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 B U T T O N  O P

 E R A T E D

  G E A R 

 S H I F T I

 N G  M E C H A

 N I S M  I

 N 

 T W O  W

 H E E L E R

7/23/2019 Button Operated Gear Shifting Mechanism for two wheeler

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• BATCH MEMBERSAJAI.P.S [97607114005]

AJITH.G [97607114006]

ARUN.A [97607114013]

SUJITH.S[97607114308]

•UNDER THE GUIDANCE OFMr. SANKAR KUMAR.

  (H.O.D. Me!"#$"% &e'.)

7/23/2019 Button Operated Gear Shifting Mechanism for two wheeler

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A*STRA+T• T!e ,-e$/e , !e 'r,e $ , "2,"e !e e"r

!"#$# e!"#$ $# , !ee%er.

•I# !$ 'r,e !e "#2"%% ,'er"e& e"r !$$#e!"#$ - 2$# %e $#, -2,# ,'er"e& e"r!$$# e!"#$ - 2$# $'er ,,r "#& " ,#r,%$r2$.

•A '",r& e $ "%, $'%ee#e& $# !$ 'r,e.

• T!e e"r !$$# "# -e &,#e - , -2,#.

•*,! !e e"r !$$# "#& '",r& e $,#r,%%e& - !e $r,,#r,%%er.

7/23/2019 Button Operated Gear Shifting Mechanism for two wheeler

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ORKING PRIN+IP:•  T, -2,# "re 2e& ,r !$$# !e e"r.

• O#e -2,# $ ,r ,r"r& ,$,# "#& "#,!er -2,# $ ,rre/ere ,$,#.

•  A $'er ,,r $ ,2'%e& , !e e"r "rr"#ee# ; !e !"

, !e e"r "rr"#ee# $ ,##ee& , !e %e/er , !e e"r-,<

•  T!e 'ee& r"$, -eee# !e $'er ,,r "#& !e e"r"rr"#ee# $ =0>1.

•  T!e '",r& e $ $#"%%e& $# !e $r,,#r,%%er ; !e$r,,#r,%%er $ ,##ee& , !e $#$$,# ,$% .I e e#er!e ,rre '",r& !e $r,,#r,%%er $%% r$er !e$#$$,# ,$% ; !e# ,#% !e -$?e $%% "r.

7/23/2019 Button Operated Gear Shifting Mechanism for two wheeler

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*O+K DIAGRAM

Ke'"&

M$r,

+,#r,%%er

+D

Dr$/er

+$r2$

Dr$/er

+$r2$

$'er

M,,r

I#$$,#

+,$%

7/23/2019 Button Operated Gear Shifting Mechanism for two wheeler

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+OMPON:NTS US:D

• H:RO HONDA +D 100• IP:R MOTOR

• G:AR ARRANG:M:NT• +ONTRO +IR+UIT• +D DISPA@• K:@ PAD

• *UTTON (UPDON)• *ATT:R@

H:RO HONDA

7/23/2019 Button Operated Gear Shifting Mechanism for two wheeler

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H:RO HONDASP:+IBI+ATION

• :#$#e > 4Cr,?e; $#%e %$#&er;"$rC,,%e&

• D$'%"ee# > 97.=

• +%2! 'e > M"#2"%

• +%2! > Se,#&"r M2%$C'%"ee

•  Tr"#$$,# > 4C'ee& ,#"# e!

• I#$$,# > :%er,#$• M"< P,er > 7.0 PS 8000 r'

7/23/2019 Button Operated Gear Shifting Mechanism for two wheeler

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+UT S:+TION OB IP:R MOTOR

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IP:R MOTOR

• A #,r"% $#&ree# $'er ,,r $2e& $# !$ 'r,e.

•  T!e 'ee& , !e ,,r $ 76 r'.• I reE2$re 1= /,%"e "#& 4.5 "'

2rre#.

• A ,r e"r "rr"#ee# $ 'ree#$#$&e !e $'er ,,r.

• I $%% '2%% "#& '2! !e e"r !$$#

%e/er $! " ,re , .=14 N

7/23/2019 Button Operated Gear Shifting Mechanism for two wheeler

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MI+RO+ONTRO:R

• A M$r,,#r,%%er $ " $#%e I+ !$'.

•  M$r,,#r,%%er "re 2e& $# "#

"''%$"$,#.

• B,r !e 'r,e " 'r,r" $ ee& $# !e I+

!$'.

