built tough - allightsykes€¦ · cp220i-sr-vert sheet 1 of 1 l.ahmad 30/01/2017 a2 c.young 1:15...

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Built Tough PUMP SPECIFICATION SHEET HEAVY DUTY Automatic self- priming single stage end suction pump SOLIDS HANDLING Large solids capacity while maintaining hydraulic efficiencies CORROSION RESISTANT Stainless steel 316 (CF8M) internals as standard. CONTRACTOR PUMP Rental Sewage & Waste Water Construction & Civil Marine Agriculture Quarries Sykes CP220-320-SR Perkins 1104C-44TA

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Page 1: Built Tough - AllightSykes€¦ · cp220i-sr-vert sheet 1 of 1 l.ahmad 30/01/2017 a2 c.young 1:15 d.cuthel revision drawing no.: cp220i x perkins 1104c-44ta c/w fuel pod & bolt-on

BuiltTough

PUMP SPECIFICATION SHEET

HEAVY DUTYAutomatic self-priming single stage end suction pump

SOLIDS HANDLINGLarge solids capacity while maintaining hydraulic efficiencies

CORROSION RESISTANTStainless steel 316 (CF8M) internals as standard.

CONTRACTOR PUMP

RentalSewage & Waste Water

Construction & Civil

MarineAgricultureQuarries

Sykes CP220-320-SR Perkins 1104C-44TA

Page 2: Built Tough - AllightSykes€¦ · cp220i-sr-vert sheet 1 of 1 l.ahmad 30/01/2017 a2 c.young 1:15 d.cuthel revision drawing no.: cp220i x perkins 1104c-44ta c/w fuel pod & bolt-on

STANDARD RANGE (SR) INCLUSIONS• Galvanised steel, dual point lifting frame.

• Manual diesel fuel fill (lockable).

• Pump and engine control panel with emergency stop as standard.

• Heavy duty battery, complete with battery box enclosure.

• Vacuum (suction inlet) and Pressure (discharge outlet) gauges.

• Pump operating range sign for optimum pump life and reliability.

• Galvanised steel sled, complete with tyne pockets and tie down points for transportation.

OPTIONAL EXTRAS Please contact us to discuss these options:

• Additional operational, mobility and safety extras such as: suction and discharge couplings, strainers, battery isolators, heavy duty sleds and trailers. These can all be selected and fitted to our Standard Range (SR) pump units.

• Our SR build configuration uses Perkins diesel engines, however, alternative engine brands are available upon request.

• Other pump materials of construction are also available upon request: full 316 stainless steel, CD4MCU, chromium steel, SAF 2205 and SAF 2507.

* Based on standard engine brake specific fuel consumption.

Final weight and dimensions will depend on completed specifications and options, subject to manufacturing tolerances. All the information in this document is substantially correct at the time of creation and may be altered at the manufacturer’s sole discretion. Any quotes and related material provided supersedes the contents hereof.

REV05062019

MATERIALS OF CONSTRUCTION AUSTRALIA AMERICAS

STANDARDS MATERIAL GRADE AS GRADE ASTM

Tee Piece SG Iron 400/12 1831 65-45-12 A536

Pump Casing (Volute) SG Iron 400/12 1831 65-45-12 A536

Front Wear Plate Stainless 316/H6B 2074 CF8M A351

Impeller Stainless 316/H6B 2074 CF8M A351

Rear Wear Plate Stainless 316/H6B 2074 CF8M A351

Pump Shaft Stainless 431 2074 98b-431 A276

Bearing Bracket SG Iron 400/12 1831 65-45-12 A536

Bearing Covers SG Iron 400/12 1831 65-45-12 A536

Mechanical Seal Multi spring balanced mechanical seal assembly with silicon carbide/silicon carbide mechanical seal faces in self-contained oil reservoir.

