 25mV

input couplingDC

AC, ICP 1Hz, -3dB, 2th order

input configuration differential, single end

gain uncertainty0.004%0.006%

+110ppm/K×DTa

0.05%0.1%

+110ppm/K×DTa

of reading, ranges:

50V… 50 mV25mV

DTa=|Ta –25°C| ambient temperature Ta

offset uncertainty (DC)

0.004%0.005%0.006%0.006%

±170µV/K×DTa

±6.5µV/K×DTa

0.03%0.05%0.10%0.15%

±610µV/K×DTaa

±90µV/K×DTa

of measurement range, ranges:

50V... 250mV100 mV 50 mV 25mVrange > ±10 Vrange £ ±10 VDTa=Ta –25°C|

ambient temperature Ta

offset uncertainty (AC, ICP) 2LSB

max. settling time of the 1Hzinput high pass filter (AC)

20s

common mode voltage 65V10V

ranges:

50V, 25 V10 V... 25mV

common mode suppressionCMRR

68dB 82dB 95dB101dB108dB

>60dB>66dB>78dB>84dB>96dB

coupling DC, common mode testvoltage 10 V= or 4Vrms; 50Hz; ranges:

50V, 25 V10 V... 5 V2.5 V... 1 V500 mV250 mV ... 25mV

signal to noise ratio -110dB-82dB-76dB-70dB

-90dB

(A-weighted), 100kspsbandwidth 20 Hz .. 20 kHz

50 V.. 250 mV100 mV 50 mV 25mV

noise voltage (rms)1.4µV

bandwidth 10 Hz .. 10 kHz

25mV

ICP™-, DELTATRON®-Sensors1

constant current 4.2mA 20 %

141Technical specifications

Parameter typ. min. / max. Comments

compliance voltage 25V >24V

source impedance 280k >100k

The description of the CS-8008 .10 AC-coupling (or ICP) means a high pass filter at the input. To avoid drifting of the module, a high pass filter is always calculated,even if the user selects „without filter“.

11For voltages greater than the maximum voltage of the chosen range and lower than 70V, you may get a 5mA inputcurrent. Above 70V you can expect higher currents which can only be handled for 2ms.

106

142 imc C-series

imc C-series

5.11 Miscellaneous

5.11.1 imc Graphics Display

Parameter Color Display BW Display Inbuilt Display

Display 5,7² TFT 5,7² FSTN 3,2² FSTN

Colors 65536 16 gray scale colors

Resolution 320 x 240 320 x 240 160 x 80

Backlight CCFL LED LED

line of vision 6 o’clock

Contrast (typ.) 350 :1 5:1

Brightness (typ.) >280cd/m2 60cd/m2 80cd/m2

Dimensions (mm, W x H x D) 192 x160 x30 100 x 54 x 11

Weight approx. 1kg approx. 0,5kg

Supply voltage 9-36VDC6 - 50VDC upon request

internal

Cable length (DSUB-9) max. 30m (acc. RS232 spec.) internal

Power consumption with 100% backlight approx.6.0W

with 50% backlight approx. 3.6W

approx. 1.9W approx. 1.4W

approx. 0.65W approx. 0,57W

Temperature range default extended t.range

-20°C ... +65°C-30°C ... +70°C

Interconnections DSUB-9 (female) for connection to measurement device3-pin linker (metal) ESTO RD03 series 712 3-pin forexternal current supply

internal

System prerequisites Group 2/3 measurement devices from imc, as per imcDevices manualimcDevices software from Version 2.5

RS232 settings baudrate: 115200

hardware handshake on (crtscts)

no parity 8N1

Miscellaneous 150MHz ARM9 processor, 8MB Flash, 16MB RAM,embedded Linux; Data transfer from measurement devicevia BlueTooth (upon request); Membrane touch panel with15 buttonsRobust metal frame; Anti-reflection coated glass pane toprotect Display

7 buttons

The description of the graphics display .49

143Technical specifications

5.11.2 Alphanumeric Display M/DISPLAY, M/DISPLAY - L

Parameter M/DISPLAY M/DISPLAY-L

Display 40 characters, 4 visible lines, 32 lines total

Dimensions (W x L x H in mm)without interconnections

220 x 105 x 30146 x 28.5

350 x 168 x 25244 x 68

Weight approx. 0.5kg approx. 1.3kg

Cable length (DSUB-9) max. 6m (0,14mm² cross section) max. 30m (acc. RS232 spec.)

Supply voltage from measurement device Power supply unit: 9-36VDC

Power consumption 1.2W 18W

Interconnections DSUB-9 (female) for connection to measurement device3-pin linker (metal) ESTO RD03 series 712 3-pin for external current supply

Not supported by C-series based on MultiIO.The description of the alphanumeric display .

