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TRANSCRIPT
Deploying a Robust, Reliable Network Infrastructure
Industrial Automation Infrastructures
Building Blocks to the Connected Enterprise
Agenda
Zone Systems and Uptime
Standards Based Media and Connectivity Selection
Supporting Switch Deployment for CPwE
Additional Information and Call to Action
3
Message“Simplifying Robust
Industrial Network and
IoT Deployment”
Panduit Industrial Automation
Infrastructure solutions
adhere to network
architectures such as CPwE,
providing a reliable end-to-
end network physical layer
infrastructure—from the
enterprise to the edge.
Our integrated physical
infrastructure building blocks,
tools and design services
simplify network deployment
for better equipment
optimization and broader risk
management.
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Simplifying Robust Industrial Network & IoT DeploymentProvide a reliable end-to-end network architecture – from the edge of the network to the enterprise and back.
IN-ROOM™
Connecting Enterprise
and the Plant Floor
IN-ROUTE™
Distributing Ethernet
Machine-to-Machine
IN-PANEL™
Delivering Ethernet
to Machine
IN-FIELD™
Deploying Ethernet
on Machine
IN-FRASTRUCTURE™
Supporting the Network
from the Ground Up
Solutions that adhere to network
architectures such as CPwE.
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Converged Plant-wide Ethernet Architecture
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Physical or Virtualized Servers• FactoryTalk Application
Servers and Services Platform
• Network & Security Services – DNS, AD,DHCP, Identity Services (AAA)
• Storage Array
Remote AccessServer
Physical or Virtualized Servers• Patch Management• AV Server• Application Mirror• Remote Desktop Gateway
Server DistributionSwitch Stack
HMI
Cell/Area Zone - Levels 0–2Redundant Star Topology - Flex Links Resiliency
Unified Wireless LAN(Lines, Machines, Skids, Equipment)
Cell/Area Zone - Levels 0–2Linear/Bus/Star Topology
Autonomous Wireless LAN(Lines, Machines, Skids, Equipment)
IndustrialDemilitarized Zone (IDMZ)
Enterprise ZoneLevels 4 and 5
Rockwell AutomationStratix 5000/8000
Layer 2 Access Switch
Industrial ZoneLevels 0–3(Plant-wide Network)
CoreSwitches
Phone
Controller
CameraSafety
Controller
Robot
Soft Starter
Cell/Area Zone - Levels 0–2Ring Topology - Resilient Ethernet Protocol (REP)
Unified Wireless LAN(Lines, Machines, Skids, Equipment)
I/O
Plant Firewalls• Active/Standby• Inter-zone traffic segmentation• ACLs, IPS and IDS• VPN Services• Portal and Remote Desktop Services proxy
Wide Area Network (WAN)
Physical or Virtualized Servers• ERP - Business Systems
• Email, Web Services
• Security Services - Active Directory (AD), Identity Services (AAA)
• Network Services – DNS, DHCP
• Call Manager
Enterprise
SafetyI/O
ServoDrive
Instrumentation
Level 3 –Site Operations(Control Room)
External DMZ/ Firewall
HMI
Active
AP
SSID
5 GHz
WGB
SafetyI/O
Controller
WGB
LWAP
SSID
5 GHz WGB
LWAP
Controller
LWAP
SSID
2.4 GHz
Standby
Wireless
LAN Controller
(WLC)
Cell/Area Zone
Levels 0–2
Cell/Area Zone
Levels 0–2
Drive
RADIUS
(AAA) Server
DistributionSwitch Stack
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Wide Area Network (WAN)
Physical or Virtualized Servers• ERP - Business Systems
• Email, Web Services
• Security Services - Active Directory (AD), Identity Services (AAA)
• Network Services – DNS, DHCP
• Call Manager
Plant Firewalls• Active/Standby• Inter-zone traffic segmentation• ACLs, IPS and IDS• VPN Services• Portal and Remote Desktop Services proxy
Physical or Virtualized Servers• FactoryTalk Application Servers and
Services Platform• Network & Security Services – DNS,
