c i ddec '.iii/iv wiring - about us |...

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lABEL WlAENO. CAVITY COLOR TRSH 109 T-l PPL TRS(+) 110 T-2 DKGRN SAS(+) , 111 ~2 LTBLU SASH 112 S-1 WHT OIL TEMPERAllJRE 120 R-2 TAN AIR TEMf'l?lAllJRE 132 N-2 WHT COOlANT TEMP 133 P-3 YEI.. SENSOR SUPPLY (5VIJC) 416 W-l GRA TURBO BOOST 432 P-l DKGRN SENSOR RETURN (ENG&'E) 452 Y-2 iIO.a< :' FUEL TEMP 472 R-3 CJRoI OIL PRESSURE 530 P-2 - ENGINE BRAKE MEO 561 ~3 RED ENGINE BPAKE LO 562 T-3 CJRoI DIGITAL OUTPUT W-3 563 W-3 YEI.. DIGITAL OUTPUT X-3 564 X-3 TAHIBI..K DIGITAL OUTPUT Y-3 565 Y-3 RED TlMEDN'UT 573 X-I BAN IWlO PRESSURE 904 L-l PPI.JWHT FUEL PRESSURE 905 101-1 YEI.. ANALOG INPUT t3 906 N-l CJRoI ANALOG INPUT 16 907 R-l DKGRh PWMOlff t2 909 Y-l LT.GRNIYa PWMOUTt3 910 W-2 ClAN PWMOUTt4 911 X-2 PNK JI939(+) 925 L-3 DKBLU JI939H 926 M-3 DKBlUIWHT JI939 SHIELD 'i127 N-3 WHTIBLU ANALOG INPUT .5 958 M-2 BLU ANALOG INPUT t4 976 L·2 DKGRN \ Detroit Diesel and Spirrilg Nrr:1Ns ~ ;;we registel9d trademarks of Detroit Diesel Corporation. 2OSE79 9803 As technical advMcements contilue. specifications wiU.change. c I I CONNECTOR COLOR BLACK WIRE CAVITY LABEL NO. 622 A JAKE BRAKE - LOW 621 B JAKE BRAKE- MED CONNECTOR COLORGREY .WIRE NO. 611 613 615 6'19 CAVITY LABel L INJECTOR1 K INJECTOR3 J CAVITYPLUG H I~ECTOR2 G INJECTORCOMMON' DDEC 'III/IV WIRING . '.. .. CONNECTOR COlOR BLACK WIRE NO. 612 614 616 620 CAVITY LABel A INJECTOR 5 B INJECTOR6 C CAVITYPLUG o INJECTOR 4 E INJECTORCOMMON ,- GROMMETASSEMBLY 614 " ~ ~ INJECTOR6 INJECTOR 5 NJECTOA ,--- Htt:t::i>II~ p R WIRE NO. COLOR 925 OKBLU 30 WAY CONNECTOR DOC PIN 12034400 U ,J:o;::::;::::! I S TERMINAl II '-I...L.J> T DOC PIN 12103881 W X '\.~JY 926 OK BLLVWHT 927 WHTIBlU 1 23 PfESS.R. I«JNi{F M"'EHG1E5 452 BLK .A~ " ANALOG INPUT ) B~ ,~ '- 416' GRA )C~ CRANK POSITION SENSO WIRE NO. COLOR 109 PPl 'A2d I ~ 110 OKGRN _ SEHS(F B 112 WHT A:QJ~ 111 LTBLU -B SENS(F

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lABEL WlAENO. CAVITY COLORTRSH 109 T-l PPL

TRS(+) 110 T-2 DKGRN

SAS(+),

111 ~2 LTBLU

SASH 112 S-1 WHT

OIL TEMPERAllJRE 120 R-2 TAN

AIR TEMf'l?lAllJRE 132 N-2 WHT

COOlANT TEMP 133 P-3 YEI..

SENSOR SUPPLY (5VIJC) 416 W-l GRA

TURBO BOOST 432 P-l DKGRN

SENSOR RETURN (ENG&'E) 452 Y-2 iIO.a< :'

FUEL TEMP 472 R-3 CJRoI

OIL PRESSURE 530 P-2 -ENGINE BRAKE MEO 561 ~3 RED

ENGINE BPAKE LO 562 T-3 CJRoI

DIGITAL OUTPUT W-3 563 W-3 YEI..

DIGITAL OUTPUT X-3 564 X-3 TAHIBI..K

DIGITAL OUTPUT Y-3 565 Y-3 RED

TlMEDN'UT 573 X-I BAN

IWlO PRESSURE 904 L-l PPI.JWHT

FUEL PRESSURE 905 101-1 YEI..