5.11.3 ACC/DSUB-ICP ICP-expansion plug

Parameter Value (min / max) Comments

for use with channel types: CX-10XX, CX-12XX, CX-41XX, CX-50XX, CX60XX, CX-70XX

DSUB-15 plug

inputs

2

4

differential, not isolated

ACC/DSUB-ICP2

ACC/DSUB-ICP4

voltage measurement

input voltage max.

voltage

ICP

60V

-3V...50V3V

permanent to chassis

at +IN1, ..., +IN2 bzw. +IN4at -IN1, ..., -IN2 bzw. +IN4

input impedancevoltage

ICP

1M10 M

0.33M0.91M

differential

single-ended

ICP™-, DELTATRON®-, PIEZOTRON®-Sensoren1

Highpass cutoff frequency 2.2Hz

0.80Hz

-3 dB, AC, differentiell, entsprechendder Messbereichsgruppen derverwendeten Messeingänge

ICP-current source 4.2mA 10 %

voltage swing 25V >24V

Source impedance 280k >100k

The description of the ICP-expansion plug .

49

44

144 imc C-series

imc C-series

5.11.4 ACC/DSUB-ICP2-BNC, ACC/DSUB-ICP2-MICRODOT

Technical Specs (2 differential analog inputs)

Parameter typ. min. / max. Test conditions/ Remarks

Compatible channel typesCX-10XX, CX-12XX, CX-41XX, CX-

50XX, CX60XX, CX-70XXadapter for BNC to DSUB-15

Inputs 2 single-end, not isolated, BNC

Input coupling ICP current source, 1st

order high-pass

TEDSconformant to IEEE 1451.4

Class I MMIsensor with current feed

Measurement with ICP™-, DELTATRON®-, PIEZOTRON®-sensors1

Max. input voltage ±35V long-term, to system ground

Input impedance0.33MW0.91MW

±5 %depends on input range groups of themeasurement inputs used

Ground impedance 145W ±10Wresistance from the BNC shield to thedevice ground

High-pass cutoff frequency2.2Hz

0.80Hz±10 %

-3 dB, depends on input range groupsof the measurement inputs used

Constant current 4.2mA ±10 %

Voltage swing 25V >24V

Current source internalresistance

280kW >100kW in parallel with input impedance

Description of the ACC/DSUB-ICP2-BNC expansion connector. 48

145Technical specifications

5.11.5 ACC/DSUB-ENC4-IU connector for incremental sensors with current signals

Accessory: connector for incremental sensors with currents signals for use with an incremental encoderinterface

Parameter typ. min. / max. Test conditions / Remarks

usable with CRPL/ENC-4

CRPL/HRENC-4

C-Serie/ENC-4

CANSAS/INC4

DSUB-15 connector

inputs 4 + 1 differential, non isolated

input coupling DC

range

4 basic channels:

1 index channel:

12 µ A

24 µ A

sensitivity

4 basic channels:

1 index channel:

Vout = - 0.2V / µA

Vout = - 0.1V / µA

input impedance

4 basic channels:

1 index channel:

200 k

100 k

voltage output differentialdifferential signal „+Vout“ – „-Vout“analyzed by the INC-4 module

output levelapprox. 0 .. 5V

+Vout = 2.5V - 0.2V / µA

-Vout = 2.5Vbasic channels

analog bandwidth

4 basic channels:

1 index channel:

80k H z

50k H z

supply:

auxiliary power 5V, 5mA, 25mW

supplied by the INC-4 module:

DSUB15(14) VCC

connector plug DSUB-15 with screw clamp in theconnector housing

Description for incremental sensors with current signals. 43

146 imc C-series

imc C-series

5.11.6 SUPPLY Sensor supply module

Technical specs (sensor supply ) for C-50xx, C-70xx

Parameter Value (typ. / max.) Comment

configuration options 5 adjustable ranges

output voltage Voltage

+5.0V

+10V

+12V

+15V

+24 V

±15V

Current

580mA

300mA

250mA

200mA

120mA

100mA

Net power

2.9W

3.0W

3. 0W

3.0W

2.9W

3W

selected globally for 8-channel groups

option, replaces unipolar +15Vupon request for UNI-8, DCB-81 andC-8

Isolation Standard:

option, upon request:

non isolated

isolated

output to case (CHASSIS)

Nominal rating: 50V, Test voltage(10sec.): 300V, not available withoption ±15V.

short-circuit protection unlimited duration to reference ground of output voltage

precision of output voltage < 0.25% (typ.)< 0.5% (max.)

< 0.9% (max ).

