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TRANSCRIPT
PPRREE--FFEEAASSIIBBIILLIITTYY RREEPPOORRTT
For
Proposed Project
MMAANNUUFFAACCTTUURRIINNGG OOFF DDYYEESS
BY
M/S. I M DYE CHEM PVT.LTD.
Plot No 1, SIKANDARA MARKET,OPP STYLE WASH EM,
PROCESS GALI, DANILIMBDA
AHEMADABAD-380022,
GUJARAT, India
M-09601936128,
Project: Manufacturing of Dyes.
Developer: M/s. I M DYE CHEM Pvt. Ltd.
Pre-Feasibility Report 2
TABLE OF CONTENTS
LIST OF TABLES
LIST OF FIGURES
Fig. No. Particulars Page No.
1 Location Map of Proposed Project 5
2 Site Specific Location Map 6
3 Project Boundary of Proposed Site 7
4 Plant Layout 8
Sl. No. Particulars Page No.
1 Executive Summary 3
2 Introduction Of The Project/Background Information 3
3 Project Description 4
4 Site Analysis 14
5 Planning Brief 15
6 Proposed Infrastructure 16
7 Rehabilitation and Resettlement (R & R) Plan 17
8 Project Schedule & Cost Estimates 17
9 Analysis of Proposal (Final Recommendations) 17
Table.
No. Particulars Page No.
1 Product Details 9
2 List of Raw Material 10
3 Water Requirement & Wastewater Generation 11
4 Source of Electricity 11
5 Fuel Requirement 11
6 List of Hazardous Waste 12
7 Environmental Settings 14
8 Land Use Details 15
Project: Manufacturing of Dyes.
Developer: M/s. I M DYE CHEM Pvt. Ltd.
Pre-Feasibility Report 3
1.0 EXECUTIVE SUMMARY
M/s I M DYE CHEM Ltd., in Plot No. 1, Sikandaara Market, Opposite Style wash, EM process Gali
district in Ahmadabad. M/s I M DYE CHEM is promoted by Iqbalbhai Balotrawala, and he has
plan to established manufacturing of SO dyes @ 20 MT/Month. The project falls under category
B, section 5(f) of EIA notification 25.06.2014. The site is well connected with road and railway of
Ahmadabad city and Sabarmati` river passing at distance of 1.3 km. There is no forest, national
park, wild life sanctuary, eco sensitive areas in surrounding 10 km radius. The project doesn’t fall
under CRZ boundaries.
The detail related to the proposed project is discussed in the upcoming sections.
2. INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION
2.1 Identification of project and project proponent.
2.1.1 Identification of project
M/s I M DYE CHEM Pvt Ltd. in Plot No 1, Sikandaara Market, Opposite Style wash, EM process Gali
district in Ahmadabad district in Gujarat State. The total area covered by the block is 800 square
meter.
2.1.2 Project Proponent
M/s I M DYE CHEM Pvt. Ltd. is promoted by Iqbalbhai Balotrawala/ Mr. Faizan.
2.2 Brief description of nature of project
The project falls under category B, section 5(f) of EIA notification September 2006 and
amendment dated 25.06.2014. Hence Environment Clearance is applicable to the proposed
project.
2.3 Need of project and its importance to the country and or region
The demand for products intended to be manufacture is increasing in the country by setting up
this unit M/s. I M DYE CHEM Pvt. Ltd. will be able to meet the demand of various products locally.
The unit will use good faith efforts to employ local people from the nearby villages depending
upon the availability of skilled & un-skilled man-power surrounding the project site. In operation
phase, the proposed project would require significant workforce of non-technical and technical
persons. Migration of highly education and skilled experience will result in increase of literacy in
the surrounding villages.
2.4 Demand Supply gap
The gap between demand and availability of dyes sources is likely to increase over the years.
The growing demand and supply gap would require increasing emphasis to be given to the
exploration and production sector. This calls for such projects which can help in bridging the
gap. Synthetic dyes contribute heavily for the use of color. Color has an inherent element of
Project: Manufacturing of Dyes.
Developer: M/s. I M DYE CHEM Pvt. Ltd.
Pre-Feasibility Report 4
value addition to a wide variety of products like textiles, leather, paper, food products,
cosmetics, plastics, paints, inks and high-tech applications like optical data storage.
2.5 Imports v/s indigenous production
Raw materials purchase from indigenous production. This helps in the economic development
of the country to a great level. Thus, to decrease the dependency on imports, the project can
work in a positive manner.
2.6 Export Possibility
There is proposal to export the Dye in Asia pacific region.
2.7 Domestic/ export markets
Our products have good demand in national markets. We shall export the products in local
market.