•  T!e $r,,#r,%%er ,#r,% -,! !e e"r!$$# e!"#$ "#& !e '",r&

e.

7/23/2019 Button Operated Gear Shifting Mechanism for two wheeler

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=D DIAGRAM

GEAR

SHIFTING

LEVER

GEAR ARRANGEMENT

CONNECTING ROD

WIPER MOTOR BIKE GEAR BOX

GEAR ARRANGEMENT

CRANK

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VIPER MOTORARRANGEMENT

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MICROCONTROLLER KIT

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BUTTON AND KEYPAD

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PHOTOGRAPHY OF PROJECT

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D:SIGN +A+UATION Calculatio o! "ulli# !o$c% %&%$t%' () *oto$e#! , ,##e$# r,& F 145

 S'ee& , $'er ,,r F 76r'  ,%"e F 1=  +2rre# F 4.5 "'

STANDARD AU: BOR H:RO HONDA TO H:::RM"<$2 'ee& , /e!$%e F 85?!

!ee% -"e F 1=10D$"eer , !e !ee% F 600MOTOR PO:R

P F P,erP F I

  F 1=4.5  F 54  F 0.054KMOTOR TORU:  P + ,-./01-N-T234  P F =3.1476T60

  0.054 F =3.1476T60 C3

7/23/2019 Button Operated Gear Shifting Mechanism for two wheeler

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 e#! , !e r"#? F 75e#! , !e ,##e$# r,& F 145Length of the two f!e" en"# $%&''

Length of the ge() *e(+e) # ,&''

7/23/2019 Button Operated Gear Shifting Mechanism for two wheeler

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FOUR BAR MECHANISM :

  Fo) "(g)('

 AD two f!e" en"

BC -onne-tng )o"

 AB -)(n.CD ge() *e+e) 

  /0ee" of 'oto) # 12 )0'

wBA # 3456$%4712829:

# 16,&; )("8/e-+BA # wBA 4 AB

# 16,&;49691&'

+B # +BA  #96&,2 '8/e-

Length of +CD < +BC / /how the +e*o-t= "(g)('

+CD # 96&% '8/

+BC # 96$ '8/

7/23/2019 Button Operated Gear Shifting Mechanism for two wheeler

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Acceleration diagram:

(BA # 7+BA:>38AB

# 796&,2:>389691&

# %6152 '8/>3

(BC # 7+BC:>38BC

# 796$:>3896$%&

  # 9692; '8/>3

(CD # 7+CD:>38CD

# 796&%:>38969,&

# 5692, '8/>3

The '(// of the -onne-tng )o"# $93g# 96$93.g

Fo)-e (-tng on the -onne-tng )o" # '(// 4 (--e*e)(ton

The (--e*e)(ton of -onne-tng )o" # 36$ '8/>3

Th?/ the 0?**ng fo)-e e!e)te" @= the 'oto)

# 96$93436$#

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ADVANTAGES

• :" , ,'er"e !e e"r.

• M"$#e#"#e $ e".

• I $ 2e& ,r H"#&$"''e& 'er,#.

• I "# -e e"$% !"#&%e& - %"&$e.

7/23/2019 Button Operated Gear Shifting Mechanism for two wheeler

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+, "#"%$

Hero Honda bike Rs.6,000.00

Battery (12v) Rs.1,800.00

Wiper motor Rs.3,500.00

ear arran!ement Rs.1,000.00

"i#ro #ontro$$er Rs.5,000.00

%&it#' board &ire Rs.00.00

*abo+r #'ar!e R%.2,000.00

Total Rs.20,000.00

7/23/2019 Button Operated Gear Shifting Mechanism for two wheeler

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+ON+USION

•  T!2 !"#$# "#2"%% ,'er"e& e"r !$$#$#, e%er$"%% ,'er"e& e"r !$$#

• A '",r& e $ "%, $#,r',r"e& $! !e'r,e.

•  T!e ,',#e# 2e& "re , -2,#; $'er,,r; e"r "rr"#ee#; ,#r,% $r2$ "#&-"er$e.

• *,! !e e"r !$$# "#& !e '",r& eere ,#r,%%e& - " $r,,#r,%%er.

•  T!ere,re !e e"r "# -e !"#e& - 2$# !e-2,# "#& $#$$,# ,$% $%% -e r$ere& - 2$#'",r& e.

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 THANK   YO

U