25°C, no load25°C

over full temperature range2

compensation of cableresistance (UNI-8, DCB-8 only)

3-wire control:SENSE line as refeed( –VB: supply ground)

provided for 5V and 10V.Calculated compensation for bridges(no voltage adjustment) prerequisites:1) symmetric supply and return lines,2) identical lines for all channels,3) representative measurement atChannel 1

efficiency typ. 72%typ. 66%

typ. 55%typ. 50%

10V, ..24V none isolated 5V

10V, ..24V isolated 5V

capacitive load (max.) >4000µF

> 1000µF

> 300µF

2.5V, ..10V

12V, 15V

24V

operating temp. range -20°C ... +85°C

The description of the SUPPLY module . 48

147Technical specifications

5.11.7 DSUB-Q2 charging amplifier

Technical specs (2 analog inputs)

Parameter typ. min. / max. Test conditions / Remarks

Compatible channel typesCx-70xx

and for all C-series devices inpreparation (not CS-2108)

adapter for BNC to DSUB-15

with 4 channel DSUB-15 plugs, 2channels are usable only

Operating temperature range 5°C...60°C no condensation

Inputs 2 differential, not isolated, BNC

Input range (IR)±100000pC, ±50000pC, ±25000pC, ...

±1000pC

Input coupling- AC charge- DC charge quasistatic measurements

Max. input voltage

Max. charge±20V

±200000pCLong-term, to device ground

Max. common mode voltage ±TBD4Vvoltage between sensor ground anddevice ground

Bandwidth

- lower cutofffrequency

(Mode: AC-coupling)

- upper cutofffrequency

TBD 10mHzTBD 100mHz

TBD 30kHzTBD 50kHz

-3 dB

IR > ±10000pCIR ≤ ±10000pC

IR > ±10000pCIR ≤ ±10000pC

Gain uncertainty 0.2% £1.0% of indicated value

+ TBD ppm/K×DTa + ?0ppm/K×DTaDTa=|Ta -25°C| Ta : ambient temp.

Zero offset 1.6 pC £3 pC

residual charge after reset

IR > ±10000pCIR ≤ ±10000pC

Reset duration TBD 3ms

Drift TBD pC/s

TBD pC/s

TBD pC/s

TBD pC/s

Mode: DC-couplingambient temperature Ta= 25°C±20K

IR > ±10000pCIR ≤ ±10000pC

Common mode suppression

IR >±10000pC≤±10000pC

TBD pC/VTBD pC/V

TBD pC/VTBD pC/V

common mode test voltage:±1 V ; 0...5?0 H z

Noise TBD pCrmsTBD pCrmsTBD pCrms

bandwidth0.1Hz...10kHz0.1Hz...1kHz0.1Hz...100Hz

Description of the DSUB-Q2 expansion connector .55

148 imc C-series

imc C-series

5.12 Connectors

5.12.1 Connecting DSUB-15

With only a few exceptions (high voltage channels, current probes), all the measurement channels'terminals are DSUB-15 sockets. All measurement channels are connected at standard DSUB-15sockets, with the exception of the ICP-channels (BNC). The connection can be made with standardDSUB-15 plugs (male). However, the special imc-plugs include in the product package are designed forease and efficiency of use. The plug housing contains screw terminals for direct connection of lineswithout requiring soldering. For most measurement configurations the Standard terminal plugs areused, which are essentially 1:1 adapters for connecting DSUB-15 to the screw terminals. Adhesivelabels designed to denote the signal types can be attached to the appropriate channel groups' plugs.Aside from that, however, these plug are electrically identical. There are also special plugs which offeradditional functionality besides converting DSUB-pins to screw terminals.

The special thermo-plug (ACC/DSUB-T4) is needed for temperature-measurements. This plugcontains an internal PT1000 sensor for cold-junction compensation within its housing. It containsadditional "auxiliary" clamps for connecting PT100's in 4-wire-configuration, whereby the referencecurrent circuit is already pre-wired internally. The thermo-plugs for the various temperature modules arenot necessarily identical or thus interchangeable!

The Shunt-plug for current measurement with the isolated voltage channels (ACC/DSUB-I4) comeswith built-in 50 shunts. For direct display of the measurement results as current, this value must beentered in the settings interface as the scaling factor.

The ICP expansion plugs (ACC/DSUB-ICP) provide 4 isolated supply current sources and a capacitivecoupling. There are 2- and 4-channel models.

The universal plug for CS-7008, CL-7016, CS-5008, CL-5016 and CX-5032 contains a PT1000temperature sensor for thermocouple measurement. If these functions aren't required, a standardDSUB-15 plug can also be used for any other measurement types.

Cable shielding must always be connected to "CHASSIS" (DSUB housing, Pin1 or Terminals T15, T16).Some plugs provide VCC (5V), which can be loaded with 135mA per plug.

