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Waste Management Area C TY Tank Farm TX Tank Farm T Tank Farm U Tank Farm SY Tank Farm S Tank Farm SX Tank Farm BY Tank Farm B Tank Farm BX Tank Farm C Tank Farm AX Tank Farm A Tank Farm AP Tank Farm AZ Tank Farm AN Tank Farm AW Tank Farm AY Tank Farm

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Page 1: BY Tank Farm TX Tank Farm T Tank Farm U Tank Farm Waste ......0 TANKS UNDER REVIEW 2 TANKS IN RETRIEVAL High-Pressure Water Saltcake Dissolution/ Chemical Dissolution 241 -S-112 and

Waste Management Area C

TY Tank FarmTX Tank Farm

T Tank Farm

U Tank Farm

SY Tank Farm

S Tank Farm

SX Tank Farm

BY Tank Farm

B Tank FarmBX Tank Farm

C Tank Farm

AX Tank Farm

A Tank Farm

AP Tank Farm

AZ Tank Farm

AN Tank Farm

AW Tank Farm

AY Tank Farm

Page 2: BY Tank Farm TX Tank Farm T Tank Farm U Tank Farm Waste ......0 TANKS UNDER REVIEW 2 TANKS IN RETRIEVAL High-Pressure Water Saltcake Dissolution/ Chemical Dissolution 241 -S-112 and

III

III

IVA

IVB

IVC

Hanford’s 149 Single-Shell TanksAt Hanford 149 single-shell tanks were built between 1944 and 1965.

Various capacities

• Type I 55 kgal

• Type II 530 kgal• Type III 760 kgal• Type IV 1 million gal

I II III IVA IVB IVC241-B 241-B 241-BY 241-SX 241-A 241-AX

241-C 241-BX 241-S

241-T 241-C 241-TX

241-U 241-T 241-TY

241-U

16 Tanks 60 Tanks 48 Tanks 15 Tanks 6 Tanks 4 Tanks

Page 3: BY Tank Farm TX Tank Farm T Tank Farm U Tank Farm Waste ......0 TANKS UNDER REVIEW 2 TANKS IN RETRIEVAL High-Pressure Water Saltcake Dissolution/ Chemical Dissolution 241 -S-112 and

Waste Types Received in WMA C

100-Series SSTs

Year C-101 C-102 C-103 C-104 C-105 C-106 C-107 C-108 C-109 C-110 C-111 C-112

1946-48 MW MW MW MW MW MW 1C/CW 1C/CW 1C/CW 1C/CW 1C/CW 1C/CW

1952-55 TBP TBP TBP TBP TBP TBP TBP TBP TBP TBP TBP TBP

1956 TFeCN CW C W OWW OWW TFeCN

1957 PSN CW C W PSN/ OWW TFeCN TFeCN CW/ TFeCN TFeCN

1958 CW C W

1959 C W CW CW

1960 CW CW CW C W CW CW CW

1961 CW CW CW CW HS

1962 CW CW HS HS HS

1963 PSN CW PSN PSN PSN HS

1964 PSN CW HS HS HS

1965 CW PSN HS HS HS

1966 TH / CW PSN BNW/HS HS

1967 CW HS

1968 CW/ OWW PSN

1969 OWW OWW PSN PSS

1970 IXTH/ OWW/

PSNPSN/ RSN PSS IX OWW/ IX IX IX IX

1971 IX CW/ OWW PSS PSS

1972 CW/ OWW CW/ OWW PSS IX

1973 Misc Misc PSS Misc Misc

1974 Misc Misc PSS BL

1975 Misc Misc PSS BL

1976 Misc Misc PSS BL

1977 BL

1978 BL

Definitions:

Colors in table are used to highlight each waste type

BL: B Plant strontium processing wastes and misc. wastes

CW: coating waste from PUREX or REDOX Plants

HS: 201-C Hot Semiworks waste

IX: cesium denuded waste from ion exchange process in B Plant

Misc: Sources may include research waste from Battelle Northwest (i.e., BNW) which is now

PNNL, reactor decontamination waste, etc.