2.8 Employment Generation (Direct and Indirect) due to project.
M/s. I M DYE CHEM Pvt. Ltd. will give direct employment to local people based on qualification
and requirement. In addition to direct employment, indirect employment shall generate
ancillary business to some extent for the local population. In operation phase, the proposed
project would require significant workforce of non-technical and technical persons. Migration of
highly education and skilled experience will result in increase of literacy in the surrounding
villages.
3.0 Project Description
3.1 Type of Project including interlinked and interdependent projects, if any.
The M/s I M DYE CHEM Pvt Ltd, Danilimda, District, Ahmadabad, Gujarat has a total area of 800
square meters. The proposed production is 20 MT/month. There is no interlinked project with this
proposed project.
3.2 Location (map showing general location, specific location and project boundary & project
site layout) with coordinates.
Coordinates of project site
22 59 18.21 N 72 34 29.13 E
22 59 18.22 N 72 34 29.19 E
Project: Manufacturing of Dyes.
Developer: M/s. I M DYE CHEM Pvt. Ltd.
Pre-Feasibility Report 5
Map showing general location
Fig: 1. Location Map of Proposed Project
Project: Manufacturing of Dyes.
Developer: M/s. I M DYE CHEM Pvt. Ltd.
Pre-Feasibility Report 6
Project boundary of proposed site
Fig: 2. Project Boundary of Proposed Site
Project: Manufacturing of Dyes.
Developer: M/s. I M DYE CHEM Pvt. Ltd.
Pre-Feasibility Report 7
Project site layout
3.3 Details of alternate sites considered and the basis of selecting the proposed site, particularly
the environmental considerations gone into should be highlighted.
No alternative site study will be carried out as proposed project.
Major factors involved in the selection of site are listed below:
• The project site is located on level ground, which does not require any major land filling for
area grading work.
• Proximity to Raw Material suppliers.
• Site is very well connected by road and railway.
• Availability of Power, Water, etc.
3.4 Size or Magnitude of Operation
The proposed project is small scale industry and plan to establish manufacturing of SO dyes and
@ 20 MT/Month.
Table: 1 Product Details
Sr. No. Product Name Quantity (Mt/month)
Total Proposed
1 Reactive Blue P3R 15
2 Reactive MX7R 5
3 Liquid Black B 80
TOTAL 100
Project: Manufacturing of Dyes.
Developer: M/s. I M DYE CHEM Pvt. Ltd.
Pre-Feasibility Report 8
3.5 Project Description with process details (a schematic diagram/flow chart showing the
project layout, components of the project, etc. should be given)
Please refer Form‐I, Exhibit-3.
3.6 Raw Material required along with estimated quantity, likely source, marketing area of final
product/s, mode of transport of raw material and Finished product.
We shall procure the raw material from domestic market by roads. Finished Product will be
transported using roadways.
Table: 2 List of Raw Material
S.No Product Name of Raw
Material
Quantity Kg/MT of
Product
Manufactured
Maximum
Quantity in
MT/Month
1. Reactive
Blue P3R
Nadapsa 135 2.7
PA2SO4 134 2.68
Water 731.0 14.62
Salt 97.56 1.951
Ibamsa 219 4.38
Bichromate 219 4.38
Iron powder 256 5.12
Metanilic
acid 121.9 2.438
2
Reactive
Blue MX7R
R-Blue MX7RX
Salt
583
416
11.66
8.32
3
Reactive
Black B
VS
476 9.52
Sodium Nitrite
HCL 116.66 2.33
H acid 257.4 5.148
NaHCO3 209.52 4.19
Project: Manufacturing of Dyes.
Developer: M/s. I M DYE CHEM Pvt. Ltd.
Pre-Feasibility Report 9
3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly
outlined.
After set up of unit, every effort will put to recycle/reuse the wastewater.
3.8 Availability of water its source, energy/power requirement and source should be given.
3.8.1 Water Source
The source of water for the proposed project shall meet through Tankers. Total water
requirement for the proposed project will be 5.39 KLD. The total wastewater generation will be
3.52 KLD. 0.28 KLD Domestic effluents shall be disposed through septic tank & soak pit. Details of
water consumption and waste water generation are tabulated in Table 3, Water Balance and
proposed flow diagram of ETP is shown in exhibit 4 & 5.
Table 3: Water Requirement & Wastewater Generation
Note: Effluent from washing will be utilized in process.
Project: Manufacturing of Dyes.
Developer: M/s. I M DYE CHEM Pvt. Ltd.
Pre-Feasibility Report 10
3.8.2 ELECTRICITY REQUIREMENTS
Electricity shall be obtained from Torrent Power. Agro waste shall be used as a fuel for Boiler. The
total power & fuel requirement for the proposed project is given in Table 4 & Table 5.