AD,DHCP, Identity Services (AAA)• Storage Array
Physical or Virtualized Servers• Patch Management• AV Server• Application Mirror• Remote Desktop Gateway Server
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DistributionSwitch Stack
HMI
Cell/Area Zone - Levels 0–2Redundant Star Topology - Flex Links Resiliency
Unified Wireless LAN(Lines, Machines, Skids, Equipment)
Cell/Area Zone - Levels 0–2Linear/Bus/Star Topology
Autonomous Wireless LAN(Lines, Machines, Skids, Equipment)
IndustrialDemilitarized Zone (IDMZ)
Enterprise ZoneLevels 4 and 5
Rockwell AutomationStratix 5000/8000
Layer 2 Access Switch
Industrial ZoneLevels 0–3(Plant-wide Network)
CoreSwitches
Phone
Controller
CameraSafety
Controller
Robot
Soft Starter
Cell/Area Zone - Levels 0–2Ring Topology - Resilient Ethernet Protocol (REP)
Unified Wireless LAN(Lines, Machines, Skids, Equipment)
I/O
Enterprise
SafetyI/O
ServoDrive
Instrumentation
Level 3 –Site Operations(Control Room)
External DMZ/ Firewall
HMI
AP
SSID
5 GHz
WGB
SafetyI/O
Controller
WGB
LWAP
SSID
5 GHz WGB
LWAP
Controller
LWAP
SSID
2.4 GHz
Cell/Area Zone
Levels 0–2
Cell/Area Zone
Levels 0–2
Drive
Remote AccessServer
Active
Standby
Wireless
LAN Controller
(WLC)
RADIUS
(AAA) Server
DistributionSwitch Stack
Remote AccessServer
Active
Standby
Wireless
LAN Controller
(WLC)
RADIUS
(AAA) Server
HMI
Rockwell AutomationStratix 5000/8000
Layer 2 Access Switch
Soft Starter
I/O
InstrumentationController
LWAP
SSID
2.4 GHz
Drive
Safety Controller
Robot
SafetyI/O
ServoDrive
HMI
AP
SSID
5 GHz
WGB
SafetyI/O
Phone
Controller
Camera
WGB
LWAP
SSID
5 GHz WGB
LWAP
Controller
Control Panel
Best Practices
DistributionSwitch Stack
EnterpriseExternal DMZ/
Firewall
Industrial
Distribution
Frame
Enterprise
Cabinet
Solutions
Micro
Data
Center
Zone
Network
System
Zone
Network
System
Converged Plant-wide Ethernet Architecture
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Level 3: Site Operations
IN-ROOM™
Connecting Enterprise and
the Plant Floor
INDUSTRIAL
DATA
CENTERS
Cell Zone Area
IN-ROUTE™
Distributing Ethernet
Machine-to-Machine
ZONE SYSTEMS
INDUSTRIAL
DISTRIBUTION FRAMES
Cell Zone Area
IN-PANEL™
Delivering Ethernet
to Machine
CONTROL
PANEL
OPTIMIZATION
Cell Zone Area
IN-FIELD™
Deploying Ethernet on
Machine
HARDENED CABLING
FIBER
AND COPPER
Throughout the Architecture
IN-FRASTRUCTURE™
Supporting the Network from
the Ground Up
GROUNDING AND
BONDING,
SECURITY, SAFETY
IoT – Internet of Things
Validated Architectures IntraVUE™
Building Blocks for Industrial Automation Infrastructure
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Mapping Logical to Physical
Latest CPwE – VM, Wireless,
Distribution
Building blocks mapped to CPwE
– INZS, IDF, and IDC
Other considerations not part of logical
– Distance, Environmental (MICE) and
media bandwidth
– Structured cabling
– Switch Convergence
– Zoned architecture
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Environmental Focus – M.I.C.E.
M.I.C.E. provides a method of categorizing the environmental classes for each plant Cell/Area zone
This provides for determination of the level of “hardening” required for the network media, connectors,
pathways, devices and enclosures
The MICE environmental classification is a measure of product robustness:
– Specified in ISO/IEC 24702
– Part of TIA-1005 and ANSI/TIA-568-C.0 standards
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Developed by the TIA TR-42.9 Industrial
Infrastructure Subcommittee and published
in May 2012, the Standard provides
infrastructure, distance, telecommunications
outlet/connector configuration, and topology
requirements for cabling deployed in
industrial environments.