TECHNICAL DATA

DESIGN DETAILS

Auto self priming, centrifugal single stage, end suction, 2 vane semi open impeller

Suction Flange 200mm / 8”

Delivery Flange 200mm / 8”

Solids Handling 80mm / 3.15”

Maximum Head 63m / 207ft

Maximum Flow 220L/sec / 3,487 USgal/min

Engine Type Perkins 1104C-44TA

Engine Adaptor SAE #4

Shaft Diameter 40mm / 1.57”

Fuel Rate @ BEP 2,000rpm 19.2L/hr / 0.08 USgal/min *

Fuel Rate @ BEP 1,600rpm 9.8L/hr / 0.04 USgal/min *

Fuel Tank Capacity 440L / 116 USgal

This pump and engine combination will produce up to 2,000 RPM of non-overload pump performance.

0 500 1000 1500 2000 2500 3000 3500

-33

-15

3

21

39

57

75

93

111

129

147

165

183

201

219

-10

0

10

20

30

40

50

60

70

0 50 100 150 200 250

FLOW (US GPM)

HEAD

(FEE

T)

HEAD

(MET

RES)

FLOW (LITRES PER SECOND)

CP220i Performance Curve

SUCT

ION

LIFT

(MET

RES/

FEET

)

RECOMMENDEDOPERATING

RANGE

PUMPEND:

CP220i

IMPELLER DIA:

320mm / 12.60"

SOLID HANDLING SIZE:

80mm / 3.15"

SUCTION SIZE:

200mm / 8"

DISCHARGE SIZE:

200mm / 8"

Revision: 3 24-09-2018

2000 rpm

NPS

HR(M

ETRE

S/FE

ET)

Best Efficiency Point(s)

Power curves include power consumption of pump priming system

10/33

0

1500 rpm

1600 rpm

1700 rpm

2000 rpm

1900 rpm

1800 rpm

1400 rpm

¹Performance to AS2417/ISO9906 Grade 2 for clear, cold (15°C) water at sea level. Other liquids may require performance adjustments.²Performance curves do not include discharge check or non return valve losses.

1700 rpm5/16

10/33

0

5/16

Page 3: Built Tough - AllightSykes€¦ · cp220i-sr-vert sheet 1 of 1 l.ahmad 30/01/2017 a2 c.young 1:15 d.cuthel revision drawing no.: cp220i x perkins 1104c-44ta c/w fuel pod & bolt-on

TECHNICAL DATA

* Based on standard engine brake specific fuel consumption.

Final weight and dimensions will depend on completed specifications and options, subject to manufacturing tolerances. All the information in this document is substantially correct at the time of creation and may be altered at the manufacturer’s sole discretion. Any quotes and related material provided supersedes the contents hereof.

REV05062019

WET: 2,205 kg (4,860 lb)DRY: 1,840 kg (4,055 lb)

WET: 2,000 kg (4,409 lb)DRY: 1,620 kg (3,571 lb)

225088.6

O/ALL SLED

100039.4

FORK TYNES CTRS

79

531

.3

(N

OM

.) 15°

502

(NOM.)

ELEVATION

CP220i x PERKINS 1104C-44TA PUMPSET - STANDARD RANGE - 440 L [116 US GAL]

CP220i PUMPEND c/w SUCTION VACUUM GAUGE

200mm TABLE 'E' / 8" ANSI150 SUCTION FLANGE

PERKINS 1104C-44TADIESEL ENGINE

LOCKABLEBATTERY BOX

TIE DOWN POINT (4 REQ'D )

OPERATING RANGE SIGN

DISCHARGE PRESSURE GAUGE

112544.3

O/ALL SLED

147

057

.9

(N

OM

.)

1204.7

(NOM.)

212

083

.5

APPR

OX.

O/A

LL

END ELEVATION

APPROX. WEIGHT :-

DRY = 1620 KG [3571 LBS]•WET = 2000 KG [4409 LBS]•

= =

3 T. [6610 LBS] W.L.L. GALVANISEDSINGLE POINT LIFTING FRAME

37014.6

(NOM.)

PLAN

200mm TABLE 'E' OR 8" ANSI150BALL TYPE NON-RETURN VALVE 2" LOCKABLE

FUEL FILLER

S17 CONTROL PANELc/w E-STOP

440 L [116 US GAL] BOLT-ON FUEL POD c/w GALVANISED BOLT-ON SLED

ISOMETRIC VIEW

GENERAL NOTES :-

DIMENSIONS ARE APPROX. ONLY AND 1.ARE SUBJECT TO CHANGE WITHOUT NOTICE.ALL DIMENSIONS ARE IN MILLIMETERS 2.[ INCHES ] U.N.O.

