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Technical Description GloEn-PatrolTM Ballast Water Management System ...
#1559-3, Songjung-Dong, Gangseo-Gu, Busan, Korea / www.worldpanasia.com
TEL : +82-51-831-1010 / FAX : +82-51-831-1399 / E-mail : [email protected]
TECHNICAL DESCRIPTION
Of
GloEn-PatrolTM Ballast Water Management System
PROJECT : Yacht Hotel Ship SHIPYARD : Boustead Naval Shipyard SHIPOWNER : Sunborn Internation PUMP CAPACITY : 250m3/hr 1 set Skid Type
DATE : Apr. 20th, 2011
PANASIA CO., LTD. Tel : +82-51-831-1010 Fax : +82-51-831-1399
E-mail : [email protected] Web : www.worldpanasia.com
Technical Description GloEn-PatrolTM Ballast Water Management System ...
#1559-3, Songjung-Dong, Gangseo-Gu, Busan, Korea / www.worldpanasia.com
TEL : +82-51-831-1010 / FAX : +82-51-831-1399 / E-mail : [email protected]
I. SYSTEM GENERAL
PANASIA’s GloEn-Patrol™ Ballast Water Management System Type approved by administration in compliance with the Guidelines for approval of
Ballast Water Management System(G8) of Res. MEPC.125(53) and by IMO MEPC in accordance with the Procedure for approval of Ballast Water Management System that make use of Active Substance(G9) of Res. MEPC.126(53). GloEn-Patrol™ BWMS is a combined treatment system taking advantage of Filter and UV units most environmentally friendly and optimally designed for every kind of vessels.
Adopting a 100% physical treatment technology, GloEn-Patrol™ effectively disinfects harmful aquatic organism and pathogen in water without generating any toxic substance during ballasting and de-ballasting. In addition, the Filter unit not only eliminates organisms larger than 50 micrometer but makes sediment in ballast tank minimized.
The main purpose of filtration is to maximize the efficacy of disinfection of UV unit by improving transmittance of UV light. Features of GloEn-Patrol™ BWMS
1. The most environmental friendly system 2. Compact design 3. Automatic back flushing and auto wiping 4. No toxic by-products 5. Very simple operation 6. Easy and economical maintenance 7. No corrosion problem 8. Less inflow of sediment
Technical Description GloEn-PatrolTM Ballast Water Management System ...
#1559-3, Songjung-Dong, Gangseo-Gu, Busan, Korea / www.worldpanasia.com
TEL : +82-51-831-1010 / FAX : +82-51-831-1399 / E-mail : [email protected]
II. TECHNICAL SPECIFICATION
GloEn-Patrol™ BALLAST WATER MANAGEMENT SYSTEM
Model : GloEn-P250
Supply Voltage : AC 440V, 3PHASE
Air Supply : 7 kg/cm2
Ballast pump capacity : 250m3/hr
Treatment Capacity : 250m3/hr
Power Consumption : 27 Kw
Foot print : 2.96 m2
PRESSURE LOSS : 0.2 ~ 0.6 kg/cm2
The system will be operated for treatment through both the Filter unit and UV unit
during ballasting and only through the UV system during de-ballasting.
< Ballasting Operation >
Technical Description GloEn-PatrolTM Ballast Water Management System ...
#1559-3, Songjung-Dong, Gangseo-Gu, Busan, Korea / www.worldpanasia.com
TEL : +82-51-831-1010 / FAX : +82-51-831-1399 / E-mail : [email protected]
< De-ballasting Operation >
Consist of ;
1. FILTER UNIT The water enters through the inlet pipe into the filter area and flows through the
cylindrical filter element from inside out. The filtration cake accumulating on the element surface causes pressure differential to develop across the filter element. When this pressure difference reaches a pre-set value, the back-flushing mechanism is
operated. The back-flushing begins when the filter element reaches a pre-set value or a pre-determined lapse of time. The back-flushing takes between 10 to 30 seconds. During the back-flushing cycle the filtered water is not interrupted and continues to flow downstream of the filter in the normal manner.
Specification ; Model : PF250
Primary Treatment for removing large plankton over 50㎛
Rises UV light transmission
Automatic back flushing
Filtration grade : 50 micron
Flow rate : 250 m3/hr
Working pressure for back flushing : 2 bar
Technical Description GloEn-PatrolTM Ballast Water Management System ...
