c ombination d evices - l iquid -p hase and g as -p hase c ontacting s crubbers sven stolle

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COMBINATION DEVICES - LIQUID-PHASE AND GAS-PHASE CONTACTING SCRUBBERS Sven Stolle

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C YCLONIC SPRAY combination of dry cyclone and spray chamber capable of effectively removing some gases (but only for very soluble gases) Rarely chosen when gaseous pollutant removal is the only concern Not useful for removing submicrometer particles Maintenance problems: erosion (high velocities) and nozzle plugging Low-medium energy device Applications: Mining operations, Drying operations, Food processing, Foundries

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Page 1: C OMBINATION D EVICES - L IQUID -P HASE AND G AS -P HASE C ONTACTING S CRUBBERS Sven Stolle

COMBINATION DEVICES - LIQUID-PHASE AND GAS-PHASECONTACTING SCRUBBERS

Sven Stolle

Page 2: C OMBINATION D EVICES - L IQUID -P HASE AND G AS -P HASE C ONTACTING S CRUBBERS Sven Stolle

COMBINATION DEVICES Wet-collector scrubbers that use energy from both the gas

stream and liquid stream to collect pollutants

E.g. • Cyclonic spray• Mobile bed• Baffle spray• Mechanically aided scrubbers

Page 3: C OMBINATION D EVICES - L IQUID -P HASE AND G AS -P HASE C ONTACTING S CRUBBERS Sven Stolle

CYCLONIC SPRAY combination of dry cyclone and spray

chamber capable of effectively removing some gases

(but only for very soluble gases) Rarely chosen when gaseous pollutant

removal is the only concern Not useful for removing submicrometer

particles Maintenance problems: erosion (high

velocities) and nozzle plugging Low-medium energy device Applications: Mining operations, Drying

operations, Food processing, Foundries

Page 4: C OMBINATION D EVICES - L IQUID -P HASE AND G AS -P HASE C ONTACTING S CRUBBERS Sven Stolle

MOBILE-BED / MOVING-BED SCRUBBERS

similar to packed towers, but bed is in constant motion

gas stream keeps the packing in motion, while liquid is sprayed over the packing

good collection efficiency for particulate and gaseous pollutants

packing is made of polypropylene or polyethylene plastic balls

particles as small as 2 to 3 μm can be removed but not submicrometer particles

high gaseous-pollutant removal efficiencies Maintenance problems: nozzle plugging,

deterioration of the spheres (e.g. in high temperatures)

Applications: Mining operations, Pulp mills, Utility boilers, Food industry

Page 5: C OMBINATION D EVICES - L IQUID -P HASE AND G AS -P HASE C ONTACTING S CRUBBERS Sven Stolle

BAFFLE SPRAY SCRUBBERS similar to spray towers, but additionally gas

streams atomize the liquids by passing the baffles

Liquid sprays capture pollutants and also remove collected particles from the baffles

Particles larger than 10 μm can be removed Not specifically used for gas collection Low efficiencies Low Maintenance problems Applications: Mining operations, Incineration,

Chemical process industries

Page 6: C OMBINATION D EVICES - L IQUID -P HASE AND G AS -P HASE C ONTACTING S CRUBBERS Sven Stolle

MECHANICALLY AIDED SCRUBBERS

Motors to supply energy Less space required than other scrubbers Higher power requirements high collection efficiencies for particles with

diameters >1 μm not used for gas absorption Maintenance problems: moving parts Applications: Mining operations, Food product

industries, Chemical industry, Foundries and steel mills

centrifugal-fan scrubbers

mechanically induced spray scrubbers