REV. DATE CHK'D REVISION DESCRIPTION

A 30/01/17 D.C. ISSUED FOR APPROVAL

F

G

H

D

C

B

E

A

D

C

B

A

H

G

F

E

21 3 4 6 7 85

1 2 3 6 7 84 5

APPROVED

CHECKED

SCALE

DATE

DRAWN

3RD ANGLE PROJECTION

TITLE

SHEET SIZE

CP220i-SR-VERT SHEET 1 OF 1

L.AHMAD

30/01/2017

A2

C.YOUNG

1:15

D.CUTHEL

REVISION

DRAWING No.:

CP220i x PERKINS 1104C-44TA c/w FUEL POD & BOLT-ON SLED

- STD RANGE - VERTICALGENERAL ARRANGEMENT

A

COPYRIGHT C SYKES GROUP 2018

3425134.8

O/ALL TRAILER

127

050

.0

(NO

M.)

753.0

(NOM.)

15°

ELEVATION

SINGLE POINT LIFT(S.W.L. = 3 TONNE [6612 LBS])

TIE DOWN POINTSFOR TRANSPORTATION

12V BATTERY

OPERATING RANGE SIGN

CP220 PUMPEND C/WSUCTION VACUUM GAUGE

DISCHARGE GAUGE

200mm TABLE 'E' SUCTION FLANGE

S17 CONTROL PANELC/W E-STOP

113044.5

= (NOM.) =

251

599

.0

O/A

LL

101

540

.0

(NO

M.)

150.6

(NOM.) 1705

67.1

= O/ALL TRAILER =

END ELEVATION

200mm TABLE 'E'DISCHARGE FLANGE

39515.6

(NOM.)

PLAN

FLAP TYPE NON-RETURN VALVE

PERKINS 1104C-44TADIESEL ENGINE

2" LOCKABLE FUEL FILL

ISOMETRIC VIEW

ISOMETRIC VIEW

ROAD REGISTERABLE TRAILERGALVANISED•SINGLE AXLE•BALL COUPLING•JOCKEY WHEEL•JACK STANDS•

NOTES:

SPECIFIED:- (NOTSHOWN)440L [116 US GAL] FUEL TANKMECHANICAL THROTTLE SPEED CONTROL

APPROX WEIGHT:- INCLUDING TRAILERDRY = 1840 KG [4055 LBS]WET = 2205 KG [4860 LBS]

PUMPEND MATERIALSVOLUTE = SG IRON 400/12IMPELLER = STAINLESS STEEL GR316SHAFT = STAINLESS STEEL GR431FRONT WEAR PLATE = STAINLESS STEEL GR316REAR WEAR PLATE = STAINLESS STEEL GR316FRONT ADAPTOR PLATE = SG IRON 400/12REAR ADAPTOR PLATE = SG IRON 400/12PRIMING TEE = SG IRON 400/12NRV MATERIAL = SG IRON 400/12

GENERAL NOTES:-ALL DIMENSIONS IN MILLIMETRES [INCHES] U.N.O.

CP220-320 X 1104C-44TA - STANDARD PUMPSET ON TRAILERREVISION HISTORY

REV. DESCRIPTION DRAWN DATE CHECK DATE APPR. DATEA ISSUED FOR INFORMATION AD 21/02/19 BG 21/02/19 RCO 21/02/19

SIGN DATEDRAWN:CHECK:APPR:

AD

BG

RCO

21/02/19

21/02/19

21/02/19

SR-CP220-320-UNDERSLUNG TRAILER

SR220320USTDRG NO:

ITEM NO:SHEET 1 OF 1

REV:AF:\Cardiff Engineering\SolidWorks\SolidWorks Library\SP-DATA\Renders\SR-CP220-320\SR-CP220-320-UNDERSLUNG TRAILER

TITLE

SIZE: A2

200mm TABLE ‘E’ / 8” ANSI150 SUCTION FLANGE

200mm TABLE ‘E’ / 8” ANSI150 DISCHARGE FLANGE