Note on the screw terminals used in the terminal plugsThe terminal's screw heads are only in secure electrical contact once they have been tightened onto aconnection wire. Therefore, measurements (for instance, using multimeter test prods) to check "loose"terminals can seem to indicate bad contacts!

149Technical specifications

5.12.2 DSUB-plugs for all devices of the C-Series

5.12.2.1 DSUB15 plugs for DI, DO, DAC and incremental encoder

measurement mode (labeled inside)

ANALOG OUT DIGITALIN

DIGITALOUT

INC.-ENCODER

name ACC/DSUB -DAC4 -DI4-8 -DO8 -ENC4

DSUB-15Pin

terminals

9 1 +IN1 BIT1 +INA

2 2 DAC1 +IN2 BIT2 -INA

10 3 AGND +IN3 BIT3 +INB

3 4 +IN4 BIT4 -INB

11 5 DAC2 -IN1/2/3/4 BIT5 +INC

4 6 AGND +IN5 BIT6 -INC

12 7 +IN6 BIT7 +IND

5 8 DAC3 +IN7 BIT8 -IND

13 9 AGND +IN8 +INDEX

6 10 -IN5/6/7/8 -INDEX

14 11 DAC4 HCOM HCOM +5V

7 12 AGND LCOM LCOM GND

15 14 LCOM LCOM

8 17 LEVEL OPDRN

CHASSIS 15,16 CHASSIS CHASSIS CHASSIS CHASSIS

5.12.2.2 DSUB-9 plugs for CAN-Bus

DSUB-PIN signal description use in busDAQ

1 nc optional supply 7V..13V unused

2 CAN_L dominant low bus line connected

3 CAN_GND CAN Ground connected

4 nc reserved unused

5 nc optional CAN Shield unused

6 CAN_GND optional CAN Ground connected

7 CAN_H dominant high bus line connected

8 nc reserved (error line) unused

9 nc reserved unused

150 imc C-series

imc C-series

5.12.2.3 DSUB-9 plug for display

DSUB-PIN signal description use in device

1 DCD Vcc 5V connected

2 RXD Receive Data connected

3 TXD Transmit Data connected

4 DTR 5V connected

5 GND ground connected

6 DSR Data Set Ready connected

7 RTS Ready To Send connected

8 CTS Clear To Send connected

9 R1 Pulldown to GND connected

Supply for the graphical display+ - nc

Binder 1 2 3Souriau B C A

5.12.2.4 DSUB-9 plug for modem

DSUB-PIN Signal Description Use in device

1 DCD Data Carrier Detect connected

2 RxD Receive Data connected

3 TxD Transmit Data connected

4 DTR Data Terminal Ready connected

5 GND Ground connected

6 DSR Data Set Ready connected

7 RTS Ready To Send connected

8 CTS Clear To Send connected

9 nc reserved unused

151Technical specifications

5.12.3 DSUB-9 plug for GPS-mouse

With the following wiring, a Garmin GPS-mouse can be connected:

DSUB-9 GPS 16 LVS GPS 35 LVS GPS 18 LVC GPS 18 - 5Hz

Pin Signal Color Color Color Color

1 Vin Red Red Red Red

2 TxD1 White White White White

3 RxD1* Blue Blue Green Green

4 - - - - -

5GND,

PowerOffBlack, Yellow Black, Yellow 2x Black 2x Black

6 - - - - -

7PPS

( 1Hz clock)Yellow Yellow Yellow Yellow

8 - - - - -

9 - - - - -

*Pin configuration at imc device. At the GPS-mouse Rx and Tx are interchanged.

152 imc C-series

imc C-series

5.12.4 Pin configuration of the ACC/DSUB-15 sockets for amplifiers

measurement mode(labeled inside) VOLTAGE CURRENT VOLTAGE CURRENT

name ACC/DSUB- U4 I4 TEDS-U4 TEDS-I4

used by CS-1016, CL-1032,CS-1208, CL-1224,CS-4108, CL-4124

CS-1016, CL-1032,CS-1208, CL-1224,CS-4108, CL-4124

CS-1016, CL-1032,CS-1208, CL-1224,CS-4108, CL-4124

CS-1016, CL-1032,CS-1208, CL-1224,CS-4108, CL-4124

DSUB-15 Pin terminals current-shunt internalin amplifier

9 1 (RES.) (RES.) (RES.) (RES.)

