BUCKETS- Available Components- Typical Bucket- Bucket Construction

QUALITY UNDERCARRIAGE- Trackpads- Chain Track Assemblies

LARGE HYDRAULIC EXCAVATOR COMPONENTS- Slew Bearings- Idlers- Rollers- Slew Transmissions- Drive Sprockets- Track Pads- Final Drives

ROPE SHOVEL, DRAGLINE AND RECLAIMERCOMPONENTS

- Rope Drums- Slew Transmissions- Slew Bearings- Track Pads

INDEX- Final Drives- Rollers- Idlers- Sprockets

LOW LOADERS AND TOW TRUCKS

ELECTRIC DRIVE COMPONENTS

TYRES

- Spot Market

- Supply and Disposal

MILL GIRTH GEARS

GENERAL GEARING

HOW TO CONTACT US

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Quality Assurance throughout

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BUCKETS

Hardox is the global reference in wearresistant steel plate.

The Hardox Wearparts logoindicates Hardox certified fabricators.

We provide buckets for loaders,excavators and face shovels.

We build to a specification for anapplication and not to a price.We use the best materials and havequalified and certified people to manageand produce the buckets so you canrely on the quality and performance ofthe end product.

We will produce a superior loading toolto your requirements or will analyseyour application on a no obligationbasis so you get the best results.

Grades and thicknesses available

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Customisable wear platethicknesses and button andchock block configurationsavailable to suit your needs.

CHROMIUM CARBIDE

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AVAILABLE COMPONENTSWe fit ground engaging tools and wear plate from most manufacturers.

SV2 Tooth SystemThe SV2 tooth system providesenhanced productivity, relaibilityand safety over the previoustwo-piece mining toothsystems.

XS2 Hydraulic Excavators XS System

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MODEL 100t EXCAVATOR

Capacity (m3) 6.7Width (external sides) mm 2200Lip Shape semi spadeLip Material Hardox HiTUF/90mmEst Weight (kg) 7950Rolled section Hardox 450/ 20 mmSide plates Hardox 450 / 20 mmStraight Side cutters Hardox 400 / 60 mmAdapters weld onCorner Adapters StraddleTop Pin Floating (no pin supplied)Bottom Pin Floating (no pin supplied)

GET

Teeth 5 x MTG Starmet 180 hammerlessAdapters Weld on with stress relief grindingLip Shrouds 4 x Pin on, MTG Promet hammerlessWing Shrouds 4 x bolt on MTG

WEAR PACKAGE

Internal incl sides (70%) Hardox 500 / 15 mm in stripsExternal Sides (70%) Hardox 500 / 15 mmWear Strips underneath Hardox 550 / 30mmExternal end cutting edge Choc blocksBehind adapters Choc blocksHeel protectors 10 x weld on.

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TYPICAL BUCKET

Note: We build to your specifications

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BUCKET CONSTRUCTION

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EXAMPLES OF HEAT TREATMENT

Running Surface depth 17.5mm

Bore hardening depth 8.5mm Drive lug case depth 13mm

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QUALITY UNDERCARRIAGE

Hydraulic Excavators / Rope Shovels / Draglines

With solutions for OEM designs that demand

INDUCTION HARDENED ALLOY STEELHighest Wear Resistance and Strength- LIEBHERR- O&K / TEREX / BUCYRUS / CAT- KOMATSU- HITACHI

These Trackpads are made from High Alloy Cast Steel and InductionHardened to provide the ultimate in life and performance for the largeamount of traveling these machines need to do.

ALLOY STEELGood Strength and Stretch Resistance- BUCYRUS and MARION

Alloy steel track pads are used as they do not require deformation toincrease hardness. The alloy properties have been chosen to ensureminimal deformation in working areas of the trackpad. To improve wearresistance and strength these pads can be induction hardened.

MANGANESECost Effective solutions for- P&H equipmentManganese trackpads are now only used by P&H. They provide a costeffective material that gives good toughness and work hardeningproperties.

CUSTOM DESIGNWe have the capacity to evaluateyour current wear and failure modesand modify the design and heat treatto provide a better cost per hourthan your current undercarriage.

Trackpads

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QUALITY UNDERCARRIAGE

Excavators / Dozers / DrillsChain Track Assemblies

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Trackpads Final Drives

Drive Sprockets

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LARGE HYDRAULIC EXCAVATORCOMPONENTSCAT / BUCYRUS / TEREX / O&K - HITACHI , LIEBHERR , KOMATSU

NEW AND RECONDITIONED OPTIONS IN MOST MODELS

Slew Bearings

Idlers

RollersSlew Transmissions

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Trackpads Final Drives

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ROPE SHOVEL, DRAGLINE& RECLAIMER COMPONENTSMARION , BUCYRUS/CAT , P&H , VOEST , KRUPP

Slew Bearings

Slew Transmissions

Rope Drums

RAX LOW LOADERS AND MODULAR TOW TRUCKS

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RAX LOW LOADERS AND MODULAR TOW TRUCKS

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150t TO 825t CAPACITYRear Axle eXpanding FOR SAFE, EASY LOADING

REMOTE CONTROL OPERATION

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HOW ITSTOPS

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HOW IT SAVES YOU MONEYAND PAYS FOR ITSELF

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HOW IT GOES01

PERFORMANCE CAPABILITIES CAT 789C - BOSICH RAX410

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ROPE SHOVEL COMPONENTS

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ELECTRIC DRIVE COMPONENTSTruck Electric Components - Siemens and GE

Wheel motors, alternators, blowers, controls, swing and propel components.Stock changes so call and ask no obligation.

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OTR TYRESRADIAL AND BIAS INCLUDING 63”LARGE LOADER TYRESINVENTORY ADJUSTMENT

We deal in all sizes andspecialise in sizes from33 inch rim and larger.Talk to us about supplyand/or disposal.

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GENERAL GEARINGWorld Class Production

Gear Design and Consulting and members of AGMA,DIN, ISO

Certified Gear Inspection and provide printouts oflead, involute and pitch

Co-ordinated measuring machine for checking borealignment and size of housings

Gear manufacturing facility for improved replacementgearing

Heat treatment facilities for carburizing, inductionhardening, nitriding, quench and tempering andstress relieving supervised by qualified metallurgists.

Modern, climate controlled gear grinding facilitiescapa-ble of producing accurate gearing to DIN 3 /AGMA 15

Gearbox test facility for load test on manufacture

Trained site crews for installing and laser aligninggear-boxes.

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GENERAL GEARINGWorld Class Production

Gear Design and Consulting and members of AGMA,DIN, ISO

Certified Gear Inspection and provide printouts oflead, involute and pitch

Co-ordinated measuring machine for checking borealignment and size of housings

Gear manufacturing facility for improved replacementgearing

Heat treatment facilities for carburizing, inductionhardening, nitriding, quench and tempering andstress relieving supervised by qualified metallurgists.

Modern, climate controlled gear grinding facilitiescapa-ble of producing accurate gearing to DIN 3 /AGMA 15

Gearbox test facility for load test on manufacture

Trained site crews for installing and laser aligninggear-boxes.

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MILL GIRTH GEARSWorld Class ProductionUP TO 15,000 mm DIAMETER

A comprehensive list of products is available at

www.complete-fleet-services.com/products

HOW TO CONTACT US

Go to our web site www.complete-fleet-services.com

and use the forms or email us atsales@complete-fleet-services.com

“We never sleep” number+61 407 795 583