Table 4: Source of Electricity
Table 5: Fuel Requirement
S.No
Name of
Fuel &
Quantity
Fuel
Requirement Capacity
Type of
Emission
Stack
Height
(mt)
Pollution
Control
Within Limit
1
Furnace Oil
150 lit/day
Boiler TPH TMP, NOx,
SOx 12
PM < 150
mg/ Nm3
SO2 < 100
ppm
NOx <50
ppm
2
Furnace Oil
150 lit / day
D.G. Set 65 KVA NOx, SOx 5
3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their management/
Disposal
3.9.1 Waste Water generation & Management plan
Total water requirement for the proposed project will be 29 KLD. The total wastewater
generation from industrial process will be 6 KLD. M/s. I M DYE CHEM Pvt. Ltd. propose a new ETP
consisting of primary, secondary and tertiary treatment facility with RO and Incinerator. 0.28 KLD
domestic effluents shall be disposed through septic tank & soak pit.
3.9.2 Solid & Hazardous waste generation & Management plan
Hazardous waste generated from the process & maintenance. Empty drums and bags is
handover to authorized vender for further recycle. The Management of Hazardous waste will be
done as per Hazardous Waste Management Rules 2008.
Table 6: List of Hazardous Waste
S. No. Source Proposed Total
1. Torrent Power 14 14
2 D G set (Stand by) 65 KVA 65 KVA
Project: Manufacturing of Dyes.
Developer: M/s. I M DYE CHEM Pvt. Ltd.
Pre-Feasibility Report 11
S.
No
.
Type of
waste Category
Quantity
Waste
generating
process
Physical
Characteristics Management
1 ETP Sludge 26.2
2MT/Month
ETP Solid/Semi-
solid
Collection,
Storage,
Transportation,
Disposal at
TSDF site.
2 Waste oil/
used oil 5.1
30
Lit/Year
Plant
maintenance Liquid
Collection,
Storage,
Transportation,
Sale to
Registered
Refiner
3
Bag 33.3
7800
Nos/Month
Process -
Sale to
Registered
Recycler
3.10 Schematic representations of the feasibility drawing which give information of EIA purpose.
Project Concept and Site identification
Form-I, Pre-feasibility project report with
proposed TOR to SEAC
Scoping by SEAC (Site visit by sub
group of SEAC, if necessary)
TOR approved by SEAC
Draft EIA report to SPCB
by project proponent
Public consultation
process by SPCB
Proceedings of public
consultation
Appraisal and
recommendation by SEAC
Approval by SEAC/SEIAA
Display
on the
MoEF
website
EC-rejected by SEAC/SEIAA
Summary EIA and Form-I display
on the website by SPCB
To proponent for submission of final
EIA report/Supplementary report to
draft EIA
Referred back to SEAC/SEIAA under
communication to the project
proponent
Display at Panchayat, ZP,
DM/DC/Dy. Com & on the SPCB website
Project: Manufacturing of Dyes.
Developer: M/s. I M DYE CHEM Pvt. Ltd.
Pre-Feasibility Report 12
4.0 Site Analysis
4.1 Connectivity
Site is very well connected by road and railway.
Availability of water, power, etc.
Table 7: Environment Settings
Sr. No. Particulars Details Distance
(km)
1 Nearest Village Jamalpur 2
2 Nearest Town/City Ahmadabad -
3 Nearest Railway
Station
Maninagar Railway
Station
4.22
4 Nearest Highway NH 8
3
5 Nearest Airport Ahmadabad Airport 11.11
6 Nearest Water
Body Sabarmati River 1.3
4.2 Land Form, Land Use and Land Ownership
Land Form: Proposed project site is Danilimbda area of Ahmadabad.
Land use: Industrial purpose for proposed project of manufacturing of Dyes.
Land Ownership: Private land, M/s. I M DYE CHEM Pvt. Ltd. is promoted by Mr Iqbalbhai
Balotrawala.
4.3 Topography (along with map).
The topography map of the area shall be provided at a later stage.
4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area
under CRZ)), shortest distances from the periphery of the project to periphery of the forests,
national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the
Rejected Approved Display on SEAC/SEIAA website &
project proponent website
Post EC monitoring Submission of half
yearly compliance
report to MoEF/RO-
MoEF
Display of
compliance
report on MoEF
website
Project: Manufacturing of Dyes.
Developer: M/s. I M DYE CHEM Pvt. Ltd.
Pre-Feasibility Report 13
river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be
given.
The project falls outside notified industrial area. There is no forest, national park, wild life
sanctuary, eco sensitive areas in surrounding 10 Km of the plant boundary. CRZ is not applicable
to the project.