ANALOG INPUT t3 906 N-l CJRoI

ANALOG INPUT 16 907 R-l DKGRh

PWMOlff t2 909 Y-l LT.GRNIYa

PWMOUTt3 910 W-2 ClAN

PWMOUTt4 911 X-2 PNK

JI939(+) 925 L-3 DKBLU

JI939H 926 M-3 DKBlUIWHT

JI939 SHIELD 'i127 N-3 WHTIBLU

ANALOG INPUT .5 958 M-2 BLU

ANALOG INPUT t4 976 L·2 DKGRN

\

Detroit Diesel and Spirrilg Nrr:1Ns ~ ;;we registel9d trademarks of Detroit Diesel Corporation.2OSE79 9803 As technical advMcements contilue. specifications wiU.change.

c I I

CONNECTORCOLOR BLACK

WIRE CAVITY LABELNO.622 A JAKE BRAKE - LOW621 B JAKE BRAKE - MED

CONNECTORCOLORGREY

.WIRENO.611613

6156'19

CAVITY LABel

L INJECTOR1K INJECTOR3J CAVITYPLUGH I~ECTOR2G INJECTORCOMMON'

DDEC 'III/IV WIRING. '.. ..

CONNECTORCOlOR BLACK

WIRENO.612614

616620

CAVITY LABel

A INJECTOR5B INJECTOR6C CAVITYPLUGo INJECTOR4E INJECTORCOMMON

,-

GROMMETASSEMBLY

614

"

~ ~INJECTOR6 INJECTOR5 NJECTOA

,---Htt:t::i>II~

pR

WIRE NO. COLOR

925 OKBLU

30 WAY CONNECTORDOC PIN 12034400

U ,J:o;::::;::::! IS TERMINAlII '-I...L.J> T DOC PIN 12103881

WX

'\.~JY

926 OK BLLVWHT

927 WHTIBlU1 23

PfESS.R.I«JNi{FM"'EHG1E5

452 BLK.A~

" ANALOG INPUT ) B~ , ~

'- 416' GRA )C~

CRANK POSITION SENSO

WIRE NO. COLOR109 PPl 'A2dI ~110 OKGRN _ SEHS(F

B

112 WHT A:QJ~111 LTBLU - B SENS(F

VEHICLE INTERFACE HARNESS CONNECTOR~EL

COOLANT LEVEL

UMmNG SPEED GOVERNOR

CHECK ENGINE UGHT

IGNmDN

DIGITAL INPUT E-'

DIGITAL OUTPUT F-3

TACHOMETER DRIVE

STOP ENGINE UGHT

VARIABLE SPEED GOVERNOR

DIGITAL INPUT H-'

DIGITAL INPUT H-2

DIGITAL INPUT G-'

DIGITAL INPUT J-2

DIGITAL INPUT J-'

DIGITAL INPUT F-'

DIGITAL INPUT G-2

DIGITAL INI?UT F-2

DIGITAL INPUT G-3

DIGITAL OUTPUT A-2

VEHICLE SPEED (+)

VEHICLE SPEED HDIGITAL INPUT K-2

ANALOG INPUT *7

DATAUNK(+)

DATA UNK (-)

PWM I, OUTPUTSENSOR SUPPLY (5VDC)

SENSOR RETURN

DIGITAL INPUT K-3

DIGITAL OUTPUT A-'

+,2V FROM BATTERY

BATTERY GRDLIND

VEHICLE INTERFACE HARNESS

WIRE NO.,,5

417

4,943945,

499505

509

511i

523

524

52853,

54'542

543

544

545

555

556

557

583

749900

90,

9089,6

952

979988

IGNITION CONNECTOR440 A

953 8

CAVITYH-30-2·

B-'B-3

E-'F-3

K-'8-20-,H-'H-2

G-'J-2J-,F-'G-2

F-2

G-3,

A-2

E-2

E-3

K-20-3

C-2

C·,J-3

A-3

C-3

K·3

A-'

COLORORN

OK BLUE

PPUWHT

PNK

LTGRN

LTBLU

GRA

PPL

BRNGlwRED

GRA

BRNlRED

ORN

YEURED

YEL

OANIBLK

BRNlWHT

LT BLUEIVEL

TAN

, LT BLUElBLK

LT BLUEIORN

LT BLUElBLK

YEL

OK GREENlYEL

OK GREEN

WHT

REDlBLK

BLK

WHT

IlRA

ORN

BLKlWHT

OEMREVEHICLE INTERFACE HARNESS

953 8I.XIWHT NB

DEDICATED 12124 \/DC BATTIHY !'OllIe'MUST BE SOlR:ED!JfECTl. yFflCJM BATTIHY POST OR BUS BOoR

440 ORN N!EJ

SWlTCJ£DIGNTIC»I

(F.' I'0

8i6I!£SEHSOfiHofHE5SFWiIAoL

3IE "Er :3

-e,~~ E-

a.3

f-Bl<l'1H""I'E&U"M:

(+)BATTERYPOSITM

WIllENO.