OWW: Organic Waste from PUREX Plant

PSN: PUREX HLW supernatant

PSS: PUREX Sludge Supernatant derived from washing PUREX HLW sludges in 244-AR Vault or

241-A and 241-AX tanks

RSN: REDOX HLW Supernatant

TFeCN: Ferrocyanide waste from 244-CR vault treatment of TBP waste

TH: Thorium process waste from PUREX Plant

Page 4: BY Tank Farm TX Tank Farm T Tank Farm U Tank Farm Waste ......0 TANKS UNDER REVIEW 2 TANKS IN RETRIEVAL High-Pressure Water Saltcake Dissolution/ Chemical Dissolution 241 -S-112 and

0 TANKS UNDER REVIEW

2 TANKS IN RETRIEVAL

High-Pressure

Water

Saltcake Dissolution/

Chemical Dissolution

241-S-112 and 241-S-102 Phase 1

241-SY-102

Water SupplyWater

Distribution

SkidFrom SY Farm

Sludge

Saltcake Working Solution

241-S-Farm

Supernate

Solids

Riser

ExtensionDistribution

Pit

Recirculation

Drop LegRaw Water

Dilution

LineRaw Water

Distribution

Devices

241-S-A

Valve Pit

ASSD

R-7

R-14R-13R-6R-16R-11

241-S-112 and 241-S-102 Phase 1

241-SY-102

Water SupplyWater

Distribution

SkidFrom SY Farm

Sludge

Saltcake Working Solution

241-S-Farm

Supernate

Solids

Riser

ExtensionDistribution

Pit

Recirculation

Drop LegRaw Water

Dilution

LineRaw Water

Distribution

Devices

241-S-A

Valve Pit

ASSD

R-7

R-14R-13R-6R-16R-11

Vacuum RetrievalRaw Water

Ambient Air

Ambient Air

Water Supply Skid

Air Compressor Skid

InletHEPAFilter

NESLUtilityBox

Hydraulics

CCTV

PDIT

High Pressure

Low PressureAll

Systems

Flush

AMSSpacer

Drain

AMS

Drain

Vacuum

Pump

Vacuum

Pump

Seal Water

Separator

Vacuum Skid

Vessel Pump Skid

Drain

Hydraulics

Waste Slurry

to 241-AN-106

Atmosphere

Portable Exhaust Poro 3

Transfer

PumpSlurry

Tank

Hydro-

trans

R-5 R-6 R-7 Diversion Box

Vacuum

Exhaust

EXH-1001-HIH

air

water

waste

vacuum/exhaust

hydraulics

Raw Water

Ambient Air

Ambient Air

Water Supply Skid

Air Compressor Skid

InletHEPAFilter

NESLUtilityBox

Hydraulics

CCTV

PDIT

High Pressure

Low PressureAll

Systems

Flush

AMSSpacer

Drain

AMS

Drain

Vacuum

Pump

Vacuum

Pump

Seal Water

Separator

Vacuum Skid

Vessel Pump Skid

Drain

Hydraulics

Waste Slurry

to 241-AN-106

Atmosphere

Portable Exhaust Poro 3

Transfer

PumpSlurry

Tank

Hydro-

trans

R-5 R-6 R-7 Diversion Box

Vacuum

Exhaust

EXH-1001-HIH

air

water

waste

vacuum/exhaust

hydraulics

Acid Dissolution

241-C-106 241-AN-106

Water Supply

Acid/Water/Air Supply

Pump Skid

Sluice Pit

241-AY-02E

Sluice Pit

241-AY-06C

Heel Pit

241-AY-06B

Sluicer Mixing

Eductor

Pump

Central Pump Pit

241-AN-06A

Caustic Supply

(by others)

OGT

OGT

Mixer

Pump

R-3AR-13

R-7R-3 R-13

241-C-106 241-AN-106

Water Supply

Acid/Water/Air Supply

Pump Skid

Sluice Pit

241-AY-02E

Sluice Pit

241-AY-06C

Heel Pit

241-AY-06B

Sluicer Mixing

Eductor

Pump

Central Pump Pit

241-AN-06A

Caustic Supply

(by others)

