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Complete range of deep hole tooling

BTA Tools

ー INDEX ー

2

DRILLING METHOD P.4

DEEP HOLE DRILLING TOOLS P.5

THE CONNECTION OF DRILL HEAD AND TUBE P.7

VARIOUS HEAD OF INDEXABLE TYPE P.6

INDEXABLE DRILL HEAD

　ID SINGLE START THREAD STYLE

OD 4 START THREAD STYLE

P.8

P.11

BORING BAR

OUTER SINGLE START THREAD

INNER FOUR START THREAD

P.14

P.15

BRAZED TOOLS FOR TUBE SEET P.17

SPECIAL TOOLS P.18

CUTTING CONDITIONS P.19

INSERT P.16

2

BTA tools – Complete range of deep hole tooling

request price list – www.tpc-tools.com!€

http://www.tpctools.com/#form

3

3


1. Solid Drill

2. Counterboring/Reaming

3. Trepanning

Drilling method

Used to obtain much better surface finish and expand pre-ma-chined hole. Also it is used to machine forged workpiece or when machine power is not enough to make a hole in one operation. Reference: The process of heat treatment,annealing and removing stress is often proceededbefore solid drill and counterboring.

Trepanning is principally used for machining large diamter hole when machine power is not enough to machine required size in one drilling operation. In this case a core is left in the center of hole. The core is often usedfor other purpose.

This way is the most common used. Drill machines on the solid material. As tolerance of diameter, straightness and surface finish are excellent-lent, the next process is very often unnecessary.

4

4




Our BTA (Boring & Trepanning Association) system has been manufacturedby specialists who know high quality and engineering for over 20 years.

1. Interchangeable to current boring bar, SANDVIK, Botek and Iscar

2. Not only high quality engineering but also highly competitive on price

3. Quick delivery for any type of drill head

Our BTA drill head

Our drill head corresponds to both Single Tube System (STS) and Double Tube System (DTS) which ａｒｅｗｉｄｅｌｙｕｓｅｄ.

Please note: Collet and sealing sleeve have a different size each drill diameter.

Deep Hole Drilling Tools

Single Tube Sysytem (STS) : Cutting fluid is supplied from the hole which is machined on the drill tube. Cutting chips are removed through inside of drill head.

Cutting fluid is supplied from space between inner tube and outer tube and cutting chips are removed from inside the drill head. Drill head is connected with outer tube which has 4 starts thread. The outer tube and inner tube are joined by connector with which a collet and sealing sleeve are assembled.

Double Tube System(DTS): This system is composed of drill head,outer tube,inner tube,collet and sealing sleeve.

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5


COUNTERBORE HEAD

TREPANING HEAD

SOLID DRILL

ＳＩＮＧＬＥ　ＴＵＢＥ

SINGLESTART

THREAD

FOURSTART

THREAD

ＴＵＢＥ

ＤＯＵＢＬＥ

FOURSTART

THREAD

ＹＳＥ * * . * - * * TOOL DIA - BORINGBAR DIA

6

ＹＳＳ * * . * - * * TOOL DIA - BORINGBAR DIA

ＹＳＷ * * . * - * *- J TOOL DIA - BORINGBAR DIA

“SANDVIK STYLE”

ＹＣＥ * * . * - * * TOOL DIA - BORINGBAR DIA

ＹＣＳ * * . * - * * TOOL DIA - BORINGBAR DIA

ＴＰＳ * * . * - * * TOOL DIA - BORINGBAR DIA

VARIOUS HEAD OF INDEXABLE TYPE

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7

The connection of drill head and tube

ＤＯＵＢＬＥ TUBE SYSTEM

DRILL HEAD OUTER TUBE INNER TUBE

SINGLE TUBE SYSTEM

DRILL HEADBORING BAROUTER SINGLE START THREAD

DRILL HEADBORING BARＩＮＮＥＲＦＯＵＲ START THREAD

7


ＩＮＤＥＸＡＢＬＥ　ＤＲＩＬＬ　ＨＥＡＤ

ＩＤ　SINGLE START Ｔｈｒｅａｄ　ＳＴＹＬＥ

Ordering Code: example tool diameter 58.43 Boring Bar BOS51 YSE 58.43-51

CIT07 COT07 CIT07 GP08-140 SGP06UPM-07 UPM-07 UPM-07 LS3S LS2.2STS2.5 TS2.5 TS2.5LS2.5 OLS2.5 LS2.5CIT07 COT07 CIT07 GP08-140 SGP06