• Industrial Areas
• Telecommunications Spaces
• Telecommunications Pathways
• Firestopping
• Backbone Cabling
• Horizontal Cabling
• Work Area
• Grounding and Bonding
• Industrial Cabling Performance Requirements
Industrial PremisesTelecommunications Standards TIA-1005
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Applicable Industrial StandardsTelecommunications Standards
• ANSI/TIA-1005 is explicitly supported
by the 568-C cabling standard
• TIA/EIA-568-C Defines cabling types,
distances, connectors, cable system
architectures, cable termination
standards and performance
characteristics, cable installation
requirements and methods of testing
installed cable
• C.0 defines the overall premises
infrastructure for copper and fiber
cabling
• C.2 addresses components of the
copper cabling system
• C.3 addresses components of fiber
optic cable systems
ANSI/TIA-568-C.0
(Generic)
TIA-569-B
(Pathways and
spaces)
ANSI/TIA-606-A
(Administrative)
ANSI/TIA-607-B
(Bonding and
grounding / earthing)
ANSI/TIA-758-A
(Outside plant)
ANSI/TIA-862
(Building automation
systems)
ANSI/TIA-568-C.1
(Commercial)
ANSI/TIA-570-B
(Residential)
ANSI/TIA-942
(Data centers)
ANSI/TIA-1005
(Industrial)
ANSI/TIA-1179
(Healthcare)
ANSI/TIA-568-C.2
(Balanced
twisted-pair)
ANSI/TIA-568-C.3
(Optical fiber)
ANSI/TIA-568-C.4
(Coaxial)
Common Standards Premises Standards Component Standards
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What’s Happening in Industrial Automation?
• IT drives structured cabling
• The control panel industry
drives connecting
cable to plugs (Pt2Pt)
Machine
Control Panel
Zone System
Micro Data Center IT to Factory Floor
Control Panel to LAN
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Structured Cabling
– Solid horizontal cable terminated
with jacks
– Typically installed and left in place;
measured and warrantied
performance
– Connected to equipment with
flexible patch cords
Point-to-Point Cabling
– Stranded cable field terminated
with plugs;
– Measurements infrequently done
– No standard exists to define the
measurement method
– If the green light goes on,
then it works
Structured and Point to Point Cabling
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• Consists of patch cords, jack (patch panel),
and horizontal cabling
• Accurately test horizontal cable
• Panduit patch cords 100% tested
• Easier to reliably terminate to a jack compared
to a plug
• Can have spare or redundant links
– Aids in troubleshoot
– Easier to add connections “on the fly”
– Can plan for the future
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Structure Cabling
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• Single cable terminated to plugs
• Most often stranded conductors for
flexibility
– Solid cable prone to break
– De-rated length
• Testing can be inaccurate
• Plugs can be hard to terminate
reliably for the long term especially
for higher bandwidth cable
• Can not plan for the future
– Extra cables are not secure
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Point to Point Cabling
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Where Would You Consider Using Structured or Point to Point Cabling?
Primary
ConsiderationsStructured Cabling Point to Point Cabling
Meet Design Specifications
• High cable quantity – many cables
from panel to machine
• Customer verification and testing
required from installer
• Warranty
• Low cable quantity – few cables from
panel to machine
• Ring or linear topology for reach
beyond 100M where distance between
connection is < 100M
Network Longevity (Future Proof)
• Designed in spare ports • Difficult to have spare connectivity
Maintainability (Moves, Adds, Changes)
• Environments with multiple changes
occurring
• Cable slack is required
• Environments with minimal changes
occurring
• Slack cabling is undesired and precise
cable lengths are required
Installation
• Multiple points of connectivity
• Horizontal cabling is largely untouched
• Quick and easy installation
• Where tight bends or moderate flexing
is required
• Areas where it is impractical or
impossible to mount a patch panel or
other horizontal cable jack interface
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Cabling Infrastructure – A Facility Assessment
Consideration Assessment Design Impacts
Connectivity CountNumber of Devices,
Machines, etc.