OGT

OGT

Mixer

Pump

R-3AR-13

R-7R-3 R-13

Modified Sluicing

241-C-100 Tanks DST

Sluicer

#1

Sluicer

#2Slurry

Pump

Supernatant

Pump

Portable

Valve Pit

Hanford Tank Cleanup Status

15 TANKS RETRIEVED

DO NOT ALTER THIS DIAGRAM WITHOUT PERMISSION OF WRPS EXTERNAL AFFAIRS Revised February 2015

Retrieval

Methodology

Key

C-204• Capacity of tank: 55 Kgals

• Completion date: Dec. 11, 2006

• Volume removed: 1,349 gallons

C-108• Capacity of tank: 530 Kgals• Completion date: March 22, 2012• Volume removed: 61.1 Kgals

C-103• Capacity of tank: 530 Kgals

• Completion date: Aug. 26, 2006

• Volume removed: 75 Kgals

C-201• Capacity of tank: 55 Kgals

• Completion date: March 23, 2006

• Volume removed: 718 gallons

C-202• Capacity of tank: 55 Kgals

• Completion date: Aug. 11, 2005

• Volume removed: 1,253 gallons

C-203• Capacity of tank: 55 Kgals

• Completion date: March 24, 2005

• Volume removed: 2,501 gallons

C-106• Capacity of tank: 530 Kgals

• Completion date: Dec. 31, 2003

• Volume removed: 189 Kgals

S-112• Capacity of tank: 758 Kgals

• Completion date: March 2, 2007

• Volume removed: 612 Kgals

C-109•Capacity of tank: 530 Kgals

•Completion date: Sept. 13, 2012

•Volume removed: 62.3 Kgals

C-104• Capacity of tank: 530 Kgals• Completion date: Aug. 17, 2012• Volume removed: 254.3 Kgals

Enhanced Reach

Sluicing System

(ERSS)

+ High-Pressure

Water

Remote

Water Lance

(Salt Mantis)

Mobile

Retrieval

Tool

(Foldtrack)

High-Pressure

Mixer

(Rotary Viper)

Rotates

High Pressure

Lance Head

Height

Adjustable

Riser

Mobile Arm

Retrieval

System

(MARS)

Sluicing

Mobile Arm

Retrieval

System

(MARS)

Vacuum

C-102

• Capacity of tank: 530 Kgals

• Volume of waste to be removed: 316 Kgals

•Volume of Waste removed to date: 275 Kgals

C-101 • Capacity of tank: 530 Kgals

• Retrieval stopped: Sept. 12, 2013

• Volume removed: 72.5 Kgals

C-110• Capacity of tank: 530 Kgals

• Completion date: Oct. 15, 2013

• Volume removed: 175 Kgals

C-112 • Capacity of tank: 530 Kgals• Completion date: Apr. 18, 2012• Volume removed: 93 Kgals

High

Pressure

water skid

Hydraulic

power pack

C-105

• Capacity of tank: 530 Kgals

• Volume of waste to be removed: 132 Kgals

• Retrieval began June 2014

• Volume of Waste removed to date:52.5Kgals

C-111

• Capacity of tank: 530 Kgals• Retrieval started: Sept. 14, 2010• Volume of waste to be removed: 36 Kgals• Volume of waste removed to date: 3 Kgals

C-107 • Capacity of tank: 530 Kgals

• Completion date: Aug. 9, 2014

• Volume removed: 213.7 Kgals

1 TANK IN CONSTRUCTION

Page 5: BY Tank Farm TX Tank Farm T Tank Farm U Tank Farm Waste ......0 TANKS UNDER REVIEW 2 TANKS IN RETRIEVAL High-Pressure Water Saltcake Dissolution/ Chemical Dissolution 241 -S-112 and

Selection Process for AX and A Farm Tanks

The four AX tanks and five A tanks (not including A-103) were selected under Consent Decree milestone B-2• Risk reduction• Curie count• Technetium-99 concentrations• Prior spill volumes

Hanford Tank Waste Operations Simulator modeling demonstrates these tanks can be retrieved within current double-shell tank (DST) Space Management program