UPM-07 UPM-07 UPM-07 LS3S LS2.2STS2.5 TS2.5 TS2.5LS2.5 OLS2.5 LS2.5CIT05 COT07 CIT07 GP08-140 SGP06

UPM-05 UPM-07 UPM-07 LS3S LS2.2STS2.5 TS2.5 TS2.5LS4 OLS2.5 LS2.5

CIT05 COT05 CIT07 GP08 SGP08UPM-05 UPM-05 UPM-07 LS3S LS3STS2.5 TS2.5 TS2.5LS4 OLS2.5 LS2.5



BOS28

(mm)

30.00-31.99

32.00-33.99

34.00-36.99

BOS26

BOS30

37.00-39.99

40.00-43.99

44.00-47.99

BOS33

BOS36

BOS39

BOS43(47.00～)

ＹＳＥ* * . * - * * TOOL DIA - BORINGBAR DIA

8

TOOL DIA CENTER OUTER INNERCARTRIDGE

INSERTINSERT SCREWLOCK SCREW

GUIDE PAD SUB GUIDE BORING BARTYPE TYPE

SCREW SCREW

8




UPM-32 UPM-32 UPM-04 LS4S LS3STS3.5D TS3.5D TS2.5

LS5 OLS5 LS3.5CIT32 COT32 CIT32 GP10 SGP08

UPM-32 UPM-32 UPM-32 LS4S LS3STS3.5D TS3.5D TS3.5D

LS5 OLS5 LS5CIT32 COT32 CIT32 GP14 SGP10



UPM-32 UPM-43 UPM-32 LS5S LS3STS3.5D TS4M TS3.5D


UPM-43 UPM-32 UPM-43 LS5S LS3STS4M TS3.5D TS4MLS6 OLS5 LS6

CIT43 COT43 CIT43 GP14 SGP10 BOS68(～80.99)UPM-43 UPM-43 UPM-43 LS5S LS3STS4M TS4M TS4MLS6 OLS6 LS6 BOS82(91.00～)

BOS68(75.00～)

BOS62(～74.99)68.00-77.99

BOS5664.00-67.99

58.00-59.99

BOS51(57.00～)55.00-57.99

BOS75(81～90.99)78.00-91.99

BOS51

60.00-63.99BOS51(～60.99)

BOS56(61.00～)

CIT32 COT32 CIT04 GP10 SGP08BOS47(～56 99)

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CIT04 COT04 CIT04 GP10 SGP08UPM-04 UPM-04 UPM-04 LS4S LS3STS2.5 TS2.5 TS2.5LS3.5 OLS3.5 LS3.5CIT04 COT32 CIT04 GP10 SGP08

UPM-04 UPM-32 UPM-04 LS4S LS3STS2.5 TS3.5D TS2.5LS3.5 OLS5 LS3.5

52.00-54.99 BOS47

48.00-51.99 BOS43

(mm)

TOOL DIA CENTER OUTER INNERCARTRIDGE



SCREW SCREW

9


10

CIT32 COT32 CIT32 CIT32 CIT32 GP14 SGP10UPM-32 UPM-32 UPM-32 UPM-32 UPM-32 LS5S LS3STS3.5D TS3.5D TS3.5D TS3.5D TS3.5D

LS5 OLS5 LS5 LS5 LS5CIT32 COT32 CIT32 CIT32 CIT32 GP14 SGP10

UPM-32 UPM-32 UPM-32 UPM-32 UPM-32 LS5S LS3STS3.5D TS3.5D TS3.5D TS3.5D TS3.5D


UPM-43 UPM-43 UPM-32 UPM-32 UPM-32 LS6S LS4STS4M TS4M TS3.5D TS3.5D TS3.5DLS6 OLS6 LS5 LS5 LS5

CIT43 COT43 CIT32 CIT32 CIT32 GP18 SGP14UPM-43 UPM-43 UPM-32 UPM-32 UPM-32 LS6S LS4STS4M TS4M TS3.5D TS3.5D TS3.5DLS6 OLS6 LS5 LS5 LS5

CIT43 COT43 CIT43 CIT43 CIT43 GP18 SGP14UPM-43 UPM-43 UPM-43 UPM-43 UPM-43 LS6S LS4STS4M TS4M TS4M TS4M TS4MLS6 OLS6 LS6 LS6 LS6


BOS106

Over 135dia : On request (7 cartidge)