Cable Runs, Pathway Capacity, Port Count,
etc.
EnvironmentMechanical, Ingress, Climatic/
Chemical, Electro Magnetic
Protection, Separation, Transmission Media
(Cu vs. Fiber)
BandwidthCurrent Network Utilization & Future
Load
Cable Media, Switches, Installation
Cable ReachCable Length Cable Media, Switches
SafetyNearby High Voltage Device Access, Protection
SecurityThreat Level, Isolation Port Protection, Access,
LongevityYears of Service Bandwidth, Hardening, Manufacturing
Growth
21
CPwE Drawing – Industrial Zone Connection
Forms the connectivity between
Level 3 (i.e. Site Operations)
Level 2 Cell/Area Zone),
Level 1 controller and down to
Level 0 (i.e. sensors)
Networking and compute below the
IDMZ to the edge.
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Cell Zone Area
IN-ROUTETM
Distributing Ethernet
Machine-to-Machine
ZONE SYSTEMS
INDUSTRIAL DISTRIBUTION
FRAMES
Distribute Ethernet beyond “IN-ROOM” throughout the plant
floor, from machine-to-machine with fiber backbone solutions
An architecture that provides a methodology for deploying a
high performing, appropriately segmented network, localizing
network traffic, reducing traffic overloads
– Pre-Configured IDF – deploys and protects rack mount
Ethernet switches in industrial applications
– Network Zone System – deploys plant-wide EtherNet/IP™
networks, incorporating all active and passive equipment
IN-ROOMTM
Connecting Enterprise and
the Plant Floor
IN-ROUTETM
Distributing Ethernet
Machine-to-Machine
IN-PANELTM
Delivering Ethernet
to Machine
IN-FIELDTM
Deploying Ethernet on Machine
IN-FRASTRUCTURETM
Supporting the Network from the
Ground Up
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Panduit Industrial Distribution Frame
Deploy and protect rack mount Ethernet switches in
industrial applications
Innovative design provides consistent equipment deployment
with faster installation
and can significantly
lower the risk of
downtime
Double hinges allow
front and rear access
to network switches
for quick and easy maintenance
NEW
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Allen-Bradley Stratix Switches
– Cisco Switching Technology with
Rockwell Software
Panduit Industrial UPS
– Fully assembled and wired power
supply system
– Enables 100% uptime even during
power failure
– No battery, maintenance-free system
– Remote management with estimated
hold-time
Fully Validated System
– UL approved panel (UL 508A), CE
– Thermally Validated
– Tested for resistance to shock and
vibration during shipment
All High Voltage devices housed behind
a shield for touch-safe access
Integrated Network Zone Systems
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Integrated Model
Solution contains all required hardware: Fully integrated, tested and documented
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Control Panel NetworkingPhysical Layer Design Considerations
No room for deploying fiber or copper drops?
Concerns about high voltage, arc flash risks?
Need to improve manageability?
CONTROL PANEL TOO CROWDED FOR CONVERGENCE-READY NETWORK SWITCH?