Waste Receiver Facilities (WRF) are necessary to allow retrieval of other single-shell tanks (SSTs) in 200 East Area

Retrieval of SSTs in 200 West Area require one or more of the following• A WRF in 200 West Area• There are three DSTs in 200 West Area• Activation of the Cross Site Transfer Line Slurry Transfer Lines

Page 6: BY Tank Farm TX Tank Farm T Tank Farm U Tank Farm Waste ......0 TANKS UNDER REVIEW 2 TANKS IN RETRIEVAL High-Pressure Water Saltcake Dissolution/ Chemical Dissolution 241 -S-112 and

AX Tank Farm

Sludge(K gallons)

Saltcake(K gallons)

Supernate(K gallons)

Status

AX-101 3 355 0 Sound

AX-102 6 24 0 Sound

AX-103 8 99 0 Sound

AX-104 7 0 0 Sound

Total 24 478 0

Grand Total 502

Receiver Tank for AX Farm is DST AZ-102

Page 7: BY Tank Farm TX Tank Farm T Tank Farm U Tank Farm Waste ......0 TANKS UNDER REVIEW 2 TANKS IN RETRIEVAL High-Pressure Water Saltcake Dissolution/ Chemical Dissolution 241 -S-112 and

Typical AX Farm Tank

Page 8: BY Tank Farm TX Tank Farm T Tank Farm U Tank Farm Waste ......0 TANKS UNDER REVIEW 2 TANKS IN RETRIEVAL High-Pressure Water Saltcake Dissolution/ Chemical Dissolution 241 -S-112 and

Simple Depiction of AX Farm Retrieval System

Page 9: BY Tank Farm TX Tank Farm T Tank Farm U Tank Farm Waste ......0 TANKS UNDER REVIEW 2 TANKS IN RETRIEVAL High-Pressure Water Saltcake Dissolution/ Chemical Dissolution 241 -S-112 and

A Tank FarmSludge

(K gallons)Saltcake

(K gallons)Supernate(K gallons)

Status

A-101 3 317 0 Sound

A-102 0 37 3 Sound

A-103 2 372 4 Sound

A-104 28 0 0 Assumed Leaker

A-10537 0 0 Assumed Leaker

A-106 50 29 0 Sound

Total 120 755 7

Grand Total 882

Receiver Tank for A Farm is DST AP-106

Page 10: BY Tank Farm TX Tank Farm T Tank Farm U Tank Farm Waste ......0 TANKS UNDER REVIEW 2 TANKS IN RETRIEVAL High-Pressure Water Saltcake Dissolution/ Chemical Dissolution 241 -S-112 and

Typical A Farm Tank

Page 11: BY Tank Farm TX Tank Farm T Tank Farm U Tank Farm Waste ......0 TANKS UNDER REVIEW 2 TANKS IN RETRIEVAL High-Pressure Water Saltcake Dissolution/ Chemical Dissolution 241 -S-112 and

Key Differences Between C Farm and A/AX Farm

Attribute C Farm A and AX

Predominate Waste Type Sludge Saltcake

Waste Volume (in Gallons)1.65 million gallons in 1999 when

retrieval started

A Farm, 882 million gallons

AX Farm, 502 million gallons

Tank Bottom Dish BottomFlat Bottom (AX has a dished side wall, A has a butt weld 90 degree

wall)

Capacity (in Gallons) 530,000 1,000,000

Number of Air Lift Circulators None

A Farm, 4

AX Farm, 22

Distance to Receiver Tanks ~1000 Feet ~4000 feet for A Farm

Curie Content Beta 1X AX – 4.5X, A – 2X

Curie Content Gamma 1X AX – 12X, A – 5X

Vapor Chemicals of Potential

Concern (COPC)13 COPCs 6 COPCs

Page 12: BY Tank Farm TX Tank Farm T Tank Farm U Tank Farm Waste ......0 TANKS UNDER REVIEW 2 TANKS IN RETRIEVAL High-Pressure Water Saltcake Dissolution/ Chemical Dissolution 241 -S-112 and