123.00-134.99 BOS118

111.00-114.99 BOS106

115.00-122.99

97.00-98.99 BOS82

99.00-110.99 BOS94

(mm)

92.00-96.99 BOS82

Ｄ＝135.0


ＩＤ　SINGLE START Ｔｈｒｅａｄ　ＳＴＹＬＥ

Ordering Code: example tool diameter 58.43 Boring Bar BOS51 YSE 58.43-51

ＹＳＥ* * . * - * * TOOL DIA - BORINGBAR DIA

TOOL DIA CENTER OUTER INNER INNER INNERCARTRIDGE



SCREW SCREW

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11


OD　4 START Ｔｈｒｅａｄ　ＳＴＹＬＥ

Ordering Code: Example Tool Diameter 86.47 Boring Bar BIF17 YSS 86.47-17

　　In case of Ejector drill for Sandvik YS 86.47-17J

CIT07 COT07 CIT07 GP08-140 SGP06UPM-07 UPM-07 UPM-07 LS3S LS2.2STS2.5 TS2.5 TS2.5LS2.5 OLS2.5 LS2.5CIT07 COT07 CIT07 GP08-140 SGP06

UPM-07 UPM-07 UPM-07 LS3S LS2.2STS2.5 TS2.5 TS2.5LS2.5 OLS2.5 LS2.5CIT05 COT07 CIT07 GP08-140 SGP06

UPM-05 UPM-07 UPM-07 LS3S LS2.2STS2.5 TS2.5 TS2.5LS4 OLS2.5 LS2.5




44.00-47.99BIF09(～47.00)

BIF10(47.01～)

37.00-39.99BIF07(～39.60)

BIF08(39.61～)

40.00-43.99BIF08(～43.00)

BIF09(43.01～)

32.00-33.99BIF05(～33.30)

BIF06(33.31～)

34.00-36.99BIF06(～36.20）

BIF07(36.21～)

30.00-31.99BIF04

BIF05(31.01～)

(mm)

ＹＳW * * . * - * * (Ｊ ) TOOL DIA - BORINGBAR DIA

TOOL DIACENTER OUTER INNER

CARTRIDGE



SCREW SCREW

ＹＳS * * . * - * *

W W

11


12

CIT32 COT32 CIT04 GP10 SGP08UPM-32 UPM-32 UPM-04 LS4S LS3STS3.5D TS3.5D TS2.5

LS5 OLS5 LS3.5CIT32 COT32 CIT32 GP10 SGP08




LS5 OLS5 LS5CIT32 COT43 CIT32 GP14 SGP10 BIF13(～65.00)

UPM-32 UPM-43 UPM-32 LS5S LS3STS3.5D TS4M TS3.5D

LS5 OLS6 LS5 BIF15(67.00～)CIT43 COT32 CIT43 GP14 SGP10

UPM-43 UPM-32 UPM-43 LS5S LS3STS4M TS3.5D TS4MLS6 OLS5 LS6

CIT43 COT43 CIT43 GP14 SGP10 BIF16(～79.99)UPM-43 UPM-43 UPM-43 LS5S LS3STS4M TS4M TS4MLS6 OLS6 LS6 BIF18(87.00～)

78.00-91.99 BIF17(80～86.99)

64.00-67.99 BIF14(65～66.99)

68.00-77.99BIF15(～72.99)

BIF16(73.00～)

58.00-59.99 BIF12

60.00-63.99BIF12(～60.60)

BIF13(60.61～)

55.00-57.99BIF11(～56.20)

BIF12(56.21～)

CIT04 COT04 CIT04 GP10 SGP08UPM-04 UPM-04 UPM-04 LS4S LS3STS2.5 TS2.5 TS2.5LS3.5 OLS3.5 LS3.5CIT04 COT32 CIT04 GP10 SGP08

UPM-04 UPM-32 UPM-04 LS4S LS3STS2.5 TS3.5D TS2.5

48.00-51.99BIF10(～51.70)

BIF11(～51.99)