28
Control Panel NetworkingPhysical Layer Design Considerations
1. Mount Integrated Zone System- robust, secure, tested
2. Distribute copper or fiber to panel
3. Use DIN Patch box to patch to devices in panel
USE PANDUIT NETWORK ZONE ENCLOSURE APPROACH
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Panduit Industrial Network UPS Overview
Why do customers need a UPS for their Industrial Managed Ethernet
switches?– Short, 2 second to 2 minute power “blips” cause 3 to 5 minute Restart cycles
making the network unavailable
What are the problems with most UPS solutions?– Batteries have limited life of 2 to 5 years, and are the most frequent cause of
UPS failures
– Industrial customers don’t inspect, test, and replace batteries before they fail
– Most Industrial UPS devices have no way to monitor battery health or predict
failures; some do but require proprietary software and a laptop to be plugged
into the UPS
Why is the Panduit UPS a better solution?– No Battery: eliminates the #1 cause of UPS failures
– Maintenance-Free: up to 20 years lowers Cost of Ownership
– Remote Device Management: uses a standard web browser or EtherNet/IP for
FactoryTalk Network compatibilityPanduit UPS
Panduit UPS in Zone Network System
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Remote Management withFactoryTalkView Faceplate
30
• Panduit UPS is the only DC UPS with an
Ethernet interface
– Alternatives are expensive rack mount, AC
units intended for Data Center environments
– Allows remote monitoring Zone Network
“health” – Power Supplies and Temperature
• ODVA-certified EtherNet/IP for easy plug-
and-play integration with Rockwell
Automation FactoryTalk Network devices
– EtherNet/IP and FactoryTalk Network support
files downloadable
UPS Faceplate on A-B HMI
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Field Terminable M12 D-Code Connector
(ISPS5E44MFA)
Connection End
Cable End
• Field terminable M12 plug
• All metal construction, zinc diecast
• Easy to install knurled exterior surfaces
• 4 pin; D-code for Ethernet/IP applications
• Suitable for STP or UTP cable
• Cable type – 22 to 26 awg conductors; stranded or
solid
• Cable diameters 4.5 to 8.8 mm (0.18 to 0.35 inches)
• Interface conforms to IEC-61076-2-101 std
• Suitable for 10/100 data transmission
• Can be re-terminated up to 10 times
• Package contains one connector and installation
instructions; Carton contains 25 packages.
https://www.youtube.com/watch?v=F-znLWu5elI
33
Field Terminable Shielded RJ45
(ISPS688FA)
• Field terminable RJ45 plug
• All metal construction
• 8 pin for Ethernet/IP applications
• Suitable for Cat 6 / Cat 5e operation
• Suitable for STP or UTP cable
• Cable type – 22 to 24 awg conductors; stranded or
solid
• Cable diameters range from 5.0 to 9.0 mm (0.197” to
0.354”)
• Connector housing – zinc diecast
• Suitable for 10/100 and Gigabit data transmission
• Package contains one connector and installation
instructions. Carton contains 10 packages.
Connection End
Cable End
https://www.youtube.com/watch?v=qS-wXbtQ-5A
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• Transitions between IP20 rated RJ45 connectivity in
the control panel to IP67 rated M12 connectivity
outside the panel
• M12 interface conforms to IEC 61076-2-101
• Bulkhead mounted
• Cut-out is 16.0 mm (0.63”) wide diameter with
diametrically opposing flats spaced 13.8 mm (0.543”)
for effective locking and prevention of the bulkhead
rotating
• Body made with Nickel plated brass overmolded with
Nylon / Glass Fiber for durability
• Gasketed interfaces at the bulkhead cut-out and the
M12 plug connection
• Package contains 1 adapter; carton contains 10
packages
Female M12 to Female RJ45 Adapter(ICAM12DRJS)
Female M12 D-Code End
Female RJ45 Shielded End
36
IntraVUE Network Visualization and Analytics
Enable plant-wide documentation of automation systems
Automatically build and visualize an automation device connection Map
Continuously monitor and quickly resolve system disruptions
37
Service OfferingsEnterprise, Data Center & Industrial Automation
Assess
Physical Infrastructure Audits
(Site Readiness, ACI, 40/100G, Grounding & Bonding, Energy)
Engineering Analysis & Testing
(Thermal, Computational Fluid Dynamics – CFD, R&D Labs)
Design Peer Review
Safety Services
(Lockout Tag out, Arc flash)
Design
Design
Specification
Deploy
On-Site Progress Visits
On-Site Project Management
Deployment Management
23/02/201638
Industrial IP Advantage
A coalition of like-minded companies joining together to educate the market on the benefits of Ethernet, Internet Protocol and EtherNet/IP
Founding members:
• Rockwell Automation – world leader in automation
• Cisco Systems – world leader in technology
• Panduit – world leader in physical infrastructure
Mission: To educate the market on Industrial IP networking technologies that make integration and the flow of information effortless
23/02/201639
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