4.5 Existing Infrastructure
This is proposed project activity so now there is only open land.
4.6 Soil Classification
It will be incorporated in EIA studies.
4.7 Climatic data from secondary sources.
Proposed project site is fall under seismic zone – III which is not highly earthquake prone area.
The climate in this area varies from dry sub humid to moist sub humid. The rainfall is erratic, uni
modal and monsoonal and is spatiotemporally variable. Average annual rainfall of the area is
786 mm. January is the coldest month (Mean minimum temperature varies from 9°C to 15°C
and Mean maximum temperature varies from 35°C to 39°C) while May is the hottest month
(Mean maximum temperature varies from 39°C to 42°C and Mean minimum temperature varies
from 21°C to 26°C).
4.8 Social infrastructure available.
Depending on the growth of the company the required social infrastructure will be provided.
5.0 Planning Brief
5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country
Planning/Development authority classification.
Type of Industry: Proposed SO Dye manufacturing company. Involves only coupling and
clarification only.
5.2 Population Projection
Total population of Ahmadabad Tehsil is 7,208,200, spread across total villages and
panchayats. . Total 6,058,764person’s lives in town and 1,149,436 lives in Rural. Details population
will be incorporated in EIA studies.
5.3 Land use planning (breakup along with green belt etc.)
Table 8: Land Use Planning
Sr.
No. Details of Land
Proposed Area
(In Sq. Mt)
1. Total Plot Area 800
Project: Manufacturing of Dyes.
Developer: M/s. I M DYE CHEM Pvt. Ltd.
Pre-Feasibility Report 14
2. Main plant Building (Production Area) 160
3. Storage area 100
4. Administration and Research buildings
(office +Lab area) 50
5. Utility area (Boiler) 40
6. ETP 80
7 Labour room & Security 30
8 Greenbelt Area + Open space 340
5.4 Assessment of Infrastructure Demand (Physical & Social)
On the basis of the preliminary site visit, the infrastructure demand in the villages was assessed
on the basis of need and priority. Employment would be as per prevailing norms of state
government for skilled and unskilled people for the proposed project activity.
5.5 Amenities/Facilities
Proper site services such as First Aid, Drinking Water, Maintenance Workshop, etc. will be
provided to the workers. It is proposed to construct one room for labor.
6.0 Proposed Infrastructure
6.1 Industrial Area (Processing Area)
Processing Area (Plant facilities, R&D, ETP Area and Utility Services Raw material storage area,)
Developed Area: 460 Sq.m.
6.2 Residential Area (Non Processing Area)
Non Processing Area (Green belt, Open area).
Area: 340 Sq.m.
6.3 Green Belt
Total 340 square meters land area at proposed site; out of this area about 275 Sq.m. will be used
for green belt and other area as open space.
6.4 Social Infrastructure
Depending on the growth of the company the required social infrastructure will be provided.
6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)
Road and railways are very close to the working site. There is no proposal to make any new kind
of connectivity.
6.6 Drinking water Management (Source & Supply of water)
Project: Manufacturing of Dyes.
Developer: M/s. I M DYE CHEM Pvt. Ltd.
Pre-Feasibility Report 15
Water for drinking and operations will be around 2.5 KLD, which will be met from Bore well.
6.7 Sewerage System
Domestic waste water will be treated into septic tank followed by soak pit.
6.8 Industrial Waste Management
Please refer Form-I, Exhibit 6.
6.8 Solid Waste Management
It is proposed that the total wastes will be used for levelling of the worked out area.
6.9 Power Requirement & Supply/Source
Electricity shall be obtained from Torrent Power. The total power requirement for the proposed
project is 14 HP.
7.0 Rehabilitation and Resettlement (R & R) Plan
7.1 Policy to be adopted (Central/ state) in respect of the project affected persons including
home oustees, land oustees and landless labourers
Not Applicable.
8. Project Schedule & Cost Estimates
8.1 Likely date of start of construction and likely date of completion (Time schedule for the
project to be given).
We shall start construction after getting environmental clearance and consent to establish.
8.2 Estimated Project cost along with analysis in terms of economic viability of the project.
Total Project Cost for proposed project activity is Rs. 50 Lakhs.
9. Analysis of Proposal (Final Recommendations)
9.1 Financial and social benefits with special emphasis on the benefit to be local people
including tribal population, if any, in the area.
The project will be prove time by time for beneficial to the people as the company progress
and expands its activity. By CSR activity company management will committed to improve
infrastructural facilities for the local people like Educational facilities, Medical facilities,
Transportation facilities etc. as well the local people especially tribal population will be taken as
employers which will improve the socioeconomic environment of the area.