52.00-54.99 BIF11

LS3.5 OLS5 LS3.5

(mm)TOOL DIA CENTER OUTER INNER

CARTRIDGE



SCREW SCREW

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13

GUIDE PAD SUB GUIDE BORING BARCENTER OUTER INNER INNER INNER TYPE TYPE

SCREW SCREW

CIT32 COT32 CIT32 CIT32 CIT32 GP14 SGP10UPM-32 UPM-32 UPM-32 UPM-32 UPM-32 LS5S LS3STS3.5D TS3.5D TS3.5D TS3.5D TS3.5D


UPM-32 UPM-32 UPM-32 UPM-32 UPM-32 LS5S LS3STS3.5D TS3.5D TS3.5D TS3.5D TS3.5D


UPM-43 UPM-43 UPM-32 UPM-32 UPM-32 LS6S LS4STS4M TS4M TS3.5D TS3.5D TS3.5DLS6 OLS6 LS5 LS5 LS5

CIT43 COT43 CIT32 CIT32 CIT32 GP18 SGP14UPM-43 UPM-43 UPM-32 UPM-32 UPM-32 LS6S LS4STS4M TS4M TS3.5D TS3.5D TS3.5DLS6 OLS6 LS5 LS5 LS5



BIF20

Over 135dia : On request (7 Cartridge)

BIF19(～111.99)

BIF20(112.0～)

BIF20(～123.99)

BIF21(124.0～)123.00-134.99

111.00-114.99

115.00-122.99

97.00-98.99 BIF18

99.00-110.99BIF18(～99.99)

BIF19(100.0～)

BIF18

TOOL DIA(mm)

CARTRIDGE


92.00-96.99

Ｄ＝135.0


OD　4 START Ｔｈｒｅａｄ　ＳＴＹＬＥ

Ordering Code: Example Tool Diameter 86.47 Boring Bar BIF17 YSS 86.47-17

　　In case of Ejector drill for Sandvik

ＹＳW * * . * - * * (Ｊ ) TOOL DIA - BORINGBAR DIA

ＹＳS * * . * - * *

YS 86.47-17J W W

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14

Drill Range(mm) type Dimension(mm)LEAD

BORING BAR　　　　OUTER SINGLE START THREAD

寸法

14




DETAIL X

LEAD

15

BORING BAR　　　INNER FOUR START THREAD

Drill Range(mm) type Dimension(mm) 寸法

15


16

INSERT (TiALN coated)

8

8.3

62

±0

.05

3.18 ±0.05

3.18 ±0.05

7

±0

.05

8

Insert TypeDimension Insert Screw(wrench) Corresponding Cartridge

UPM-07 7.0 3.18 0.4

UPM-05 8.362 3.18

COT-07 CIT-07

COT-05 CIT-05





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17

Drill Dia (mm)Dimensions

Part No.

BRAZED TOOLS　　　3 tip type

BRAZED TOOLS　　　1tip type

Boring Bar

Drill Dia (mm)Dimensions

Part No.Boring Bar

17


18

FULL-R DRILL HEAD

SPECIAL TOOLS

CORNER-R DRILL HEAD

DRILL HEAD X RESIN GUIDE

ADAPTOR X GUIDE

18




19

CUTTING CONDITIONSINDEXABLE DRILL HEAD

(MATERIAL)(HARDNESS) (CUTTING CONDITION)

［ Non - alloy Carbon steel ］

C = 0.15

C = 0.35

C= 0.55

Hardened & Tempered

［ Alloy steel ］

Annealed

Hardened & Tempered

‐　# 　‐

‐　# 　‐

［ Stainless steel ］

Annealed,ferritic,martenstic

‐　# 　‐ austentic

［Steel casting］

Non alloy

Low alloy

High alloy (stain , aust , cast)

［ Heat resistant alloy ］

Type A ; Nimonic 75 & othres

Type B ; Inconel 600 & others

Type C ; Inconel 750 & others

Type D ; Inconel 718 & others

Type E ; Inconel PK3 & others

［ Malleable Cast - Iron ］

Short chipping,ferritic

Long chipping,pearlitic

Low - tensile Grey cast-iron

High - tensile Grey & alloy c-iron

［ Nodular & cast - iron ］

Ferritic

Pearlitic

Chilled cast-iron

Electrolytic cooper

［ Bronze - brass alloy ］

Lead alloyed

Brass, Red brass

Phosphor - bronze

　［ Aluminium alloy ］

Not Heat - Treatable

Heat - Treatable

［ Cast alminium alloy　］

Not Heat - Treatable

Heat - Treatable

［Titanium ］

Pure - Titanium & 6v 4al

［ manganese ］

Manganese 12 - 14%

19


BTA

Too

ls

TPC tools SA | Via delle scuole 12 | 6900 LuganoTel. +41 91 971 29 60 | Fax +41 91 971 29 62 | [email protected]

www.tpc-tools.com

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