2411501511502.3 * USE 12 AWG-..w:E NOf-TO

EXCEB> 14 FEET •• LS«3lH_REFER TO !'(MER ••••••••••••SECTION RlR CA8l£~.I5PlACES!

A 440

2OR24VOCSUPPl:

5_IGNT10NFUSE

8 953NOTE:TO \IEHCLE INTERFACEHARNESSCAN lIE 18 AWG FOR ENTIREDISTANCE

IGNTIC»I t::;(NECTORCONNECTOR 1'*12DS4II74

1-.1'*1-..0

• USE,:IMlHFRIXlF ~ TO SPUCE 12 ~ WIRES TO APPROPRIATE WIRE__ ~FfIJM III\TIERYPOWER

rmftioE

~RIF 3OWAYCONNECTORG DOC PIN 120343!18

, ~ ~2100881

1 2 3ALLUNUSEOCAVITIESREQUIRE PlUGS(DOC PIN 12D34413)

CONNECTORDOC PIN 12015378TE-.DOCPIN 120118188

NOTEFUSE haIST lIE PlACED IIETWEEHMATlNG c:otHCTOR N«J BATTERY

COOLANT LEVEL SENSOR

~ NO. CAVITY COLOR

- 115 A ORN953 B BLKlWHT

~~ '=280 SERIESMETAl-PACKGONNECTORONCLUDEDINDOC KIT 1530(027)

•\

"

~,~, i*

COOLANT LEVELPROBE3/8' NPT: ;DOG PIN 23512881114' NPT:' ,DOC PIN 23512880

:..

I1"-

_NO. COLORIV

509 PPL

~

STOP BGP£..orFEQr

419 PP\.JWHT CHECK ENGNO;,o,- ,:-.... •• r::::YB.lDW

439 PNK

INSTRUMENT PANEL

POWER HARNESS-SINGLE ECM SINGLE FUSE

~.~

{)[Ql]

ECMPOWER

CONNECTOR

CONNECTORPIN 12,24634TERMtNAl.PIN 120n4'3CABLE SEAL 15 NEEDEDPIN ,2015,93SECONDARY LOCKPIN '2D528'6

~~ASSEMIILY SECT10NFOR~TECABlE SIZE!2l CAa.ES AEQU.

_,..::t _

CAvnY

CE8oA

-:..

BILITY , '

GOVERNOR-.

UMmNG SPEED GOVERNOR(THROTTLE POSmON SENSOR)

VARIABLE SPEED GOVERNOR(POWER TAKE-DFF CONTROL)

, J,

WIRE NO, COLOR

439 PNKDASH PANEL CRUISE CONTROL

DIGITAL OUTPUTGN

DIGITAL INPUT

DIGITAL INPUT

DIGITAL INPUT

BRAKESWITCH

CRUISEENABLESWITCH

RESUMEIACCELSWITCH

SET/COo\STSWITCH

DIGITAL INPUT

DIGITAL INPUT

953 BLKlWHT

VEHICLE SPEED SENSOR

CLUTCHSWITCH

557 LTBLu/ORN

DIGITAL INPUT

RETURN

DIGITAL INPUT

DIGITAL INPUT

DIGITAL INPUT

DIGITAL OUTPUT

DIGITAL OlITPUT

"'~__u ICATIONS11IIA..RNI:s8 FOR DDEC IIIIIV

MISCELLANEOUS

_NO. COLOR

911I WHT

505 GRA

563 va,

564 TANIBl.K

-565 RED

WIRECAVITY NO. COLOR

PWM.1

TACHOMETERDRIVE

DIGITAL OUTPUT W-3

DIGITAL OlITPUT X-3

DIGITAL OlITPUT Y-3

FUNCTION

DIGITAI. INPUT· LOW

DIGITAI. INPUT· MEDIUM

BACKSIDE OFSWITCH GROUP

INTERNALENGINE BRAKE

SERIES 60

925 OK BLU • CAN_H / J1939 (+) CONTROL DATA UNK926 OK BLU/WHT--- CAN_ll J1939 H CONTROL DATA UNK927 WHTIBLU --- CAN_H I J1939 SHIElD439 PNK IGNITlON801 TAN --- J1922 H CONTROL DATA UNK800 TANIWHT --- J1922 (+) CONTROl DATA UNK