2 2 +IN1 +IN1 +IN1 +IN1

10 3 -IN1 -IN1 -IN1 -IN1

3 4 (+SUPPLY) (+SUPPLY) (+SUPPLY) (+SUPPLY)

11 5 +IN2 +IN2 +IN2 +IN2

4 6 -IN2 -IN2 -IN2 -IN2

12 7 (-SUPPLY) (-SUPPLY) (-SUPPLY) (-SUPPLY)

5 8 +IN3 +IN3 +IN3 +IN3

13 9 -IN3 -IN3 -IN3 -IN3

6 10 (GND) (GND) GND GND

14 11 +IN4 +IN4 +IN4 +IN4

7 12 -IN4 -IN4 -IN4 -IN4

13 TEDS1 TEDS1

15 14 (GND) (GND) TEDS2 TEDS2

Gehäuse 15 CHASSIS CHASSIS CHASSIS CHASSIS

16 TEDS_GND TEDS_GND

8 17 (+5V) (+5V ) TEDS3 TEDS3

18 TEDS4 TEDS4

measurement mode(labeled inside) TH-COUPLE/ RTD TH-COUPLE / RTD ICP ICP

name ACC/DSUB- -T4 TEDS -T4 ICP4 -ICP2

used by C-CS-4108, CL-4124

also for voltage

CS-4108, CL-4124

also for voltage

CS-1016, CL-1032,CS-1208, CL-1224,CS-4108, CL-4124

CS-7008, CL-7016,CS-5008, CL-5016,

CX-5032

DSUB-15 Pin terminals

9 1 +I1 +IREF +ICP1 +ICP1

2 2 +IN1 +IN1 -ICP1 -ICP1

10 3 -IN1 -IN1 +ICP2

3 4 +I2 -ICP2

11 5 +IN2 +IN2 +ICP3 +ICP2

4 6 -IN2 -IN2 -ICP3 -ICP2

12 7 +I3 +ICP4

5 8 +IN3 +IN3 -ICP4

13 9 -IN3 -IN3

6 10 -I4 -IREF

14 11 +IN4 +IN4

7 12 -IN4 -IN4

13 -I1 TEDS1

15 14 -I2 TEDS2 CHASSIS

Gehäuse 15 CHASSIS CHASSIS CHASSIS

16 CHASSIS TEDS_GND CHASSIS

8 17 -I3 TEDS3 AGND

18 +I4 TEDS4

153Technical specifications

measurement mode(labeled inside) UNIVERSAL CURRENT BRIDGE CURRENT UNIVERSAL

name ACC/DSUB -UNI2 -I2 -B2 TEDS-I2 TEDS-UNI2

used by

CS-7008, CL-7016,CS-5008, CL-5016,

CX-5032

CS-7008, CL-7016,CS-5008, CL-5016,

CX-5032

CS-7008, CL-7016,CS-5008, CL-5016,

CX-5032

CS-7008,CL-7016,CS-5008,

CL-5016, CX-5032

CS-7008, CL-7016,CS-5008, CL-5016,

CX-5032

DSUB-15 Pin terminals

9 1 +VB1 +SUPPLY1 +VB1 +SUPPLY1 +VB1

2 2 +IN1 +IN1 +IN1 +IN1 +IN1

10 3 -IN1 -IN1 -IN1 -IN1 -IN1

3 4 -VB1 -SUPPLY1 -VB1 -SUPPLY1 -VB1

11 5 I1_1/4B1 (+SENSE1)+SENSE1_1/4B

1 +SENSE1 I1_1/4B1

4 6 SENSE1 -SENSE1 -SENSE1 -SENSE1 -SENSE1

12 7 +VB2 +SUPPLY2 +VB2 +SUPPLY +VB2

5 8 +IN2 +IN2 +IN2 +IN2 +IN2

13 9 -IN2 -IN2 -IN2 -IN2 -IN2

6 10 -VB2 -SUPPLY2 -VB2 -SUPPLY2 -VB2

14 11 I2_1/4B2 (+SENSE2)+SENSE2_1/4B

2 +SENSE2 I2_1/4B2

7 12 SENSE2 -SENSE2 -SENSE2 -SENSE2 -SENSE2

13 TEDS1 TEDS1

15 14 GND (GND) GND (GND) (GND)

Gehäuse 15 CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS

16 CHASSIS CHASSIS CHASSIS TEDS_GND TEDS_GND

8 17 +5V (+5V ) +5V (+5V) (+5V)

18 TEDS2 TEDS2

5.12.5 Pin configuration of the ACC/DSUB-15 for CS-6004 and CL-6012

measurement mode(labeled inside)

BRIDGEVOLTAGE

CURRENT-2 ICP (VOLTAGE)

