building a demand forecasting solution using ibm fopm to ... a demand forecasting solution u… ·...
TRANSCRIPT
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Building a Demand Forecasting Solution using IBM FOPM to improve Accuracy and Coverage
Financial & Operational Performance Management
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Agenda
- Introduction
- The Transformation project
- Demand Forecasting
- Challenges in the Status Quo
- Solution
- Benefits
- Way Forward
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About the pharma company – Introduction
- 2 Bn $ Indian Pharma company dealing in generic, branded and APIs
- Growing @ CAGR of 34% since last 5 years
- 6th largest and the fastest growing Top 10 company in the US (by prescriptions),
the only Asian company to achieve that distinction
- Operating in advanced markets such as USA, Europe, Japan, Australia as well
as emerging markets including India,the Philippines and South Africa to name a
few.
- One of the world's largest manufacturers of Tuberculosis drugs.
- Goal of becoming a 5 Bn $ company by 2018
About the company - Globally
6th largest generic globally (by market cap1)
3rd largest Indian Pharma (by total sales2)
Advanced Markets Emerging Markets
Sources: 1 Bloomberg EQS, 31 Dec 2015 2 Based on FY15 sales 3 IMS MAT Sep 15
4 IMS MAT Mar 15 5 IMS MAT Dec 15 4 6 IMS MAT Dec 15
4th largest South Africa generics6
8th India Pharma Market Rank5
9th largest Japanese generics4
5th largest US (by prescriptions3)
#1 in Anti-TB (globally)
9th largest generic company (by sales2)
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The Need for Business Analytics
iv. Ground-level Intelligence
Inclusion of Ground-level Intelligence input from
field sales-force on a single platform
iii. Concensus Forecasting
Inclusion of majority stakeholders
(increase by 1,900%)
ii. Wider SKU Coverage
Increase in coverage across SKUs
(increase by 380%)
i. Increase Forecast Accuracy
Scope for improvement in forecasting accuracy
(increase by 12%)
$2 Billion (2015) $5 Billion (2018)
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How it all started – The Transformation
- Keeping pace with the growth – Excel was not scaling up
- Acquisitions creating complexity
- Group CFO formed a core cross functional team
- The Planning Project
- Consulting study by third party and introduction of demand forecasting
- Demand forecasting Project
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The Planning Process
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Headquarters Mumbai India
Branches DMCC Dubai UAE , Gurgaon India
Management Incorporated in 2011
Employees 50+ Consulting professionals have expertise in IBM Cognos TM1, Cognos
Express, Cognos BI and Cognos Planning.
Offerings Planning | Budgeting | Forecasting | Reporting | Consolidation
Industries FMCG, Manufacturing, Pharma, Retail, BPO, BFSI, Technology, Insurance,
Construction, Aviation and Telecom
Global Presence Middle East and APAC
Our Mission
To maximize the ROI for customers by delivering end-to-end technology
solutions with utmost quality and transparent communications, thereby
building long lasting partnership.
Our Differentiator We stand for honesty in business – Veracitiz
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Awards & Accreditations
Veracitiz at a Glance
-- 1st & only TM1 Gold Accredited Partner in South Asia -- IBM Business Analytics “Partner of the Year” – 2015 & 2016 -- IBM Certified Consultants -- Tech agnostic Consultants with process-oriented approach -- Team of Masters of Computer Applications, Chartered Accountants, MBAs
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The Golden Circle
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Why? Understanding the Need to Introduce
Business Analytics
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The Need for Business Analytics
The Company’s Indian Operations Stockist Universe: 3,875
(Active 2,200)
Total Field Force: 6,814
• Medical Rep: 5,349
• Area Manager: 1,088
• Regional Sales Manager: 304
• Sales Manager: 67
• National Sales Manager: 6
Business Divisions: 16
Invoices Per Month: 300,000
Warehouses: 7
CFA’s: 32
Third Party Manufactures: 77
Loan License Manufactures: 22
Inlicense Vendors: 17
Own Plants: 3
Planning SKU’s: Approx 1400 +
Fragmented transportation sector
Taxation Structure
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The Need for Business Analytics
Demand Forecasting v1.0
3m Historical Sales
Salience
Conference Calls
Best estimate for 200 SKUs
Demand Planner (spreadsheet-based collation) For 4 month forward forecast Reminder mails to
contributors
Meetings
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Limitations of v1.0
The Need for Business Analytics
Human Dependency 200 SKUs out of 1,300 Time-consuming process (2 weeks)
Loss of sale /High Inventory cost
27% gap in forecast
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How? Blueprint for Process Re-engineering
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Blueprint for Re-engineering
+ +
Communication Application Forecasting Engine Data Warehouse
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IBM FOPM Solution (IBM TM1 & IBM SPSS)
Integrated supply chain management
Predictive forecasting
Eliminating ‘stock outs’
Direct integration increases the speed of what if predictive forecasting
Predictive models are done at the lowest-level of granularity per product, but results are shown
as aggregates by TM1 ie: bottom-up forecasting
SPSS + TM1 direct integration is a competitive differentiator
SPSS performs unique algorithm predictive models per product, channel, etc. as each product
behavior is different
Measure of accuracy
Operational external factors can be introduced
Results map directly into dimensional data of a TM1 cube
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Demand Forecasting v2.0
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SKU-Division and Customer- CFA-Region-Division latest
mapping imported from SAP.
Publish Statistical Forecast, on which Demand
Planner performs outlier check to disseminate Baseline Forecast for field user intelligence input.
Forecast data at CFA-level,
SKU-wise week-wise,
published as a feed for SAP.
Every user, in ascending order of hierarchy
(beginning with RSM) reviews the forecast
for each role/region mapped to him, and makes changes to the same, if necessary.
Corporate & field
budget data excel
import into TM 1.
After field users enter inputs upto cut-off date,
DPT will reviewthe baseline and make
changes wherever requried in a top-down
Final data at RSM-CFA level, disaggregated
into weekly buckets on the basis of past 6
months moving avg. sales salience.
Reports
IBM FOPM Solution
SAP BW
Statistical forecast predicted
based on historical sales trend.
Historical data with latest
mappings as well as free
schemes calendar as an
input for IBM Cognos SPSS statistical forecasting.
60 months' historical
data of Normal Sales &
Free Schemes,
imported from SAP, at
a Customer-SKU level.
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What? Benefits of the implementation
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Easy to use 6-step Forecast Control Center
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Thoughtfully Designed Contributor Application
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Additional Offline Connectivity
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IRF
Divisions
Region-CFA
Div-Reg-CFA
IRF
16 Combinations
560 Combinations
16,800 Combinations
Optimizing Turbointegrator Processes
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Optimizing Turbointegrator Processes
Traditional 20 minutes
Improvement 15 seconds
IRF
Divisions
Region-CFA
Div-Reg-CFA
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Marriage of IBM Cognos TM1 & IBM SPSS Statistics
Post-Implementation Benefits
Prior to Implementation Post Implementation
Tool Legacy Excel Sheets IBM FOPM Solution
Stakeholders DPT, GPMs, DHs
(~15 persons)
DPT, GPMs, DHs, SMs, RSMs
(~300 persons)
Method of Collaboration Email, Meetings, Conference Calls etc. 1 Single web-based Application (Contributor)
Single Version of Plan No Yes
Forecast Generation Time ~2 weeks ~2 hours
SKUs forecasted ~200 ~1,300
Forecast-level National-level Lowest-level of granularity
Forecast-Accuracy ~72% ~85%
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The Road Ahead
Demand Forecasting Incentives
Manpower Capex
Manufacturing
Advanced Markets
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