#1559-3, Songjung-Dong, Gangseo-Gu, Busan, Korea / www.worldpanasia.com
TEL : +82-51-831-1010 / FAX : +82-51-831-1399 / E-mail : [email protected]
Total maximum pressure drop : 0.05 ~ 0.45 kg/cm2
Max. working pressure : 10 kg/cm2
Max. working temperature : 55℃
Dimension(mm) : 1053 x 845 x 1884
Composed of ;
- Filter Body
- 50 micron filter screen(four layers structure)
- Suction scanner
- Inlet/outlet connection
- Exhaust valve
- Limit switch
- Pressure sensor (Inlet, Outlet)
Material :
- Filter housing : SS400(Epoxy coated)
- Filter screen(50 micron) : Hastelloy
< Filter Unit ‘PF250’ Model Composition >
Technical Description GloEn-PatrolTM Ballast Water Management System ...
#1559-3, Songjung-Dong, Gangseo-Gu, Busan, Korea / www.worldpanasia.com
TEL : +82-51-831-1010 / FAX : +82-51-831-1399 / E-mail : [email protected]
2. UV UNIT Using UV light to disinfect water is a proven technology. This safe and effective
physical disinfectant is suitable for both large and small applications. UV’s proven
technology uses nothing but ultra violet light to inactivate bacteria, viruses and other
organisms that may be present in the water. UV unit is easy to operate and needs no
expensive and potentially hazardous chemicals.
UV light, which continues to be reliable means of disinfection, involves exposing contaminated water to irradiation from UV light. The treatment really works because UV light penetrates an organism’s cell walls and disrupts the cell’s genetic material, making reproduction impossible. Specification ;
Model : PU250
Secondary treatment for disinfection of micro-organism
Automatic cleaning function
Long life span medium pressure type UV lamps
Capacity : 250 m3/hr
Max. working pressure : 10 kg/cm2
Operational water temperature : <45℃
Protection degree : IP54
Dimension : 896 x 580 x 633
Lamp life time : 4,000hr
Composed of ;
- UV chamber(SUS316) with inlet/outlet connection
- UV lamps with quartz tube
- Temperature sensor in UV chamber
- Automatic washing wiper for cleaning of UV lamp
- UV sensor
- Auto Vent valves
Technical Description GloEn-PatrolTM Ballast Water Management System ...
#1559-3, Songjung-Dong, Gangseo-Gu, Busan, Korea / www.worldpanasia.com
TEL : +82-51-831-1010 / FAX : +82-51-831-1399 / E-mail : [email protected]
< UV Unit ‘PU250’ Model Composition >
3. UV BALLAST PANEL
Operational Temperature : 0 ~ 55℃
Dimension : 1000 x 1700 x 400
Material : SS400(Epoxy coated)
Technical Description GloEn-PatrolTM Ballast Water Management System ...
#1559-3, Songjung-Dong, Gangseo-Gu, Busan, Korea / www.worldpanasia.com
TEL : +82-51-831-1010 / FAX : +82-51-831-1399 / E-mail : [email protected]
< UV Ballast Panel >
4. CONTROL PANEL Monitored on touch screen about all conditions of ballast water treatment system
including :
- Automatic back-flushing of filter
- UV running status
- Logging status of system
- Valve control
- Alarm message :
* High/Low pressure alarm for filter unit
* Temperature alarm for UV chamber
- Interface with AMS or Load master (RS422 or RS485 or RS232(Option))
Technical Description GloEn-PatrolTM Ballast Water Management System ...
#1559-3, Songjung-Dong, Gangseo-Gu, Busan, Korea / www.worldpanasia.com
TEL : +82-51-831-1010 / FAX : +82-51-831-1399 / E-mail : [email protected]
- Data Printer : option
Operational temperature : 0 ~ 55℃
Electrical supply
- Voltage : AC440V
- Phase : 3 Phase
- Frequency : 50/60Hz
Dimension : 850 x 850 x 300
Material : SS400(Epoxy coated)
Located in safety area(Engine room)
< Control Panel >
Technical Description GloEn-PatrolTM Ballast Water Management System ...
#1559-3, Songjung-Dong, Gangseo-Gu, Busan, Korea / www.worldpanasia.com
TEL : +82-51-831-1010 / FAX : +82-51-831-1399 / E-mail : [email protected]
< Monitoring Screen >
5. ALARM & FAULT FINDING When the alarms accept/reset button is pressed on the display, the common alarm is
reset immediately. Holding down the accept/reset button for 5 seconds will clear all latching faults, providing the faults have been resolved. If a fault still exists, the alarm condition cannot be reset.