DSUB-plug CRPL/DSUB-BR-4-I CRPL/DSUB-BR-4-I ACC/DSUB-ICP2used by C- CS-6004, CL-6012 CS-6004, CL-6012 CS-6004, CL-6012

terminals

1 +VB1 +SUPPLY1 +ICP1

2 +IN1 +IN1 -ICP1

3 -IN1 -IN1

4 -VB1 -SUPPLY1

5 -SENSE1 +ICP2

6 +SENSE1 -ICP2

7 +VB2 +SUPPLY2

8 +IN2 +IN2

9 -IN2 -IN2

10 -VB2 -SUPPLY2

11 -SENSE2

12 +SENSE2

14 GND AGND CHASSIS

17 +5V +5V AGND

15,16 CHASSIS CHASSIS CHASSIS

154 imc C-series

imc C-series

5.12.6 Pin configuration of the remote sockets

CX- CL- Signals at the

DSUB-15 Pin terminals of the imc DSUB-plug LEMO REMOTE-plug

9 1 1 OFF

2 2 2 SWITCH

10

3

11

3

4

5

3

4

5

ON

SWITCH1

-BATT (interner Testpin)

CHASSIS 15.16 CHASSIS CHASSIS

The description of the remote control .17

Index 155

© 2007 imc Meßsysteme GmbH

Index

- 1 -

1/3-octave calculation: CS-8008 107

- 2 -

2-wire configuration PT100: CS/CL-70xx 103

- 4 -

4-wire configuration PT100: CS/CL-70xx 103

- A -

AAF-Filter 53

abtastendes System 53

Abtasttheorem 53

AC-adapter 16

ACC/DSUB standard: pin configuration 152

ACC/DSUB-ICP2-BNC 48

ACC/DSUB-ICP2-MICRODOT 48

adjustment 77

aggregate sampling rate 22

Aliasing 53

alphanumeric display 49, 143

amplitude reference 64

amplitude response correction: current probe 64

analog outputs 36, 113

analog outputs: DSUB-15 149

angle measurement 37

Antialiasing Filter 53

Anti-Aliasing Filter: Tiefpass 53

avtivating device 17

- B -

balancing 81, 96, 99

bandwidth (voltage channels) 61

bandwidth: C-30xx 67

basic systems 108

battery 18

battery: rechargeable 19

BEEPER 52

bridge 82, 83

bridge measurement 77, 96

bridge measurement: bridge channels 77

bridge measurement: cable compensation 99

bridge measurement: sense 99

buffer duration: maximum (UPS) 18

buffer time constant (UPS) 18

buffering battery 18

- C -

C-30 XX 66

C-30 XX: input coupling 66

C-30 XX: input impdance 67

C-30 XX: voltage measurement: 67

C-30xx: bandwidth 67

C-30xx: voltage source with ground reference 67

C-30xx: voltage source without ground reference 67

calibration 77

CAN-BUS Interface 114

CAN-Bus: DSUB-9 plug 149

CE Certification 10

Channel assignment: incremental encoder 40

charging amplifier 55

CHASSIS 16

circuit schematic: ICP expansion plug 47

CL-2108 62, 120

CL-2108: 63

CL-2108: amplitude reference 64

CL-2108: amplitude-, phase response correction 64

CL-2108: converter 64

CL-2108: high voltage channels 62

CL-2108: Mini-DIN8 pin configuration 65

CL-2108: phasen difference 64

CL-2108: pin configuration Mini-DIN8 65

CL-2108: Rogowski coil 65

clamp diode: digital outputs 34

cleaning 21

comparator 39

connector plug: DSUB-15 148

control functions 34, 36

converter 64

counter 37

imc C-series156

© 2007 imc Meßsysteme GmbH

CRPL/DSUB-15 (CS-6004, CL-6012): pinconfiguration 153

CS/CL/CX-50xx 70, 129

CS/CL/CX-50xx: bridge measurement 77

CS/CL-10xx 56, 116

CS/CL-12xx 58, 118

CS/CL-41xx 68, 126

CS/CL-60xx 82, 132

CS/CL-70xx 89, 102, 135

CS/CL-70xx: bandwidth 105

CS/CL-70xx: bridge measurement 96

CS/CL-70xx: ICP and thermocouples 102

CS/CL-70xx: temperature measurement 100

CS/CL-70xx: thermocouples 100

CS/CL-70xx: voltage 89

CS-3008, CL-3024 Technical specs 124

CS-8008 106, 139

CS-8008: 1/3-octave calculation 107

CS-8008: ICP 107

CS-8008: mic supply 107

C-Series: general 23

current feed inputs: C-30 XX 66

current measurement: CS/CL/CX-50xx 74

current measurement: CS/CL-10xx 57

current measurement: CS/CL-41x 69

current measurement: CS/CL-70xx 93

current measurement: isolated voltage channels 69

current measurement: shunt-plug 57, 69

current measurement: voltage channels 60, 93

current measurement: voltage measurement 74

current probe: amplitude response correction 64

current probe: connections 64

current probe: phase responde correction 64

current-fed accelerometer: application hints 44

customer service 8

- D -

DAC-4 36

DC-12/24 USV 114

DCF:technical data 115

DCF77 52

DELTATRON 58

desktop power supply unit 16

DI-8 33

DI8DO8ENC4-DAC4 33

differential input: incremental encoder channel 39

differential input: input channels 68

digital inputs 33, 113

digital inputs: brief signal levels 34