Execution Strategy

Farm-wide approach

Full upgrade of infrastructure prior to initiation of retrieval

Deployment of two proven technologies at the start of retrieval

Simultaneous retrievals into a DST

Spares and redundant capabilities to increase operational performance

Use of alternate shifts to avoid heat stress hazards

Incorporation of lessons learned from C Farm retrieval

Rigorous risk evaluation and management plan

Page 13: BY Tank Farm TX Tank Farm T Tank Farm U Tank Farm Waste ......0 TANKS UNDER REVIEW 2 TANKS IN RETRIEVAL High-Pressure Water Saltcake Dissolution/ Chemical Dissolution 241 -S-112 and

Enhanced Reach Sluicer Containment

Page 14: BY Tank Farm TX Tank Farm T Tank Farm U Tank Farm Waste ......0 TANKS UNDER REVIEW 2 TANKS IN RETRIEVAL High-Pressure Water Saltcake Dissolution/ Chemical Dissolution 241 -S-112 and

Nozzle View of Enhanced Reach Sluicer

Page 15: BY Tank Farm TX Tank Farm T Tank Farm U Tank Farm Waste ......0 TANKS UNDER REVIEW 2 TANKS IN RETRIEVAL High-Pressure Water Saltcake Dissolution/ Chemical Dissolution 241 -S-112 and

Elbow View for Enhanced Reach Sluicer

Page 16: BY Tank Farm TX Tank Farm T Tank Farm U Tank Farm Waste ......0 TANKS UNDER REVIEW 2 TANKS IN RETRIEVAL High-Pressure Water Saltcake Dissolution/ Chemical Dissolution 241 -S-112 and

Extension for Enhanced Reach Sluicer

Page 17: BY Tank Farm TX Tank Farm T Tank Farm U Tank Farm Waste ......0 TANKS UNDER REVIEW 2 TANKS IN RETRIEVAL High-Pressure Water Saltcake Dissolution/ Chemical Dissolution 241 -S-112 and

Challenges

In tank obstructions

Adaptation of retrieval equipment to A and AX Tanks

High radiation levels

High heat load

Page 18: BY Tank Farm TX Tank Farm T Tank Farm U Tank Farm Waste ......0 TANKS UNDER REVIEW 2 TANKS IN RETRIEVAL High-Pressure Water Saltcake Dissolution/ Chemical Dissolution 241 -S-112 and

AX Farm Retrieval Technologies

All tanks in AX Farm are classified as sound

Two technologies to be deployed

• Sluicing with water

• High pressure water

Both technologies will be deployed on the Extended Reach Sluicer System (ERSS)

Page 19: BY Tank Farm TX Tank Farm T Tank Farm U Tank Farm Waste ......0 TANKS UNDER REVIEW 2 TANKS IN RETRIEVAL High-Pressure Water Saltcake Dissolution/ Chemical Dissolution 241 -S-112 and

A Farm Retrieval Technologies

The following tanks are classified as sound: A-101, 102, 103 and 106

Two technologies to be deployed

• Sluicing with water

• High pressure water

Both technologies will be deployed on the ERSS

Tanks A-104 and A-105 are classified as assumed leakers

Page 20: BY Tank Farm TX Tank Farm T Tank Farm U Tank Farm Waste ......0 TANKS UNDER REVIEW 2 TANKS IN RETRIEVAL High-Pressure Water Saltcake Dissolution/ Chemical Dissolution 241 -S-112 and

Regulatory Pathway for Hanford Tank Retrievals and Closure

Tank retrievals at C-Farm and of nine additional tanks are regulated under a Consent Decree milestone

Tank retrievals prior to 2010 were regulated under the Hanford Federal Facility Agreement and Consent Order, Appendix I (HFFACO)

Tanks that had retrieval regulated under the Consent Decree will be regulated under the HFFACO and DOE 435.1 (tank residuals) under the Closure process

Tanks Undergoing Retrieval will have the following:• Tank Waste Retrieval Work Plan outlining two retrieval technologies, and potentially a third

retrieval technology• Definition of tank retrieval completion• Request to forego a third retrieval technology if required• State approval to forego a third retrieval technology if necessary

Retrieval Completion Certification Report Retrieval Data Report