by dr nicolas figay, airbus group...
TRANSCRIPT
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2017
AFNeT Standardization Days 2017 - Paris 1
Standards for Virtual Manufacturing and Factory of the future: position and status of ISA 95
By Dr Nicolas Figay, Airbus Group Innovations
April 19 & 20, 2017
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2017
AFNeT Standardization Days 2017 - Paris 2
The today’s situation for industry
April 19 & 20, 2017
! Global demand for industrial products is growing by +7% since 2000
! By 2020, there will be 3+ Billion middle class citizen world wide
! Unprecedented diversity
! Production system is under pressure
! Only 13% of manufacturers have full visibility on their supply chain beyond Tier-1, and 43% have no visibility at all (sourceKMPG2016)
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2017
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The today’s situation for IndustryVarious local initiatives in the World: !Europe: Factories of the Future (EC Research) !Germany: Manufacturing 4.0 !United Kingdom: High Value Manufacturing Catapult ! Italy: La fabbrica del futuro !United States: Advanced Manufacturing ! Japan: e-Factory !China: Intelligent Manufacturing ... ! France: Alliance Industrie du Futur, AFNOR/ISO, AFNET, etc.
April 19 & 20, 2017
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2017
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Context of the presentationVarious local initiatives in the World: !Europe: Factories of the Future (Research) <= IMAGINE - IRT-SystemX SIP !Germany: Manufacturing 4.0 !United Kingdom: High Value Manufacturing Catapult ! Italy: La fabbrica del futuro !United States: Advanced Manufacturing <= DMDII ! Japan: e-Factory !China: Intelligent Manufacturing ... ! France: Alliance Industrie du Futur, AFNOR/ISO, AFNET, etc. ●ASD SSG*: new blips on the PLM standard chart
April 19 & 20, 2017
* Aeronautic Space & Defence European Association’s Strategic Standardization Group
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The today’s situation for standardization Frameworks"Industry 4.0/Smart Manufacturing Final Report“ (Sept 2016), ISO TMB Strategic Advisory Group's
Precise definition of Industry 4.0, Inventory, Standardization gaps
and recommendationsObjectives
Let’s use RAMI 4.0 and NIST Model Most capable reference architecture
models for Smart Manufacturing
Recommendation
RAMI 4.0
NIST Model
There are many standard components for the two frameworks, ISA 95 always included
April 19 & 20, 2017
DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2017DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires RéglementairesAFNeT Standardization Days 2017
Some Manufacturing Standards as RAMI 4.0 componentsName of the standard Comment
IEC/ISO 62664 (ISA95)Enterprise-control system integration Produced by International Society of Automation (ISA) and adopted at IEC (hierarchy level)
IEC 61512 (ISA 88) Batch Control (hierachi level)IEC 62890 Life-cycle management for systems and products used in industrial-process measurement, control and automationIEC 62541 OPC Unified Architecture Specifications (machine to machine communication)DIN SPEC 91345 Reference Architecture Modell Planned standardisation of RAMI 4.0IEC 61360ff Common Data Dictionary IEC Common data dictionnary IEC 13584-42ISO 13584-2/ IEC 61360 eCl@ss Classification and product descriptionIEC 64424 CAEX (Topology)IEC 61131 PLC Open XML (logic)ISO/PAS 17506 COLLADA (Kinematics and geometry)IEC 62714 AutomationML (automation markup language)IEC 61987 Industrial process measurement and controlIEC 61360/ISO13584 Industrial automation systems and integrationDIN SPEC 16592 Integration of AML and OPC UAIEC 61784 Industrial Communication NetworkIEC 62443 Network and securityISO/IEC 27000 Information Security Management SystemsIEC 61511 Functional SafetyIEC 62601/ISO 13889 Safety of MachinesIEC/TR 62794 and 62832 Reference model for the digital factoryIEC 61804 Function blocks for process control/electronic device description languageIEC 62453 Field Device tools (FDT) interface specificationVDMA 24582 Condition monitoringISO/IEC 20140 Energy EfficiencySemantic SPARQL/RIF-SWRL/RDF(S)/OWL
April 19 & 20, 2017
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Other standards components used for digital twins (DMDII*)
Name of the standard CommentISO 10303 AP238Virtual Manufacturing New edition under development with strong involvement of Boeing and US
MT-ConnectMTConnect standard enables manufacturing equipment to provide data in structured XML rather than proprietary formats
Quality Interoperability Framework (QIF) Unified XML framework standard for computer-aided quality measurement systems
ISO 10303 AP242 Managed model based 3D Engineering
April 19 & 20, 2017
* Digital Manufacturing And Design Innovation Institute
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« Enterprise-control system integration » Standard(s)Updated the 20/04/2017
US StandardANSI/ISA 95
International StandardISO/IEC Sub-title
95.00.01:2010 62264-1:2013 Part 1: Models and Terminology
95.00.02:2010 62264-2:2015 Part 2: Data Structures and attributes
95.00.03:2013 62624-3:2007 + DIS Part 3: Activity Models of Manufacturing Operations Management
95.00.04:2012 IEC 62264-4:2016Part 4: Object Models and Attributes of Manufacturing Operations Management
95.00.05:2013 IEC 62264-5:2016 Part 5: Business to Manufaturing Transactions
95.00.06:2014 IEC PAS 62264-6:2016(E) Part 6: Messaging Service Model
Draft 95.00.07 Part 7: Alias Service Model
Draft 95.00.08Part 8: Manufacturing Operations Management Information Exchange Profiles
ISA-TR88.95.01 Using ISA-88 and ISA-95 Together
8 parts
B2MML is an XML implementation of the ANSI/ISA-95, Enterprise-Control System Integration, family of standards (ISA-95), known internationally as IEC/ISO 62264. B2MML consists of a set of XML schemas written using the World Wide Web Consortium's XML Schema language (XSD) that implement the data models in the ISA-95 standard.