digital inputs: DSUB-15 149

digital inputs: input voltage 33

digital inputs: sampling interval 34

digital outputs 34, 112

digital outputs: DSUB-15 149

DIN-EN-ISO-9001 11

DIOENC 33

display: DSUB-9 plug 150

displays: overview 49

DO-8 34

DSUB plug with charging amplifier 55

DSUB-15: analog outputs 149

DSUB-15: digital inputs 149

DSUB-15: digital outputs 149

DSUB-15: incremental encoder 149

DSUB-9 plug: CAN-Bus 149

DSUB-9 plug: display 150

DSUB-9 plug: modem 150

DSUB-9: GPS mouse 151

DSUB-Q2 55, 105

DSUB-Q2 technical specs 147

dual track encoder 38, 40

- E -

Elektro- und Elektronikgerätegesetz 12

Elektro-Altgeräte Register 12

ElektroG 12

EMC 13

error message: sampling rates 2/5 22

event-counts 37

external voltage supply: voltage channels 61

- F -

FCC-Note 13

feed current: ICP-channels 44

Filter 53

Filter: implementierte 53

filter: incremental encoder channels 39

Filter-Konzept 53

Index 157

© 2007 imc Meßsysteme GmbH

Filter-Typ: AAF 53

Filter-Typ: Bandpass 53

Filter-Typ: Hochpass 53

Filter-Typ: ohne 53

Filter-Typ: Tiefpass 53

frequency measurement 37

full bridge 97

fuse: ext. supply, incremental encoder 38

fuses: overview 19

- G -

galvanic isolation: digital outputs 34

galvanic isolation: supply unit 16

General Notes 15

GPS 28, 51

GPS mouse: DSUB-9 151

GPS mouse: pin configuration 151

GPS:technical data 115

graphic display 49

graphics display 142

grounding 16

grounding: ICP expansion plug 45

grounding: incremental encoder channel 43

grounding: power supply 16

guarantee 15

Guide to Using the Manual 9

- H -

half bridge 98

Hardware for all devices 32

high voltage channels: CL-2108 62

hotline 8

hysteresis: incremental encoder conditioning 39

hysteresis: UPS, take-over threshold 19

- I -

ICP 58

ICP expansion plug 44

ICP expansion plug: circuit schematic 47

ICP expansion plug: configuration 45

ICP expansion plug: grounding 45

ICP expansion plug: shielding 45

ICP expansion plug: voltage channels 44

ICP-channels 44

ICP-channels: application hints 44

ICP-channels: feed current 44

ICP-channels: supply current 44

ICP-channels: voltage channels with iICP expansionplug 44

ICP-expansion plug 143

ICP-expansion plug: Technical specs 143

imc Display 49

imc graphics display 142

imc-plug 148

Implementierten Filter 53

incremental encoder 37, 111

incremental encoder channel: Open-Collector Sensor 42

incremental encoder channel: RS422 42

incremental encoder channel: sensors with currentsignals 43

incremental encoder: conditioning 39

incremental encoder: DSUB-15 149

incremental encoder: measurement quantities 37

incremental encoder: scaling 38

incremental encoder: sensors 38

incremental sensors with current signals 145

index signal 38

index track 38

industrial safety regulation 21

input impdanceC-30 XX 67

input impedance: current probe channels 63

input impedance: high voltage channels 62, 70

input impedance: isolated voltage channels 68

internal time base 115

IPTS-68 30

ISO9001 11

ISO-9001 11

ISOSYNC 16, 52

ISOSYNC:technical data 115

IU-plug 145

- L -

Ladungsverstärker 105

leakage: UPS battery 19

LEDs 52

Limited Warranty 11

linear motion measurement 37

imc C-series158

© 2007 imc Meßsysteme GmbH

logic threshold levels: digital outputs 34

- M -

main switch 17

maintenance 21

maximum input range: incremental encoder channels 38

MICRODOT 48

microphone supply 107

Mini-DIN8 pin configuration: CL-2108 65

mode: digital outputs (driver configuration) 34

modem connection 28, 52

modem: DSUB-9 plug 150

modularity 20

- N -

Nyquist-Frequenz 53

- O -

OPDRN 34

open sensor detection: CS/CL-70xx 104

Open-Collector Sensor: incremental encoder channel 42

open-drain 34

- P -

PCB 44

phase matching 22

phase response correction: current probe 64

phasen difference 64

PIEZOTRON 44, 58

pin configuration Mini-DIN8: CL-2108 65

pin configuration: ACC/DSUB standard 152

pin configuration: CRPL/DSUB-15 (CS-6004,CL-6012) 153

pin configuration: GPS mouse 151

pin configuration: REMOTE 17

pin configuration: remote control 154

pin configuration: supply plug (LEMO) 16

plaque 21