Table 5.1 Filter Display Message
DISPLAY DEGREE ACTION
NORMAL Normal condition
EMERGENCY A EMG Button manual return
CIRCUIT BREAKER TRIP W Check cause of over current & repair /manual return
EOCR TRIP W Motor check/ repair
OPERATING TIME OVER W Motor & Flushing System check/ repair
LOW PRESSURE A Pump & Valve System check/ repair
CYCLE TIME OVER W Motor & Flushing System check/ repair
SYSTEM CHECK W System check / manual return W=Warning, A=Alarm (Shut-down)
Technical Description GloEn-PatrolTM Ballast Water Management System ...
#1559-3, Songjung-Dong, Gangseo-Gu, Busan, Korea / www.worldpanasia.com
TEL : +82-51-831-1010 / FAX : +82-51-831-1399 / E-mail : [email protected]
Table 5.2 UV Unit Display Message
DISPLAY DEGREE ACTION NORMAL Normal condition
EMERGENCY A EMG Button manual return
CIRCUIT BREAKER TRIP
A Check cause over-current / manual return
ELCB TRIP A
Check below / Manual return - Check ELCB connections - Check sleeve for damage - Check arc-tube cabling for damage
OPERATING TIME OVER
A Motor & Cleaning System check / repair
LOW FLOW-RATE W/A Pump, Flow meter & Valve check/ repair - Check input is within 4-20mA - Check flow input circuit not broken
CYCLE TIME OVER W
Motor & Cleaning System check / repair - Check limit switch and cables for damage - Remove motor, wind by hand to nearest limit switch
and reset system - Check motor cable for damage - Check motor cable properly connected - Check limit switches are wired correctly
LAMP TROUBLE A UV Lamp check/ repair
LOW UV INTENSITY W/A - Check lamp hours run and replace arc-tube if required. - Cleaning by wiper. - Cleaning sleeve & sensor with alcohol and try again.
PANEL TEMP.(60) OVER W
UV electric ballast check/ repair - Check fan filter for clogging - Check fan is operating - Check A/T supply current is correct
PANEL TEMP.(70) OVER A
UV electric ballast check/ repair - Check fan filter for clogging - Check fan is operating - Check A/T supply current is correct
CHAMBER TEMP. OVER W/A - Check input is within 4-20mA - Check flow input circuit not broken
POWER FAILURE A - Check power source - Check switch & fuse
SYSTEM CHECK W System check & manual return
W=Warning, A=Alarm (Shut-down), W/A= Warming default/Alarm is possible,
Technical Description GloEn-PatrolTM Ballast Water Management System ...
#1559-3, Songjung-Dong, Gangseo-Gu, Busan, Korea / www.worldpanasia.com
TEL : +82-51-831-1010 / FAX : +82-51-831-1399 / E-mail : [email protected]
6. SCOPE OF SUPPLY (GloEn-P250)
NO DESCRIPTION MAKER
SUPPLY
YARD
SUPPLY Q’TY REMARK
1 Filter Unit ● 1
2 UV Unit ● 1
3 UV Ballast Panel ● 1
4 Control Panel ● 1
5 Flow Meter ● 1
6 Maker’s Standard Spare Parts ● 1 lot
7 Manuals ● 1 lot
8 Commissioning and Sea trial ● 1 lot
9 Auto Valve(Main Line) ●
10 Flow Control Valve ●
11 All Power, Interface Cable and
Its Accessories for System ● lot
12 All Piping/Fitting/Flanges
and Its Accessories for System ● lot
13 All Installation Works ● lot
14 Back Flushing Pump ● Set Option
Technical Description GloEn-PatrolTM Ballast Water Management System ...
#1559-3, Songjung-Dong, Gangseo-Gu, Busan, Korea / www.worldpanasia.com
TEL : +82-51-831-1010 / FAX : +82-51-831-1399 / E-mail : [email protected]
7. DOCUMENTATIONS 6COPY OF APPROVAL DRAWINGS 6COPY OF WORKING DRAWINGS 6COPY OF FINAL DRAWING & 1PC OF CD 1COPY OF OPERATING MANUAL 1COPY OF TYPE APPROVAL CERTIFICATE