MESA B2MML V0600 the latest version
For developing an automated interface between enterprise and control systems. This standard has been developed for global manufacturers. It was developed to be applied in all industries, and in all sorts of processes, like batch processes, continuous and repetitive processes. The objectives of ISA-95 are to provide consistent terminology that is a foundation for supplier and manufacturer communications, provide consistent information models, and to provide consistent operations models which is a foundation for clarifying application functionality and how information is to be used.
April 19 & 20, 2017
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ISA 95/98 positioned according to PERA Reference Model
PERA* Reference model: Decision-making and
control hierarchy
ISA 95
ISA 88
April 19 & 20, 2017
* Purdue Enterprise Reference Architecture
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ISA 95 - High Level Considered Information
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ISA 95: Areas of Information Exchange
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ISA95: Concerned Enterprise ApplicationsMES System
To manage product
Definition
To manage resources
To schedule Production processes
To dispatch production
orders
To execute production
ordersTo collect production
data
To produce performance
analysis
To produce track & traces ERP
PLM
CRM
Production test results
Product definition, BOM (routing), electronic work instructions , equipment
setting
production performance results, produced and consumed material
production planning, order requirements
product tracking and tracing information
product complaints
HRM
personnel performance
personnel skills, personnel availability
April 19 & 20, 2017
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ISA 95 - from Information flow to exchange Schema
What is in business/planning and what is in manufacturing operations?
Definition of the functions in the domains The functions of
interest are detailed
The information flows of interest between the function of interest are defined
The information are categorized, and relationships with activity model is made
Information model is defined, with: • 3+ 1 resource models (Personal,
Material, Equipment, Segment) • 4 interactive models (capability
information, product definition, production schedule, production performance)
April 19 & 20, 2017
Can be used as basis for formalized information exchange protocol
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ISA 95: Functions and Information flows
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ISA 95: Information Models
April 19 & 20, 2017
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ISA 95: B2MML XML Schemas
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Connecting with other standard components - RAMI 4.0
April 19 & 20, 2017
ISA 95 Enterprise -
Control System Integration
ISA 88 (Batch Control)
IEC 62890 Life-cycle management for systems and
products used in industrial-process measurement, control and automation
Data dictionaries (IEC 13584-42)
Component catalogs (Standard part libraries)
Ecl@ss
OPC Unified Architecture Specification
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Connecting with other standard components - DMDII*
April 19 & 20, 2017
ISA 95 Enterprise -
Control System Integration
Virtual Manufacturing
ISO STEP AP 238
Quality Control - Metrology
(QIF)
Product Definition ISO STEP AP 242
Smart tooling (MT-Connect)
* Digital Manufacturing And Design Innovation Institute
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Internet standards that could impact inside the enterprise
April 19 & 20, 2017
ISA 95 Enterprise -
Control System Integration
SMOG Sensing ⇔ IIoT
Qualified captors/Actuators
ICT infrastructure
INTRANET
CLOUD Private- Public-
Combined Big Data
AI Blockchain
Semantic Web
HTML5 JSON
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Internet standards that could impact for networked enterprises
April 19 & 20, 2017
ISA 95 Enterprise -
Control System Integration
ICT infrastructure
OPC Unified Architecture Specification
Sensing ⇔ IIoT
Qualified captors/Actuators
Embedded, Environment,
Enterprise Information System
Enterprise Modeling (ArchiMate)
System Engineering Process Framework
(ISO 15288)
PLM - Manufacturing Data all along the life cycle of
the product (ISO STEP, PLCS, Sx00)
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Where to learn more
Standardisation and associated working groups AFNOR, AFNET, AIF, ASD SSG, ISO, PDM-IF, RAMI 4.0
Web sites http://www.asd-ssg.org
Research Projects: ISA 95 assessment and testability IMAGINE and IRT-SystemX SIP research projects
Web sites http://www.eads-iw.net/web/imagine
http://www.Eads-iw.net/web/standards-interoperability-plm
Linkedin/Twitter Virtual Manufacturing: Implementing the digital thread using the digital twins!
Industry 4.0/Smart Manufacturing recommendations for ISO strategy Advanced usage of ArchiMate for Dynamic Manufacturing Living Lab
When ArchiMate 3.0 meets Production
April 19 & 20, 2017
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Conclusion: just the beginning
ISA 95 key Component on emerging Manufacturing Reference Models
Well defined scope: monitoring and control of the execution system
But to be completed with a consistent set of complementary standards
High impact of Internet with emerging technologies
How to master and to embrace emerging complexity?
How to deal with emerging dynamic interconnected business ecosystems?
How to specify, assess and maintain required quality?
April 19 & 20, 2017