power input 16

power-up: digital outputs 34

PT100 31, 102

Pt100 in 3-wire configuration 103

- Q -

quadrature encoder 38, 40

Quality Management 11

quarter bridge 98

- R -

Real Time Clock 115

receiver: GPS 51

rechargeable battery 18, 19

rechargeable battery: charging 19

remote control: pin configuration 154

remote switch on 17

Restriction of Hazardous Substances 12

RJ45 socket 52

Rogowski coil 65

RoHS 12

rpm-measurement 37

RS422: incremental encoder channel 42

RTC 115

RTD 31

RTD (PT100) 102

- S -

sampling rate: constraints 22

sampling: aggregate sampling rate 22

sampling: concept 37

Sampling: Verfahren 53

scaling: incremental encoder channels 38

Schmitt-trigger: incremental encoder conditioning 39

SENSE 99

sensor supply module: CS/CL/CX-50xx 81

sensor supply: CS/CL-70xx 105

sensor supply: SEN-SUPPLY 48

sensors with current signals: incremental encoderchannel 43

SEN-SUPPLY 48

service 8

shielding 16

shielding: incremental encoder channel 43

shielding: signal leads 16

Index 159

© 2007 imc Meßsysteme GmbH

shieling: ICP expansion plug 45

short circuit: CS/CL-70xx 104

shunt calibration 81, 96, 99

shunt-plug 57, 69, 148

single track encoder 38, 40

storage temperatures 20

supply current: ICP expansion plug 44

supply current: ICP-channels 44

supply current: RTD-measurement 31

supply voltage 16

supply voltage: CS/CL-10xx 57

supply voltage: digital outputs 34

supply voltage: incremental encoder 38

supply voltage: internal, remote control plug 17

supply voltage: isolated voltage channels 69

SUPPLY: Technical specs 146

switching device on/off 17

SYNC 38, 52

Sync terminal 16, 52

synchronisation: incremental encoder 38

synchronization 22, 52

synchronization:technical data 115

system setup: important notes 15

- T -

technical data C-series 108

technical data:DCF 115

technical data:GPS 115

technical data:ISOSYNC 115

technical data:synchronization 115

technical data:time base 115

technical specification: alphanumeric display 143

technical specification: analog outputs 113

technical specification: CAN-BUS Interface 114

technical specification: CL-2108 120

technical specification: CS/CL/CX-50xx 129

technical specification: CS/CL-10xx 116

technical specification: CS/CL-12xx 118

technical specification: CS/CL-41xx 126

technical specification: CS/CL-60xx 132

technical specification: CS/CL-70xx 135

technical specification: CS-8008 139

technical specification: DC-12/24 USV 114

technical specification: digital inputs 113

technical specification: digital outputs 112

technical specification: graphics display 142

technical specification: incremental encoder 111

Technical specifications: general 108

Technical specs: CS-3008, CL-3024 124

Technical specs: ICP-expansion plug 143

Technical specs: SUPPLY 146

TEDS 29

telephone numbers 8

temperature measurement 69, 100

temperature table IPTS-68 30

thermocouple 101

thermocouple: ground reference 101

thermocouples 69

thermocouples: colour codes 31

thermocouples: CS/CL-70xx 100

thermocouples: DIN and IEC 31

thermo-plug 148

thirds: CS-8008 107

time base:technical data 115

time counter: GPS 51

time measurement 37

time measurement: conditions 37

totem-pole 34

track (X,Y) 38, 40, 42

transport damage 15

transporting 15

- U -

UNI-8: Pt100 in 3-wire configuration 103

uninterruptible power supply 18

UPS 18

- V -

velocity measurement 37

voltage channels: CS/CL-10xx 56

voltage channels: current probe 63

voltage channels: ICP expansion plug 44

voltage measurement: CL-2108 62, 70

voltage measurement: CS/CL-10xx 57

voltage measurement: CS/CL-12xx 58

voltage measurement: CS/CL-41xx 68

voltage measurement: CS/CL-70xx 89

voltage measurement: CS-8008 107

voltage measurement: current probe channels 63

imc C-series160

© 2007 imc Meßsysteme GmbH

voltage measurement: high voltage channels 62,70

voltage measurement: isolated voltage channels 68

voltage measurement:C-30 XX 67

voltage: high voltage 62

voltage: isolated 68

- W -

warm-up phase 15

Waste on Electric and Electronic Equipment 12

Watchdog 21

WEEE 12

- Y -

Y2K: conformity 11

- Z -

zero marker pulse 38