CONNECTORPIN 12066317COLOR BLACKTERMINAl.PIN 12103li81PLUG

'PIN 12034413

CONNECTS DIRECTlYINTOECM'SCOMMUNICATIONCONNECTOR

\

~

VEHICLE INTERFACE HARNESS CONNECTORLABEL

COOlANT LEVEL

UMITING SPEEo,GOVERNOR

CHECK ENGINE UGHT

IGNITION

DIGITAL INPUT E-'

DIGITAL OLITPUT F-3

TACHOMETER DRIVE

STOP ENGINE UGHT

VARIABLE SPEED GOVERNOR

DIGITAL INPUT H-'

DIGITAL INPUT H-2

DIGITAL INPUT G-'

DIGITAL INPUT J-2

DIGITAL INPUT J-'

DIGITAL INPUT F-'

DIGITAL INPUT G-2

DIGITAL INI?UT F-2

DIGITAL INPUT G-3

DIGITAL OUTPUT A-2

VEHICLE SPEED (+)

VEHICLE SPEED HDIGITAL INPUT K-2

ANALOG INPUT .7DATA UNK (+)

DATA UNK HPWM I,OLITPLITSENSOR SUPPLY (5VDC)

SENSOR RETURN

DIGITAL INPUT K-3

DIGITAL OLITPLIT A-'

+'2V FROM BATTERY

BATTERY GROUND

VEMICLE INTERFACE HARNESS

WIRE NO.,,5

417

4,9

439

45,

499

505

509

5'0523

524

52853,

54'542

543

544

545

555

556

557

583

749

90090,

908

9'6952

979

988

IGNITION CONNECTOR440 A

953 B-

CAVITYH-3

0-2

B-'B-3

E-'F-3

K-'B-20-,H-'H-2

G-'J-2

J-'F-'G-2

F-2

G-3,

A-2

E-2

E-3

K-20-3

C-2

C-'J-3

A-3

C-3

K-3

A-I

COLORORN

OK BLUEPPl.IWHT

PNK

LTGRN

LTBLU

GRA

PPL

BRNGRAiRED I

GRA

BRNlRED

ORN

YElJRED

YEL

ORN/BLK

BRNlWHT

LT BLUElYEL

TAN

LT BLUElBLK

LT BLUEIORN

LT BLUElBLK

YEL

OK GREENlYEL

OK GREEN

WHT

REDlBLK

BLK

WHT

GRA

ORNBLKlWHT

OEMREVEHICLE INTERFACE HARNESS

953 BU<IWHT _

INSTRUMENT PANEL_NO. COLOR

AD509 PPL

~

STOP~..EHT-.4'9 PPlIWHT OBX~-IX--

YEllDW

439 PNK

~".u::;St!PFL'POWER HARNESS-

SINGLE ECM SINGLE FUSE

DEDICATED ,2124 VDC BATTERY !'OWERMUST BE SOURCED DIRECT!. YFROM BATTERY POST OR BUS BAR

WioE

440 ORN _

~B'~F 3OWAYCQNNECTORG DOCPIN '2034398

• ~ ~2103881K

SWITCHEDIGNmON

_IID..~<3S •••.

1 2 3AlL UNUSEDCAVITIESREOUIRE PlUGS(DOC PIN 120344,3)

~ "~o--~------------ON

~ORDOCPIN 12015378TEI!MIHALDOCPIN 1201l11188

TO~5ENS()R~PKm\L

4., 5E! 5.. 3'

;;IE ~ 3

NOTE.FUS£ MUSl BE PI..ACEO!IEl'tOftHMA'T1NG~OR N<D Bot.TTERY

- .3

~:cc"""~~:CC_~CAfILE __ :CC"" ~~..=c:IT!DC - - - ---

~

CONN:CTORPIN 12124634TERMfitoLPIN 12077413CABLE SEAL/5 HEEDEDPIN 12015193SECONDo<\RYLOCI<PIN 12052816

COOLANT LEVEL SENSOR

WI~ NO. CAV1TY COLOR

-115 A ORN953 B BLKlWHT

~~ >=280 SERIESMElRI-PACKCONNECTOR(INCLUDED INDOC KIT ,53000(7)

\

•\.

\'

-:

..,',.

COOlANT LEVELPROBE3/8" NPT: .DOC PIN 235,288,114" NPT:' "DOC PIN 235,2880

- \

~~

{)aJ

ECMPOWER

CONNECTOR -lID..241

CAWTY

C

E

B

oA

15150:aoI • •

A

*USEl:Z~"1DEJE&D 14 fIB'"".I..EIIGWi.IIEHB"JIDI'OEB_~FQB~~ err tiJllLlla!'i

B 9153

IGNlION CONE;JORCONECTOR ,,*12IIM874

~ "\IE_ iOJ!FU:S.lO~a __ ~lC~~~ _a.B__ ~WHI::lE~1--=ssIIE. ~